SAFETY INSTRUCTION DIMENSIONS & PANEL CUTOUT

Please confirm the specification of controller is totally with your

requirement before using it, also it is important to read the manual Display Card
Sanyo Technology India prior to installing or commissioning of controller. All safety related
instruction appearing in this manual must be followed to ensure
safety of the operating personnel as well as the instrument.

54mm
U.V.
Danger
User Operation Manual

27mm
Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
For powered! 9mm 132mm 9mm 5mm 14mm
Keep the power off until all of the wirings are completed!
Passbox Controller 150mm

Warning Front View Side View

Please confirm the AC power wiring to controller is correct,
Front Panel Layout otherwise it would be caused damage on controller
CUTOUT
110mm x 47mm

GENERAL
Configured the controller correctly for intended operation.
SANYO TECH.INDIA Incorrect configuration could result in damage to the equipment or Control Card
PASSBOX CONTROLLER 260mm
the process under control or it may lead personnel injury or death. 243mm
U.V.
220mm
MECHANICAL & ELECTRICAL Sanyo Technology India

Be sure to use the rated power supply (90~260VAC @50Hz),

Circuit breaker or mains switch with fuse (275V/1A) must be 95mm
installed between power supply and supply terminals to
protect the controller from any possible damage due to high
CONTENTS voltage surges.
Please confirm wires are connected with correct terminal.
1. Safety Instructions
Avoid installing controller in following spaces:
2. General • Ambient temperature and relative humidity surrounding INSTALLATION GUIDELINES
3. Mechanical & Electrical the controller must not exceed the maximum specified Remove clamp from controller
4. Dimensions & Cut-out limit for proper operation of the controller Prepare the cut-out and drills with proper dimension as shown
• A place where the controller likely to come into contact in figure for display card and control card.
5. Installation Guidelines Push the controller through panel cut-out and secures the
with water, oil, chemicals, steam and vapour.
6. Electrical Connections controller in its place by tightening side by screws and nuts.
• A place where the controller is subject to interface with
7. Technical Specifications static Place the control card properly and by tightening side by
8. Front Panel Layout Electricity, magnetism and noise. screws and nuts.
Use proper numbering luges, ferrules, sleeves for wiring.
9. Basic Operation
Use proper voltage and current rated wires for wirings.
10. Controller setting Do the analog I/O & Digital I/O connection as per given
diagram.
Do the Supply connection
Verify or configured the controller correctly & verify the same.
 FEATURES & HIGHLIGHTS OUTPUT Front Panel Layout
Advanced Micro Controller based. Relay 3 Nos.
16x2 Alphanumeric LCD Display at each door for each and • CFL
•
MENU BLOWER
every operation or any faults messages on the both Doors U.V. CFL
simultaneously. • BLOWER (Dynamic) DOOR OPEN
U.V.
EMERGENCY
Programming by Front key from both display. Relay Contact Type Direct Load drive Connection U.V.

Auto/Manual operation for Blower, U.V., CFL. LINE – Neutral

In-built programmable Hour meter with hour reset facility. Relay Contact Rating 5A Resistive @ 120/240 VAC Key Operation
U.V Light expiry life alert massage on LCD with Buzzer o/p. Relay Contact Life > 5,00,000 Operations at Rated Key Symbol Function
User programmable system with password V/ I MENU Enter into edit mode, Scrolling
Protected. Magnet Drive 12VDC through different parameters
Bi-colour RED/GREEN led indication for each (Door Lock) DOOR OPEN DOOR OPEN
Door status. Contact Type Direct Magnet drive Connection
Various system process timers available like Door Lock, Blower (DIGITAL) CFL This is a multifunctional key.
ON and Buzzer mute time. +12VDC – Ground When we are edit mode it used as
Facility available to read feedback from Magnetic Lock. Rating 1.5A @12VDC Increments parameter value, In
Differential Pressure monitoring.(Optional) Operation mode it used to ON/OFF
Easy to installation & user friendly wiring. CFL (Direct Access to CFL)
Soft touch Membrane keypad with various fault alert buzzer. POWER SUPPLY
U.V. This is a multifunctional key.
Supply 90 to 260 VAC @ 50 Hz. Type Switching Mode Power Supply U.V.
When we are edit mode it used as
MS powder coated enclosure with front SS bezel (SMPS)
Decrement parameter value, In
Plug-in with Panel Mounting Line Voltage 90~265VAC, 50/60Hz
Operation mode it used to ON/OFF
Size 54(H)x150(W)x19(D) mm. Display Card U.V (Direct Access to U.V.)
Size 40(H)x260(W)x95(D) mm. Control Card ENVIROMENTAL & PHYSICAL BLOWER In Operation mode it used to
Available in flame proof enclosure. Display Card 54(H)x150(W)x19(D) mm. ON/OFF Blower (Direct Access to
Control Card 40(H)x260(W)x95(D) mm. Blower )
TECHNICAL SPECIFICATION Mounting Panel mount EMERGENCY In Operation mode it used to act
Operating temperature 0~50 °C Emergency
INDICATION Relative humidity Below 90%, non-
Display condensing
LCD 16x2 Alphanumeric LCD Display

