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PJ500M-C

User Manual
LCD Version

Manufactured by Italy
File name: 500LCD_CHAP_EN.P65
Version: 1.6L
Date: 29/01/2003

Revision History

Version Date Reason Editor

1.4L 25/03/2002 MN700 PS Update J. Berti

1.5L 14/10/2002 Frontal Bias Adjuist Update J. Berti

1.6L 29/01/2003 A.G.C. Update J. Berti

PJ500M-C - User Manual


Versione 1.6L

© Copyright 1999-2002
R.V.R. Elettronica SpA
Via del Fonditore 2/2c - 40138 - Bologna (Italia)
Telefono: +39 051 6010506
Fax: +39 051 6011104
Email: [email protected]
Web: www.rvr.it

All rights reserved


Printed and bound in Italy. No part of this manual may be reproduced,
memorized or transmitted in any form or by any means, electronic or
mechanic, including photocopying, recording or by any information
storage and retrieval system, without written permission of the copyright
owner.
Notification of intended purpose and limitations of product use
This product is a FM transmitter intended for FM audio broadcasting. It utilises
operating frequencies not harmonised in the intended countries of use.
The user must obtain a license before using the product in intended country of
use. Ensure respective country licensing requirements are complied with.
Limitations of use can apply in respect of operating freuency, transmitter power
and/or channel spacing.

Declaration of Conformity
Hereby, R.V.R. Elettronica SpA, declares that this FM transmitter is in
compliance with the essential requirements and other relevant provisions of
Directive 1999/5/EC.
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PJ500M-C

Table of Content
1. Preliminary instructions 1
2. Warranty 3
3. First Aid 5
3.1 Treatment of electrical shocks 5
3.2 Treatment of electrical Burns 6
4. General Description 7
5. Installation and Use 9
5.1 Preparation 9
5.2 Operation 10
5.3 Software 11
6. Controls, Indicators and Connectors 20
6.1 Front Panel 20
6.2 Rear Panel 21
7. Technical Specifications 22
7.1 Dimensional and Environmental Specifications 22
7.2 Electrical Specifications 22
8. Electrical description 24
8.1 PJ500M-C LCD with MN7000 Option 25
8.2 Power supply 26
8.3 Soft Start 26
8.4 Input directional coupler 26
8.5 RF Power Amplifier 26
8.6 Wilkinson Splitter and Combiner 27
8.7 Bias Card 27
8.8 Low-pass Filter 27
8.9 Ouput Directional Coupler 27
8.10 CPU 27
8.11 Telemetry connector 28
8.12 External telemetry card (optional) 28
8.13 PFC Switching Power Supply (optional) 29
Appendix:
Component layouts, schematics, bills of material

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PJ500M-C

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ii Rev. 1.6L - 29/01/03 User Manual


PJ500M-C

1. Preliminary instructions
This manual is written as a general guide for those having previous knowledge
and experience with this kind of equipment.

It is not intended to contain a complete statement of all safety rules which should
be observed by personnel in using this or other electronic equipment.

The installation, use and maintenance of this piece of equipment involve risks
both for the personnel performing them and for the device itself, that shall be used
only by trained personnel.

R.V.R. doesn’t assume responsibility for injury or damage resulting from improper
procedures or practices by untrained/unqualified personnel in the handling of this
unit.

Please observe all local codes and fire protection standards in the operations of
this unit.

WARNING: always disconnect power before opening covers or removing any


part of this unit.
Use appropriate grounding procedures to short out capacitors and high voltage
points before servicing.

WARNING: This is a "CLASS A" equipment. In a residential place this equipment


can cause hash. In this case can be requested to user to take the necessary
measures.

R.V.R. Elettronica SpA reserves the right to modify the design and/or the technical
specifications of the product and this manual without notice.

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PJ500M-C

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PJ500M-C

2. Warranty
Any product of R.V.R. Elettronica is covered by a 24 (twentyfour) month warranty.

For components like tubes for power amplifiers, the original manufacturer’s warranty
applies.

R.V.R. extends to the original end-user purchaser all original manufacturers


warranties which are transferable and all claims are to be made directly to R.V.R.
per indicated procedures.

R.V.R.'s warranty shall not include:


1) Re-shipment of the unit to R.V.R. for repair purposes
2) Any unauthorized repair/modification
3) Incidental/consequential damages as a result of any defect
4) Nominal non-incidental defects
5) Re-shipment costs or insurance of the unit or replacement units/parts

Warranty shall come into force from invoice date and for the period of the
manufactures warranty.

Any damage to the goods must be reported to the carrier in writing on the shipment
receipt.

Any discrepancy or damage discovered subsequent to delivery, shall be reported


to R.V.R. within five (5) days from its receipt.

To claim your rights under this warranty:


a. Contact the dealer or distributor where you purchased the unit. Describe the
problem and ask if he has an easy solution. Dealers and Distributors are
supplied with all the information about problems that may occur and usually
they can repair the unit quicker than what the manufacturer could do. Very
often installing errors are discovered by dealers.
b. If your dealer cannot help you, contact R.V.R. in Bologna and explain the
problem. If it is decided to return the unit to the factory, R.V.R. will mail you a
regular authorization with all the necessary instructions to send back the goods.
c. When you receive the authorization, you can return the unit. Pack it carefully
for the shipment, preferably using the original packing and seal the package
perfectly. The customer always assumes the risks of loss (i.e., R.V.R. is never
responsible for damage or loss), until the package reaches R.V.R. premises.
For this reason, we suggest you to insure the goods for the whole value.
Shipment must be effected C.I.F. (PREPAID) to the address specified by
R.V.R.’s service manager on the authorization.

