SPARE PARTS BOOK

Foremost Tandem Axle

FRMP
FRMP20S0879/001

Book No. 362 (8/2007)

Sisu Axles, Inc.

Autotehtaantie 1
PO Box 189
FIN-13101 Hameenlinna
Finland
Phone +358 204 55 2999
Fax +358 204 55 2900

13.8.2007 1
 Foremost Tandem Axle FRMP FRMP20S0879/001
Axle
L1105 Book No. 362 (8/2007)

2
5
6

24

25

26

23 8
17 9 16
19 22 10
18 11
21
12
20 13
14
15
Breather 1 Breather 2
FRMPWPLG.DS4

13.8.2007 2
 Foremost Tandem Axle FRMP FRMP20S0879/001
Axle
L1105 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 1 544-304-6351 Diff. Carrier Assembly FR 8.79, HS1700/1800 flange
2 16 90303-16407 Hex Screw M16x40, 10.9
3 1 543-117-3600 Axle housing Track 2180, 20 ton
4 1 90873-22109 Oil plug M22x1.5, Allen head
4 1 91201-22150 Seal ring D22/27x1.5 Cu
5 4 90111-29054 Rivet D2.9x5
6 1 591600-20823 Name plate
7 1 144-251-3010 Output Shaft Splines W55x26
8 1 144-287-0310 Spacer ring D54.6/76.4x21
9 1 91734-40651 Deep groove ball bearing
10 1 544-321-0500 Seal housing
11 8 90303-10303 Hex Screw M10x30
12 1 591122-08507 Shaft seal Cassette seal D85/120x9/20
13 1 538-917-2510 Output flange HS1700/1800, N55 (cassette seal)
14 1 90705-43069 washer D43/80x6
15 1 90546-42653 Nut M42x1.5
16 1 90621-63633 Split pin 6.3x63
17 1 179-842-0000 Breather Cover
18 1 179-841-1000 Breather pipe
19 1 90621-32253 Split pin 3.2x25
23 1 91978-30901 Binding screw R3/8"/D10
24 6 90303-18503 Hex Screw M18x50 - 8.8
25 2 90602-14323 Spring cotter D14x32
26 1 90875-16243 Plug 1/2"NPT

13.8.2007 3
 Foremost Tandem Axle FRMP FRMP20S0879/001
Wheel Hub
L1094 M401-107 Book No. 362 (8/2007)

13.8.2007 4
 Foremost Tandem Axle FRMP FRMP20S0879/001
Wheel Hub
L1094 M401-107 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 2 543-441-1100 Wheel hub 20 ton
2 2 591744-01202 T. Roller bearing 33024, D120x180x48
3 2 591744-01202 T. Roller bearing 33024, D120x180x48
4 2 543-415-0610 Spacer ring D126/135x24
5 2 591122-15001 Shaft seal Ø150/180x16.5
6 1 541-422-1300 Planetary gear cover Cooled, cast iron
7 2 91109-50030 O-ring D249.5x3
8 16 90313-06168 Allen Screw M6x16
9 4 91201-22150 Seal ring D22/27x1.5 Cu
10 2 90873-22103 Plug M22x1.5 - DIN908, Allen head
11 2 90873-22109 Oil plug M22x1.5 - DIN908, Allen head, magnetic

13.8.2007 5
 Foremost Tandem Axle FRMP FRMP20S0879/001
Wheel Bolts
L1096 M402-043 Book No. 362 (8/2007)

M402-036.DS4

13.8.2007 6
 Foremost Tandem Axle FRMP FRMP20S0879/001
Wheel Bolts
L1096 M402-043 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 20 540-916-1610 Wheel nut M22x1.5
2 20 140-911-3210 Wheel bolt L=122 mm, 12.9

13.8.2007 7
 Foremost Tandem Axle FRMP FRMP20S0879/001
Hub Reduction
L1095 M403-035 Book No. 362 (8/2007)

