SEMIKRON Apon With Central and Individual Driver Board EN 2017-01-27 Rev-00

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Application Note Revision: 00

AN 17-001 Issue date:


Prepared by:
2017-01-27
Niklas Hofstötter
Approved by: Joachim Lamp

Keyword: SEMIX, SKYPER, press-fit, parallel, current sharing,


central driver, individual driver, jitter, common emitter, delay
time

IGBT Modules in Parallel Operation with


Central and Individual Driver Board
1. General....................................................................................................................................1
2. Definition of Terms ....................................................................................................................2
3. Essential Factors Influencing Asymmetrical Current Distribution.......................................................2
4. Experimental Setup ...................................................................................................................3
5. Measurement Method.................................................................................................................4
5.1 Double pulse test .................................................................................................................4
5.2 Inverter operation ................................................................................................................4
5.3 Test conditions ....................................................................................................................5
6. Influence of the Impedances on the Current Distribution.................................................................5
6.1 Static current distribution......................................................................................................5
6.1.1 Parasitic inductances ......................................................................................................7
6.1.2 Load inductance.............................................................................................................7
6.1.3 Inductive coupling..........................................................................................................8
6.2 Dynamic current distribution..................................................................................................9
6.3 Current sharing symmetry effect during the common conduction phase of the semiconductors......11
6.4 Current distribution with inverter operation............................................................................13
7. Influence of Driver Concepts on the Power Distribution .................................................................15
7.1 Influence of the individual drivers on the dynamic current distribution .......................................15
7.1.1 Differences in signal propagation times ...........................................................................15
7.1.2 Jitter ..........................................................................................................................16
7.1.3 Differences in gate-emitter voltages................................................................................17
7.2 Influence of the central driver on the dynamic current distribution ............................................18
7.2.1 Gate resistor................................................................................................................18
7.2.2 Emitter resistor ............................................................................................................18
7.2.3 Emitter feedback ..........................................................................................................19
7.3 Additional gate drive components .........................................................................................20
8. Summary ...............................................................................................................................22

1. General

Parallel circuits are always necessary when the performance criteria of a single component are insufficient.
This starts at the microscopic chip level with several 100,000 individual IGBT cells, then further in the
module by the parallel connection of chips and continues at the circuit level by parallel connection of
modules and entire inverter units. [2]

© by SEMIKRON / 2017-01-27 / Application Note Page 1/27


PROMGT.1023/ Rev.6/ Template Application Note
Maximum utilization of the switch unit resulting from parallel connection is achieved only with ideal static
(i.e., during the conduction period) and dynamic (i.e., during the switching period) symmetry of the
current. [2]

This application note gives an overview of the causes that can be attributed to an asymmetrical current
distribution. It also serves as an aid to the effective parallel connection of IGBT power modules. The focus
is on the influence of the driver concept used (individual or central driver) as well as the impedances
contained in a system.
For further information, please refer to the SEMIKRON® "Application Manual Power Semiconductors" [2].

2. Definition of Terms

Static current distribution


In this application note, the static current distribution is the current distribution during the common
conducting phase of the parallel semiconductors or modules.

Dynamic current distribution


In this application note, the dynamic current distribution is to be understood as the current distribution
during the switching operation of the parallel semiconductors or modules.

3. Essential Factors Influencing Asymmetrical Current Distribution

Table 1: Factors influencing asymmetrical current distribution


Static current Dynamic current
distribution distribution
Semiconductor Saturation voltage
𝑉𝐶𝐸𝑠𝑎𝑡 = 𝑓(𝑖𝐶, 𝑉𝐺𝐸, 𝑇𝑗) x
𝑉𝐹 = 𝑓(𝑖𝐹, 𝑇𝑗)
Transfer characteristics
𝐼𝐶 = 𝑓(𝑉𝐺𝐸, 𝑇𝑗)𝑔𝑓𝑠 x
𝑉𝐺𝐸(𝑡ℎ)
Internal gate resistors
𝑖𝐶 = 𝑓(𝑉𝐺𝐸(𝑡)) x

Module Stray inductance of the commutation circuit 𝐿𝜎 x


Driver Jitter x
Cycle time x
Gate voltage (supply)
𝑖𝐶 = 𝑓(𝑉𝐺𝐸(𝑡)) x x

Driver circuit Stray inductance Gate 𝐿𝜎𝐺


x
𝑖𝐶 = 𝑓(𝑉𝐺𝐸(𝑡))
Stray inductance Emitter 𝐿𝜎𝐸
x
𝑖𝐶 = 𝑓(𝑉𝐺𝐸(𝑡))
Gate resistors
𝑖𝐶 = 𝑓(𝑉𝐺𝐸(𝑡)) x

Emitter coupling, with shared emitter path x


Design Load circuit impedance x
Cooling conditions
𝐼𝐶 = 𝑓(𝑉𝐺𝐸, 𝑇𝑗)𝑔𝑓𝑠 x

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PROMGT.1023/ Rev.6/ Template Application Note
4. Experimental Setup

The investigations regarding the current distribution were carried out on a phase module, consisting of four
SEMIX®603GB12E4p modules connected in parallel. Figure 1 shows the individual driver concept on the
left and the concept with a central driver on the right-hand side.

Figure 1: Phase module with individual drivers (left) and central driver (right)

The individual driver concept is based on the SKYPER12 press-fit driver especially developed for the
SEMIX® press-fit module. Each of the four drivers has its own primary and secondary side with its
associated output stage. Every one of the output stages controls one of the four parallel
SEMIX®603GB12E4p modules. The four individual drivers are connected on the primary side via an
adapter board, which interfaces the signals from the higher-level control unit to the individual drivers.

The core of the concept with the central driver is a SKYPER® 42 LJ R, which is directly connected to the
higher-level control unit. An adapter board serves as an interface to the four SEMIX® modules. On this
board are located the gate and emitter resistors as well as the gate protection circuits. Each module switch
has its own gate circuit, which is controlled by the central secondary stage of the SKYPER® 42 LJ R.

Figure 2: Modules with individual drivers (left) and central driver (right)

The coloured markings of the module positions in Figure 2 serve as an orientation aid. They correspond to
the colours of the traces in the diagrams of this application note.

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PROMGT.1023/ Rev.6/ Template Application Note
5. Measurement Method

The influence of the various factors on the current distribution was determined using two different
measuring methods. On the one hand, the double pulse method, which is well suited for characterising the
switching behaviour of semiconductors. On the other hand, the inverter operation, which maps the load of
the semiconductors or modules in close reference to the application.

5.1 Double pulse test


Figure 3 shows the basic setup of the double pulse test for the BOT IGBT (left) and the TOP IGBT (middle).
During this measurement the corresponding IGBT is switched on and off twice. At the end of the first pulse,
the turn-off behaviour can be characterised, at the beginning of the second pulse the turn-on behaviour of
the IGBT.

Figure 3: Functional diagram of the double pulse test

𝐼𝐶 𝑉𝐺𝐸
𝑉𝐶𝐸
𝐿𝑙𝑜𝑎𝑑

𝑉𝐶𝐸

𝑉𝐺𝐸
𝑉𝐷𝐶 𝐼𝐶 𝑉𝐷𝐶

𝐿𝑙𝑜𝑎𝑑
𝑉𝐶𝐸
𝑉𝐺𝐸
𝐼𝐶

𝐴 𝐴 turn off IGBT turn on IGBT


turn off diode

5.2 Inverter operation


The inverter operation was carried out in a single phase, H-bridge configuration with an inductive load. In
contrast to the double pulse method, in the inverter mode the semiconductors are continuously controlled
via a pulse-width-modulated signal. The temperature dependency of the power semiconductors is to be
considered as an additional influencing factor on the current distribution during inverter operation.