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PJ500M-C

DO NOT RETURN UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL BE


REFUSED.
a Be sure to enclose a written technical report where mention all the problems
found and a copy of your original invoice establishing the starting date of the
warranty.

Replacement and warranty parts may be order from the following address. Be
sure to include the equipment model and serial number as well as part description
and part number.

R.V.R. Elettronica SpA


Via del Fonditore, 2/2c
40138 BOLOGNA
ITALY
Tel. +39 051 6010506

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PJ500M-C

3. First Aid
The personnel employed in the installation, use and maintenance of the device, shall
be familiar with theory and practice of first aid.

3.1 Treatment of electrical shocks

3.1.1 If victim is not responsive

follow the A-B-C's of basic life support


• Place victim flat on his backon a hard surface.
• Open airway: lift up neck, push forehead back
• clear out mouth if necessary and observe for breathing
• if not breathing, begin artificial breathing (Figure 2): tilt head, pinch nostrils,
make airtight seal, four quick full breaths. Remember mouth to mouth
resuscitation must be commenced as soon as possible

Figure 1 Figure 2

• Check carotid pulse (Figura 3); if pulse is absent, begin artificial circulation
(Figura 4) depressing sternum 1 1/2" TO 2" (Figure 5).

Figura 3 Figura 4 Figura 5


• APPROX. 80 SEC. : ONE RESCUER, 15 COMPRESSIONS
• APPROX. 60 SEC.: TWO RESCUERS, 5 COMPRESSIONS, 1 BREATH
• DO NOT INTERRUPT RHYTHM OF COMPRESSIONS WHEN SECOND
PERSON IS GIVING BREATH
• Call for medical assistance as soon as possible.

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PJ500M-C

3.1.2 If victim is responsive


• Keep them warm
• Keep them as quiet as possible
• Loosen their clothing (a reclining position is recommended)
• Call for medical help as soon as possible

3.2 Treatment of electrical Burns

3.2.1 Extensive burned and broken skin


• Cover area with clean sheet or cloth (Cleansed available cloth article).
• Do not break blisters, remove tissue, remove adhered particles ofclothing, or
apply any salve or ointment.
• Treat victim for shock as required.
• Arrange transportation to a hospital as quickly as possible.
• If arms or legs are affected keep them elevated

If medical help will not be available within an hour and the victim is conscious and
not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt
and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or
cold). Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15
minutes. Discontinue fluid if vomiting occurs

Do not give alcohol

3.2.2 Less severe burns (1st and 2nd degree)

• Apply cool (not ice cold) compresses using the cleansed available cloth article.
• Do not break blisters, remove tissue, remove adhered particles of clothing, or
apply salve or ointment.
• Apply clean dry dressing if necessary.
• Treat victim for shock as required.
• Arrange transportation to a hospital as quickly as possible
• If arms or legs are affected keep them elevated.

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PJ500M-C

4. General Description
RVR Elettronica's PJ500M-C/LCD is a 19" rack-mountable broadband MOSFET
RF power amplifier. It works without adjustments on the whole 87.5 - 108 MHz FM
band, and its power output is 500 W with a drive level of about 10 W.

The RF power section makes use of two modules, able to deliver more than 300
W each.

The power supply is a switching mode one, and a soft-start circuit is included to
minimize the transformer's current spikes when the device is switched on.

The PJ500M-C/LCD is controlled by a microprocessor system including a LCD


display, implementing the following functions:
• measurement and display of the amplifier's working parameters
• activation and deactivation of the RF power output
• protection of the amplifier against dangerous sistuations like exceeding output
power or swr, overdrive or overtemperature
• detection of user-settable attention thresholds (e.g. output power being below
a certain value), that are made externally available using the "telemetry"
connector
• communication with external devices

The amplifier gives the option for an external 24 V dc power supply: this will
automatically be used to supply the CPU section in case the mains power goes
off, allowing to interact with the device even in such case.

The user can navigate through the menu system using four buttons, ESC, move
LEFT/UP, move RIGHT/DOWN and ENTER. Another button is used to reset the
alarms that possibly arose.

Five LEDs on the front panel of the amplifier show the current status of the machine:
ON/OFF, WAIT, FAULT, LOCAL and FOLDBACK

A switch allows to select the LOCAL or REMOTE mode. LOCAL mode allows to
control the machine using the buttons on the front panel, while remote control (that is
using the telemetry connector) is disable. In REMOTE mode, buttonson the panel
can be used only to read parameters, but they can be changed only remotly.

The PJ500M-C includes the Automatic Gain Control feature, that will can be used to
fix the RF output power of the amplifier to the desired value so that environmental
factors (e.g. temperature) or settings (frequency change) don’t impact onto the
delivered RF power. The AGC function can be seen as an add-on, meaning that it
can be exploited or not depending on the user preferences. More informations about
this are given in the manual.

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PJ500M-C

Different working parameters are made available for the user on the telemetry
connector, as voltage levels that are proportional to the value of the parameter
under consideration.

A built-in low-pass filter keeps the harmonic emission level below the CCIR and
FCC permitted levels.

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PJ500M-C

5. Installation and Use


This chapter is intended to summarize the necessary point for the installation of the
device. In case any of the arguments is unclear, for example when you use it for the
first time, please read carefully the whole manual.

5.1 Preparation

Unpack the amplifier and before any other operation check the unit for any shipping
damage and check that all the controls and connectors on the front and rear
panels are in good conditions.

