SPL Report - 2022
SPL Report - 2022
TRENDS IN
3PL / CUSTOMER
Insights and Analysis of the Global and Regional
Spare/Service Parts 3PL Markets
RELATIONSHIPS
March 2022
November 2016
Phone: +1-800-525-3915
Website: www.3plogistics.com
Email: [email protected]
ABOUT ARMSTRONG & ASSOCIATES, INC.
Armstrong & Associates, Inc. (A&A) was established in 1980 to meet the needs of a newly deregulated domestic
transportation market. Since then, through its leading Third-Party Logistics (3PL) market research and history of
helping companies outsource logistics functions, A&A has become an internationally recognized key resource
for 3PL market information and consulting.
A&A’s mission is to have leading proprietary supply chain knowledge and market research not available
anywhere else. As proof of our continued work in supporting our mission, A&A’s 3PL market research is
frequently cited in media articles, publications, and securities filings by publicly traded 3PLs. In addition, A&A’s
email newsletter currently has over 88,000 subscribers globally.
A&A’s market research complements its consulting activities by providing continually updated data for analysis.
Based upon its unsurpassed knowledge of the 3PL market and the operations of leading 3PLs, A&A has
provided strategic planning consulting services to over 30 3PLs, supported 24 closed investment transactions,
and provided advice to numerous companies looking to benchmark existing 3PL operations or outsource
logistics functions.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form by
any means, electronic, mechanical, photocopied, recorded or otherwise, without the prior permission of the
publisher, Armstrong & Associates, Inc.
The facts of this report are believed to be correct at the time of publication but cannot be guaranteed. Please
note that the findings, conclusions and recommendations that Armstrong & Associates delivers will be based
on information gathered in good faith from both primary and secondary sources, whose accuracy we are not
always in a position to guarantee. As such, Armstrong & Associates can accept no liability whatsoever for
actions taken based on any information that may subsequently prove to be incorrect.
Over the first six months of 2020, third-party logistics providers felt a notable decline in SPL business
due to shutdowns and supply chain ripple effects resultant of the pandemic, causing the Global SPL 3PL
Market to only increase 1.4% over 2019. However, a CAGR of 9.2% is anticipated over the next two years.
$55.0
$49.7
$46.3
$45.0 $41.7
$25.0
$15.0
$5.0
Geographically, 3PL spare parts logistics revenues follow the distribution of major markets and industrial
production. In 2020, the Asia Pacific region accounted for $14.2 billion (40.5%), North America made up
$8.9 billion (25.3%), and Europe generated $7 billion (20.1%) of global SPL 3PL revenues. Combined,
these three major SPL markets produce 86% of global SPL 3PL revenues. The rest of the world accounts
for the other 14% or $4.9 billion.
Figure 2. SPL 3PL Market by Key Regions and Countries 2016-2023E (US$ Millions)
$20,000
$15,000
$10,000
$5,000
$-
2016 2017 2018 2019 2020 2021E 2022E 2023E
Asia Pacific $11,233 $12,221 $13,390 $13,778 $14,189 $16,743 $18,605 $20,154
North America $7,111 $7,751 $8,632 $8,730 $8,861 $10,909 $12,264 $13,105
Greater China $6,017 $6,575 $7,326 $7,553 $7,899 $9,481 $10,614 $11,541
United States $5,562 $6,076 $6,836 $6,887 $7,051 $8,696 $9,812 $10,489
Europe $5,993 $6,337 $6,868 $6,901 $7,032 $8,179 $8,974 $9,524
ASEAN* $1,249 $1,345 $1,447 $1,513 $1,514 $1,754 $1,943 $2,107
*Includes Brunei, Burma (Myanmar), Cambodia, Indonesia, Laos, Malaysia, the Philippines, Singapore, Thailand and Vietnam.
Asia Pacific, being the largest SPL 3PL market, saw a CAGR of 6% since 2016, with Greater China (con-
sisting of China, Hong Kong, Macau and Taiwan) being the largest contributor accounting for almost
56% of Asia Pacific’s SPL 3PL revenues in 2020. Greater China alone grew 7% since 2016 and is expect-
ed to have the largest CAGR of 10.3% over the next two years.