Figure 4: Functional diagram of the inverter operation

𝐼𝐴𝐶

𝐼𝐴𝐶 𝐿𝑙𝑜𝑎𝑑
𝑉𝐷𝐶
𝑡

© by SEMIKRON / 2017-01-27 / Application Note Page 4/27


PROMGT.1023/ Rev.6/ Template Application Note
5.3 Test conditions

Table 2: Test conditions for double pulse test and inverter operation

Letter symbol Double pulse test Inverter operation Unit

𝑇𝑗 125 --- [°C]

𝑇𝑠𝑒𝑛𝑠𝑒 --- 80 [°C]

𝐼𝐶,𝑠𝑢𝑚 2400 --- [A]

𝐼𝐴𝐶 --- 1000 [A]

𝑉𝐶𝐸 600 --- [V]

𝑉𝐷𝐶 --- 600 [V]

𝑉𝐺(𝑜𝑛) 15 15 [V]

𝑉𝐺(𝑜𝑓𝑓) -8 -8 [V]

𝑓𝑠𝑤 --- 3 [kHz]

𝐿𝑙𝑜𝑎𝑑 30 (15) 250 [µH]

6. Influence of the Impedances on the Current Distribution

The impedances contained in a system and thus the mechanical design of the system bears considerable
influence on the current distribution between parallel connected modules. The reasons for this are, on the
one hand, the differences in the impedance values of the individual current paths, which result from the
asymmetry of the design. On the other hand, the spatial position of the individual components relative to
each other and the resulting inductive couplings influence the current distribution.

By choosing a smart design, the effects of the influencing factors can be significantly reduced. The more
symmetrical the structure of the system, the more symmetrical is the current distribution.

In this chapter the influence of the system design is considered independently of the driver concepts. The
influences that the mechanical design exerts only in connection with one of the two driver concepts are
explained in chapter 7. The measuring results shown below are determined using the individual driver
setup, but are valid for both driver concepts. For the theoretical considerations, it is always assumed that
only semiconductors or modules with identical characteristics are connected in parallel.

6.1 Static current distribution


In this application note the influence of the parasitic inductance of the load circuit on the current
distribution is investigated. For the sake of completeness, however, the effect of differences in the forward
voltage is also to be mentioned:
Modern IGBTs have a positive temperature coefficient (PTC). That is, the saturation voltage increases with
the temperature at the same current. This has a pro-symmetrical effect: The IGBT, which takes more
current because of lower forward voltage, becomes warmer, the saturation voltage increases and the
current is transferred to the parallel IGBT.
Most diodes are considered to have a negative temperature coefficient (NTC) in their rated current range.
This behaviour leads to higher current asymmetry than with PTC characteristic. It may be sensible to select
diodes according to the forward voltage 𝑉𝐹 for the parallel circuit.

The static and also dynamic differences are minimised for chips within a given production lot, as they have
been manufactured from similar silicon under the same manufacturing conditions. Therefore, it is wise to
select modules with similar date codes for paralleling.

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PROMGT.1023/ Rev.6/ Template Application Note
Figure 5: IGBT VCEsat characteristic (450A nominal current, left)
Diode Vf characteristic (450A nominal current, right)

900 900
VGE = 15V Tj = 25°C
[𝐴] [𝐴]
Tj = 25°C Tj = 150°C
750 Tj = 150°C 750

600 600

PTC
450 450

300 300 NTC

150 150
𝐼𝐶 𝐼𝐹

0 0
𝑉𝐶𝐸 1 2 3 4 [𝑉] 5 𝑉𝐹 1 2 3 [𝑉] 4

The influence of the parasitic inductances is described mathematically by means of the simplified equivalent
circuit diagram shown in Figure 6. It consists of two parallel current paths and a current source from which
the current 𝐼𝑙𝑜𝑎𝑑(𝑡) flows. 𝐿𝜎1 and 𝐿𝜎2 represent the sum of all parasitic inductances of a current path, 𝑅1 and
𝑅2 represent the sum of all ohmic resistances.

Figure 6: Equivalent circuit diagram of two parallel current paths

I ∆𝐼
𝐼𝑙𝑜𝑎𝑑(𝑡) 𝐼𝑙𝑜𝑎𝑑(𝑡) 2
∆𝐼 𝐼1(𝑡)
𝐼1(𝑡) (𝑡 ≫ 𝜏)
𝐿𝜎1 𝐿𝜎2
𝐼1(𝑡) (𝑡 ≪ 𝜏)
𝐼1(𝑡)
𝑅1 𝑅2 𝐼1(𝑡) (𝑡 ≫ 𝜏)
𝐼1(𝑡) 𝐼2(𝑡) 𝐼2(𝑡) (𝑡 ≪ 𝜏)
𝑡=𝜏

𝐼𝑙𝑜𝑎𝑑(t) = 0 𝑓ü𝑟 𝑡 ≤ 0

In order to describe the current distribution with the terms listed below, three assumptions must be made.
(1) The rising current 𝑑𝐼𝑙𝑜𝑎𝑑/𝑑𝑡 is constant during the common conductance phase of the IGBTs and is
determined by the behaviour of the current source 𝑉1.
(2) The influence of the ohmic resistances on the current distribution is negligible 𝑅1 = 𝑅2 = 𝑅.
(3) The load current 𝐼𝑙𝑜𝑎𝑑(t) is zero for the period 𝑡 ≤ 0 [3].

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PROMGT.1023/ Rev.6/ Template Application Note
𝐼𝑙𝑜𝑎𝑑(𝑡) 𝐼𝑙𝑜𝑎𝑑(𝑡) 𝐿𝜎1 ‒ 𝐿𝜎2 𝑑𝐼𝑙𝑜𝑎𝑑
‒𝑡 τ ‒𝑡 τ
𝐼1(𝑡) = ‒ ∆𝐼 ∙ (1 ‒ 𝑒 ) 𝐼2(𝑡) = + ∆𝐼 ∙ (1 ‒ 𝑒 ) 𝑤𝑖𝑡ℎ: ∆𝐼 = ∙
2 2 4𝑅 𝑑𝑡

𝐿𝜎1 + 𝐿𝜎2
𝜏 =
2𝑅

𝐿𝜎2 𝐿𝜎1
𝐼1(𝑡) ≈ ∙𝐼 (𝑡) 𝐼2(𝑡) ≈ ∙𝐼 (𝑡) 𝑓𝑜𝑟: t≪τ
𝐿𝜎1 + 𝐿𝜎2 𝑙𝑜𝑎𝑑
𝐿𝜎1 + 𝐿𝜎2 𝑙𝑜𝑎𝑑

𝐼𝐿𝑜𝑎𝑑(𝑡) 𝐼𝐿𝑜𝑎𝑑(𝑡)
𝐼1(𝑡) ≈ ‒ ∆𝐼 𝐼2(𝑡) ≈ + ∆𝐼 𝑓𝑜𝑟: t≫τ
2 2

The formulas show that the current divider of the branch inductances determines the current asymmetry
for times t ≪ τ. As the time increased t ≫ τ the two branch currents, at a distance of ∆𝐼, extend parallel to
half the load current 𝐼𝑙𝑜𝑎𝑑(𝑡) 2. The magnitude of ∆𝐼 is dependent on the difference of the branch
inductances 𝐿𝜎1 ‒ 𝐿𝜎2, the sum of the ohmic branch resistances and the current rise time 𝑑𝐼𝑙𝑜𝑎𝑑/𝑑𝑡. The
current rise time, in turn, in the real application is decisively determined by the level of the DC-bus voltage
and the magnitude of the load inductance.

6.1.1 Parasitic inductances


The diagrams shown in Figure 7 show the influence of the parasitic inductances on the static current
distribution. Both measurements were performed under identical conditions except for the position of the
load cable connector on the AC busbar.
The left diagram shows the current distribution on the four modules, for the case of the load connected
centrally to the AC busbar. The right diagram shows the current distribution for the case of an off-centre
connected load to the AC busbar.
The variation of the load connection changes the absolute magnitudes of the parasitic inductances as well
as their relationships to each other. The current path, which is furthest away from the common load
connection, has the largest inductance; the current path closest to the common load connection shows the
lowest inductance. The resulting asymmetrical, inductive current divider, in this case, causes an increase of
the current through the right module of approximately 20%, referenced to the nominal current 𝐼𝐶,𝑠𝑢𝑚 4.