Check the mains voltage selector on the rear panel: the position of the jumpers to
chose between 220 and 110 mains voltage is indicated on the panel.

Check also the presence and the integrity of the fuses. The required value for the
fuses are:
• RF MODULE 25 A 10X38
• A.C. LINE 10 A 6,3X32
• AUX OUT A.C. LINE 4 A 6,3X32

Verify that the mains switch is in the OFF position.

Connect to the RF input the RF output of a suitable exciter (e.g. RVR Elettronica
PTX30) using a N-connectors terminated cable; the exciter shall be set for minimum
power and OFF.

Turn the “Power Adj.” multiturn trimmer on the front panel completely clockwise. This
operation disables the intervention of the AGC

Link one of the ALARMS/INTERLOCK connectors to the INTERLOCK connector of


the exciter, if available (it is, in RVR Elettronica exciters).

Connect The RF output to the antenna cable or to a suitable dummy load.

Finally, connect a proper cable to the amplifier's mains input.


ATTENTION: the cable has to be disconnected from the mains outlet.

After the cable has been safely connected to the amplifier’s mains plug, it is possible
to plug it into the mains outlet.

The amplifier shall be mounted in one rack that contain a anti-strap device to not
expose accidentally the mains conductors.

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PJ500M-C

ATTENTION: It is essential that the unit is properly earthed to ensure both the
safety of operation as well as the correct working of the equipment.

5.2 Operation

Switch the amplifier on and verify the green "ON" LED being lit. The LCD display
will indicate a first screen of presentation of the amplifier and next it will switch to
a screen indicating the forward and reflected power.

Switch the exciter on (to minimum power level) and wait for it to lock on the working
frequency. When the locked condition will be reached, progressively increase its
output power, while controlling the amplifier's display. Keep increasing the exciter
output until the amplifier reaches the desired level, at most 500W. (Please note
that, as result of the digitalization of measurements, it could happen that the
displayed value is not exactly 500W, but a value comprised between 495 and
505; this is perfectly normal.)

At this point, the transmitter is set for its nominal power, but the built-in AGC
function is not controlling the output power of the amplifier. Changes in the
exciter’s power, or in the environmental conditions could reduce the RF power
generated by the amplifier.

To activate the AGC, increase the exciter’s output level up to 10 W (the FWD
power of the amplifier will reach 540W or more, but its internal limiter will make
shure that no harm will be caused to the machine). The exciter’s power can also
be measured as the amplifier’s input power in the “Power Menu”, as described
later in the manual. Now turn counterclockwise the PWR Adj. trimmer on the front
panel of the PJ500M-C observing the reduction in the delivered power of the
amplifier, until the desired level is reached.

If the amplifier has to be used at a lower power level, two ways can be followed:
• If the power reduction will be temporary (e.g. for tests), simply reduce the
exciter’s power until the required level is reached
• If the power reduction will be permanent (that is to have lower transmitted
power by the station), first disable the AGC function turning clockwise the
PWR Adj. trimmer of the amplifier. Than reduce the exciter’s power
proportionally to the wanted reduction in the output power of the transmitter.
Finally turn the PWR Adj. trimmer counterclockwise until the desired output
power is reached

At this point, it is possible for the user to verify all the working parameters of the
amplifier using the management software.

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PJ500M-C

Normally, the device doesn’t require any human supervision for its normal operation.
If any alarm condition arise, these are automatically managed by the embedded
protection system, and notified to the user with the LEDs on the panel or via messages
on the LCD display.

5.3 Software

This chapter describes in which mode microprocessor system controls the amplifier,
and how the user can interact with it.

Note that the user can give commands to the device only when it's set in LOCAL
mode using the switch [13] of Figure 1. Otherwise, the user will only be allowed to
read the parameters, but not to change any of them.

The flow diagram in figure 3 gives an overall view of the use interface of the
software.

At power on, the LCD display will show the following presentation screen, indicating
the name of the device and the indication of the switch-on power limiter device named
Soft Start:

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PJ500M-C

Start

~ 2 sec.
ESC

Default Screen Selection Menu


ESC
Enter

Switch Menu

Enter

Power Menu

Enter

PA Menu

Enter

Threshold Settings

Enter

Warning Menu

Enter

Various Menu

Enter

Version Menu

Figure 3 - Software flow diagram

After a few seconds, the main screen will be dispalyed, reporting the values od
Forward power and Reflected power

Pushing the ESC button, the user will be presented with the menu selection screen,
from which the other screens can be accessed:

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PJ500M-C

To enter into another menu, just select the corresponding name (that will be indicated
by a flashing underscore) with the LEFT and RIGHT buttons, and then push ENTER.

Note that some of the parameters that are measured and can be read may be, in
some circumstances, not available. This situation mostly arises when, for physical
reasons, the measured values are not significant to be used in the control software.

When the value for a parameter is not available for such reasons, it's substituted with
the symbol ==.

5.3.1 RF Power switch menu (Fnc)

From this screen the user can switch on and off the power amplifier.

When the amplifier is set in the OFF state, the inner conductor of the INTERLOCK
connector will be grounded to force the exciter in stand-by mode(if it is fitted with
such an option, as RVR exciters are, and if the devices are correctly linked). At the
same time, the auxiliary AC power output circuit is opened to shut off the exciter if it
is connected to this plug.

A few seconds after the amplifier is set in OFF mode, the software sends a signal
to the relaysof the blowers to turn them off too (the delay allows for the proper
cooling of the amplifier).

