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QRA7 With Clamp QRA10 QRA53, QRA55 With Clamp Bride QRA2 With Clamp

This document provides information on UV flame detectors from Siemens, including their use, installation, electrical connection, commissioning, and certifications. The detectors are designed for use with Siemens burner controls to supervise gas or oil flames. Minimum detector current values are required and can be measured using the circuits described. Safety warnings are also provided to avoid injury or damage.
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0% found this document useful (0 votes)
135 views19 pages

QRA7 With Clamp QRA10 QRA53, QRA55 With Clamp Bride QRA2 With Clamp

This document provides information on UV flame detectors from Siemens, including their use, installation, electrical connection, commissioning, and certifications. The detectors are designed for use with Siemens burner controls to supervise gas or oil flames. Minimum detector current values are required and can be measured using the circuits described. Safety warnings are also provided to avoid injury or damage.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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7 712

QRA7 with clamp QRA10 QRA53, QRA55 with clamp Bride QRA2 with clamp

Flame Detectors QRA2...


QRA10...
QRA53...
QRA55...
QRA73…
QRA75…

The UV flame detectors are designed for use with Siemens burner controls, for
the supervision of gas or oil flames.

The QRA and this Data Sheet are intended for use by OEMs which integrate the
flame detectors in their products.

CC1N7712en Smart Infrastructure


24.08.2021
Use

The flame detectors are used for the supervision of gas flames, yellow- or blue-burning
oil flames and for ignition spark proving.

Flame detector For use with burner control type Operating mode
QRA2, QRA10 LGB2 / LGB4 with AGQ1 Intermittent
LFL
LFE1
LFE10
LMG with AGQ2
LME21 / LME22 / LME39 with AGQ3 / LME7
LMV2 / LMV3
LMV5 with AGQ1
QRA53, QRA55 LGK16 Continuous
LGI16 operation
QRA73, QRA75 LMV5 Continuous
LME75 operation

Warning notes

To avoid injury to persons, damage to property or the environment, the following


warning notes must be observed!

 All activities (mounting, installation and service work, etc.) must be performed by
qualified staff
 Before carrying out any work on the flame detector, isolate the power supply
completely (all-polar disconnection). Check the power supply with a suitable
voltage test and secure the power supply against being switched on again
unintentionally.
If not observed, there is a risk of electric shock hazard.
 Ensure protection against electric shock hazard by providing adequate protection
for the terminals. If this is not observed, there is a risk of electric shock
 Each time work has been carried out (mounting, installation, service work, etc.),
check to ensure that wiring is in an orderly state. If this is not observed, there is a
risk of electric shock
 Halogen lamps, welding equipment, special lamps or ignition sparks may produce
sufficient radiation for the detector’s UV cell to ignite. X-rays and gamma radiation
can also generate erroneous flame signals. If this is not observed, there is a risk
of loss of safety functions
 Fall or shock can adversely affect the safety functions. Such units must not be put
into operation, even if they do not exhibit any damage. If this is not observed,
there is a risk of loss of safety functions and a risk of electric shock

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Mounting notes

 Ensure that the relevant national safety regulations are complied with
 Tightening torque for QRA2 housing screws: Max. 0.3 Nm

Installation notes

Always run the detector cable separate from other cables, especially from high-voltage
ignition cables, while observing the greatest possible distance.

Electrical connection of the flame detector

It is important to achieve practically disturbance- and loss-free signal transmission:


 Never run the detector cable together with other cables
– Line capacitance reduces the magnitude of the flame signal
– Use a separate cable
 Observe the permissible lengths of the detector cable (refer to «Technical data» in
the Data Sheet for the relevant burner control)

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Commissioning notes

Trouble-free burner operation is ensured only when the intensity of UV radiation at the
detector’s location is high enough for the detector’s UV cell to ignite during each half
wave. The intensity of UV radiation at the detector’s location is checked through
measurement of the detector current

Measuring circuit for


QRA2, QRA10, QRA5
series D and QRA5
series G

Legend 1) Connection of micro-ammeter across AGQ1 / AGQ2 / AGQ3 adapter and flame detector
2) Only in combination with QRA2M and QRA10M
A Viewing angle
M Micro-ammeter (DC), internal resistance  5000 
C Electrolytic capacitor 100...470 µF, DC 10...25 V

Measuring circuit for


QRA5 up to the C- QRA53 AGM19 LGK16...
series and QRA5 series QRA55 - + LG I 16...
E M KF8832
7712v03/9602

Note!
 The KF8832 flame detector current measuring device must not be used in continuous
operation!

