JSP For SS 9013 No. JSP#04 Cutting and Bending of Steel Reinforcement Bars

HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
OHS-PR-09-03-F07 (A) JOB SAFE PROCEDURE
Operating Area: CENTRAL OPERATING AREA Department: EHVPD/ CIVIL

Project Name: EXPANSION OF EXISTING BADAR SS9013 AND INSTALLATION OF REACTOR AT NAFAL 9008 AND PP-7 (SS9007)
GIS BUILDING EXPANSION AND REACTOR

Contractor Name: LINXON Project Type: Contract No.: 4400015728
INSTALLTION
JOB/TASK
TYPE:
Cutting and bending of steel reinforcement bars DATE: 13-11-2022
JOB SAFETY PROCEDURE LINXON
COMPILED BY: Eng. Ahmed Tosson DATE: 13-11-2022
N0: RA-04
Name Designation Signature Name Designation Signature
HIRA Eng. Ahmed Tosson Site Manager SS9013 Mr. Najmul Hasan HSE Officer
TEAM
Eng. Ibrahim Al-Harbi Site Manager SS9007
Date Signature Date 15 Signature
Reviewed by: Mr. Hayat Ur Rehman 11-11-22 Approved by: Eng. M. Irfan -14-2022
: : : :
P.P.E. REQUIRED ☐ Helmet, ☐ Safety Goggles, ☐ Safety Shoes, ☐ Coverall, ☐ Respiratory Musk, ☐ Ear Protection, ☐ Full body Harness, ☐ Hand Protection, ☐ Arc Flash Protection,
FOR TASK: ☐ Others To be Specify: __________________________, ☐ Others To be Specify: _______FACE SHEILD___________________
JOB SAFE PROCEDURE ANALYSIS
LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK
STEP PREVENTATIVE CONTROLS REQUIRED TO MINIMIZE /
THIS TASK IN EACH STEP, WHAT COULD CAUSE INJURY, LOSS, (INJURIES, DAMAGE, ILLNESS,
No. DAMAGE INTERRUPTION, OR POLLUTION? POLLUTION, ETC)
ELIMINATE HAZARD
(IN SEQUENCE)
1. Obtain Permit to Work

1.1. Applying and filling-up permit to  Untrained personnel.  Accident resulting serious  Work permit receiver and issuer must be identified and with an
Work as per the required  Wrong information or details are injury or death to worker appointment letter.
activity. written in the PTW.  Significant property and  Permit Issuer and Receiver must be qualified, trained and
 Other activities may not be cover appurtenances damage competent.
with the PTW.  Loss of production  Work permit system shall be properly implemented as per the SEC
 Significant cost due to 5 Star Safety standard and work permit procedure.
damages  Ensure that all activities and the safety precautions are covered
 Governmental violation with the work permit.
 Environmental complaint  Ensure that all information required in the permit to work is
OHS Forms Procedure Reference Revision Number Revision Date
Page | 1 JOB SAFE PROCEDURE OHS-PR-09-03-F07 (A) 0 MAY 2021

ELIMINATE HAZARD
(IN SEQUENCE)
complete.
 Ensure that specific type of work permit for certain activities is
being used.
1.2. Attaching all the required  Incompetent assigned personnel.  Lack of Supervision  All the involved personnel dealing with all the required documents
documents such as a related  Unidentified or incomplete hazards  Unidentified Hazards shall be qualified, competent and trained.
checklist, risk assessment, and risk information. leading to an Accident.  A safe work practice shall be identified to reduce the possibilities of
method statement and other  Lack of productivity accident/incident.
forms necessary to fulfill the  Ensure that all required supporting documents shall be available as
request. per PTW requirements.
 All the required related documents as identified to be attached in
PTW shall be reviewed and evaluated by issuer and receiver to
ensure that all hazard and risk is identified and complete.
1.3. Verifying the site condition as  Open areas, protruding sharp objects,  Lack of Supervision  The workplace shall be pre-checked, free from any obstruction and
per requirements mentioned in falling objects limited illuminations  Unidentified Hazards in safe good working condition prior to a combined verification
the application of Permit to and other construction hazards may leading to an Accident. visit.
Work by both the Permit cause accidents during the  Lack of productivity  All Issuer and receiver must be aware of the hazard present in the
Receiver and Permit Issuer. verification visit. area and must be familiar with the ingress and egress of the
 Unfamiliarity with access to the project site.
areas.
1.4. Issuance of approved Permit to  Untrained personnel.  Lack of Supervision  Permit Issuer and Receiver must be qualified, trained and
Work from Permit Issuer to  Incomplete information on Permit to  Unidentified Hazards competent.
Permit Receiver. work. leading to an Accident.  Permit Issuer shall ensure that the site was visited to ensure that
Lack of productivity workplace hazards and risk are adequately identified and
mitigating measure shall be established.
 Permit Issuer and Receiver shall ensure that all the information
required in the permit to work are reviewed, completed and
signed.
1.5. Verifying the approved Permit to  Inadequate coordination and area  Lack of Supervision  Permit to Work shall be displayed at the worksite
Work by the assigned SEC control protocol.  Unidentified Hazards  Permit Receiver shall not leave the area for the whole duration of
Consultant.  Unauthorized work to be performed leading to an Accident. permit to work.
within a defined location and  Lack of productivity  Work shall not proceed without the presence of approved PTW and
boundary. the Permit Receiver overseeing the activity.
 Permit Receiver shall account all workers under his Permit to Work