5.3.2 Power menu (Pwr)

In this multi-line scrollable screen it is possible to read all the measurements


related to the behaviour of the power section of the amplifier:
• Forward Power (Fwd Pwr)
• Reflected Power (Rfl Pwr)
• Standing Wave Ratio (SWR)
• Input Power (Inp Pwr)
• Internal SWR (Int SWR)

Depending on the configuration, some of the measurements can be disabled.

The complete aspect of the screen is the following (please note that only two lines at

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PJ500M-C

a time are visible, use the UP and DOWN buttons to scroll):

5.3.3 Power Amplifier menu (P.A.)

In this multi-line scrollable screen it is possible to read the values of the parameters
related to the RF amplifier section of the device:
• voltage (VPA)
• current (IPA)
• efficiency
• temperature
• mains voltage (Percentage variation referred to nominal voltage)

The complete aspect of the screen is the following (only two lines at a time are
visible, use the UP and DOWN buttons to scroll):

5.3.4 Threshold setting menu

As it has been said in the introduction, the amplifier offers a maximum of three user
settable alarms. For each of them, one of the working parameters is compared against
a threshold value that can be be modified by the user. The results of the comparisons
are available on the telemetry connector or as dry contacts on the optional external
telemetry board, and can be read on the display as "O" (open, i.e. the result is false)
or "C" (closed, i.e. the result is true).

Two seatteble thresholds (Power Good) regard the emitted power level, the third is
used to verify the quantity of reflected power (Reflected Warning).

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PJ500M-C

The thresholds are shown as percentage of full-scale value.

The full-scale value for PJ500M-C are:


• Forward Power 500W
• Reflect Power 50W

It is also possible to change those values executing the following procedure:


• Select the line to modify (UP and DOWN buttons)
• Push the ENTER button
• Modify the value of the threshold (UP and DOWN buttons)
• Push the ENTER button to confirm

The following figure shows an example of configuration for this menu

In this example, the thresholds of the warnings are:


• PwrGd1 400W (80% X 500W)
• PwrGd2 250W (50% X 500W)
• RflWar 20W (40% X 50W)

5.3.5 Alarms menu

This screen gives to the user information regarding the status of the protection
system included in the amplifier.

It consists in a number of lines, each of wich holds the name of the quantity that is
checked by the protection system and the kind of intervention that is undertaken.

The latter can be: of the kind X - (Y), Wait, or Disabled.

The aspect of this multi-line screen is the following (only two lines at a time are
visible, use the UP and DOWN buttons to scroll):

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PJ500M-C

This menu is an help for technic reparator to define eventually problem of power
amplificator.

5.3.6 Various menu

This menu permits to effect two operation:


• Setup the address of the I2C serial bus type connection.
• Setup the kind of visualitation in the default menu.

The default address of I2C communication is foundamental when the amplifier is


connected whith other RVR’ devices that use this protocol. It’s raccomended not to
change this parameter if not necessary.

The visualitation mode can be digital (the default mode described in chapter 5.3) or
analogic:

In analogic mode, a little triangole indicates the reflected power level setting in
threshold setting menu (RflWar) and the bar below shows the reflected power in real
time.

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This kind of visualitation is best used when the amplifier output is connected to a
device that needs tuning.

5.3.7 Version menu

This screen shows the different version of hardware (H.V.) and software (S.V.) of the
unit.

5.3.8 Protection system

The protection system implemented by the software is based on two kinds of reaction.

The first reaction is called "Foldback", and consists in lowering the RF power stage
voltage in case the forward or reflected power surpass a certain value. In this way,
the gain of the amplifier gets smaller, and the overall effect is an opposition to the
increase of both the forward and the reflected power. A yellow LED on the front panel
signals the intervention of the foldback circuit.

The second kind of reaction consists in shutting off the power stages of the amplifier
when a certain quantity exceeds the configured value.

Depending on the kind of problem that caused the failure, after the amplifier has
been shut off, it will either be reactivated after a fixed time interval, or only when the
impeding condition has been solved. In the Alarm menu, the first kind of configuration
is noted by X - (Y), wile the second is indicated with Wait. The third possibility is that
the configuration of the sistem does not implement any protection based on a certain
parameter: This would be noted with Dis. (Disabled).

While the amplifier is temporarily shut off for an alarm, the yellow WAIT LED is lit, and
the cause of the intervention of the protection system is written on the display.

When the protection intervenes for a parameter of "cyclic" kind, a counter is


incremented (the value X in the alarm screen). If the value of the counter reaches the
maximum admitted value (Y), the amplifier is definitively switched off, and the red
LED "fault" on the front panel is lit.

The button ALARMS RESET gives the user the opportunity to interact with the
protection system. Its effect is different depending on the status the amplifier is when
the button is pushed:
• If the system is off, waiting for the cycle time to be reached, or if it is definitively off
in FAULT state, pushing the ALARMS RESET button will immediately turn the

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PJ500M-C
amplifier on and reset the alarm counters
• If the system is transmitting, but some alarm occurred before, so that the alarm
counters are not all at "0", pushing the ALARMS RESET button will have no
effect unless the button is pushed wile the user is reading the Alarm menu. In this
way it is assured that the user doesn’t reset the possible alarms without being
conscious of them

The alarm counters are reset by the system itself without the need for an external
intervention after half an hour of undisturbed (i.e. without alarms) working of the
amplifier

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PJ500M-C
6. Controls, Indicators and Connectors
This chapter describes the front and rear panels of the PJ500M-C/LCD, with a brief
indication of all the different components.