Figure 7: Measurements of the influence of parasitic inductances

IGBT turn on; AC current; 100A/div; 20µs/div IGBT turn on; AC current; 100A/div; 20µs/div

6.1.2 Load inductance


In addition to the parasitic inductances, the size of the load inductance also influences the symmetry of the
current distribution. The reason for this is the dependence of the slope of the load current on the load
𝑉
inductance 𝑑𝐼𝑙𝑜𝑎𝑑 𝑑𝑡 = 𝐷𝐶 𝐿 . The smaller the inductance of the load, the steeper the increase of the load
𝑙𝑜𝑎𝑑
current and the greater is the asymmetry of the current distribution, in the case of an off-centre load
connection.

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PROMGT.1023/ Rev.6/ Template Application Note
This must be taken into account when evaluating the results of the double pulse test. This is often carried
out using a smaller load inductance than that used in the actual application. An inverter test under
appropriate application relevant conditions is the better evaluation basis for the current distribution in
normal operation. In addition, the semiconductors heat up due to the continuous load during the inverter
operation. Depending on the chosen operating point and on the external cooling conditions, different
junction temperatures result in the semiconductors, which in turn influences the current distribution.

The left oscillogram in Figure 8 shows the current distribution with the double pulse test with a load
inductance reduced to half, compared to the measurement from chapter 6.1.1. (right diagram). As in the
case of the measurement from chapter 6.1.1 the load is also connected off-centre here and results in an
asymmetrical current distribution. The raise in the current through the right module increases to about
30% from approx. 20% (measurement from chapter 6.1.1) due to the lower load inductance.
Considering the results of the converter operation, however, which was carried out with the same off-
centre position of the load connection, an asymmetrical current distribution of only approximately 2% rms
relative to the nominal current 𝐼𝐴𝐶 4, occurs.

Due to the positive temperature coefficient of the IGBT collector-emitter voltage (VCE) and the higher load
inductance, the current distribution in the inverter mode is much better than in the double pulse test with a
low load inductance.

Figure 8: Measurements of the influence of the load inductance

IGBT turn on; AC current; 150A/div; 20µs/div inverter mode; AC current; 150A/div; 2ms/div

6.1.3 Inductive coupling


Just as important as a symmetrical design is the arrangement of the current conducting components in the
system. An illustration is the example shown in Figure 9, in which the load cable is connected to the right
side of the AC busbar. Contrary to the previous measurements, the load cable does not run from the AC-
busbar at 90° but in parallel in the immediate vicinity of the AC-busbar and leaving to the left.

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PROMGT.1023/ Rev.6/ Template Application Note
Figure 9: Equivalent circuit diagram of four parallel current paths with inductive coupling

𝐼𝑙𝑜𝑎𝑑(𝑡)

𝐿𝜎1 𝐿𝜎2 𝐿𝜎3 𝐿𝜎4

𝑅1 𝑅2 𝑅3 𝑅4

𝐼1 𝐿 𝐼2 𝐿 𝐼3 𝐿 𝐼4
𝜎12 𝜎23 𝜎34

𝑀1 𝐿' 𝑀2 𝐿'𝜎23 𝑀3 𝐿'𝜎34


𝐼𝐴𝐶 𝜎12

Assuming that all inductances depicted in the equivalent circuit have the same value and there is no
inductive coupling between the load cable and the AC busbar, the current path with the smallest impedance
is located on the right and the current path with the largest impedance on the left side. Accordingly, a
current distribution should result corresponding to the right hand trace of Figure 7. The actual current
distribution, which results from the inductive couplings 𝑀1, 𝑀2 and 𝑀3 between the load cable and the AC
busbar, is depicted in Figure 10.

Figure 10: Influence of inductive coupling

𝐼𝑙𝑜𝑎𝑑(𝑡)

𝐿𝜎1 𝐿𝜎2

𝐼12
𝑅1 𝑅2
𝑑𝑖𝐿𝑜𝑎𝑑
𝑀1 ∙ 𝐿𝜎12
𝑑𝑡

𝑑𝑖𝑙𝑜𝑎𝑑 𝑑𝑡 𝐿'𝜎12

IGBT turn on; AC current; 100A/div; 20µs/div

The equivalent circuit diagram on the left-hand side in Figure 10 is used to illustrate this effect. It shows
two parallel current paths with a coupling between the parasitic inductance of the AC busbar 𝐿𝜎12 and the
parasitic inductance of the load cable 𝐿'𝜎12. The coupling between the two inductances is symbolised by a
voltage source with a terminal voltage 𝑀1 ∙ 𝑑𝑖𝐿𝑜𝑎𝑑 𝑑𝑡.

If a current changing over time flows through 𝐿'𝜎12 this induces a voltage along the AC busbar due to the
inductive coupling. Caused by this voltage, a circular current 𝐼12 flows counter clockwise through the
network consisting of 𝐿𝜎1, 𝑅1, 𝐿𝜎12, 𝑅2 and 𝐿𝜎2. The superposition of the circular current with the load
currents leads to the current distribution shown in Figure 10.

The outcome of this effect is proportional to the factor of the inductive coupling. This, in turn, is dependent
on the distance between the current-carrying conductors and their position relative to one another. If the
distance between the AC busbar and the load cable increases, the coupling factor decreases due to the
magnetic field lines becoming weaker with the distance. The effect can be completely eliminated by moving
the load cable perpendicularly away from the AC busbar, since the magnetic field lines extend parallel to
the AC busbar.

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PROMGT.1023/ Rev.6/ Template Application Note
6.2 Dynamic current distribution
Dynamic current distribution is mainly determined by the different switching times of the modules operated
in parallel and thus by the characteristics of the drivers, the gate circuit and the semiconductor elements.
The mechanical design has a direct influence on the dynamic current distribution only when the
commutation sequences take place across the modules. For cross-module commutation processes, the
guiding principle applies: "The more symmetrical the mechanical design of the system, the more
symmetrical is the current sharing".

This application note is based on the case of module-internal commutation, in which the mechanical design
of the system is not the cause for the asymmetrical current distribution but affects the degree of
asymmetry.

Figure 11 on the left side shows the typical current profile for modules which are operated in parallel but
not exactly simultaneous. To highlight this effect, the BOT switch of a module (red curve) was switched on
with a delay of 100ns. The time-delayed switching leads to an asymmetrical dynamic current distribution
between the modules in the negative part of the cycle, whereas the current distribution is symmetrical in
the positive half-wave. The right side of the figure shows a turn-on sequence of the parallel BOT IGBTs
during the negative half cycle of the output current. The IGBT, which last changes from the non-conducting
to the conducting state, takes up significantly less current at the beginning of the common conduction
phase, since the IGBTs, which turn on first, take over a part of the total current.

Figure 11: Measurement of the influence of different switching time on the dynamic current
distribution

inverter mode; AC current; 200A/div; 2ms/div inverter mode; AC current; 200A/div; 200ns/div

The influence of the mechanical design on the dynamic current asymmetry is described by the equivalent
circuit diagram shown in Figure 12. This consists of two parallel connected modules with identical
characteristics. 𝐿1 and 𝐿2 symbolise the sum of the inductances, 𝑅1 and 𝑅2 the sum of the resistances which
are located in the AC branches. For the sake of simplicity, both 𝐿1 and 𝐿2, as well as 𝑅1 and 𝑅2 have
identical values, where: 𝐿1 = 𝐿2 and 𝑅1 = 𝑅2. 𝐿𝑙𝑜𝑎𝑑 represent the inductive load of the common AC output
through which the total current 𝐼𝐴𝐶(𝑡) flows.