North America, the second largest SPL 3PL region, had a CAGR of 6.1% since 2016 with a 9.8% CAGR
anticipated over the next two years. The United States generates 80% of SPL 3PL revenues in the region.
• Automotive plants typically keep little on-hand inventory and run a tight assembly line
schedules. To keep assembly lines running, comprehensive spare parts logistics with time-critical
service is key.
• High-tech, aerospace and industrial machinery companies are also major users of time-
critical SPL due to the high-value nature of these businesses.
• Manufacturers where just-in-time assembly lines, lean inventory strategies, and the frequent
need for the replacement parts, combine to make extremely tight delivery windows the norm.
• Healthcare and medical device companies need especially efficient SPL networks where
equipment needed for emergency medical procedures and surgeries is dire.
In short, the SPL 3PL market is driven by high-value manufactured products and their maintenance.
To arrive at vertical estimates for the SPL 3PL market, we began with some basic Armstrong & Asso-
ciates’ research results. Each year, A&A estimates global third-party logistics market revenue. We then
split total revenues by Fortune 1000 industries. We also apply assumptions based on industry trends and
growth rates. The base year used in this analysis is 2020.
The following table breaks down global 3PL revenue by select vertical industries and the corresponding
spare parts logistics revenue.
Table 1. Global SPL 3PL Revenue Growth by Vertical Industry and Select Sub Segments
2016 SPL 3PL 2020 SPL 3PL 2021E SPL 3PL
Vertical Industry 2016-2020 CAGR 2020/2021E YoY %
Revenue Revenue Revenue
Automotive $ 9,083.9 $ 11,124.7 5.2% $ 13,297.2 19.5%
Industrial
Construction and Farm Machinery $ 3,100.9 $ 3,834.4 5.5% $ 4,520.2 17.9%
Industrial Machinery $ 885.7 $ 1,086.4 5.2% $ 1,371.9 26.3%
Oil and Gas Equipment, Services $ 404.8 $ 411.6 0.4% $ 461.5 12.1%
Industrial Total $ 4,391.4 $ 5,332.4 5.0% $ 6,353.6 19.2%
Technological
Electronics, Electrical Equipment $ 2,905.1 $ 3,668.6 6.0% $ 4,390.8 19.7%
Telecommunications $ 1,749.3 $ 2,087.2 4.5% $ 2,486.3 19.1%
Computers, Office Equipment $ 3,321.4 $ 4,105.2 5.4% $ 4,902.1 19.4%
Network and Other Communications Equipment $ 623.2 $ 804.4 6.6% $ 965.5 20.0%
Aerospace and Defense $ 2,263.4 $ 2,712.1 4.6% $ 3,054.4 12.6%
Semiconductors and Other Electronic Components $ 583.6 $ 777.3 7.4% $ 1,042.1 34.1%
Wholesalers: Electronics and Office Equipment $ 145.5 $ 174.0 4.6% $ 199.6 14.7%
Technological Total $ 11,591.5 $ 14,328.8 5.4% $ 17,040.8 18.9%
Healthcare $ 1,887.6 $ 2,273.0 4.8% $ 2,729.6 20.1%
Elements
Petroleum Refining $ 673.4 $ 808.9 4.7% $ 956.2 18.2%
Mining, Crude-Oil Production $ 207.5 $ 283.5 8.1% $ 344.2 21.4%
Energy $ 676.1 $ 675.7 0.0% $ 759.1 12.3%
Utilities $ 194.7 $ 198.5 0.5% $ 230.7 16.2%
Elements Total $ 1,751.7 $ 1,966.6 2.9% $ 2,290.2 16.5%
Sub Totals $ 28,706.1 $ 35,025.5 5.1% $ 41,711.4 19.1%
At $14.3 billion in SPL 3PL revenue, Technological is the largest vertical globally with “Semiconductors
and Other Electronic Components” and “Network and Other Communications Equipment” growing
at the fastest pace since 2016 with CAGRs of 7.4% and 6.6%, respectively. The Technological vertical
accounts for 41% of SPL 3PL revenue globally.
Automotive, chiefly motor vehicle components and parts, is the second largest SPL vertical with $11.1
billion in 3PL revenue and it generates 31.8% of global SPL 3PL revenue. Its CAGR was 5.2% over the
last four years; however, a 19.5% year-over-year increase is anticipated for 2021 due to challenges with
new car production.