6.1 Front Panel


[1] DISPLAY LCD Display
[2] ON Green LED, lit when the amplifier is switched on
[3] WAIT Yellow LED indicating that the amplifier is waiting for a
condition that is blocking the power output to be removed
[4] FAULT Red LED indicating that a fault that cannot be automatically
reverted
[5] LOCAL Yellow LED indicating that the amplifier in local control mode
[6] FOLDBACK Yellow LED indicating the intervention of the foldback function
(automatic reduction of the output power)
[7] Brightness Trimmer to regulate the brightness of the LCD display
[8] BIAS ADJUST Power adjust trimmer - A.G.C. Control
[9] ALARM RESET Button used to manually reset the protection system
[10] LOC/REM Switch to select the local or remote control modes
[11] ESC Button to exit from a menu
[12] ON/OFF Mains switch
[13] LEFT/UP Button used to navigate in the menu system and to modify
the changeable parameters
[14] RIGHT/DOWN Button used to navigate in the menu system and to modify
the changeable parameters
[15] ENTER Button used to accept a parameter's value or to enter into a
menu

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PJ500M-C

6.2 Rear Panel

[1] AUX FUSE Fuse protecting the auxiliary power output


[2] RF OUT N-type RF output connector
[3] RF TEST BNC RF monitor output. The output level is -60 dB below
the power output in the band 87.5-108 MHz
[4] AC OUTPUT VDE plug to supply external devices (normally an exciter)
[5] RF INPUT N-type RF input connector
[6] TELEMETRY DB25 telemetry connector
[7] INTERLOCK/ALARMS
BNC connectors to inhibit an exteral device, as an exciter.
In case of fault, the inner connector is shorted to ground
[8] 24 V External 24 V dc power supply input for CPU backup power
supply
[9] BLOWERS
[10] MAINS FUSE Mains supply fuse
[11] RF FUSE Fuse protecting the RF modules
[12] RS232 DB9 conector to link the amplifier with external devices
[13] MAINS PLUG Plug for mains supply and voltage setting
[14] IIC DB9 connector for IIC bus networking

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7. Technical Specifications

7.1 Dimensional and Environmental Specifications


Cabinet Dimensions 454.0 mm x 132.5 mm x 507.0 mm
Panel Dimensions 483 mm x 133 mm
Weight 30 Kg
Operating Temperature Range -10 °C ÷ 50 °C
Umidity 95% Maximum, whithout condensation

7.2 Electrical Specifications


A.C. Power Supply 100-130 V, 50-60 Hz
198-250 V, 50-60 Hz
Cooling sustem forced ventilation
Frequency Range 87.5 MHz ÷ 108 MHz
Output Power 500 W nominal
Drive Power < 10 W for Pout = 500 W, typical 6 W
Input Connector Standard Connector Type “N”
Input Impedance 50 Ohm
Output connector Standard Connector Type “N”
Output Impedance 50 Ohm
Harmonic and Spurious Soppression Respect all requirments FCC e CCIR

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8. Electrical description
PJ500M-C/LCD is composed of different modules wired between them with
connectors, allowing for easy servicing or module substitution.

Figure below shows the upper view of the device with the indication of the different
components.

1
8
2
3 9

4
10

6 11
12
13
7

[1] CPU
[2] Wilkinson Combiner
[3] Low-pass filter
[4] Power amplifier Modules
[5] Wilkinson splitter
[6] Output directional coupler
[7] Blowers
[8] Bias Card
[9] Soft Start Card
[10] Switching power supply
[11] Input directional coupler
[12] Transformer (power)
[13] Transformer (service)

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PJ500M-C

8.1 PJ500M-C LCD with MN7000 Option

6
1

7
2

8
3

4 9

10
5
11

[1] Transformer (service)


[2] Input directional coupler
[3] Power amplifier Modules
[4] Switching power supply
[5] Bias Card
[6] Blowers
[7] Output directional coupler
[8] Wilkinson splitter
[9] Low-pass filter
[10] Wilkinson Combiner
[11] CPU

24 / 28 Rev. 1.5L - 14/10/02 User Manual


PJ500M-C

8.2 Power supply

The power supply are housed in the left side of the amplifier. The Switching Power
Supply is mounted on a heats that allows its cooling through forced ventilation.

Housed inside to the PJ500M-C the are two transformers, both having a selectable
input for voltages of 110 and 220 Volt.

The first has one output, 61-0-61 Volt for Switching Power Supply.

The second has three outputs: 18-0-18 V, 0-15 Volt, C 0-15V, the output A drive
the Alarms Card and the Soft Card, the outputs B and C supply the Control Section
of Switching Power Supply.

Inside the Alarms Card a rectifying and stabilization circuit provides the +15 and -15
V needed by the electronics.

8.3 Soft Start

The soft-start card is a board placed on the left side of the amplifier.

This circuit imposes a resistive load when the amplifier is activated and excludes it
after a certain delay. In this way, the current spikes due to the transformer at power-
on are reduced.

8.4 Input directional coupler

The function of this circuit is to provide the measurement of the input power, that
elaborated by the software for the protection of the amplifier. This card also hosts
the temperature sensor, that is monitored by the software too.

8.5 RF Power Amplifier

The R.F. Power amplifier section is composed of the two power modules coupled
with a Wilkinson Splitter and Combiner realized with "Strip Line Technology".

The four R.F. modules, splitter card and cobiner card are housed in the top side of
the equipment.

All R.F. section is mounted on a heat-sink that allows its cooling through forced
ventilation.