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PROMGT.1023/ Rev.6/ Template Application Note
Figure 12: Equivalent circuit diagram for two parallel modules
𝐷𝐶 +

𝑇1 𝐷 1 𝑉𝐿12(𝑡)
𝑉1(𝑡) 𝐷2 𝑇2 𝑉 (𝑡)
2
𝑉𝐿1(𝑡) 𝑉𝐿2(𝑡)
𝑅1 𝑅2
𝐿1 𝐿2
𝐾1 𝑉𝐷𝐶
𝐾2
𝐼1(𝑡 ≥ 𝑡0) 𝐼2(𝑡 ≥ 𝑡1)
𝑉3(𝑡) 𝑇3 𝐷 3 𝐿𝑙𝑜𝑎𝑑 𝐷4 𝑇4 𝑉4(𝑡)
𝐼𝐴𝐶(𝑡)
𝐼1(𝑡 < 𝑡0) 𝐼2(𝑡 < 𝑡1)

𝐷𝐶 ‒

The diagram in Figure 13 shows the calculated current profiles of 𝐼1(𝑡) or 𝐼2(𝑡) for three different values of
the inductances 𝐿1 or 𝐿2 respectively. The inductance for the calculation of 𝐼1(𝑡) or 𝐼2(𝑡) corresponds to the
' ' ~ ~
value 𝐿, for the calculation of 𝐼1(𝑡) or 𝐼2(𝑡) to the value 3.3 ∙ 𝐿 and for the calculation of 𝐼 1 (𝑡) and 𝐼 2 (𝑡) to the
value 67 ∙ 𝐿. The current profiles show a switch on process of IGBT 𝑇1 or 𝑇2 in which IGBT 𝑇1 switches on
fist. The calculation is also valid for the switch off process of IGBT 𝑇1 or 𝑇2, but with reverse signs for ∆𝐼.

Figure 13: Current distribution as a function of the inductances 𝑳𝟏 or 𝑳𝟐

𝐼1(𝑡)
'
𝐼1(𝑡)
~
𝐼 1 (𝑡)

𝐼2(𝑡)

'
𝐼2(𝑡)
~
𝐼 2 (𝑡)

𝑡0 𝑡1
𝑡

The basis for the consideration is a current 𝐼𝐴𝐶(𝑡) distributing uniformly to the diodes 𝐷3 and 𝐷4 up to the
time 𝑡0.

𝐼𝐴𝐶(𝑡)
𝐼1(𝑡) = 𝐼2(𝑡) = 𝑓𝑜𝑟 𝑡 < 𝑡0
2

At the time 𝑡0 IGBT 𝑇1 turns on, diode 𝐷3 takes up blocking voltage and raises the voltage at the node 𝐾1 to
the value 𝑉𝐷𝐶 ‒ 𝑉1(𝑡). Until turn-on of IGBT 𝑇2 at the time 𝑡1 diode 𝐷4 keeps the voltage at node 𝐾2 at 𝑉𝐷𝐶 ‒ 𝑉4
(𝑡). The voltage 𝑉𝐿12(𝑡) thus occurs across the inductances 𝐿1 and 𝐿2.

𝑉𝐿12(𝑡) = 𝑉𝐿1(𝑡) + 𝑉𝐿2(𝑡) = 𝑉𝐷𝐶 ‒ (𝑉1(𝑡) + 𝑉4(𝑡)) 𝑓𝑜𝑟: 𝑡0 ≤ 𝑡 < 𝑡1

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PROMGT.1023/ Rev.6/ Template Application Note
The voltage 𝑉𝐿12(𝑡) leads to a change in the currents 𝐼1(𝑡) and 𝐼2(𝑡), which can be calculated using the
following equation.

𝐼𝐴𝐶(𝑡0) 𝑈𝐿12(𝑡)
𝐼1,2(𝑡1) = ± ∙ (𝑡1 ‒ 𝑡0) 𝑓𝑜𝑟: 𝑡0 ≤ 𝑡 < 𝑡1
2 𝐿1 + 𝐿2

The term shows that by introducing additional inductance, for example by means of longer load cables at
the AC terminals of the modules, the rise time 𝑑𝑖1 𝑑𝑡 bzw. 𝑑𝑖2 𝑑𝑡 can be reduced. Thus, with an identical
delay time and an identical voltage drop across the inductances 𝐿1 and 𝐿2, a smaller difference between 𝐼1
(𝑡1) and 𝐼2(𝑡1) results.

6.3 Current sharing symmetry effect during the common conduction phase of the
semiconductors
If the current has been unevenly distributed between the parallel current paths during the commutation
phase, the currents will completely or partially recombine during the common conducting phase of the
IGBTs.
The effect of current sharing is explained below using the example of two identical modules which are
operated in parallel. Figure 14 shows the corresponding simplified equivalent circuit diagram, analogue to
the one in Figure 12.

Figure 14: Equivalent circuit diagram for two parallel modules

𝐷𝐶 +

𝑉𝐿12(𝑡)
𝑇1 𝐷 1 𝐷2 𝑇2
𝑉1(𝑡) 𝑉2(𝑡)
𝑉𝐿1(𝑡) 𝑉𝐿2(𝑡)
𝑅1 𝑅2
𝐿1 𝐿2
𝐾1 𝐾2 𝑉𝐷𝐶

𝐼1(𝑡 > 𝑡1) 𝐼2(𝑡 > 𝑡1)


𝑉3(𝑡) 𝑇3 𝐷 3 𝐿𝑙𝑜𝑎𝑑 𝐷4 𝑇4 𝑉4(𝑡)
𝐼𝐴𝐶(𝑡)

𝐷𝐶 ‒

The diagram in Figure 15 shows the calculated current profiles of 𝐼1(𝑡) or 𝐼2(𝑡) for three different values of
the inductances 𝐿1 or 𝐿2 respectively. The inductance for the calculation of 𝐼1(𝑡) or 𝐼2(𝑡) corresponds to the
' ' ~ ~
value 𝐿, for the calculation of 𝐼1(𝑡) or 𝐼2(𝑡) to the value 3.3 ∙ 𝐿 and for the calculation of 𝐼 1 (𝑡) and 𝐼 2 (𝑡) to the
value 67 ∙ 𝐿. The resistance values 𝑅1 bzw. 𝑅2 are identical for all three calculations.

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PROMGT.1023/ Rev.6/ Template Application Note
Figure 15: Current sharing symmetry effect as a function of 𝑳𝟏 and 𝑳𝟐 after switching on the
IGBTs

𝐼1(𝑡)
'
𝐼1(𝑡)
~
𝐼 1 (𝑡)

𝐼2(𝑡)

'
𝐼2(𝑡)
~
𝐼 2 (𝑡)

𝑡1
𝑡

The basis for the consideration is that IGBT 𝑇1 turns on first, both IGBTs 𝑇1 and 𝑇2 are turned on at the
time 𝑡1 and the currents are divided according to the situation described in section 6.2.

𝐼𝐴𝐶(𝑡1)
𝐼1,2(𝑡1) = ± ∆𝐼(𝑡1)
2

The inductances 𝐿1 and 𝐿2 can be neglected at time 𝑡1, the point of inflection of the currents 𝐼1(𝑡) and 𝐼2(𝑡).
At the node 𝐾1 a voltage of 𝑉𝐷𝐶 ‒ 𝐼1(𝑡1) ∙ 𝑅1 will result and at the node 𝐾2 a voltage of 𝑉𝐷𝐶 ‒ 𝐼2(𝑡1) ∙ 𝑅2, relative
to the DC- potential. The resulting voltage 𝑉𝐿12(𝑡) between the nodes can be calculated as follows.