Minimum detector current values required:


Refer to the Data Sheet for the relevant burner control.

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Commissioning notes (cont’d)

Measuring circuit for Legend


QRA7
M2 Voltmeter direct current
voltage
Measurement range
0...10 V
Internal resistance
Ri >10 MΩ

LME75
QRA7 LME75 connection assignment:

X10-05 pin 1 QRA7 flame signal

X10-05 pin 2 QRA7 detector test

X10-05 pin 3 PE

X10-05 pin 4 N

X10-05 pin 5 L

Ri > 10 M 
0...10 V

Certificates
Note!
Only in connection with burner controls!

EAC Conformity mark (Eurasian Conformity mark)

ISO 9001:2015
ISO 14001:2015
OHSAS 18001:2007

China RoHS
Hazardous substances table:
http://www.siemens.com/download?A6V10883536

Service notes

Use the KF8832 service unit for short periods of time only.

Disposal notes

The flame detector contains electrical and electronic components and must not be
disposed of together with domestic waste. Local and currently valid legislation must be
observed.

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Mechanical design

Flame detectors QRA2 Plastic housing metalized to prevent static charging caused by the air flow from the fan.
For mounting direct on the burner. The detectors can be supplied with or without
securing flange (version 4 241 8855 0/4 241 8898 0) and clamp (refer to «Type
summary»).

Flame detectors QRA10 Die-cast aluminum housing with a mounting coupling D and connection facility for
cooling air. The housing of this detector has a bayonet fitting which allows it to be
secured either directly to the mounting coupling D or to the AGG06 glass holder. The
mounting coupling D can be screwed to a viewing tube or to the AGG07 ball head. The
Pg cable gland can be removed and replaced, if some other detector cable shall be
used.

Flame detectors QRA5, The detector’s UV cell is located behind a swiveling shutter at the front end of the
QRA7 detector tube which is flanged to the housing. A quartz-glass window protects the tube
and the shutter against dirt. The detector’s housing accommodates a stepper motor to
drive the shutter and the electronics to control the shutter. QRA5 series E and G differ
with regard to the closing interval of the orifice. Using the AGG16.C adapter, this flame
detectors can be mounted either directly on the burner, on a viewing tube or on a
combustion chamber viewing hole.

Connecting cable For the electrical connection of the flame detector QRA53 and QRA55.
AGM19

Connecting cable For the electrical connection of the flame detector QRA7.
AGM23

Connecting cable For the electrical connection of the flame detector QRA7, USA version.
AGM23U

 Note!
Applications in the USA are only possible with AGM23U.

Mounting coupling D Using the bayonet fitting, the mounting coupling D can be attached either to the
AGG06, the AGG16.C or the QRA10 flame detector. The mounting coupling D is
supplied with the QRA10 or AGG16.C.

Adapter AGG16.C Adapter AGG16.C for QRA5 and QRA7 made from die-cast aluminum, including
mounting coupling D, which is fixed to the housing with a bayonet fitting.

QRA5... / QRA7...

7712m17/0116

QRA5 / QRA7 with AGG16.C, including mounting coupling D

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Mechanical design (cont´d)

Quartz-glass lens AGG03 with spring washer and O-ring for increasing the sensitivity.
AGG03

Heat insulation glass AGG02 with spring washer and O-ring. This heat insulation glass is required on
AGG02 applications where the temperature at the flame detector exceeds 80 °C. The AGG02
extends the life cycle of the UV cell.

Glass and quartz-glass The glass and quartz-glass lens holder AGG06 serves for holding the AGG03 lens and
lens holder AGG06 the AGG02 heat insulation glass. The AGG06 also allows various combinations of lens,
heat insulation glass and mounting coupling D. When using the lens and the heat
insulation glass, the AGG06 with the lens must be mounted as close as possible to the
flame detector.

