HVDC Transmission Line Design
HVDC Transmission Line Design
HVDC Transmission Line Design
in Pakistan
Sub-project 3 M-L HVDC Transmission Line
CSEPDI 2020-8-26
Central Southern China Electric Power Design Institute
CONTENT
1 GENERAL
2 CONDUCTORS AND OPGW
4 CLEARANCES
5 EARTHING SYSTEM
CONTENT
6 TOWER
7 Tower Design
8 FOUNDATION
CONTENT
1 GENERAL
1. GENERAL
1.1 PROJECT OVERVIEW
The Matiari-Lahore ± 660kV HVDC transmission line starts at Matiari converter station
about 15km northeast to Matiari and ends at Lahore converter station about 40km
southwest of Lahore. The line goes from southwest to northeast and crosses Sindh
and Punjab, measuring 805km in aviation line. The route length at preliminary design
stage is 886km(including 1% margin), with a buckling factor of 1.10. The altitude
ranges from 20 to 200m along the line.
The line corridor is mainly flat terrain, including flat ground of 526km (59.4%), desert of
325km (36.7%), and swamp of 35km (3.9%). The highest temperature is 52.5°C, the
lowest temperature -5°C, the 3-sec gust wind speed at 10m above ground is
160km/h(44.44m/s), the corresponding 10-minute average wind speed at 10 meters
above ground is 31.1m/s. The whole corridor goes through ice-free areas.
According to the feasibility study report and volume IV HVDC transmission line of TSA
technical specification, the following are recommended: 4×JL1/G3A-1250/70(ACSR)
and 4×JL1/LHA1-800/550(ACAR) for conductors; 24-fiber OPGW-120 for both
shield wires; lattice steel self-supported type for towers.
1. GENERAL
1.2 Codes and Standards
The following standards and specifications will be adopted at the current stage (but not
limited to):
1. GENERAL
1.2 Codes and Standards
According to the stipulations in 5.0.9 of DL 5497 Technical code for design of HVDC
overhead transmission line and the design experience of ±1100kV, ±800kV and
±660kV HVDC transmission line project in China, the safety factor of conductor and
shield wire should be no less than 2.5, the everyday tension of conductor and shield
wire should be not more than 25%, and the sag of shield wire should be not more
than the sag of conductor.
Note:
(1)Safety factors of conductor or shield-wire are the ratio of RTS to tension during
maximum load conditions.
(2)Everyday condition is the controlling factor, and that maximum load of 40% is not
the controlling factor.
CONTENT
Composite insulators have been widely used in high temperature area of northwest
desert in Chian and UHV transmission line project in India, and there are successful
operation experience of many years. The environmental and operation conditions of
this project are similar to the above two areas, so composite insulators can be used in
this project.
Most of the route section in this project are located in the medium and heavy pollution
areas. According to volume IV HVDC transmission line of TSA technical specification
and HVDC line operation experience, it’s recommended that composite insulator be
adopted for suspension string, and porcelain insulator for tension string in the
project. Outside dimensions and technical parameters of DC porcelain insulators shall
be selected as per Table 5.2-1.
3. INSULATORS AND FITTINGS
3.1 Insulator Parameters
Maximum load
Normal Chec Disconnecti
Condition Break
Disc insulator Rod insulator load k on
Safety factor 2.7 3 4 1.5 1.8 1.5
Assembly Diagram of Suspension Set for OPGW Assembly Diagram of Tension Set for OPGW
3. INSULATORS AND FITTINGS
3.4 Vibration Dampers and Spacer Dampers
Stockbridge-type vibration dampers are recommended for both the conductor and
OPGW.
Installed Quantity of Vibration Dampers on Conductor
Installed Quantity
(Pieces)
Span Range (m)
( One Sub-Conductor,
One Side)
500m and Below 0
500-800 1
800-1200 2
1200-1500 3
In general, it is recommended to use V type string for the suspension insulator strings.
The design wind speed is 160km/h, which is 3-sec gust wind speed at 10m above
ground, and the corresponding 10-minute average wind speed at 10 meters above
ground is 31.1m/s. The maximum wind deflection angle of insulator string is 52.3°
through calculation, so 90~100° is taken as the included angle of V string for
conductors.
Main Hardware String of Conductor
Name Applicable circumstance
300kN Composite Insulator Single String V Type Suspension String Ordinary Load
420kN Composite Insulator Single String V Type Suspension String Relatively High Load
300kN Composite Insulator Double String V Type Suspension String Important Crossing
3. INSULATORS AND FITTINGS
3.5 Suspension and Tension Clamp
Triple-string 420kN disc type insulator string can be selected for strain string
through calculation, and double string 210kN disc type insulator string shall be
adopted for the slack span of tower into gantry.