LED
Output status 3mm Red LED for ON-OFF status
Door status 3mm Bi-colour (Red-Green)LED
Input status 3mm Green LED Door Feedback status.
(On control card)
 Controller Messages & Setting System setting (cont.) System setting for Pressure input (cont.)
Action Display Description Action Display Description
UP(CFL) PROCESS LOCK This parameter defines the
• Use Enter MENU key to get in to the setting mode. UP(CFL) ALARM HYS This parameter defines the
Key TMR door won’t open for the time Key 0000 Alarm hysterises for pressure
• Use UP (CFL) & DOWN (U.V.) keys to scroll between Press MM:SS -> 00:00 period which will set by the
Min - 00:00 Press Min – -99 This works along with set
parameter. user even if the door is close. Max – 99 point.
Max – 99:59
• Use Enter MENU key to parameter edit mode and shift Time period is in MM: SS. User must set the hysteises
curser. in mmwc
• Use UP (CFL) & DOWN (U.V.) keys to change value. UP(CFL) BLOWER ON TIME This parameter defines the 1 mmwc = 9.80665 Pa
• Use Enter MENU key to get back into the setting mode. Key MM:SS -> 00:00 ON period of the BLOWER. UP(CFL) PRESSURE UNIT This parameter defines the
Min - 00:00 Key UNIT -> mmwc unit for pressure.
System setting Press Time period is in MM: SS.
Max – 99:59 Press Min - mmwc User can change unit
Action Display Description Max – Pa between mmwc and Pascal
MENU User need appropriate D.O.MUTE ALARM
UP(CFL) This parameter defines the
Key ENTER PASSWORD password for entering into MM:SS -> 00:00 Admin Setting
Key alarm will be mute for the
Press 0000 the menu, initially password Min - 00:00
Press particular time period even if Action Display Description
is 0010. Max – 99:59 the door is open. MENU ENTER User need appropriate
UP(CFL) U.V. PRESENT Upon the U.V. Present Status Time period is in MM: SS. Key PASSWORD password for entering into
Key PRESENT-> YES the U.V. will be ON/OFF. It’s a U.V. ON TIME
UP(CFL) This parameter defines the Press 0000 the admin setting, initially
Press Min - Yes User settable. MM:SS -> 00:00
Key U.V will turn ON for the pre- password is 7777.
Max - No Min - 00:00
Press defined time Period after UP(CFL) U.V. HRS OFFSET This parameter defines the
UP(CFL) U.V. REPLACE TMR This parameter defines the Max – 99:59 door gets closed. 0000
Key offset for U.V. Hour meter.
Key TIMER (HRS): 00000 life span of the U.V. Light. Time period is in MM: SS. Min - -999
Press User can adjust the HRS from
Press Min - 0 User can set the period for Max – 9999
UP(CFL) RESET U.V. If the U.V. Life is completed This menu
Max – 20,000 the U.V. Replacement in
Key HOUR and user going to replace the
hours. UP(CFL) U.V. HRS OFFSET This parameter defines the
Press PRESENT-> YES U.V. light with new one then
UP(CFL) DOOR OPEN DELAY This parameter defines the Min - Yes U.V. Hour should be reset. Key 0000 offset for pressure reading.
Key MM:SS -> 00:00 time period required to open Max - No Press Min - -999 User can adjust the pressure
Press Min - 00:00 the Door after Pressing the Max – 9999 reading from this menu
UP(CFL) SYSTEM This password is used to
Max – 99:59 Switch of the respective
Key PASSWORD protect the system from
Doors. Time period is in
Press 0000 unauthorised access.
MM:SS.
Min-000
UP(CFL) DOOR CLOSE DELAY This parameter defines the Max-999
This menu is also used to PASSWORD
Key MM:SS -> 00:00 time period required to close change the system Passbox controller system is comes with password protection
Press Min - 00:00 the Door after Pressing the password. following are the different password and its details
Max – 99:59 door open switch of the System setting for Pressure input
respective Doors. Time period Display Description
Action Display Description
is in MM:SS.
UP(CFL) SET POINT This parameter defines the 0010 System setting password.
UP(CFL) PROCESS LOCK BZR This parameter defines the
MM:SS -> 00:00 Key 0000 Set value for differential 7777 Admin setting password.
Key buzzer will be OFF for the
Min - 00:00 Press Min - 0000 pressure. 2015 Factory reset password.
Press time period which will set by
Max – 99:59 Max – 0050 User must set the set value
the user even if the door gets
in mmwc
open. Time period is in MM:
1 mmwc = 9.80665 Pa
SS.
 ELECTRICAL CONNECTIONS
Refer the connection diagram shown on the top side of enclosure. The diagram shows the terminals viewed from the FRONT SIDE with the controller label upside with
terminals

DISPLAY-1 DISPLAY-2

SOCKET U.V. CFL BLOWER

DOOR-1 DOOR-2 230/110VAC
50/60Hz

For more than 3A

Load use contractor
between blower
and output

DOOR-1 DOOR-2
SOCKET U.V. CFL BLOWER MAINS
MAGNET MAGNET
FB EM-EM+ FB EM-EM+ L N L N L N L N L N
 Sanyo Technology India
TEST CERTIFICATE
Unit Sr.No :-___________________ Date :-_______________

TEST DISCRIPTION REMARK

Visual Assembly and physical
Version Software: Hardware:
Power supply 230VAC: 12VDC: 5VDC:
Display LCD : LEDs:
Keyboard MENU: DO: CFL: U.V.: BLW: EMG:
Load BLOWER: U.V.: CFL:
Door Magnet Door 1 : Door 2 : Door 3 :
Magnet Feedback Door 1 : Door 2 : Door 3 :
Buzzer Buzzer:
Logical
functional
Pressure
Memory
24Hrs burnout

Test By Verified By