Each module delivers 300W with 4-6W of drive and is supplied by an switching
power supply.

The quiescent parameters of each module are:

User Manual Rev. 1.5L - 14/10/02 25 / 28


PJ500M-C

VDC=50V Vgs=3.5V Idq=200mA

The active device employed is a Mosfet (BLF278).

8.6 Wilkinson Splitter and Combiner

Both the splitter and the combiner are realized in Strip-Line technology".

The Splitter Card is used to split the RF power of the exciter and provide half of it
to each R.F. Power Amplifier moudule.

The Combiner Card is in turn used to combine the output power of the R.F. Power
Amplifier moudules to obtain the total rated power.

These two circuits garantee equal phases of the power of each R.F. Power Amplifier
module. A power resistor placed on each circuit is used to dissipate any power
due to unabalancement of the power paths in case of fault of one of the modules.

8.7 Bias Card

This card has the function to control and if necessary to correct the polarization current
of each Mosfet of the R.F. section.

It is also able to supply measurements as: currents, voltages for each R.F. amplifier
module, total current and average voltage.

8.8 Low-pass Filter

This filter is housed in the right side of the equipment. Its role is to suppress the
harmonic components generated by the amplifier under the levels required by
regulations.

8.9 Ouput Directional Coupler

The function of this circuit is to provide the measurement of the forward and
reflected output power.

8.10 CPU

This subsystem is composed by three cards: the CPU card, the display card and the
analog section card.

This subsystem implements all the software functions (measurements, protection,


control, data display, communications) described in the previous chapters.

26 / 28 Rev. 1.5L - 14/10/02 User Manual


PJ500M-C

8.11 Telemetry connector

The telemetry connector is a DB25 type one placed on the rear panel. This connector
provides seven analog outputs, eight open-collector digital outputs and four digital
inputs.

The pin assignment is given in the following table.

Pin N° Descrizione Tipo Fondo scala


1 SWR interno Uscita analogica 3,9 V a 1/2 W
2 Tensione Amplificatore di Potenza Uscita analogica 3,9 V a 50 V
3 GND
4 Potenza riflessa Uscita analogica 4,3 V a 50 W
5 Interlock Uscita OC
6 S et 4 Uscita OC
7 GND
8 Comando "On" Input
9 S et 1 Uscita OC
10 WAIT Uscita OC
11 Reset allarmi Input
12 OFF Uscita OC
13 Interlock Input
14 Temperatura Uscita analogica 3,9 V a 100°
15 Corrente Amplificatore di Potenza Uscita analogica 3,9 V a 20 A
16 Potenza diretta Uscita analogica 4,3 V a 500 W
17 FAULT Uscita OC
18 S et 3 Uscita OC
19 Potenza in ingresso Uscita analogica 3,9 V a 20 W
20 Comando "OFF" Input
21 GND
22 S et 2 Uscita OC
23 LOC Uscita OC
24 + V cc
25 ON Uscita OC

8.12 External telemetry card (optional)

This optional device is designed to interface to the telemetry connector of the


PJ500M-C/LCD, and its main role is to give to the user a number of dry contacts
related to the status of the amplifier. The contacts can be configured as normally
open or closed, and are triggered by the four user settable thresholds plus LOC/
REM, WAIT, FAULT, ON, OFF, INHIBIT.

The analog signals produced by the amplifier are replicated on a DB9 connector.

User Manual Rev. 1.5L - 14/10/02 27 / 28


PJ500M-C

8.13 PFC Switching Power Supply (optional)

This optional module, replaces the assembly composed by the main transformer,
the soft start board and the standard switching power supply. The data sheet of
the module is included in the appendix of this manual.

Among the pros of this option are the active power factor correction (0.99), a
better efficiency, and a reduction in weight of the machine.

The modified wiring diagram of the amplifier using this type of power supply is
included in the technical appendix.

28 / 28 Rev. 1.5L - 14/10/02 User Manual


PJ500M-C

Appendix A Piani di montaggio, schemi elettrici, liste


componenti / Component layouts,
schematics, bills of material/ Disposición
de componentes, esquemas y lista de
materiales
Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione delle
singole schede componenti il PJ500M-C LCD. L’appendice è composta dalle
seguenti sezioni:

This part of the manual contains the technical details about the different boards of
the PJ500M-C LCD. This appendix is composed of the following sections:

Esta parte del manual contiene los detalles técnicos a cerca de las diferentes
tarjetas del PJ500M-C LCD. Este apéndice está compuesto de las siguientes
secciones:

Description RVR Code Vers. Pages


Wiring Diagrams 1.12 8
Wilkinson “2-Way” Splitter Card PJ500M-CSPL-IN 1.1 4
R.F. Power Amplifier Module PJ1KRF 1.3 4
Wilkinson “4-Way” Combiner Card PJ500M-CCMB-OUT 1.2 4
Input Directional Coupler Card CSMPIPJ5MCL 1.2 4
LPF+MEAS 1.1 4
CSB1
CSBLFPJ1KM
CSLPFPJ1KM
CSDCLPFPJ1KM
Output Directional Coupler Card DRCPPJ1KM (Before January 2002) 1.1 4
Low Pass Filter PJ1KLPF (Before January 2002) 1.1 4
Switching Power Supply PSSW5020B 1.2 6
Soft Start Card CSSOFTS 1.1 4
Bias Control Card (New Version) CSBIASPJ5M01 1.3 6
Bias Control Card (Old Version) CSBIASPJ5MCL01 1.1 4
CPU Section e Protection Card SLPROTPJ-HCL 1.0 8
External Telemetry Card CSPWRGDPSS01 1.1 4
Scheda Viti Passanti CSFILPS 1.0 4
Scheda filtrqggio EMI CSADPCNPRTPJ 1.0 4