13.8.2007 8
 Foremost Tandem Axle FRMP FRMP20S0879/001
Hub Reduction
L1095 M403-035 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 2 541-404-0211 Planetary gear FR 4.28/4.29/4.65/5.56/6.36/7.01/8.79/10.55
2 2 535-261-2110 Ring gear i=3.636, z58
3 2 91720-22001 Retainer ring D220x3
4 2 535-271-0901 Ring gear hub i=3.636, z58
5 N/A 543-416-0710 Spacer ring Obsolete
6 2 143-418-0510 Lock Washer S=6 mm, punched
7 2 599-290-8004 Lock Nut M90x2, s=16 mm
8 2 590319-08186 Allen Screw M8x18, Cone head
9 2 590319-08126 Allen Screw M8x12M8x12, Cone head
11 ar 590731-09520 Shim s= 0.2 mm
12 ar 590731-09530 Shim s= 0.3 mm
13 ar 590731-09550 Shim s= 0.5 mm
14 ar 590732-09510 Shim s= 1.0 mm
15 2 543-416-0800 Spacer ring D95/135x112
16 2 090-721-8500 Protective cup D60/85x10
17 2 535-211-1410 Sun gear i=3.636, z22, spline N55x26
18 2 91720-26001 Retainer ring D265x4.2
19 2 591711-05500 Retainer ring D55x2

13.8.2007 9
 Foremost Tandem Axle FRMP FRMP20S0879/001
Planetary Gear
L859 541-404-0211 Book No. 362 (8/2007)

13.8.2007 10
 Foremost Tandem Axle FRMP FRMP20S0879/001
Planetary Gear
L859 541-404-0211 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 1 541-441-1600 Planet carrier i=3.636, c.d.=75
2 1 535-259-0311 Lock Washer D126/184x4
3 5 535-251-1710 Planet gear shaft i=3.636, D34.75/35
4 5 090-353-5000 Spacer ring D35/44x6.2
5 260 090-005-0530 Needle roller D4.762x28.5
6 5 535-241-1510 Planet gear Z17, D44.3/75
7 10 590-353-1400 Thrust washer D34.9x1.5
8 1 141-581-0001 Counter Piece D15/20x17
9 10 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8

13.8.2007 11
 Foremost Tandem Axle FRMP FRMP20S0879/001
Axle Shafts
L1097 M306-106 Book No. 362 (8/2007)

1
2

M306-096.DS4

13.8.2007 12
 Foremost Tandem Axle FRMP FRMP20S0879/001
Axle Shafts
L1097 M306-106 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 1 543-512-0204 Axle Shaft LH, L=1280, W55x26
1 1 543-512-0206 Axle shafts RH, L=1370, W55x26
2 2 140-125-0100 Thrust pin D25

13.8.2007 13
 Foremost Tandem Axle FRMP FRMP20S0879/001
Differential Carrier Assy (1)
L849 Book No. 362 (8/2007)