The third largest vertical for 3PLs in SPL is Industrial at $5.3 billion, or 15.2%, of the global SPL 3PL
market with “Construction and Farm Machinery” and “Industrial Machinery” experiencing corresponding
CAGRs of 5.5% and 5.2% since 2016 with the latter expected to double year-over-year growth in 2021 to
nearly 26.3%.
In the Asia Pacific, Technological the largest vertical at $6.1 billion, generates 43.2% of the region’s SPL
3PL revenues. The vertical saw a CAGR of 6.5% from 2016 to 2020 and is expected to see a CAGR of
10.2% from 2021E to 2023E. Automotive is second at $4.4 billion or 31.3% of SPL 3PL revenues in 2020
and Industrial is third at $2.3 billion or 16%.
Figure 3. Asia Pacific SPL 3PL Revenue Growth by Vertical Industry – 2016-2023E (US$ Millions)
$9,000
$8,000
$7,000
$6,000
$5,000
$4,000
$3,000
$2,000
$1,000
$-
2016 2017 2018 2019 2020 2021E 2022E 2023E
Technological $4,776 $5,195 $5,745 $5,906 $6,136 $7,284 $8,115 $8,851
Automotive $3,504 $3,867 $4,195 $4,336 $4,444 $5,235 $5,836 $6,306
Industrial $1,823 $1,964 $2,184 $2,236 $2,267 $2,661 $2,950 $3,187
Elements $608 $637 $667 $681 $699 $803 $864 $906
Healthcare $523 $558 $599 $620 $642 $761 $840 $905
Technological, Automotive, and Industrial are the top three verticals in North America accounting for
41.4%, 30.4%, and 15.4% of SPL 3PL revenues, respectively, in 2020. However, the verticals with the
highest year-over-year growth in North America were Elements at 2.6% and Healthcare 2.3%.
Figure 4. North America SPL 3PL Revenue Growth by Vertical Industry – 2016-2023E (US$ Millions)
$6,000
$5,000
$4,000
$3,000
$2,000
$1,000
$-
2016 2017 2018 2019 2020 2021E 2022E 2023E
Technological $2,884 $3,170 $3,550 $3,590 $3,669 $4,535 $5,106 $5,494
Automotive $2,191 $2,389 $2,639 $2,678 $2,691 $3,313 $3,729 $3,974
Industrial $1,092 $1,183 $1,346 $1,351 $1,362 $1,673 $1,885 $2,009
Healthcare $554 $597 $658 $670 $685 $843 $946 $1,008
Elements $391 $411 $439 $442 $454 $545 $599 $621
In tandem with global, the Asia Pacific and North America, Technological, Automotive and Industrial are
the primary vertical industries served in Europe’s SPL 3PL market which combined accounted for 88%
of the regions revenues in 2020.
Figure 5. Europe SPL 3PL Revenue Growth by Vertical Industry – 2016-2023E (US$ Millions)
$4,000
$3,500
$3,000
$2,500
$2,000
$1,500
$1,000
$500
$-
2016 2017 2018 2019 2020 2021E 2022E 2023E
Technological $2,424 $2,555 $2,751 $2,758 $2,809 $3,170 $3,430 $3,643
Automotive $1,918 $2,035 $2,208 $2,237 $2,278 $2,709 $3,010 $3,201
Industrial $924 $979 $1,088 $1,082 $1,096 $1,301 $1,439 $1,529
Healthcare $465 $498 $536 $541 $558 $663 $732 $777
Elements $262 $271 $285 $283 $291 $337 $363 $375
In analyzing the distribution of transportation and warehousing related costs, we estimate that
transportation accounts for 70% to 75% and warehousing accounts for 25% to 30%. The transportation
component is higher in North America and Asia than in Europe.
An SPL 3PL warehouse handles spare and service parts which are challenging to manage due to an
unstable demand and the high number of SKUs. This type of warehouse typically has much inventory
on hand. Both larger stock orders and smaller emergency orders are handled. The large number of parts
means that the labor requirements are pretty stable over time.
CEVA Logistics is one of the world’s largest logistics companies and has been the world’s largest
automotive 3PL. It has a heavy emphasis on manufacturing and is expanding operations in other sectors.