AGG16.C
AGG02

AGG06

AGG03

7712z07/0403
AGG06
Correct Wrong

AGG06 has a bayonet fitting with which it is attached either to the housing of the
AGG16.C or to the housing of the QRA10 and the 1 mounting coupling D. By undoing
the bayonet fittings on both sides, the AGG06 glass holder(s) can be easily detached
from the combination of QRA10 or AGG16.C and QRA53 or QRA55. This facilitates
straightforward cleaning of the glass or lens without having to remove them from the
AGG06 glass holder. The intermediate rings are used for the smooth running of the
bayonet fittings, especially where – after removal of the flame detector – the hole to the
combustion chamber serves as a viewing tube. By fitting the intermediate ring to the
appropriate bayonet connection, the combination can be undone where required by
rotating the housing of the QRA10 or AGG16.C

 Note!
AGG02 or AGG03 can also be fitted in the mounting coupling D of the AGG16.C or
the QRA10.

Nipple AGG05 1 in. nipple AGG05 for connecting the mounting coupling D to the AGG07 ball head.

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Mechanical design (cont´d)

Ball head AGG07 AGG07 with 1 in. internal thread. Connection on AGG05 and for use with the mounting
coupling D and AGG06. The AGG07 is used for mounting on a rigid surface, such as
the boiler wall. It facilitates optimum adjustment of the viewing angle.

Accessories
combinations
AGG16.C

AGG03

AGG06
AGG02

AGG06

AGG05
7712z05/0403

AGG07

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Type summary

When ordering, please give type references according to the Type summary.

Flame detectors

Type Sensitivity Flange and clamp Terminal cover Spare UV tube


Article no.
reference
BPZ:QRA2 QRA2 Normal Without Black AGR 4 502 1131 0
With 4 241 8855 0 / 4
BPZ:QRA2(1) QRA2(1) Normal Black AGR 4 502 1131 0
199 8806 0
With 4 241 8898 0 / 4
BPZ:QRA2(2) QRA2(2) Normal Black AGR 4 502 1131 0
199 8806 0
BPZ:QRA2.9 ¹) QRA2.9 ¹) Normal Without Black AGR 4 502 1131 0
BPZ:QRA2M QRA2M High Without Green AGR 4 502 4065 0
With 4 241 8855 0 / 4
BPZ:QRA2M(1) QRA2M(1) High Green AGR 4 502 4065 0
199 8806 0
With 4 241 8898 0 / 4
BPZ:QRA2M(2) QRA2M(2) High Green AGR 4 502 4065 0
199 8806 0

1) With heat-resistant housing for ambient temperatures up to 200 °C (short-time, up to a few seconds)

Type Sensitivity Flange and clamp Terminal cover Spare UV tube


Article no.
reference
BPZ:QRA10.C QRA10.C Normal --- --- AGR 4 502 1131 0
BPZ:QRA10M.C QRA10M.C High --- --- AGR 4 502 4065 0

Note
 Mounting instructions for replacing the spare UV cell, refer to 4 319 9513 0
(M7712.5)!

Type Sensitivity Detector tube Mains voltage Spare UV tube


Article no.
reference length
BPZ:QRA53.E27 QRA53.E27 Normal 125 mm AC 220...240 V AGR 4 502 4065 0
BPZ:QRA53.E17 QRA53.E17 Normal 125 mm AC 100...110 V AGR 4 502 4065 0
BPZ:QRA53.G27 QRA53.G27 High 125 mm AC 220...240 V AGR 4 502 4065 0
BPZ:QRA53.G17 QRA53.G17 High 125 mm AC 100...110 V AGR 4 502 4065 0
BPZ:QRA55.E27 QRA55.E27 Normal 69 mm AC 220...240 V AGR 4 502 4065 0
BPZ:QRA55.E17 QRA55.E17 Normal 69 mm AC 100...110 V AGR 4 502 4065 0
BPZ:QRA55.G27 QRA55.G27 High 69 mm AC 220...240 V AGR 4 502 4065 0
BPZ:QRA55.G17 QRA55.G17 High 69 mm AC 100...110 V AGR 4 502 4065 0

Note
 Mounting instructions for replacing the spare UV cell, refer to 4 319 9506 0
(M7712.1)!