25
26
27
28
29
30
31 38
32 39
4
3
1
2 34

33

36
35
37
10
11
12
12
11
10 8

5
6
9
7
13
14

15
16
18
21
22
23

24

19
20
17

TDM2-VE1.DS4

13.8.2007 14
 Foremost Tandem Axle FRMP FRMP20S0879/001
Differential Carrier Assy (1)
L849 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 1 144-210-1911 Differential Carrier Inc. Bearing Case Halfs and Bolts
2 ar 144-239-2000 Shim (1.0 mm)
2 ar 144-239-2001 Shim (0.5 mm)
2 ar 144-239-2002 Shim (0.2 mm)
2 ar 144-239-2003 Shim (0.1 mm)
3 1 591600-20823 Name plate
4 4 90111-29054 Rivet D2.9x5
5 4 590604-08141 Pin 8x14
6 2 143-214-2180 Bearing Case Half Not Serviced Separately
7 4 90301-20377 Hex Screw M20x130
8 4 90303-08103 Hex Screw M8x10
9 2 143-227-0610 Lock Washer
10 2 143-226-0012 Adjusting nut D149
11 2 090-121-4700 Bearing outer race
12 2 090-110-9000 Bearing inner race
13 1 543-240-6119 Ring and pinion gear set 14/27, FR 7.01 (FR 6.20 w/3.214 hub reduction)
13 1 543-240-6121 Ring and pinion gear set 17/26, FR 5.56 (FR 4.92 w/3.214 hub reduction)
13 1 543-240-6129 Ring and pinion gear set 16/28, FR 6.36 (FR 5.63 w/3.214 hub reduction)
13 1 543-240-6131 Ring and pinion gear set 9/31, FR= 12.53
13 1 543-240-6151 Ring and pinion gear set 12/29, FR 8.79 (FR 7.77 w/3.214 hub reduction)
13 1 543-240-6181 Ring and pinion gear set 10/29, FR 10.55 (FR 9.32 w/3.214 hub reduction)
13 1 543-240-6311 Ring and pinion gear set 25/32, FR 4.28/4.65 (FR 3.78/4.11 w/3.214 hub)
14 12 90321-16538 Hex Screw M16x1.5
15 1 144-341-1700 Sliding Gear
16 1 090-359-7000 Thrust washer D97/127x3
17 1 143-310-3811 Diff. case assy
18 1 543-351-4310 Side gear D55/Z26
19 4 143-341-0700 Pinion gear
20 4 143-345-0400 Thrust washer D29/65x1.5
21 1 143-331-0603 Spider
22 1 543-351-4210 Side gear D55/Z26
23 1 090-357-5000 Thrust washer D75/111x3
24 12 90556-16247 Nut M16x1.5
25 5 90303-08203 Hex Screw M8x20
26 1 572-161-1502 Membrane cover For Signal Lamp Switch
27 1 172-351-1202 Membrane
28 1 90319-08206 Screw M8x20
29 1 172-361-0410 Push plate
30 1 097-122-0100 Return spring
31 1 172-212-1710 Sliding Shaft
32 1 144-751-1210 Control fork
33 1 90313-06208 Allen Screw M6x20
34 2 133-348-0710 Sliding shoe
35 1 90335-05108 Stopping screw M5x10
36 1 91711-06500 Retainer ring D65
37 1 144-348-0000 Sliding ring
38 1 586-490-0381 Signal Lamp Switch M18x1.5
39 1 91201-18150 Seal ring D18/22x1.5 Cu

13.8.2007 15
 Foremost Tandem Axle FRMP FRMP20S0879/001
Differential Carrier Assy (2)
L851 Book No. 362 (8/2007)

1 2 21
3 22
26

4
5
12 6 31
7
8
9
10
11
19
20
13
14
15 18 36 37
16
17
27
28
29

30 32
33
34
35
40 38

41 39
43
42
44
46
48
49
50
51
52
55 53
56

57 45

47

54

61
62
64
68
63
65
66
67
MP330DG2.DS4

13.8.2007 16
 Foremost Tandem Axle FRMP FRMP20S0879/001
Differential Carrier Assy (2)
L851 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 2 90303-08203 Hex Screw M8x20
2 1 143-227-0710 Lock Washer
3 1 90621-63633 Split pin 6.3x63
4 1 90546-42653 Nut M42x1.5
5 1 90705-43069 washer D43/80x6
6 1 538-918-1610 Flange HS 1700/1800
6 1 538-967-0600 End Yoke Splined Yoke 1710
7 0 Not installed
8 1 591122-08507 Shaft seal Cassette seal D85/120x9/20
9 1 91101-39530 O-ring D139.5x3
10 1 543-226-1400 Adjusting nut For cassette seal
11 0 0 Not installed
12 5 90303-08203 Hex Screw M8x20
13 1 172-161-0701 Membrane cover Only w/pressure lubrication
13 1 572-161-1502 Membrane cover Standard, w/signal lamp switch thread
14 1 172-351-1202 Membrane
15 1 90319-08206 Screw M8x20
16 1 172-361-0410 Push plate
17 1 097-122-0100 Return spring
18 1 172-212-1710 Sliding Shaft
19 1 586-490-0381 Signal Lamp Switch M18x1.5
20 1 91201-18150 Seal ring D18/22x1.5 Cu
21 1 90871-18173 Plug screw M18x1.5
22 1 91201-18150 Seal ring D18/22x1.5 Cu
26 1 90873-10053 Plug screw M10x1, Allen head
27 1 90871-22193 Plug screw M22x1.5, hex head
28 1 91201-22150 Seal ring D22/27x1.5 Cu
29 16 90303-12308 Hex Screw M12x30
30 2 90604-10201 Cotter Pin D10x20
31 1 144-221-0600 Diff. Carrier Cover
32 1 91744-00704 T. Roller bearing
33 1 546-167-1101 Oil Plate
34 2 90303-08203 Hex Screw M8x20
35 2 133-348-1701 Sliding shoe
36 1 144-751-1300 Control fork
37 1 90313-08208 Allen Screw M8x20
38 1 544-274-0910 Sliding Ring
39 1 144-251-3300 Intermediate Shaft