Page |2 JOB SAFE PROCEDURE OHS-PR-09-03-F07 (A) 0 MAY 2021

ELIMINATE HAZARD
(IN SEQUENCE)
before the start of work.

 Work shall not be started until duly approved Permit to Work is
available at the site and that Safety Toolbox meeting was
conducted.
 Ensure all the information required in the permit to work shall be
completed, signed and updated by the authorized personnel.
2. Site preparation inspection of hand and electrical tools & materials
2.1 Perform physical inventory for all  Insufficient Illumination in the • Eye strain  Good lighting is provided to all workspaces and this is maintained
the tools and equipment to be workplace. • Head ache on a regular basis. Fluorescent tubes are checked & replaced as
used.  Unorganized or poor storage of • Physical Injuries due to slip required.
materials and tools. trip and fall  Proper storage and segregation of all tools & materials must be
 Area Congestion observed at all times.
• Headache
 Poor housekeeping  Storage racks must be properly labeled for easy identification.
• Physical Injury from slip,
 Storage areas must not be congested of materials. Space capacity
trip & fall must be strictly observed.
• Fire & explosion  Good housekeeping must always be maintained in storage and
working areas to avoid slip, trip, and fall.
 Access must always be clear and free from any obstruction.
2.2 Selecting the most appropriate  Incompetent assigned personnel. • Injury of workers from slip,  Personnel must be competent/experienced to select appropriate
tool and equipment for the job.  Struck with a sharp and hard object. trips & fall due to tools and equipment as per the requirement of SEC.
 Unorganized materials and access in poor/unsafe access  Closed supervision by the engineer, supervisor or foreman must be
the workplace. obstructed observed.
 Ensure that all workers are provided with required mandatory PPEs
• Hand injuries due to
such as: ___________________________________________
contacts with sharp tools and
 Access pathways to be kept clear from any obstruction.
object  Any obstructions shall be moved and kept materials away from any
access. Keep work area free from loose tools and materials.
 Designated access shall be free from any obstruction.
2.3 Check and inspect tools  Lack of experienced or new workers • Physical Injury from slip,  Only experienced and competent workers should engage in a job.
condition prior to use. Look for assigned to do the task. trip & fall  Close supervision by the Engineer, Supervisor or Foreman must be
any signs of cracks, deformation,  Ergonomic hazard (poor body observed.
and any form of damages. positioning, repetitive movement). • Muscular injuries (back  Reposition a work table to eliminate a long/excessive reach and
 Sharp and protruding tools. enable working in neutral postures.
pain, strain, fractures)

ELIMINATE HAZARD
(IN SEQUENCE)
• pinch/crash points  Establish systems so workers are rotated away from tasks to
resulting hand injuries minimize the duration of continual exertion, repetitive motions,
and awkward postures. Design a job rotation.
 Use appropriate hand protection to avoid hand and finger injuries.
2.4 Verify tagging for tools and  Struck with a sharp and hard object. • Muscular injuries (back  Ensure that all workers are provided with all the required Personal
equipment base from color code  Defective tools and equipment. pain, strain, fractures) protective equipment for minimum and general requirements.
matrix. • pinch/crash points  Close supervision required supervisor and foreman must be
resulting hand injuries present at the site.
 Ensure all tools are inspected properly and color code shall be
• Physical Injury from slip,
applied.
trip & fall
 Any defective tools found shall be removed from service, and
 marked with a defective tag.
3. Cutting and bending of steel reinforcement bars (Fabrication)
3.1 Check and inspect tools and  Inspection and maintenance not • Serious accident that may  The machine shall be inspected on a periodic basis and shall also be
equipment condition prior to done. result to severe injury or visually inspected daily prior to each use.
use. Look for any signs of cracks,  Improper grounding of property damage  Daily inspection record should be readily available in the
deformation, and any form of cutting/bending machine. • Accident resulting Injury to fabrication area.
damages.  Damaged electrical cables around the  Ensure proper grounding is provided and an electrical source is
personnel and property
equipment. protected with GFCI.
damage of adjacent structure
 Unorganized materials and access.  Call the attention of certified electrician to replace damaged cables
 Area congestion.
or appurtenances and ensure that new cable was properly arranged & managed to
prevent tripping from the users.
 Remove unnecessary materials and equipment on the affected
areas.
 Designated access shall be free from any obstruction.
 Designate a location for unloading of materials and to be stored
only on a designated storage area.
 All materials location and storage shall be barricaded and provided
with adequate signage.
3.2 Reinforcement steel shall be  Operator misuse of cutting / bending • Serious accident that may  Only trained workers on machine use shall be authorized to
accurately fabricated to the machine. result to severe injury or operate and maintain the equipment.
dimensions and shapes shown in  Incompetent personnel / Lack of property damage  Workers should understand the purpose and function of all
the Contract Documents. training for cutting/bending machine controls on the machine, should know how to stop the equipment