𝑉𝐿12(𝑡1) = ‒ 𝐼1(𝑡1) ∙ 𝑅1 + 𝐼2(𝑡1) ∙ 𝑅2

The voltage 𝑉𝐿12(𝑡) increases the driving voltage across the inductor 𝐿2 and simultaneously reduces the
driving voltage across the inductor 𝐿1. This leads to both currents converging to the value 𝐼𝐴𝐶(𝑡) 2 . The
course of the currents can be expressed by the following terms.

𝑅1 + 𝑅2
𝐼𝐴𝐶(𝑡1) 𝐼𝐴𝐶(𝑡) ‒ ∙ (𝑡 ‒ 𝑡1)
𝐼1(𝑡) =
2 [
+ 𝐼1(𝑡1) ‒
2 ] ∙𝑒
𝐿1 + 𝐿2
𝑓𝑜𝑟: 𝑡 > 𝑡1

𝑅1 + 𝑅2
𝐼𝐴𝐶(𝑡1) 𝐼𝐴𝐶(𝑡) ‒ ∙ (𝑡 ‒ 𝑡1)
𝐼2(𝑡) =
2 [
+ 𝐼2(𝑡1) ‒
2 ] ∙𝑒
𝐿1 + 𝐿2
𝑓𝑜𝑟: 𝑡 > 𝑡1

The equations show that the convergence speed of the currents 𝐼1(𝑡) and 𝐼2(𝑡) is determined by the ratio of
the sum of the resistors 𝑅1 and 𝑅2 to the sum of the inductances 𝐿1 and 𝐿2.

𝐿1 + 𝐿2
𝜏=
𝑅1 + 𝑅2

If the sum of the inductances 𝐿1 and 𝐿2 increases, then the time constant 𝜏 increases and the convergence
speed of the currents 𝐼1(𝑡) and 𝐼2(𝑡) decreases. The time available for the currents 𝐼1(𝑡) and 𝐼2(𝑡) to approach
the value 𝐼𝐴𝐶(𝑡) 2 is limited by the next switching operation of the semiconductors and thus by the clock

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PROMGT.1023/ Rev.6/ Template Application Note
frequency and the instantaneous value of the current 𝐼𝐴𝐶 (𝑡). The offset still present at the time of the next
switching operation ∆𝐼1(𝑡𝑛 + 𝑥) or ∆𝐼2(𝑡𝑛 ‒ 𝑥) is added to the asymmetric current distribution described in
Chapter 6.2.

Figure 16: Current offset at the end of the IGBT conduction period

𝐼1(𝑡)
|∆𝐼1| + |∆𝐼2|
𝐼2(𝑡)

Conduction phase of the diodes is not taken into consideration 𝑡

The effect of the current sharing is superimposed by the effects of the asymmetrical static current
distribution, described in chapter 6.1, which works against the convergence of the currents.

6.4 Current distribution with inverter operation


In a real application, the interaction between the current distribution during the commutation phase and
the common conduction phase of the semiconductors must be considered. The diagrams shown in Figure
17 apply to the parallel connection of two modules with identical characteristics in a symmetrically
designed system. The effects from chapter 6.1, which describe the influence of the mechanical design on
the static current distribution, are neglected. Only the results of the effects from chapter 6.2 (dynamic
current distribution) and 6.3 (current sharing effect) are considered, based on different inductance values
between the module outputs. The values of the inductances for case ① correspond to the parallel
connection of the modules by means of a copper busbar. The values for case ② correspond to the parallel
connection of the modules with power cables, and the values for case ③ correspond to the parallel
connection of the modules via chokes. As a cause of the current asymmetry, a time-displacement of the
drive pulses to module 1 is used, so that it turns on approximately 150ns earlier (blue trace).
Figure 17: Influence of the AC inductance between parallel modules

𝐼 𝐼 𝐼
① ② ③

𝐿1 𝐿2 𝑡 15 ∙ 𝐿1 15 ∙ 𝐿2 𝑡 7000 ∙ 𝐿1 7000 ∙ 𝐿2 𝑡

𝐼1(𝑡) 𝐼2(𝑡) 𝐼1(𝑡) 𝐼2(𝑡) 𝐼1(𝑡) 𝐼2(𝑡)


𝐿𝑙𝑜𝑎𝑑 𝐿𝑙𝑜𝑎𝑑 𝐿𝑙𝑜𝑎𝑑

𝐼𝐴𝐶 𝐼𝐴𝐶 𝐼𝐴𝐶

The inductances 𝐿1 and 𝐿2 limit the slew rate of the currents 𝐼𝐴𝐶1(𝑡) und 𝐼𝐴𝐶2(𝑡) during the time-shifted
switching of the modules. The smaller the sum of the inductance values is, the greater is the resulting

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PROMGT.1023/ Rev.6/ Template Application Note
asymmetrical current distribution at the end of the commutation processes and the greater the uneven
distribution of the switching losses on the modules (case ①).
The distribution of the conduction losses depends on the convergence rate of the currents. The greater the
sum of the inductances 𝐿1 and 𝐿2 the greater the difference between the currents 𝐼𝐴𝐶1(𝑡) and 𝐼𝐴𝐶2(𝑡) relative
to half the load current at the end of the common conduction phase of the semiconductors. The respective
difference adds up over the sum of the switching operations, resulting in an unequal distribution of the
conduction and switching losses of the modules (case ②).
If the values of the inductances 𝐿1 and 𝐿2 are rose to such an extent that a divergence of the currents 𝐼1(𝑡)
and 𝐼2(𝑡) is minimised during the time-shifted switching processes of the modules, an almost homogeneous
current distribution can be achieved (case ③). In this case, the individual modules can be considered as
voltage sources. Figure 18 shows the simplified equivalent circuit diagram for two parallel modules for large
AC inductances.

Figure 18: Simplified equivalent circuit diagram for two parallel modules for large AC
inductors

𝐼1(𝑡) 𝐿1 𝐿2 𝐼2(𝑡)

𝑉𝑉1 𝐿𝑙𝑜𝑎𝑑 𝑉𝑉2

𝐼𝐴𝐶

The difference between the output voltages 𝑉𝑉1 and 𝑉𝑉2 is dependent on the switching time differences ∆𝑡,
the switching frequency 𝑓𝑠𝑤 and the DC-bus voltage 𝑈𝐷𝐶. The difference can be determined by the following
formula.

𝑉𝑉1 ‒ 𝑉𝑉2 = ∆𝑡 ∙ 𝑓𝑠𝑤 ∙ 𝑉𝐷𝐶

The occurring voltage difference 𝑉𝑉1 ‒ 𝑉𝑉2 drives a compensation current ∆𝐼 through the inductances 𝐿1 and
𝐿2. The compensating current ∆𝐼 is superimposed with output currents 𝐼1(𝑡) and 𝐼2(𝑡). The output current is
limited by the inductances 𝐿1 and 𝐿2.

𝑉𝑉1 ‒ 𝑉𝑉2
∆𝐼 =
2 ∙ 𝜋 ∙ 𝑓𝑜𝑢𝑡 ∙ (𝐿1 + 𝐿2)

The ohmic resistances of the current branches were not taken into account for these considerations.

7. Influence of Driver Concepts on the Power Distribution

Just like the impedances of a system, the characteristics of the drivers also influence the current
distribution. In contrast to the mechanical design, which mainly affects the static current distribution, the
driver characteristics predominantly affect the dynamic current sharing. The reasons for this are, on the
one hand, the differences in the signal propagation times and the gate-emitter voltages, as well as the
influence of the jitter. On the other hand, the common emitter path, of the central driver unit, affects the
current sharing.

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PROMGT.1023/ Rev.6/ Template Application Note
For the following measurements, the experimental setup was constructed as symmetrically as possible in
order to minimise its effects. The theoretical considerations assume that the semiconductors or modules
connected in parallel have identical characteristics.