 Note
All QRA5s are delivered complete with clamp. The connection requires an AGM19
connection cable (refer to Accessories for QRA5).

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Type summary (cont’d)

Type Detector tube


Article no. Sensitivity Mains voltage Spare UV tube
reference length
BPZ:QRA73.A27 QRA73.A27 Normal 125 mm AC 230 V AGR 4 502 4065 0
BPZ:QRA73.A17 QRA73.A17 Normal 125 mm AC 120 V AGR 4 502 4065 0
BPZ:QRA75.A27 QRA75.A27 Normal 69 mm AC 230 V AGR 4 502 4065 0
BPZ:QRA75.A17 QRA75.A17 Normal 69 mm AC 120 V AGR 4 502 4065 0

Note!
 Mounting Instruction for replacing of spare UV tube, refer to 74 319 0654 0
(M7712.6)!

Note
 All QRA7s are delivered complete with clamp. The connection requires an AGM23 /
AGM23U connection cable (refer to Accessories for QRA7).

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Accessories

Accessories for QRA2 Part For use with Article no. / Part number
and QRA5 and QRA7 Flange rounded ¹) QRA2 BPZ:4 241 8855 0
when ordered as single
Flange straight ²) QRA2 BPZ:4 241 8898 0
items
Clamp ¹) ²) QRA2 BPZ:4 199 8806 0
Clamp for direct mounting QRA5 / QRA7 BPZ:4 199 1034 0

1) Supplied with QRA2 (1) types


2) Supplied with QRA2 (2) types

Accessories for QRA2 AGG09 IP40-Kit


Article no.: BPZ:AGG09
- cable sealing element Ø 5...8 mm

Accessories for QRA5 /


QRA7 AGG16.C adapter
Article no.: BPZ:AGG16.C
- for flame detector mounting QRA53 and QRA55 / QRA7

AGM19 connecting cable


Article no.: BPZ:AGM19
- cable length 2 m
- with plug for QRA53, QRA55

KF8832 unit for measuring the detector current


Article no.: BPZ:KF8832
- with QRA53, QRA55 recommended for use with detector
types up to the C-series

AGM23 connecting cable


Article no.: BPZ:AGM23
- cable length 2 m
- with plug for QRA7

AGM23U connecting cable


Article no.: BPZ:AGM23U
- cable length 4 m
- with plug for QRA7
- US design

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Accessories (cont´d)

Accessories for QRA10 AGG02 heat insulation glass


and AGG16.C Article no.: BPZ:AGG02
- with spring washer and O-ring
- Refer to Mounting Instruction 4 319 9511 0 (M7712)

AGG03 quartz-glass lens


Article no.: BPZ:AGG03
- with spring washer and O-ring
- for detectors of the B-series, lens AGG01 is available
- Refer to Mounting Instruction 4 319 9511 0 (M7712)

AGG05 nipple 1 in.


Article no.: BPZ:AGG05

AGG06 glass and quartz-glass lens holder


Article no.: BPZ:AGG06
- with intermediate ring

AGG07 ball head


Article no.: BPZ:AGG07
- with 1 in. internal thread
- swivel range 13°

AGG08 IP65-kit for QRA10


Article no.: BPZ:AGG08
- for different types of cable diameter

Cable sealing element  in mm Color


4...6,5 mm Yellow
6,5...9,5 Black
9...15 Red

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Technical data

General detector data Average life of UV cell Approx. 10,000 hours at max. 50 °C, higher
ambient temperatures reduce considerably
the cell’s life
Perm. combustion chamber pressure
- QRA10 Max. 50 mbar
- QRA10 + AGG03 or AGG02 Max. 500 mbar
Safety class
- QRA2 II
- QRA10 I
- QRA5x.E / QRA5x.G I
- QRA7 I
Degree of protection
- QRA2 IP20