CEVA’s industry sectors are Consumer and Retail 27%, Automotive 25%, Industrial and Aerospace 24%,
Technology 15%, Healthcare 5%, Energy 3%, and Other 1%. CEVA services over 180 countries. Its core
services include fulfillment centers, high-velocity cross-docks, subassembly, sequencing, dedicated
contract transportation, and network designs/redesigns. Its revenue is split 50/50 between Contract
Logistics and Freight Management. Fiat is CEVA’s largest customer.
Within its strategic sector, Automotive & Tires, CEVA has extensive global expertise providing end-to-
end solutions including everything from Tiers 1, 2, 3 to I2M (Inbound to Manufacturing), OEM (Original
Equipment Manufacturer) manufacturing support and full vehicle distribution.
CEVA offers Aftermarket services around the world with solutions that include inbound domestic
and international transportation, air, ocean – short sea and international, rail roro from supplier to
manufacturer including aftermarket, finished vehicle, yard management and transportation to dealers
including e-commerce B2B (Business to Business).
CEVA’s contract with Volkswagen in Brazil was recently extended for the operation of the company’s
auto spares center at Vinhedo where CEVA received the top rating for audited logistics processes.
CEVA has been operating the 132,000 square meter Brazilian facility since 2010. More than 90,000 parts
are handled through the Vinhedo facility on a daily basis with more than 40 trucks a day delivering
freight from 600 national suppliers serving a network of dealers across the light, commercial, and heavy
sectors. Services include receiving, checking, packaging, carpentry (where CEVA manufactures wooden
packaging for storage and exports), exports, warehousing and shipping.
Under the new contract, CEVA will focus on high performance and process improvement. New
operational activities will include using cameras to check all packaged items are correctly packed and
using pagers and tablets to digitize the receiving and packaging processes.
The top rated audit assessed inbound processes, internal handling, materials resources, KPI (Key
Performance Indicators) effectiveness, outbound processes and customer satisfaction.
In China, CEVA and Anji, China’s largest automotive logistic provider, established the first logistics joint
venture approved by China’s ministry of transport in 2002. Initially called Anji-TNT and was renamed
Anji-CEVA Automotive Logistics after the 2006 acquisition of Netherlands-based TNT Logistics by New
York-based private equity fund Apollo Global Management and its subsequent rebranding as CEVA
Logistics. The Automotive side of the business consists of four core segments: 1. Inbound Logistics, 2.
Aftersales Logistics, 3. Import/Export Logistics, and 4. Ground Transportation. The process from foreign
supplier to end customer is mapped out below.
The 50:50 joint venture, with a land transport network covering more than 400 cities across China,
was renamed again in 2017 to Anji-CEVA Logistics to reflex its expansion into new industries such as
Aerospace, High-Tech, Retail, E-Commerce, and FMCG (Fast Moving Consumer Goods).
Choice Logistics
Choice Logistics has roots going back to a New York City ground courier--Choice Courier Systems-
-founded in 1964 by the Katz family. Due to dynamic changes in the courier and overall logistics
marketplace, a strategy to target high-tech customers with service parts inventory management and
distribution needs was developed. In 1994, Choice Logistics started up its first service parts logistics
operation for Tandem Computer. Since then it has capitalized on its service parts expertise to become a
global 3PL.
Today, Choice Logistics has 435 ‘active’ forward stocking locations (FSLs) and access to 627 total
locations which include both ‘active and qualified’ partners available for activation within its network, as
well as 10 regional distribution centers.
Importer of Record/Exporter of Record (IOR/EOR) services are provided on six continents in 100 coun-
tries.
Choice has an asset-light business model with U.S. offices in New York, NY and Wayne, PA. Via its global
network of over 200 partners, Choice enables leading companies to move their products through their
full life cycle with tailored, global finished goods distribution, post-sales, reverse logistics, and end-of-life
solutions powered by data and technology as detailed below.
Choice specializes in managing service parts inventories at the FSLs for customers, fulfilling parts
orders, and arranging inbound and outbound transportation. Its extensive transportation management
solutions allow for in-market Will Call, Same Business Day, Next Flight Out, Next Business Day, Sched-
uled, and Economy services. Its target markets are as follows.