7.1 Influence of the individual drivers on the dynamic current distribution

7.1.1 Differences in signal propagation times


The signal propagation time is defined by the time of a valid change of state of the signal at the input of an
electronic module, up until a valid change of state of the corresponding output signal. The more devices a
signal has to pass, the higher the probability that the differences between the sums of the signal
propagation times increase. The likelihood that the output signals of parallel assemblies will change state at
the same time decreases with the number of devices that the signals pass.

∆𝑡𝑝 = ∑ (𝑡 𝑝1,𝑖 ‒ 𝑡𝑝2,𝑖


)
𝑖=1

With regard to the driver concepts, this means that only a small difference between the signal propagation
times is much more probable when a central driver is used than in the case of the parallel connection of
individual drivers.

The left diagram in Figure 19 shows the measurement results of IGBT current of the pulse test for the
parallel SEMIX603GB12Ep modules. Each of the modules was controlled by a dedicated SKYPER12 press-fit
driver. One of the drivers was prepared in such a way that the associated IGBT (red trace) switches off
with a delay time of approx. 100ns. Due to the longer conduction phase of the IGBT, the currents of the
parallel IGBTs do not immediately commutate to the corresponding freewheel diodes, but partly flow
through the still conducting IGBT. In this test arrangement, a current increase of approx. 48% occurs,
based on the nominal value 𝐼𝐶,𝑠𝑢𝑚 4. The distribution of the currents, during the commutation sequences of
the IGBTs, takes place according to the concept described in chapter 6.2.

The results for the inverter operation can be found in the right diagram in Figure 19, in which one of the
BOT IGBTs (red trace) is switched on approximately 100ns earlier.
The real time offset between parallel SKYPER12 press-fit drivers, which occurs due to the signal
propagation time tolerances, is significantly less than 100ns. The influence of the switching under realistic
delay times can be seen on the positive half-wave of the right diagram.

Figure 19: Measurement of the influence of different signal propagation times

IGBT turn off; collector current; 150A/div; 200ns/div inverter mode; AC current; 200A/div; 2ms/div

7.1.2 Jitter
The influence of the jitter occurs with digital drivers connected in parallel, when they have their own
system clock. The maximum time offset due to jitter is determined by the frequency of the system clock. If
the input signal changes simultaneously at the parallel driver stages, the change in the corresponding
output signal may vary in time by the length of one system clock period.

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PROMGT.1023/ Rev.6/ Template Application Note
1
𝑡𝑗𝑖𝑡𝑡𝑒𝑟,𝑚𝑎𝑥 =
𝑓𝑐𝑙𝑜𝑐𝑘

The time offset variance due to jitter approximately shows a Gaussian normal distribution over the values
0 ≤ 𝑡𝑗𝑖𝑡𝑡𝑒𝑟 ≤ 𝑇𝑐𝑙𝑜𝑐𝑘 . It is therefore not foreseeable which driver provides a valid output signal at which time.
Looking at the effect of the jitter in isolation, it can be assumed that with an increasing number of signal
changes at the input of the parallel drivers, the summed time offset variance between the output signals
approaches zero.

𝑛 𝑛

∑𝑡 𝑗𝑖𝑡𝑡𝑒𝑟,𝑖 ‒ ∑𝑡 𝑗𝑖𝑡𝑡𝑒𝑟,𝑘 ≈ 0 𝑓𝑜𝑟: 𝑛→∞


𝑖=1 𝑘=1

In the real application, the time offset of the jitter is added to the time offset of the different signal
propagation times. The effect of the jitter can, however, be neglected for the central driver concept.

𝑡𝑑 = ∆𝑡𝑝 + 𝑡𝑗𝑖𝑡𝑡𝑒𝑟

Figure 20 shows the measured results of the pulse test with four parallel individual drivers. The delay time
due to the jitter is approximately 25ns, which corresponds to the reciprocal of the system frequency of the
SKYPER12 press-fit driver of 40Mhz. The measured values of both diagrams were recorded under identical
conditions and in immediate succession. The left diagram shows a nearly symmetrical current distribution.
The delay between the driver outputs is almost zero at this time. The right diagram shows the effect on the
dynamic current distribution with a time delay of approx. 25ns between the outputs of the parallel drivers.
In this measurement, a time delay of approx. 25ns results in a current increase of approx. 12% (yellow
trace), based on the nominal value 𝐼𝐶,𝑠𝑢𝑚 4. The currents distribute according to the concept described in
chapter 6.2.

Figure 20: Measurement of the influence of the jitter

IGBT turn off; collector current; 100A/div; 200ns/div IGBT turn off; collector current; 100A/div; 200ns/div

7.1.3 Differences in gate-emitter voltages


It can be assumed approximately that the switching speed of an IGBT depends on the speed of the
charging and discharging of its input capacitance. On the presumption that the parallel-connected
semiconductors have identical characteristics and the gate circuits are identical, the gate-emitter voltage
determined by the driver sets the speed of the charging process.
If each semiconductor module has an individual driver with its own gate voltage regulation, differences in
the gate-emitter voltages between the modules may occur. This can be neglected for the central driver
concept.
To illustrate this effect, the gate turn-on and gate turn-off voltage of a driver (red trace) was increased by
approximately 0.7V. As a result, the corresponding IGBT turns on faster and turns off slower.
The left diagram in Figure 21 shows the dynamic current distribution during a turn-off process. Due to the
longer conduction phase of the IGBT, the currents of the parallel IGBTs do not immediately commutate to
the corresponding freewheel diodes, but partly flow through the still conducting IGBT. During this particular

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PROMGT.1023/ Rev.6/ Template Application Note
switching process, there is a current increase of approx. 52%, based on the nominal value 𝐼𝐶,𝑠𝑢𝑚 4. The
distribution of the currents, during the commutation processes of the IGBTs, takes place according to the
concept described in chapter 6.2.
The right diagram shows the measured results for the inverter test. Here too, the time-delayed switching
can be seen clearly displayed by the current peaks of the red trace. This affects the total current
distribution with a deviation of approx. 7% from the nominal value 𝐼𝐴𝐶 4.

Figure 21: Measurement of the influence of different gate-emitter voltages

IGBT turn off; collector current; 150A/div; 200ns/div inverter mode; AC current; 200A/div; 2ms/div

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PROMGT.1023/ Rev.6/ Template Application Note
7.2 Influence of the central driver on the dynamic current distribution
With a central driver all parallel IGBT modules are controlled by this one driver. In order to ensure a good
current distribution, a few points have to be considered.

7.2.1 Gate resistor


In the case of direct parallel connection of the IGBT gates from a central driver, the IGBT (𝑇1) with the
steeper transfer characteristic clamps the gate voltage of the parallel IGBT (𝑇2) on the level of its plateau
voltage 𝑉𝐺𝐸(𝑝𝑙)1. IGBT 𝑇1 takes up more current as long as it clamps the gate voltage (∆𝑡). When the inverse
diodes take full blocking voltage the gate voltage increases again and both IGBTs could turn on fully.

In order to avoid this, a separate gate resistor is provided for each IGBT. The gate voltage on the IGBTs
can then rise independently of one another, which results in only slight switching differences.

Figure 22: Equivalent circuit diagram for two parallel IGBTs without individual gate resistors
𝐷𝐶 +
𝑉𝐺𝐸

𝑇1 𝐷1 𝑇2 𝐷2

𝑅𝐺 𝑉𝐺𝐸1 𝑉𝐺𝐸2

𝑉𝐺𝐸
𝑉𝐺𝐸(𝑝𝑙)1 𝑉𝐺𝐸(𝑝𝑙)2

𝑡
∆𝑡

𝐷𝐶 ‒

7.2.2 Emitter resistor


Figure 23 shows one the left side a hard emitter connection of the driver to the IGBTs and the stray
inductances in the emitter connection. For the TOP IGBTs, the stray inductance results from the AC
connection of the modules. For the BOT IGBTs this is the inductance in the DC minus connection. Different
switching speeds of the IGBTs or different inductances result in different voltage drops 𝑉𝐿1 and 𝑉𝐿2. These
different voltage drops cause a circulating current 𝐼12 flowing through the emitter connection of the driver.
This circulating current can reach high values and overload the thin auxiliary emitter terminals.
To avoid this, current-limiting resistors are inserted into the emitter connections of the driver. With
balanced emitter inductances good results have been achieved with an emitter resistance of 𝑅𝐸 = 0,5Ω. Note
that this resistor is in series with the gate resistance and therefore has an influence on the switching
behaviour of the IGBT.