13.8.2007 17
 Foremost Tandem Axle FRMP FRMP20S0879/001
Differential Carrier Assy (2)
L963 Book No. 362 (8/2007)

1 2 21
3 22
26

4
5
12 6 31
7
8
9
10
11
19
20
13
14
15 18 36 37
16
17
27
28
29

30 32
33
34
35
40 38

41 39
43
42
44
46
48
49
50
51
52
55 53
56

57 45

47

54

61
62
64
68
63
65
66
67
MP330DG2.DS4

13.8.2007 18
 Foremost Tandem Axle FRMP FRMP20S0879/001
Differential Carrier Assy (2)
L963 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

40 1 144-282-0013 Thrust washer D64/99x6
41 1 544-269-1600 Gear assembly FR 4.28 (z37, ratio 1:0.919)
41 1 544-269-1610 Gear assembly FR 4.65 and over (z28, ratio 1:1)
42 1 91738-40621 Needle bush
43 4 143-345-0400 Thrust washer D29/65x1.5
44 4 143-341-0700 Pinion gear
45 1 143-310-3611 Diff. case assy
46 1 143-331-1900 Spider
47 8 90301-12703 Hex Screw M12x70
48 1 91711-05600 Retainer ring D56x2
49 ar 90731-03510 Shim (0.1 mm)
49 ar 90731-03520 Shim (0.2 mm)
49 ar 90731-03550 Shim (0.5 mm)
49 ar 90732-03510 Shim (1.0 mm)
50 1 91744-00351 T. Roller bearing
51 1 143-351-3700 Side gear
52 1 91744-00951 T. Roller bearing
53 1 90873-10053 Plug screw M10x1, Allen head
54 1 591106-99532 O-ring D99.5x3
55 1 90621-63633 Split pin 6.3x63
56 1 90546-42653 Nut M42x1.5
57 1 90705-43069 washer D43/80x6
61 1 544-261-3000 Gear FR 4.28 (z34, ratio 1:0.919)
61 1 544-261-3010 Gear FR 4.65 and over (z28, ratio 1:1)
62 1 591744-10754 Bearing inner race
63 ar 590731-07510 Shim s=0.10 mm
63 ar 590731-07530 Shim s=0.30 mm
63 ar 590731-07550 Shim s=0.50 mm
64 1 591744-21451 Bearing outer race
65 ar 543-261-1300 Spacer ring L=89.00 mm
65 ar 543-261-1301 Spacer ring L=89.02 mm
65 ar 543-261-1302 Spacer ring L=89.05 mm
65 ar 543-261-1303 Spacer ring L=89.08 mm
66 12 90303-16407 Hex Screw M16x40, 10.9
67 1 544-211-1900 Diff. Carrier Housing
68 1 591744-00760 T. Roller bearing

13.8.2007 19
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Main Assembly
L1092 546-010-4061 Book No. 362 (8/2007)