DB Schenker
DB Schenker Logistics is an integrated logistics provider and global supply chain manager tied to major
European truck and rail companies. DB Schenker’s German operations, including Europe’s largest rail
freight and trucking operations, are over 70% of total revenues. Its European trucking operation has
about 24,000 employees/owner-operators and handles over 100 million shipments a year. Its European
land transport division accounts for 42% of the business, followed by its freight forwarding unit at 39%
and contract logistics accounts for the rest. DB Schenker Logistics has extensive SPL applications in the
Automotive, Aerospace, and Industrial industries.
For Automotive, its Service & Aftermarket Logistics solution is designed to support spare parts and
reverse logistics with a network consisting of central/regional dedicated spare parts centers and last
mile local shared spare parts depots, dedicated to the individual aftermarkets of its customers.
DB Schenker offers customized, integrated and intermodal logistics solutions for components, spare
parts and finished vehicle shipments along the supply chain, using all modes of transport.
DB Schenker’s Production Logistics Solutions for the Aerospace industry are designed to ensure each
machine, workstation and production line is being fed with the right product in the right quantity and
quality at the right point, in time.
Network Management
• Order Fulfilment/Return Processing
• Flow Management
Inventory Management
• Line Feeding and Kitting
◆ Line feeding solutions can provide kitted parts, expendables or toolings directly to pro-
duction lines on a just-in-time and sequenced basis
◆ Kitting solutions provides a service to convert bulk material or parts into a set of parts
ready to be manufactured into final assemblies
In House Logistics
• A large array of services from basic to most complex and integrated requirements: VMI, Ware-
housing, Transport Management, Customs, etc.
Its Total Care Solutions include regular spare parts delivery, emergency transports (AOG), warehousing
for critical spare parts, distribution center and repair logistics.
Another specialty is its DB Schenkermarineparts solution where it handles global parts supply for the
shipping and maritime industry. Operating 24/7, its services cover:
• Door to vessel
• Online track and trace
• Customs clearance
• Procurement logistics
• Cargo inspection and survey
• Project cargo
• Consulting
• Express delivery
• Value-added services
DHL’s SPL industry emphasis is on technology-related companies. Overall benefits include flexibility and
speed, a vast global network of stocking locations, full control and consistency through standardized
processes, and a single IT platform with real-time visibility.
DHL offers storage and inventory management, integrated transportation management, reverse
logistics, and value-added service for spare parts logistics.
Storage & inventory management – Distribution, storage, and inventory management of replace-
ment items. Service Logistics’ Warehousing offers an intelligent, integrated, and secure warehousing
solution, providing a network view of stock.
Integrated transport management – All after sales deliveries with full visibility.
Services include:
• Transportation in 228 countries and territories offering a mix of transportation modes
• Distribution and replenishment of warehouses in Tiers 1, 2, and 3
• Critical deliveries from local Tier 3 locations to meet emergency orders with timelines as short as
2–4 hours
• Economical non-critical deliveries
• Economical shipments for reverse flows
• Capability to integrate with over 180 different carriers with integrated label creation for multiple
carriers and end-to-end checkpoint visibility for next-day orders
Reverse logistics – One-stop shop for returns, repairs, and product service needs. Products are routed
either to repair vendors or back to manufacturers for return to stock. Repair activities can also be cov-
ered.
Value-added services – Client Support Services, Maintenance Repair and Operations (MRO), and
Technical Services.
Services include:
• Smart Field Services via technical couriers, field engineers, and spares lockers
• Technical Services including screening, testing, and light repair
• Parts financial management – planning, procurement, and financing
• Maintenance Repair and Operations (MRO)
• Trade compliance
• Aircraft on Ground (AOG) and Vehicle off Road (VOR)
• Client Support Services with an emphasis on proactive support, relationship management, per
formance management and analysis, change management, continuous improvement, and inno-
vation.
Markets/Industries Served
The majority of services are provided in the Technology sector, with Life Science and Healthcare,
Engineering and Manufacturing, and Aerospace and Aviation growing rapidly. DHL has developed
bespoke solutions for these sectors within Service Logistics.
Technology
DHL’s proprietary software tools, including mySupplyChain, provide live, real-time visibility on inventory
in transit for technicians in the field and provide supply chain teams with enhanced reporting on perfor-
mance.