User Manual 1.16L - 30/07/03 1/2


Tecnical Appendix
PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page intentionally left blank

2/2 1.16L - 30/07/03 User Manual


Technical Appendix
AC LINE FUSE
+50V OUT

F3 10A 10X38

MO2 AC LINE FUSE


+50V +50V OUT

F4 10A 6,3X32
R3
6K8
SWITCHING PS MORS 2 Vout
MN 7000

JP1
MO3
10
9
8

Appendice Tecnica
7 OC_PSSW
MO1
MORS3 AUX OUT AC LINE FUSE 6
F1 MO1 5 MORS2
115V 4
1 3
4A 6,3X32 220V 2
2 1
3
MORS 2 HEADER 10

AUX OUT A.C.


LINE SOCKET

SW1
1 2

MAINS SWITCH
K2

ZD50 A
ZD50 B
ZD50

K1
MAINS
VOLTAGE
SOCKET D6
MO2

Rev. 1.12 - 04/03/03


OC_ECC
1 1N4007
ZD35
2
AC LINE FUSE MO3
3
2

1 F2 10A 6,3X32 FAN1


115 VAC
2

4
1

MORS7 18
2

RV2 RV2 Vac1


VOLTAGE 0 0 FAN2
Vac2 115 VAC
CHANGER SOCKET
18
26 Vac3
VARISTOR VARISTOR
115
0
0 11,5
1

VOLTAGE CHANGER 0
15 Vac4
A.C. IN SETTING 115
0 Vac5
115V 1-2 3-4
TRA 15
230V 2-3
TRF 50VA

MORS16

Nome Progetto: PJ500M-C LCD Pagina:1 di 2 Size: A3

Autore: REV: BERTI J. Data: 04/03/03 Codice Progetto: /

Nome PC in Rete: \\JACK\ Revisione: 1.8 Nome Parte: WIRING DIAGRAMS

File/Cartella: \\MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\500MCLCD_PFC.DSN Autorizzazione: Codice: /


PJ500M-C

WIRING DIAGRAM - 1 / 8
3
R3
TR20K
PWR ADJ
2

JP5 JP4

3
2
1
HEADER 4 HEADER 6

1
Vac1 1 1
JP3 BIAS A
Vac2 2 2 COMBINER CARD
HEADER 3 BIAS B
Vac3 3 3
4 4
5
6
PJ500M-C

PD1 Bias Card PD2 +50Vdc B +50Vdc B


FASTON_F FASTON_F +50Vdc A +50Vdc A
+50Vdc A +50VdcA +50VdcB
+50V OUT FIL PS
+50Vdc B
+50V OUT
JP2
PD3 HEADER 5 PD4 BIAS A BIAS A
FASTON_F FASTON_F BIAS B BIAS B BIAS A BIAS B

1
2
3
4
5
R.F. AMPLIFIER R.F. AMPLIFIER

2 / 8 - WIRING DIAGRAM
SPLITTER CARD

B SHIELDED CABLE

INP PWR INP PWR


A SHIELDED CABLE A

D SHIELDED CABLE OUT TEMP OUT TEMP INPUT


DIRECTIONAL
COUPLER CN5 CN15
CARD
BNC F BNC M
D1 +15V
Vac4 1N4007 C9
Vac5 18pF
OC_ECC
ZD50 A SHIELDED ZONE
ZD50 B

Vout
OC_PSSW

LOW PASS FILTER

GND
TEMP
SCHEDA

FOLD_O

INP PWR
JP4 JP5 S2 OUT R.F.

RFL PWR
FILTRAGGIO EMI

FWD PWR
70° CN13 C3

+24Vdc
C2 D RCA F 4.7nF

9
8
7
6
5
4
3
2
1
1 1

20
19
18
17
16
15
14
13
12
11
10
1 1 4.7nF
2 2 2 2
3 3 D4
3 3 THERMAL 1N5349 FWD PWR CN16
4 4 4 4 JP1
5 5 PROTECTION 12V 5W IN R.F. CN3
5 5 D2 CN2 NF NM
6 6 6 6 HEADER 20 JP2 RCA M OUTPUT OUT R.F.
7 7 7 7 1N4007
8 8 1 CN14 C4 DIRECTIONAL
8 8 1 B RCA F 4.7nF
9 9 9 9 2 2 COUPLER CARD
10 10 3 F1
10 10 3

Rev. 1.12 - 04/03/03


11 11 4 400mA 60V
11 11 4 RFL PWR R.F. TEST
12 12 12 12 5 5
13 13 6 AUTORESET
LCD display 13 13 LCD Alarms Card 6 CN1 CN4
14 14 14 14 7 7 FUSE
15 15 8 RCA M BNC F
15 15 8 CN17
16 16 16 16 9 9
17 17 10 BNC M
17 17 10 SHIELDED ZONE
18 18 18 18 11 11
19 19 19 19 12 12
20 20 20 20 13 13
21 21 21 21 14 14
22 22 22 22 15 15
23 23 16 C5
23 23 16
24 24 24 24 17 17
25 25 25 25 18 18
26 26 19 220nF
26 26 19
27 27 27 27 20 20
28 28 28 28 21 21
29 29 29 29 22 22
30 30 23

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
5
9
4
8
3
7
2
6
1
5
9
4
8
3
7
2
6
1