13.8.2007 20
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Main Assembly
L1092 546-010-4061 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 2 146-111-2610 Brake Bracket
2 2 146-331-0400 Anchor support
3 2 146-131-2210 Dust Shield 210 mm
4 2 590-314-2062 Sleeve D42/48x36
5 6 599-601-8900 Bush D12/20/25x36
6 4 92052-30002 Return spring D30x165.5
7 4 91122-04201 Shaft seal D42/55x8
8 2 91726-43065 Support ring D43/65x3
9 2 91402-10453 Grease nipple M10x1, 45º
10 6 91421-06060 Shield hat
11 4 095-553-2000 Shield plug D33/44
12 6 90705-13023 washer D13/24x2.5
13 4 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8
14 6 90303-12603 Hex Screw M12x60
15 14 90303-08123 Hex Screw M8x12
16 1 546-213-2600 S-cam shaft RH, L=729.5
17 1 546-213-2700 S-cam shaft LH, L=729.5
18 4 546-306-0083 Brake shoe assy 210mm, Beral1561
19 4 146-341-1200 Anchor bolt With grease nipple
20 4 91402-10003 Grease nipple M10x1, Straight
21 8 91106-36212 O-ring D36,2x3 Viton

13.8.2007 21
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Shoe Assembly
L830 546-306-0083 Book No. 362 (8/2007)

13.8.2007 22
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Shoe Assembly
L830 546-306-0083 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1,2 ar 546-360-3113 Brake lining set 210mm, Beral1561, for one wheel
3 1 146-351-4100 Brake shoe 210 mm, o-ring sealing
4 2 590-313-2091 Sleeve D32/36x25
5 1 146-371-0700 Roller D25/54x28
6 1 90602-05450 Spring cotter D5x40
7 24 91501-00819 Rivet Included in lining set (pos1,2)
8 1 146-373-0201 Pin D25x50

13.8.2007 23
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Drum
L1101 M203-041 Book No. 362 (8/2007)

M203-036.DS4

13.8.2007 24
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Drum
L1101 M203-041 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

0 0 0
1 2 546-311-8211 Brake drum D410x210 mm

13.8.2007 25
 Foremost Tandem Axle FRMP FRMP20S0879/001
Slack Adjusters
L1102 M204-054 Book No. 362 (8/2007)

13.8.2007 26
 Foremost Tandem Axle FRMP FRMP20S0879/001
Slack Adjusters
L1102 M204-054 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 2 90177-01203 Stud bolt M12/M8, L=94
2 4 90502-12193 Nut M12
3 4 90502-08133 Nut M8
4 4 90705-08423 washer D8.4/17x1.6
5 1 546-530-3712 Slack adjuster RH, L=180, offset 60, DIN splines
6 1 546-530-3722 Slack adjuster LH, L=180, offset 60, DIN splines
7 4 090-354-3030 Spacer plate D43/66x1.5
8 2 91712-04000 Retainer ring D40x2.5

13.8.2007 27
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Cylinder Positioning
L1103 M206-088 Book No. 362 (8/2007)

13.8.2007 28
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Cylinder Positioning
L1103 M206-088 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 1 146-224-2310 Bearing housing RH
2 1 146-224-2400 Bearing housing LH
3 1 546-721-8200 Chamber bracket RH, 13 deg. for 180 mm slack adjuster
4 1 546-721-8210 Chamber bracket LH, 13 deg. for 180 mm slack adjuster
5 2 590-314-2062 Sleeve D42/48x36
6 2 90301-16117 Hex Screw M16x100, 10.9
7 6 90303-16407 Hex Screw M16x40, 10.9
8 4 90705-17033 washer
9 2 91122-04201 Shaft seal D42/55x8
10 2 91122-04202 Shaft seal D42/55x7
10 2 91720-05500 Retainer ring D55x1.5, since S/N 164224 (9/2006)
11 2 91402-10003 Grease nipple M10x1, Straight
12 2 91421-06060 Shield hat

13.8.2007 29
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Installing Parts
L832 M210-003 Book No. 362 (8/2007)

13.8.2007 30
 Foremost Tandem Axle FRMP FRMP20S0879/001
Brake Installing Parts
L832 M210-003 Book No. 362 (8/2007)

Item Qty. Order no. Description Note

1 4 90301-14558 Hex Screw M14x55
2 24 90169-01401 Hex Screw M14x45
3 28 90550-14227 Nut M14 self locking

13.8.2007 31