The commonly used, global IT system “SeLECT” is integrated with DHL’s centralized order processing
and connected to most transportation networks. The SeLECT integrated global IT platform provides
real-time visibility, resource and inventory optimization, and best-practice processes to Service Logistics
customers. Functionality includes:
Dimerco is very strong in Southeast Asia and China. Asia accounts for 74% of Dimerco’s total revenue
with Greater China, including Hong Kong and Taiwan, making up a majority of that revenue, North
America generates 24% and Europe accounts for the rest. Over 80% of Dimerco’s overall revenues come
from high-tech vertical industry customers, much of them being SPL heavy as shown below.
Dimerco works with its high-tech service parts logistics customers by managing the inbound interna-
tional transportation of parts and components, and warehousing them in a network of contracted ware-
houses. Once an order is placed, Dimerco manages the transportation of parts and components ship-
ments for delivery to the end customer.
To meet customer demand, Dimerco puts emphasis on its forward stocking locations, 24x7 service,
2-hour/4-hour/Same Day/Next Business Day (NBD) service and continuous enhancement of its
in-house-developed Dimerco Value Plus System® for its Service Parts Logistics. As most spare/service
parts environments have inventory at strategic locations within a country to enable the most efficient
delivery in the shortest possible time, Dimerco has not only developed multiple locations within a coun-
try to provide 4-hour service in the major cities and NBD service for outlying areas but also coordinated
160+ self-owned service outlets in 17 countries in China, Asia Pacific, India, North America and Europe,
along with 200+ strategic partner agents across the rest of the world. Furthermore, Dimerco can also
fulfill the reverse logistics on collecting defective parts and support on diversified demands if there are
configuration or triage needs.
FedEx has over 40 years of experience in Spare Parts Logistics, and currently has over 930 stocking lo-
cations in 75 countries. FedEx Critical Inventory Logistics offers around-the-clock Command and Control
to optimize fulfillment locations, routes, and shipping modes with multiple global control tower teams.
FedEx Critical Inventory Logistics is a scalable solution that gives customers the ability to optimize their
stocking network and order management with the full portfolio of FedEx transportation options.
With FedEx Critical Inventory Logistics, customers can benefit from Sunday order acceptance, with
access to the night sort for Monday delivery. A late order cut-off time of 11:30 PM Central extends the
service day.
Services
FedEx Critical Inventory Logistics supports a variety of industries, from Healthcare to Industrial to
Technology. Industry-specific value-added services include inspection, testing, packaging, and labeling
for the healthcare sector. For the technology sector, FedEx offers testing, kitting, repackaging, and
relabeling.
Returns services include asset exchange, returns monitoring, inspection, and validation. FedEx supports
returns with a network of over 50,000 drop-off locations, including:
• FedEx drop-off and pickup available in over 14,100 locations including Walgreens, Dollar General,
Kroger and Albertsons
• FedEx Ship Center® and FedEx Authorized ShipCenter® locations
• 33,900 FedEx® Drop Box locations
• FedEx Office locations in Walmart stores
HAF serves more than 3,000 vessels worldwide. Crowley Maritime, Keystone Shipping, Matson and
Windstar Cruises are customers.
Although focused on the maritime industry since its founding, other industries with urgent shipping
needs it serves include: pharmaceuticals and medical devices, high-value perishables, entertainment,
and automotive or electronic parts.
Kuehne + Nagel
Kuehne + Nagel is one of the world’s leading logistics companies providing services at more than 1,300
locations in over 100 countries. It has strong market positions in the sea freight, air freight, contract
logistics and overland businesses. Leveraging its forwarding and contract logistics capabilities, Kuehne
+ Nagel has built good global spare parts logistics and cold chain capabilities.
• Integrated global contract logistics services, including all aspects of logistics planning, control
and implementation
• Scalable standard components: warehousing operations and management, spares service
centers, stock and inventory management, distribution concepts, and reverse management
• Value-added services such as customized pick/pack strategies, promotional packaging, quality
and technical inspections, service center activities, and fulfilment of various customer
requirements
• Standardized process and controls for consistency
• Accurate management and processing of all necessary import and export documentation,
licenses and customs clearance procedures for compliance with international and local
regulations
• Optimizing and balancing stock levels for all spare parts hubs as well as general inventory
management
• 24/7 availability and real-time visibility
Aerospace is a key market for Kuehne + Nagel, which has developed an integrated range of logistics
services within its “Supply the Sky” portfolio. “Supply the Sky” covers the entire aircraft lifecycle from
aircraft-on-ground (AOG) management through performance-based supply chain solutions. Kuehne +
Nagel delivers these services across a global network of over 65 gateways served by more than 3,000
dedicated aerospace staff. Solutions specific to SPL include:
• KN InteriorChain – a dedicated aircraft interiors supply chain service for line fits, retrofits and
aftermarket support.