ELIMINATE HAZARD
(IN SEQUENCE)
operation. in an emergency, and should be trained on the safety procedures

for special set-ups.
 Operators must have an ID, certificate, or attendance showing that
he attended training about operating and usage of the machine.
3.3 Cutting and bending shall  Working without wearing appropriate • Head, arm, body and leg  Ensure that all workers are provided with required mandatory PPEs
conform to cut and bend Personal Protective Equipment (PPE). injury.  Workers shall not be allowed to use loose clothing.
dimensions as defined within the  Operator wearing loose clothing. • Muscular injuries (back  Ensure all guards are fitted, secure, and functional. Do not operate
standard using the best  Unsecured or loose machine pain, strain, fractures) if guards are missing or faulty.
appropriate cutting and bending guarding.  Use proper lifting methods, including team lifting when necessary.
• pinch/crash points
tool or equipment.  Improper handling of steel rods  Lift with legs, keep loads close to the body, and don’t twist while
resulting hand injuries
 Sharp and hard edges of the machine. picking uploads.
• Heat exhaustion that could
 Forceful movement, incorrect  Use mechanical lifting equipment (hand carts, trucks) to move
posture, repetitive motion. result in heat stoke large, awkward loads.
 High/Low Ambient Temperature. • Ill health to person  Appropriate hand protection shall be worn properly.
 An adequate supply of cold drinking water provided to the work
area.
 Establish systems so workers are rotated away from tasks to
minimize the duration of continual exertion, repetitive motions,
and awkward postures. Design a job rotation
 Heat and humidity monitoring shall be conducted in frequent time
intervals and results shall be communicated to workers (heat
stress monitoring board or flag system).
 Heat stress procedure shall be developed and implemented.
 Keep supplies of clean cool water within the work area, taking time
to drink at least two glasses of water every hour.
 Take frequent rest breaks in the shade or Air conditioning.
3.4 Cutting steel reinforcement bars  Incompetent and untrained worker  Put himself and other  Only competent and trained worker will be allowed to operate the
with Cutter/ Grinder using Disc  Damage tools , cable and electrical worker in risk with grinder under the supervision of site supervisor.
outlet. incompetency. May lead  Grinding tools and disc must be inspected before use. All electrical
 RPM of the grinding disc less than to serious injury. cable and outlet must be inspected and safe condition. GFCI/ELCB
grinding RPM is disc shattering  Damaged tools and must be installed at panel board
hazard. electrical cable cause  RPM must be checked the RPM of the grinding disc must be
 Changing of disc without electrical shock and lead greater the RPM of Grinder to avoid scattering and shattering of
disconnecting electrical power to serious injury and disc.

ELIMINATE HAZARD
(IN SEQUENCE)
 High noise pollution fatality.  Unplug the Grinder from electrical source when changing disc.
 Spark  With less RPM, disc will  Insert the earplug, wear ear muff when work for prolong period of
 Eye damage due to spark shatter/ scatter and cause time , apply job rotation system.
 Fumes and dust injury  Wear double protection safety glass and face shield to protect the
 Fire due to high spark  Pinch injury and hand face. Cover the area with fire blanket to protect the other worker.
injury can occur with  Wear cartridge mask and provide local ventilation
sudden start of grinder.  Clear all area from combustible and flammable material. Cover the
 Hair impairment and loss grinding area with fire blanket, assigned the fire watch place fire
of hearing sense extinguisher.
 Serious eye injury when
spark hit the eye
 Fumes and dust cause
asthma and lung disease
 Fire may erupt when sparks
lying on combustible and
flammable liquid.
4. Housekeeping (clearing the work area)