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PROMGT.1023/ Rev.6/ Template Application Note
Figure 23: Equivalent circuit diagram for hard common emitter connection (left) and common
emitter connection with emitter resistors (right)

𝐷𝐶 + 𝐷𝐶 +

𝑇1 𝑇2 𝑇1 𝑇2
𝑅𝐺1 𝐷1 𝑅𝐺2 𝐷2 𝑅𝐺1 𝐷1 𝑅𝐺2 𝐷2

𝑅𝐺 𝑅𝐺
𝑅𝐸1
𝑅𝐸2

𝑉𝐿1 𝐿1 𝐼12 𝑉𝐿2 𝐿2 𝑉𝐿1 𝐿1 𝐼12 𝑉𝐿2 𝐿2

𝐷𝐶 ‒ 𝐷𝐶 ‒

7.2.3 Emitter feedback


When controlling the IGBTs via a central driver, the coupling of the gates via the common emitter has a
balancing effect. This is an advantage over the solution with individual drivers where the currents can vary
independently of each other. This balancing effect is explained by the example of two IGBTs connected in
parallel, Figure 24.

If IGBT 𝑇1 switches earlier than 𝑇2, a voltage drop occurs at the emitter inductance 𝐿1. This voltage drop
leads to a current (𝐼12, blue line) through the emitter resistors 𝑅𝐸1 and 𝑅𝐸2. The current causes a voltage
drop at the emitter resistors which counteracts the gate voltage at 𝑇1 and adds to the gate voltage at 𝑇2.

𝑉𝐺𝐸1 = 𝑉𝐺𝐸 ‒ 𝑉𝑅𝐺1 – 𝑉𝑅𝐸1

𝑉𝐺𝐸2 = 𝑉𝐺𝐸 ‒ 𝑉𝑅𝐺2 + 𝑉𝑅𝐸2

This means that the gate voltage is reduced on the IGBT which switches first (𝑇1), causing this to be
delayed. This effect is referred to as negative feedback. On the IGBT which switches later (𝑇2), the gate
voltage increases, whereby this switches faster (positive feedback). This means that the currents are
balanced during switching.

However, this balancing due to the emitter coupling has limitations:


 When the emitter inductance is large, the coupling becomes too strong. Even slight differences in
the switching speed of the parallel IGBTs result in high gate voltage differences, which can lead to
oscillations.
 For unbalanced emitter inductances (for example, 𝐿1 ≫ 𝐿2), and even if the IGBTs have the same
switching characteristics, different couplings to the gate voltages occur, resulting in different
switching.

© by SEMIKRON / 2017-01-27 / Application Note Page 20/27


PROMGT.1023/ Rev.6/ Template Application Note
Figure 24: Equivalent circuit diagram with two parallel IGBTs with common emitter

𝐷𝐶 +

𝐼1

𝐼𝑅𝐺1 𝑅𝐺1 𝑇1 𝐷1 𝐼𝑅𝐺2 𝑅𝐺2 𝑇2 𝐷2

𝑉𝐺𝐸1 𝑉𝐺𝐸2

𝑉𝑅𝐸1 𝑉𝑅𝐸2

𝑉𝐺𝐸 𝑅𝐸1 𝑅𝐸2

𝐼12

𝑉𝐿1 𝐿1 𝑉𝐿2 𝐿2

𝐷𝐶 ‒

For this reason, in the design low and symmetrical emitter inductances are a must. This is more critical
with the TOP switch than with the BOT switch because the AC connection usually has a higher inductance
than the minus of the DC-bus.
This also shows the limits for a central driver. For systems with higher power, many modules must be
connected in parallel so that the emitter connections become longer and thus the emitter inductance is
large and unbalanced. As described, this leads to uneven current distribution and oscillations. This is why
individual drivers are used for large systems.

7.3 Additional gate drive components


In addition to the gate (𝑅Gx) and emitter resistors (𝑅Ex), a resistor (𝑅GEx) should be connected gate to
emitter. This is to prevent the IGBTs from inadvertently turning on when the driver is not supplied. The
resistance usually has a value of 10kOhm.
To protect the gate from overvoltage, Zener diodes (𝑉x) or suppressor diodes are connected from gate to
emitter. Make sure that the threshold of the diode is above the maximum gate voltage of the driver but
below the maximum allowed gate voltage of the IGBT (+/-20V).
Possibly a capacitor (𝐶x) parallel to gate and emitter may have a positive effect on the parallel operation.
The capacitor is in the range 10% ... 50% of the IGBT gate-emitter capacity. The effect can be tested in
the double pulse test.
If overcurrent and short circuit protection is implemented on the basis of 𝑉𝐶𝐸𝑠𝑎𝑡 evaluation, a resistor (𝑅Cx)
is used to determine the actual value for 𝑉𝐶𝐸.
The resistors and protective circuitry must be close to the module. For this purpose an interface board
should be developed which contains these components. For this interface board, ensure identical cable
length to the parallel IGBTs. Gate and emitter tracks are to be run in parallel.
The driver core can then be plugged directly onto the interface board or connected via cables. The wires
should be twisted-pair.

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PROMGT.1023/ Rev.6/ Template Application Note
Figure 25: Block diagram of two parallel-connected modules with interface board and driver

𝑫𝒓𝒊𝒗𝒆𝒓 𝑫𝑪 +

𝑻𝑶𝑷

𝑅𝐶𝑥
𝑅𝐺𝑜𝑛 𝑅𝐺𝑜𝑛𝑥 𝑅𝐺𝑜𝑛𝑥
𝑅𝐶𝑥
𝑅𝐺𝑜𝑓𝑓𝑥 𝑅𝐺𝑜𝑓𝑓𝑥

𝑅𝐺𝑜𝑓𝑓
𝑅𝐺𝐸𝑥 𝐶𝑥 𝑉𝑥 𝑅𝐺𝐸𝑥 𝐶𝑥 𝑉𝑥
𝑅𝐸𝑥 𝑅𝐸𝑥

𝑩𝑶𝑻 𝑨𝑪

𝑅𝐶𝑥
𝑅𝐺𝑜𝑛 𝑅𝐺𝑜𝑛𝑥 𝑅𝐺𝑜𝑛𝑥
𝑅𝐶𝑥
𝑅𝐺𝑜𝑓𝑓𝑥 𝑅𝐺𝑜𝑓𝑓𝑥

𝑅𝐺𝑜𝑓𝑓
𝑅𝐺𝐸𝑥 𝐶𝑥 𝑉𝑥 𝑅𝐺𝐸𝑥 𝐶𝑥 𝑉𝑥
𝑅𝐸𝑥 𝑅𝐸𝑥

𝑫𝑪 ‒

© by SEMIKRON / 2017-01-27 / Application Note Page 22/27


PROMGT.1023/ Rev.6/ Template Application Note
8. Summary

In order to minimise the influence of the semiconductor properties on the current distribution, modules
from one batch should be used. In general, a current unbalance of 5% should be expected. This current
asymmetry must be taken into account when calculating the conduction and the switching losses.

In order to achieve a symmetrical current distribution it is important to ensure that the impedances of the
parallel current paths are as equal as possible. To ensure this, the AC connection should be routed centrally
to the parallel-connected modules with the same length to the individual modules. The load cable should be
routed at a distance from the modules so that the inductance of the modules to the load stays as balanced
as possible.