 Note!
IP40 conforming to DIN EN 60529
when using adequate cable entries
(e.g. AGG09).
- QRA10 IP54 (IP65 with AGG08)
- QRA5x.E / QRA5x.G IP65
- QRA7 IP65
Mounting position Optional
Weight
- AGG01 Approx. 10 g
- AGG02 Approx. 10 g
- AGG03 Approx. 10 g
- AGG05 Approx. 170 g
- AGG06 Approx. 160 g
- AGG07 Approx. 1330 g
- AGG16.C Approx. 650 g
- QRA2 Approx. 46 g
- QRA10 Approx. 740 g
- QRA10 + AGG03 Approx. 750 g
- QRA5x.E, QRA5x.G Approx. 700 g
- QRA7 Approx. 700 g
Ignition cable (see Technical data for the relevant burner control)
- QRA2 Supplied by customer
Recommended: H05VV-F 2 x 0.75
Observe the application standards!
- QRA10 Supplied by customer
Recommended: H05VV-F 3 x 0.75
Observe the application standards!
- QRA53 / QRA55 Connecting cable AGM19
- QRA73 / QRA75 Connecting cable AGM23

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Technical data (cont’d)

Environmental Storage IEC 60721-3-1


conditions Climatic conditions Class 1K3
Mechanical conditions Class 1M2
Temperature range -20...+60 °C
Humidity <95 % r.h.
Transport IEC 60721-3-2
Climatic conditions Class 2K2
Mechanical conditions Class 2M2
Temperature range -20...+60 °C
Humidity <95 % r.h.
Operation IEC 60721-3-3
Climatic conditions Class 3K3
Mechanical conditions Class 3M3
Temperature range -20...+60 °C
Humidity <95 % r.h.
Installation altitude Max. 2,000 m above sea level

Caution!
Condensation, formation of ice and ingress of water are not permitted!
If not observed, the safety functions are no longer ensured and there will be a
risk of electric shock!

Function

With this type of flame supervision, the UV radiation emitted by gas or oil flames is
used to generate the flame signal. The radiation detector consists of a UV-sensitive cell
with 2 electrodes, which ignite when illuminated with radiation in the 190...270 nm
range of the spectrum, thereby triggering a current in the flame detector circuit. The UV
cell does not respond to glowing firebrick in the combustion chamber, daylight or light
from boiler room illumination.

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Dimensions

Dimensions in mm

QRA2

25...50

7712m16/0414
4 241 8898 0 4 241 8855 0

QRA10
87
SW20

52
66

SW22 120
'' 8
3

R1 ''
7712m02/0997

UV

Pg13,5
65

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Dimensions (cont´d)

Dimensions in mm

QRA5x.E / QRA5x.G

7712m13/0909
12

32

75
124,5 (QRA53...) 64
108
68,5 (QRA55...) 112,1

72

QRA5 with AGG05, AGG06, AGG07, AGG16.C and AGM19

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Dimensions (cont´d)

Dimensions in mm

QRA7 with AGM23

12

32

75
124,5 (QRA73...)
68,5 (QRA75...) 108 62,1
112,1

72
7712m11/0108

QRA7 with AGG05, AGG06, AGG07, AGG16.C and AGM23

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Dimensions (cont´d)

Dimensions in mm

QRA7 with AGM23U

12

32

75
124,5 (QRA73...)
68,5 (QRA75...) 108 81
112,1

72
7712m12/0108

QRA7 with AGG05, AGG06, AGG07, AGG16.C and AGM23U

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Dimensions (cont´d)

Dimensions in mm

Viewing angle with QRA5 / QRA7


UV

40° 30°

7712z08/0111
Accessories

4 199 1034 0
Clamp for direct mounting on the burner or the AGG16.C

46
40

7712m15/0111

60

AGG02 AGG03

4 241 8855 0 4 241 8898 0


36

24 36
.3
18
R2 R4
R4
7
7

R0.3
25°

R2
30

30
25°

15

15
3

7712m09e/1001 7712m10e/1001

Company logo to 3 10 Company logo to


18 3 10 24
LN 3 8380 0102 LN 3 8380 0102
0.2 mm elevated 24 0.2 mm elevated 48
48

2021 Siemens AG Smart Infrastructure, Berliner Ring 23, D-76437 Rastatt


Subject to change!
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