4.1 Prior to housekeep, wearing  Inadequate PPE use • Physical Injury  Special personal protective equipment must be observed like
personal protective equipment • Cuts, laceration coverall clothing, rubber gloves, respiratory equipment, clear
such as safety gloves and mask • Protruding nails, steel goggles and etc.
must be fulfilled by the bars and sharp edges
personnel involved.
4.2 Removal of tools, equipment and  Improper handling and storage of • Physical Injury  Tools and other materials should be properly stacked and
other excesses/ unused materials. • Cuts, laceration arranged.
materials manually. • Protruding nails, steel  Materials should be stored only in the designated area and in the
bars and sharp edges shaded area.
4.3 Disposing of waste to dedicated  Presence of waste materials. • Physical Injury  Provide appropriate waste/trash container in the area.
waste bin/container.  Waste accumulation • Cuts, laceration  Proper disposal segregation of waste / used materials.
• Protruding nails, steel  Install appropriate notices and signage.
bars and sharp edges
4.4 Sweeping and cleaning the area.  Awkward posture performing the ● Muscular injuries  Ensure awareness training provided to all affected employees with
task. (Back pain, strain, correct body posture or body positioning before the actual activity.

ELIMINATE HAZARD
(IN SEQUENCE)
fractures)  Conduct toolbox meeting to discuss all the hazard of the activity
● Pinch/crash points  Close supervision by the Engineer, Supervisor or Foreman must be
resulting hand injuries. observed.
5. Closing of Permit to Work
5.1 Returning of the Permit to Work  Inadequate communication.  Significant property and  Permit Receiver & Issuer shall ensure that housekeeping is done
to Permit Issuer for closing. Untrained personnel. appurtenances damage before, during and after the work.
 Governmental violation  All waste materials generated from the work shall be properly
Environmental complaint disposed and shall not be left unattended at the worksite.
 Accident resulting serious  Electrical equipment shall be properly secured, distribution board
injury or death to worker closed and padlocked.
 All materials used at the site such as chemicals, flammable and
combustible materials shall be stored at the designated storage at
the end of each day.
5.2 Verifying the site condition as  Poor housekeeping.  Significant property and  Permit Receiver shall ensure that housekeeping is done before,
per requirements mentioned in  Undisposed waste materials. appurtenances damage during and after the work.
the closing of Permit to Work by  Unaccounted workers.  Governmental violation  All waste materials generated from the work shall be properly
both the Permit Issuer and  Unsecured electrical equipment  Environmental complaint disposed and shall not be left unattended at the worksite.
Permit Receiver. /energized equipment.  Loss of production  Electrical equipment shall be properly secured, distribution board
 Poor storage of chemical, flammable  Accident resulting serious closed and padlocked.
and combustible materials and etc. injury or death to worker  All materials used at the site such as chemicals, flammable and
 Unattended unsafe condition. Significant cost due to combustible materials shall be stored at the designated storage at
 Unfamiliarity with access to the areas damages. the end of each day.
and the present construction hazard.  Mobile equipment shall properly park on a designated equipment
laydown.
 Ensure that all workers are accounted and there was no
incident/accident occurred which is not reported.
 All Issuer and receiver must be aware of the hazard present in the
area and must be familiar with the ingress and egress of the
project site.
5.3 Signing/clearing of the Permit to  Inadequate communication.  Accident resulting serious  Work permit issuer and receiver must be qualified, trained and
Work by the Permit Issuer upon  Untrained personnel. injury or death to worker competent.
verification of site condition and  Proper communication should be observed.


ELIMINATE HAZARD
(IN SEQUENCE)
satisfactorily comply with the

requirements mentioned
5.4 Keeping and recording of the • Miscommunication between  Significant property and  Permit Receiver & Issuer shall ensure that housekeeping is done
completed and signed Permit to work teams appurtenances damage before, during and after the work.
Work by ensuring that the  Governmental violation  All waste materials generated from the work shall be properly
permit to work register is duly Environmental complaint disposed and shall not be left unattended at the worksite.
accomplished  Accident resulting serious  Electrical equipment shall be properly secured, distribution board
injury or death to worker closed and padlocked.
 All materials used at the site such as chemicals, flammable and
combustible materials shall be stored at the designated storage at
the end of each day.


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HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)

OHS-PR-09-03-F07 (A) JOB SAFE PROCEDURE

Operating Area: CENTRAL OPERATING AREA Department: EHVPD/ CIVIL

GIS BUILDING EXPANSION AND REACTOR

1. Obtain Permit to Work

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

before the start of work.

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

operation. in an emergency, and should be trained on the safety procedures

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

4. Housekeeping (clearing the work area)

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

satisfactorily comply with the

OHS Forms Procedure Reference Revision Number Revision Date

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