In the inverter test, the current distribution is significantly better than in the double pulse test due to the
positive IGBT temperature coefficient and the high load inductance. The double pulse test is well suited for
investigating the switching behaviour and the symmetry but not the current distribution of parallel
connected modules.

When selecting the driver concept, the size of the system is crucial. For compact systems, a solution with a
central driver is preferable. The negative influences on the current distribution caused by the jitter, the
differences in the signal propagation times, as well as the differences in the gate-emitter voltages are
largely done away with in this concept. In addition, there is the positive effect of emitter feedback.

In the case of larger systems, the shared emitter path increases by design, and oscillations between the
parallel semiconductors or modules can occur due to the emitter feedback. In this case, the concept with
individual drivers must be used.

If individual drivers are used, care must be taken that the differences between the signal propagation times
of the drivers and the time differences due to the jitter are as low as possible. The time lag between the
drive signals of the IGBTs and the differences in the switching speeds of the IGBTs themselves are critical
when dimensioning the AC inductances. With low jitter and low differences in the signal propagation times,
an additional AC inductor is generally not required and the modules can be connected hard parallel.
If the current asymmetry of a hard parallel circuit is higher than the desired value, the parallel current
branches must be decoupled via as large inductances as possible. Particularly separate motor or line filter
windings are suitable for this because, in the case of high power, they are frequently already composed of
parallel-connected winding systems.

© by SEMIKRON / 2017-01-27 / Application Note Page 23/27


PROMGT.1023/ Rev.6/ Template Application Note
Figure 1: Phase module with individual drivers (left) and central driver (right) ........................................3
Figure 2: Modules with individual drivers (left) and central driver (right) ................................................3
Figure 3: Functional diagram of the double pulse test ..........................................................................4
Figure 4: Functional diagram of the inverter operation.........................................................................4
Figure 5: IGBT VCEsat characteristic (450A nominal current, left) Diode Vf characteristic (450A nominal
current, right) ................................................................................................................................6
Figure 6: Equivalent circuit diagram of two parallel current paths ..........................................................6
Figure 7: Measurements of the influence of parasitic inductances ..........................................................7
Figure 8: Measurements of the influence of the load inductance ............................................................8
Figure 9: Equivalent circuit diagram of four parallel current paths with inductive coupling.........................8
Figure 10: Influence of inductive coupling ..........................................................................................9
Figure 11: Measurement of the influence of different switching time on the dynamic current distribution ..10
Figure 12: Equivalent circuit diagram for two parallel modules ............................................................10
Figure 13: Current distribution as a function of the inductances 𝑳𝟏 or 𝑳𝟐 ..............................................11
Figure 14: Equivalent circuit diagram for two parallel modules ............................................................12
Figure 15: Current sharing symmetry effect as a function of 𝑳𝟏 and 𝑳𝟐 after switching on the IGBTs ........12
Figure 16: Current offset at the end of the IGBT conduction period......................................................13
Figure 17: Influence of the AC inductance between parallel modules....................................................14
Figure 18: Simplified equivalent circuit diagram for two parallel modules for large AC inductors ..............14
Figure 19: Measurement of the influence of different signal propagation times ......................................16
Figure 20: Measurement of the influence of the jitter.........................................................................17
Figure 21: Measurement of the influence of different gate-emitter voltages ..........................................17
Figure 22: Equivalent circuit diagram for two parallel IGBTs without individual gate resistors ..................18
Figure 23: Equivalent circuit diagram for hard common emitter connection (left) and common emitter
connection with emitter resistors (right) ..........................................................................................19
Figure 24: Equivalent circuit diagram with two parallel IGBTs with common emitter...............................20
Figure 25: Block diagram of two parallel-connected modules with interface board and driver ..................21

Table 1: Factors influencing asymmetrical current distribution ..............................................................2


Table 2: Test conditions for double pulse test and inverter operation .....................................................5

Symbols and Terms

Letter Symbol Term

∆I Delta of current

∆t Delta of time

C Capacitor

D Diode

DC+ Positive DC-Link voltage

DC- Negative DC-Link voltage

di/dt Change of current per time

fclock Internal clock frequency

fout Output frequency

fsw Switching frequency

gfs Forward tansconductance

I Current

IAC Output current

IAC,sum Total output current

© by SEMIKRON / 2017-01-27 / Application Note Page 24/27


PROMGT.1023/ Rev.6/ Template Application Note
Letter Symbol Term

IC Continuous collector current

IC,sum Total continuous collector current

iC Collector current

iF Forward current (actual value)

IGBT Isolated gate bipolar transistor

K Branch point

L Inductance

Lσ Stray inductance

LσE Emitter stray inductance

LσG Gate stray inductance

Lload Load inductance

M Magnetic coupling

NTC Negative temperature coefficient

PTC Positive temperature coefficient

rCE On-state slope resistance

R Resistor

RE Emitter circuit resistance

RG Gate circuit resistance

τ Tau

t Time

T IGBT / temperature

Tclock Cycle duration of internal clock frequency

td Delay time

Tj Junction temperature

tjitter Jitter

tp Propagation delay time

Tsense Sensor temperature (module)

V Voltage

VCE Collector-emitter voltage

VCEsat Collector-emitter saturation voltage

VDC DC-voltage

VF Forward voltage

© by SEMIKRON / 2017-01-27 / Application Note Page 25/27


PROMGT.1023/ Rev.6/ Template Application Note
Letter Symbol Term

VG(off) Turn-off gate voltage level (driver)

VG(on) Turn-on gate voltage level (driver)

VGE Gate-emitter voltage

VGE(pl) Gate-emitter plateau voltage

VGE(th) Gate-emitter threshold voltage


A detailed explanation of the terms and symbols can be found in the "Application Manual Power
Semiconductors" [2]

References
[1] www.SEMIKRON.com
[2] A. Wintrich, U. Nicolai, W. Tursky, T. Reimann, “Application Manual Power Semiconductors”, 2nd
edition, ISLE Verlag 2015, ISBN 978-3-938843-83-3
[3] M. Spang, “Current sharing between parallel IGBTs in power modules during short circuit with
unsymmetrically connected load”, 2016

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PROMGT.1023/ Rev.6/ Template Application Note
IMPORTANT INFORMATION AND WARNINGS
The information in this document may not be considered as guarantee or assurance of product characteristics
("Beschaffenheitsgarantie"). This document describes only the usual characteristics of products to be expected in typical
applications, which may still vary depending on the specific application. Therefore, products must be tested for the
respective application in advance. Application adjustments may be necessary. The user of SEMIKRON products is
responsible for the safety of their applications embedding SEMIKRON products and must take adequate safety measures
to prevent the applications from causing a physical injury, fire or other problem if any of SEMIKRON products become
faulty. The user is responsible to make sure that the application design is compliant with all applicable laws, regulations,
norms and standards. Except as otherwise explicitly approved by SEMIKRON in a written document signed by authorized
representatives of SEMIKRON, SEMIKRON products may not be used in any applications where a failure of the product or
any consequences of the use thereof can reasonably be expected to result in personal injury. No representation or
warranty is given and no liability is assumed with respect to the accuracy, completeness and/or use of any information
herein, including without limitation, warranties of non-infringement of intellectual property rights of any third party.
SEMIKRON does not assume any liability arising out of the applications or use of any product; neither does it convey any
license under its patent rights, copyrights, trade secrets or other intellectual property rights, nor the rights of others.
SEMIKRON makes no representation or warranty of non-infringement or alleged non-infringement of intellectual property
rights of any third party which may arise from applications. This document supersedes and replaces all information
previously supplied and may be superseded by updates. SEMIKRON reserves the right to make changes.

SEMIKRON INTERNATIONAL GmbH


Sigmundstrasse 200, 90431 Nuremberg, Germany
Tel: +49 911 6559 6663, Fax: +49 911 6559 262
[email protected], www.semikron.com

© by SEMIKRON / 2017-01-27 / Application Note Page 27/27


PROMGT.1023/ Rev.6/ Template Application Note

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