Schematic Diagram for Triple-String Strain 420kn Disc Type Insulator String
3. INSULATORS AND FITTINGS
3.5 Suspension and Tension Clamp
Double String 210kn Disc Type Strain Insulator String(Used in slack span)
3. INSULATORS AND FITTINGS
3.5 Suspension and Tension Clamp
Jumper String
4 CLEARANCES
4. CLEARANCES
4.1 Internal Clearances
Note: The calculation condition for distance to ground is the sag at +75℃.
4. CLEARANCES
4.2 External Clearances
Distance of Crossings
Minimum
No. Name of Object of Crossing Distance
(m)
To the Rail Top 18
1 Railway To the Catenary or Line of Contact (Pole 8(10.5)
Top)
2 Road Grade 1-3 18
To Once-In-five years Water Level 12.5
3 Navigable River To mast top on maximum navigational
water level 8
4 N o n N a v i g a b l e To Once-In-A-Century Water Level 10
River
4 Power Line Within Length of Span 8
Pole Top 10.5
5 Communication Line 14
6 Special Pipe 14
7 Cableway 8
Note: (1)The calculation condition for distance to ground is the sag at +75℃.
(2)The maximum vehicle height (on roads or highways) is 7 m.
(3)When lines run across railway, highway, Class Iroad, electric tramway, Class I or II navigable rivers, 115 kV and
above power lines, special pipeline and cableway, double insulator stringswith double suspension points should be
usedand no joint of conductors and earth wires isallowed. In this project, modifications are not needed for 115kV and
above power lines, but maybe needed for lower voltage power lines.
4. CLEARANCES
4.2 External Clearances
Minimum Horizontal Distance
Item Minimum horizontal distance (m)
Crossing 35 m, or Determined through
Railway Tower Boundary to Track Center Negotiation
Parallel Tower Height Plus 3.1 m
Crossing Tower Boundary to Track Center 15.0 or Determined through
Negotiation
Road T r a c k Open Area Tower Height
Parallel Boundary to
S u b g r a d e Route Restricted Area 10.5 or Determined through
Boundary Negotiation
Navigable
River Side Phase Conductor to Upper Limb of Slop
N o n - (Lines in Parallel Tower Height
N a v i g a b l e with Guying Road)
River
Telecommunic To side Pole Open Area Tower Height
ation C o n d u c t o r Route
Restricted 11
Line (Parallel) Area
Open area Tower Height
Power Line To Side Pole Route 18 m to Closest Conductor and 11
C o n d u c t o r Restricted to Tower(under the Maximum Wind
(Parallel) Area Deflection)
S p e c i a l Open Area Tower Height
P i p e l i n e & To Any Part Route Restricted Area (under the 13
Cableway Maximum Wind Deflection)
CONTENT
5 EARTHING SYSTEM
5. EARTHING SYSTEM
There are 2 types of lightning flashover in transmission lines: lightning back flashover
and Lightning Shield Failure. The performance of Lightning Shield Failure can be
improved by decreased shield angle of overhead grounding wire. The performance of
lightning back flashover can be improved by enhancing the insulating and reducing
footing resistance.
For design of grounding for lightning protection of transmission lines, it is proposed to
mainly adopt the following measures:
(⑴)Dual shield wire shall be adopted for the whole line, and the protection angle of
shield wire shall be 0°.
(⑵)When windless at +15℃, the distance between conductor and shield wire at the
center of span shall meet the stipulations in "Technical guide for HVDC overhead
transmission line": S≧ 0.012L+1.5 (S is the distance between conductor and shield
wire, and L is length of span).
(3) It is recommended that copper clad steel is adopted as the grounding material in
this project, combined with the construction experience in Pakistan.
5. EARTHING SYSTEM
Note: With reference to Volume IV HVDC transmission line of TSA technical specification, zinc-
coated φ12 round steel shall be adopted for the grounding down lead, and φ12 round steel for
grounding electrode. In view of domestic engineering practice in Pakistan, copper clad steel is
adopted as the grounding material in this projec
CONTENT
6 Tower Family
6. Tower Family
6.1 Tower Type
Analysis shows that the most economical span for this project shall be 460m, since
certain margin shall be taken into consideration for wind span at the time of actual
locating, combined with the utilization rate of wind span for tower in the previous
project, the service conditions for tower in this project are shown in Table。
The project adopts self-supporting tower, and the conductors are arranged horizontally.