• KN EngineChain – an integrated, end-to-end solution for aircraft engines with three services
levels: AOG, Critical and Routine.
• KN SparesChain – an aerospace aftermarket solution that uses certified processes (EN/AS9100)
for the management of spare parts.
• Production logistics – provides engineering solutions to maintain aircraft and aircraft parts
production, and small or heavy and oversized components’ handling.
• AOG Service – provides customized solutions to support critical demand. Services include total
project visibility to cope with the time restraints and access to valuable information via leading
IT systems, connecting the airline, ground-handling teams and internal experts. Its AOG service
network is mapped out below.
Its distribution solutions support everything from ordering to routine critical and AOG shipments for all
types of materials, including dangerous goods.
Headquartered in Long Beach, California, MNX’s revenues are ~$300 million a year. It has 850
employees worldwide concentrated in the United States, Europe and Southeast Asia. The U.S. is the
origin/destination for 60% of shipments. Shipments are delivered on-time 98.6% of the time. MNX works
work with 2,400 service partners. There are 190 counties in MNX’s network with 2,400+ service partners.
MNX has 21 facilities of its own worldwide.
MNX operates with more than 220 forward stocking locations (FSLs) in the US. There are three control
towers in the U.S. located in Atlanta, GA, Columbus, OH and Denver, CO. Temperature controlled ware-
housing is standard practice. Outside of the U.S., it has control towers in London, Amsterdam, Singapore,
and Melbourne.
MNX was founded in 1971 as Network Global Logistics as a pioneering next flight out service.
MNX was ISO-9001 certified in 2015. GPS tracking, RFID and micro-FSLs are standard. A sample of MNX
customers broken down by vertical and sub industry is shown below.
Major carriers used are UPS, DHL, FedEx, Canada Post and SF Express. Data providers and services uti-
lized are Google Navigation, Google Places, FlightStats and Parts Planning. Courier dispatching is done
with CXT, Xcelerator and eCourier.
On December 13 2021, private-equity firm Quad-C Management announced the acquisition of MNX,
a portfolio company of Audax Private Equity, in an effort to broaden MNX’s solution offerings, pursue
strategic acquisitions, accelerate its organic growth strategy into new and existing industry verticals and
geographies, and ultimately advance MNX’s leadership in the time-critical logistics market.
Penske Logistics
Penske Logistics is a major automotive logistics player. It has been Ford’s lead logistics provider and
provides significant services for General Motors, Daimler and tier-one suppliers. Penske Logistics is
one of five major automotive 3PLs with over $200 million per year in automotive revenues. It has made
significant strides in leveraging its automotive experience to other verticals.
Penske Logistics provides inbound supply chain management, cross-docking, sequencing, just-in-time
support and dedicated contract carriage and is divided into three regional groups. As a result, DCC,
value-added warehousing and distribution, and transportation management are often overlapping and
integrated.
Its spare parts logistics operations are limited to an extensive automotive support network in the U.S.
servicing after-sales auto parts. Consideration is being given to a logical extension into Canada. There
are 14 cross docks, 104 terminals and 269 relay points.
Penske’s proprietary “ClearChain Fleet Manager” platform, powered by Oracle, is used for fleet manage-
ment.
Ryder’s extensive Spare Parts Operations (SPO) in North America are centered on automotive support.
Customers primarily use Ryder’s Service Parts Dedicated Delivery Solutions (DDS) when service levels
are top priority. The solution provides dedicated routes and equipment with less “touch points” than LTL.
Its most notable benefits include:
Unattended delivery is the most requested and valuable feature, allowing for:
DDS was formerly a high value-add service with low price sensitivity. It has since turned into a
commodity with special emphasis on “shared services” and “premium LTL” carriers.
Serving the automotive service parts market since 2001, Ryder’s SPO within Mexico are extensive. Here’s
an overview.
