Power supply modules create required internal voltages for PLCs from a 24 VDC input. They must be installed in the far left slot and require two slots. The PS465 provides 50W of output power and has an expansion slot, while the PS477 provides 50W with an expansion slave interface to connect additional modules. Power supply modules have LED displays and fuses to indicate status and protect from overloads.
Power supply modules create required internal voltages for PLCs from a 24 VDC input. They must be installed in the far left slot and require two slots. The PS465 provides 50W of output power and has an expansion slot, while the PS477 provides 50W with an expansion slave interface to connect additional modules. Power supply modules have LED displays and fuses to indicate status and protect from overloads.
Power supply modules create required internal voltages for PLCs from a 24 VDC input. They must be installed in the far left slot and require two slots. The PS465 provides 50W of output power and has an expansion slot, while the PS477 provides 50W with an expansion slave interface to connect additional modules. Power supply modules have LED displays and fuses to indicate status and protect from overloads.
Power supply modules create required internal voltages for PLCs from a 24 VDC input. They must be installed in the far left slot and require two slots. The PS465 provides 50W of output power and has an expansion slot, while the PS477 provides 50W with an expansion slave interface to connect additional modules. Power supply modules have LED displays and fuses to indicate status and protect from overloads.
B&R 2005 Modules • Power Supply Modules • General Information
3. Power Supply Modules
3.1 General Information
Power supply modules create the voltages required internally by the PLC from a 24 VDC input voltage. Each main and expansion unit requires its own power supply module. The power supply module always has to be operated in the far left slot of the backplane. All power supply modules require two slots.
3.1.1 Overview
Power Supply Input Voltage Output Power Interface for System Expansions PS465 Max. 60 W Expansion slot 24 VDC PS477 Max. 58.5 W Expansion slave
Table 30: Power supply module overview
3.1.2 Slots
The power supply must always be located on the far left slot.
When configuring a system, make sure that the power consumption of all modules installed is not larger than the output power of the power supply module. If a power supply unit cannot provide the power required by the modules, install the I/O modules on an expansion backplane.
3.1.3 Current Limitation
Power supply modules are equipped with an internal current limit (short circuit protection) and have connections for an external buffer voltage (AC240 battery module). The current limitation is also activated if the modules require more power than the power supply can deliver. This causes a reset on the CPU without a power failure having occurred.
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Table 31: Power supply modules 10-pin terminal blocks
Chapter 3 1) For the PS477 power supply module, these connections are only meaningful when used in the main rack. 2) Contacts for the READY relay when the PLC is switched off.
3.1.5 LED Displays
Power supply modules have LED displays which indicate specific operational states:
LED Name Function
DC1 Control LED for 5 V voltage supply. DC2 Control LED for 24 V voltage supply. DC3 Control LED for 11 V voltage supply. If one of the DCs LEDs is not lit, it means the internal voltage is not within the valid range. This can be caused by an overload or the input voltage has slipped under the required minimum range. DC 24V The connected 24 VDC input voltage is OK.
Table 32: Power supply modules operational states
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3.1.6 READY Relay
If a reset occurs, the ready relay reacts to a loss in current by stopping the entire PLC through the programming system. It can be set or reset by the operating system. Errors that cause the relay to open are defined in the operating system.
It is also possible using software to define other errors that should cause a drop in the ready relay. The ready relay is coupled with the status LED "RUN" on the CPU.
The READY relay is controlled by the CPU. Therefore the pin assignments listed for the power supply PS477 are only valid for use in a main backplane.
Wiring the ready relay is carried out using the 10-pin terminal block. The ready relay contact can be integrated in the emergency stop circuit:
Figure 48: Power supply READY relay
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3.1.7 Fuse
The power supply is equipped with a fuse which protects it from reverse polarity and overload. The compartment for the fuse is located behind the module door.
Glass fuse 5 * 20 mm: 6.3 A slow-blow / 250 V
B&R 2005 Modules
Chapter 3 Figure 49: Fuses for the power supply modules
Before changing the fuse, the power supply must be disconnected.
Procedure when Changing a Fuse
1) Disconnect the power supply.
2) Touch the mounting rail or ground connection (not the power supply!) in order to discharge any electrostatic charge from your body.
3) Open the module door.
4) Loosen fuse holder by turning with a screwdriver in the direction shown by the arrow
5) Remove the fuse holder.
6) Remove the old fuse from the fuse holder.
7) Place the new fuse in the fuse holder.
8) Replace fuse holder in the power supply module.
9) Tighten fuse holder by turning with a screwdriver in the opposite direction as shown by the arrow
10) Close the module door.
11) Connect the lines to the power supply.
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3.1.8 Expansion Slot
Power supply module PS465 has an expansion slot. The XP152 CPU e.g. can be placed in this expansion slot.
3.1.9 Expansion Slave (local expansion)
An expansion slave is integrated into the PS477 power supply module which allows another I/O bus segment to be started (see Chapter 2 "Installation", Section 2 "System Configuration and Power Supply", on page 54).
Interfaces for bus expansion are located behind the module door:
• Interface 1 (expansion slave IN) is connected with the EX350 I/O master controller or with interface 2 of a PS477 power supply module. • Interface 2 (expansion slave OUT) is connected with interface 1 of another PS477 power supply module.
Figure 50: Power supply module interfaces for expansion slaves
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3.1.10 Remote Slave (remote expansion)
The remote slave EX250 can be inserted in the expansion slot on power supply module PS465. The remote slave can be connected to the remote master bus cable on 2005 or 2010 systems.
With remote expansion (remote I/O), the expansion unit (remote slave) can be up to 1200 m away from the main unit (remote master). With a repeater, the network can be extended even further. Without a repeater, a maximum of 31 remote slaves can be connected to a remote master.
Power Supply Modules 3PS465.9 2005 power supply module, 24 VDC, 50 W, with expansion slot 3PS477.9 2005 power supply module, 24 VDC, 50 W, with expansion slave Accessories 0G0010.00-090 Cable I/O bus expansion, 1 m, bus expansion for B&R 2005 / B&R 2010 0G0012.00-090 Cable I/O bus expansion, 2 m, bus expansion for B&R 2005 / B&R 2010
Table 33: PS465 / PS477 order data
3.2.2 Technical Data
Product ID PS465 PS477
C-UL-US Listed Yes Input Voltage Minimum 18 VDC Nominal 24 VDC Maximum 30 VDC External Backup Capacitor For Single-Phase Bridge 10000 µF For Three-Phase Bridge 6000 µF Output Power 5V Max. 40 W Max. 40 W 24 V Max. 50 W Max. 50 W Total Max. 60 W Max. 58.5 W Current Requirements Max. 3.5 A Input Capacitance 500 µF
Protection 6.3 A time lag / 250 V Expansion Slave No Yes Expansion Slot Yes No External RAM Buffering by Supplying 12 V (min. 8 V / max. 30 V) Contact for READY Relay Design Normally open contact Switching Voltage Max. 30 VDC Switching Current Max. 3 A Protection 370 V transient voltage protection diode to ground Dimensions B&R 2005 double-width