Tower Family
Tower Angle Wind Span Weight Range of Nominal Basic Nominal 备注
Type (m) Span (m) Height (m) Height (m)
ZP1 0° 480@0° 600 36~54 45 Mainly Used
Suspension Tower
ZP2 0° 580@0° 750 48~78 69 Long-Span Tower
ZPT 0° 480@0° 600 36~51 51 E n h a n c e d
Suspension Tower
JP1 0-20° 450@20° 650 30~42 42 Mainly Used
Tension Tower
JP2 20- 450@40° 650 30~42 42
40°
JP3 0-60° 450@60° 650 30~42 42 Terminal Tower
6. Tower Family
NOTE:
1). Considering the section of this HVDC project is relatively long, in order to limit the extent of the
damage in a long section, an enhanced suspension tower ZPT will be used for every 3.5km within
a constant section.
2). The length of strain section should be controlled within 7.5km.
3). The angles of line deviation above are for the design span. The span may, however, be
increased up to an optimum limit with reduced angle of line deviation, if adequate ground and
phase clearances are available. With 1° decreasing from the maximum design angle for angle
tower, the wind span can be increased with 20m in use.
4). For the ZP1 tower, the load is calculated according to the basic nominal height (51/45m). The
wind span will be decreased accordingly in order to satisfy the transverse load not exceed the
value which is calculated in the load computation report. When the height of the tower increases
by 1 meter, the corresponding wind span is reduced by 3m.
5). For the ZP2 tower, the load is calculated according to the basic nominal height (75/69m). The
wind span will be decreased accordingly in order to satisfy the transverse load not exceed the
value which is calculated in the load computation report. When the height of the tower increases
by 1 meter, the corresponding wind span is reduced by 2m.
6). Except for tension towers, ZPT tower will be used where OPGW has to be spliced. So both
shield wire peaks shall have strain plate for termination of OPGW from both sides only for ZPT
type tower.
6. Tower Family
6.2 Tower Top Geometry
Method
Swing Angles
Dual shield wire shall be adopted for the whole line, and the protection angle of shield
wire shall be 0°.
CONTENT
7 Tower Design
7. Tower Design
7.1 Software and Calculation Model of Tower
The calculation analysis of tower is based on the finite element method and the 3D
truss model according to the mechanics theory; PLS-TOWER software is used as the
analysis software of tower in this project.
8 Foundation Design
8. Foundation Design
8.1 Soil Type
According to the geological report of the project, the geological types can be divided
into 6 categories as follows, and the foundation design will be carried out according to
the parameters of this 6 types of soil.
Type
Class 1 Class 2 Class2W Class 3 Class 3W Class 4
Item
Ultimate bearing capacity 690kPa 570kPa 450kPa 480kPa 390kPa
Dry density of concrete 2500 kg/m³ 2500 kg/m³ 1500 kg/m³ 2500 kg/m³ 1500 kg/ m³
P&C
P&C P&C P&C P&C Foundation Pile
Foundation Type
Foundation Foundation Foundation Foundation Pile Foundation
Foundation
8. Foundation Design
8.2 Foundation Type
(1) Pad&chimney foundation
The main feature of this foundation is that the main column slope is consistent with
that of the tower leg. This design enables the horizontal force perpendicular to the
axial line of the foundation to be reduced by at least 50% while the axial action force of
the foundation only increases by 1-2%. This significantly improves the force bearing
situation of the foundation columns and base plates (slabs) to minimize the impact of
foundation's horizontal force on the foundation slabs and improve significantly the
foundation stability. Meanwhile, due to significant reduction of eccentric bending
moment, the dimensions of foundation slabs controlled by downward stability is
correspondingly reduced so that the concrete quantity and slab reinforcement amount
are reduced, which can greatly save foundation materials. Foundation of this kind can
be used in most of the locations in this project.
8. Foundation Design
8.2 Foundation Type
(2) Pile foundation
In areas with flow-plastic geological conditions, higher foundation bearing stratum,
flooding impact, higher diffuse water depth and river-crossing area, etc., the method of
borehole grouting piles for foundation is widely used in design. The friction force with
the surrounding soil and the pile end bearing capacity are used to bear the uplift force
and down pressure of the foundation. It is characterized by convenient construction
and high safety and reliability. The disadvantages include construction difficulty and
high construction cost.
8. Foundation Design
8.3 Safety Factors for Foundation Design