Ryder’s SPO network, infrastructure, customer base and delivery points have expanded significantly in
Mexico since 2012 as detailed below.
Operational Environment
Warehouse
• 21 employees managing 1,000+ sq. mt. and pass through rack operation (for receiving, picking
and shipping service parts) within Toyota PDC in Tepotzotlan
• Cross docks in Monterrey, Mexico City, Guadalajara, SLP, Puebla, Villahermosa, Ramos Arizpe
and Culiacan
• Warehouse management and inventory control
• Returnable containers management (cages and totes)
Transportation
• Inbound flows from Toyota’s US PDC to MX PDC: border drayage with Ryder equipment in LRD /
NLD for dedicated circuit
• Outbound flows from Toyota’s MX PDC to Toyota dealers
• Control Tower: track and trace of every shipment
• C-TPAT inspection for all import/export loads
• Border management support
Value to Toyota
Upcoming Projects
In addition, Ryder:
• Has 6 inbound/outbound loads per week for the dedicated circuit (Hebron, KY – MX)
• Supports 90+ Toyota dealerships nationwide with 180,000+ parts per month
• Supports the air bag campaign: collection, pallet building, storage and disposal
• Uses a specialized IT system for outbound real-time tracking, automatic reporting and invoicing
UPS Service Parts Logistics is part of the Supply Chain & Freight division of UPS. It operates four
global central stocking locations (CSLs) to run its network complimented by 850+ global field stocking
locations (FSLs) which serve as local inventory sites and 24/7/365 in-region customer support centers.
The CSLs, which replenish the FSLs or quickly ship direct via its global air operations, are located in:
The UPS Service Parts Logistics network, which serves over 125 countries, is leveraged to ensure that
the right type and quantity of parts are in optimal locations to best meet the needs of its customers’
end-clients in order to maximize service while reducing costs. The table below lists UPS’ primary SPL
capabilities by region.
UPS has SPL clients across many segments but specializes in high-tech networking equipment, semi-
conductors, medical equipment/devices, telecom/cell phone equipment, laptops/PCs and servers. UPS
has a multi-functional global group 100% dedicated to managing this business within the larger Supply
Chain organization including clearly defining the strategy and mission.
However, these five service categories don’t summarize all the solutions UPS can offer clients. For
example, UPS also offers a proprietary “Service Parts Returns Solution” that can dynamically route parts
from a service technician back to their optimal final destination (return-to-stock, repair vendor, recycler,
etc.) saving days in transit and transportation legs and reducing truck stock. And the company’s “Fast
Turn” implementation can get new customers on-boarded and running in 30-60 days depending on
solution complexity.
A unique value of the Post Sales solution is how UPS integrates both UPS transportation capabilities and
the UPS global network of operating facilities to provide customers’ service supply chain efficiencies. An
example of this is how Service Technicians can leverage this network similar to how consumers can for
small package pickups and returns. Technicians can pick-up and drop-off parts at locations most conve-
nient for them like the UPS Access Point® Network locations that include 4,400 UPS Store locations and
over 27,000 global locations.
Another example is storing inventory at the Louisville CSL that is just a few miles from the UPS World-
port transportation hub so that orders can be placed as late as midnight for next-morning delivery via
UPS Next Day Air services.
Technology
UPS’ global SPL IT platform “SPLUS” is comprised of various applications. The application was built by
UPS and supplemented with the Softeon WMS and MercuryGate TMS. The system provides consistent
global order placement, visibility and control to help customers and UPS efficiently manage a service lo-
gistics network. A dedicated IT group manages this global system. The system provides extensive online
real-time information and research design. Customer orders and advanced ship notices feed the inven-
tory management module which is supported by order management, warehouse management, parts
return, shipping and reporting including receipt confirmation.
Automated warehouse solutions, same-day delivery GPS tracking, and the UPS Supply Chain Symphony
visibility platform are also utilized to collect, manage and integrate service supply chain data.
The Business of
TRENDS
WarehousingIN
in
3PL /America
North CUSTOMERin the
E-Commerce Era
RELATIONSHIPS
Market Size, Major 3PLs, Benchmarking Costs,
Prices and Practices
January 2021
November 2016
Phone: +1-800-525-3915
Website: www.3PLogistics.com
Email: [email protected]