30 30 23 C2 C1
31 31 31 31 24 24
32 32 32 32 25 25
33 33 33 33 26 26
34 34 34 34 CN6 CN7 CN8 CN9 CN10 CN11 CN12
35 35 JP3 P3 P4 47n 47n
35 35 HEADER 26 CN1 CONNECTOR DB9 F CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M BNC M BNC M NM NM
36 36 36 36 HEADER 20 CONNECTOR DB25 F
37 37 37 37
38 38 38 38
39 39 TELEMETRY ALARM RF TEST -60db RF OUTPUT RF INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
39 39 RS232 I2C CPU BACKUP
40 40 CONNECTOR INTERLOCK
40 40
BUS SUPPLY CONNECTORS
REAR PANEL
HEADER 40 HEADER 40 Nome Progetto: PJ500M_C LCD Pagina:2 di 2 Size: A3

Autore: REV: BERTI J. Data: 04/03/03 Codice Progetto: /

Nome PC in Rete: \\JACK\ Revisione: 1.8 Nome Parte: WIRING DIAGRAMS

File/Cartella: \\MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\500MCLCD_PFC.DSN Autorizzazione: Codice: /

Technical Appendix
F4

FX040
JP4 AUTORESET FUSE
JP8
6
M2
SOFT START 5 1
1 4 2 +50V OUT
CARD
2 3 3 +50V OUT
3 2 4
4 1 HEADER 4
HEADER 4 M3 HEADER 6
JP6 5020b
1 INTERLOCK
Vcomp 1+
2 Vcomp 1- 1
M1
3 2 JP10
1 4 3
2 INHIBIT 4 1
HEADER 2 HEADER 4 5 2
Vout 6 3
7 4
8 HEADER 4

HEADER 8

Appendice Tecnica
MO1
MORS3 AUX OUT AC LINE FUSE
F1
1

2 4A 6,3X32 TRB

3
110 61

AUX OUT A.C.


LINE SOCKET
0 F3 MODULE R.F. FUSE
0
110
25A 10X38

0 61
SW1
1 2 TRF 1500VA

MAINS SWITCH
K2

ZD50 A
ZD50 B
ZD50

K1
MAINS
VOLTAGE
SOCKET
MO2

Rev. 1.12 - 04/03/03


1
ZD35
2
AC LINE FUSE MO3
3
2

1 F2 10A 6,3X32 FAN1


115 VAC
2

4
1

MORS7 18
2

RV2 RV2 Vac1


VOLTAGE 0 0 FAN2
Vac2 115 VAC
CHANGER SOCKET
18
26 Vac3
VARISTOR VARISTOR
110
0
0 11,5
1

VOLTAGE CHANGER 0
15 Vac4
A.C. IN SETTING 110
0 Vac5
110V 1-2 3-4
TRA 15
230V 2-3
TRF 50VA

MORS16

 
PJ500M-C LCD 
1  2 
A3


REV: BERTI J.  
14/10/02  
/

  
\\JACK\ 
1.0  
WIRING DIAGRAMS

  
\\MANUALI\pj500mcLCD\wiring diagram_1\new\WD500MCLCD1.DSN 

/
PJ500M-C

WIRING DIAGRAM - 3 / 8
3
R3
TR20K
PWR ADJ
2

JP5

3
2
1
JP4
HEADER 4 HEADER 6

1
Vac1 1 1
JP3 BIAS A
Vac2 2 2 COMBINER CARD
HEADER 3 BIAS B
Vac3 3 3
4 4 D2
5
6

PD1 Bias Card PD2 1N4007 +50Vdc B +50Vdc B


FASTON_F FASTON_F +50Vdc A +50Vdc A
PJ500M-C

+50Vdc A +50VdcA +50VdcB


+50V OUT FIL PS
+50Vdc B
+50V OUT
JP2
PD3 HEADER 5 PD4 BIAS A BIAS A
FASTON_F FASTON_F BIAS B BIAS B BIAS A BIAS B

1
2
3
4
5
R.F. AMPLIFIER R.F. AMPLIFIER

C SHIELDED CABLE C Vcomp 1+

Vcomp 1-
SPLITTER CARD

4 / 8 - WIRING DIAGRAM
B SHIELDED CABLE

INP PWR INP PWR


A SHIELDED CABLE A

D SHIELDED CABLE OUT TEMP OUT TEMP INPUT


DIRECTIONAL
COUPLER CN5 CN15
INTERLOCK CARD
BNC F BNC M
+15V
Vac4 C9

+24Vdc
Vac5 18pF
ZD50 A SHIELDED ZONE
ZD50 B

D4
1N5349
Vout 12V 5W
INHIBIT

LOW PASS FILTER

GND
TEMP
SCHEDA

FOLD_O

INP PWR
JP4 JP5 S2 OUT R.F.

RFL PWR
FILTRAGGIO EMI

FWD PWR
70° CN13 C3
D

9
8
7
6
5
4
3
2
1
1 1 C2 RCA F 4.7nF

20
19
18
17
16
15
14
13
12
11
10
1 1 4.7nF THERMAL
2 2 2 2
3 3 PROTECTION
3 3 FWD PWR CN16
4 4 4 4 JP1
5 5 IN R.F. CN3
5 5 CN2 NF NM
6 6 6 6 HEADER 20 JP2 RCA M OUTPUT OUT R.F.
7 7 7 7
8 8 1 CN14 C4 DIRECTIONAL
8 8 1 B RCA F 4.7nF
9 9 9 9 2 2 COUPLER CARD
10 10 3 F1
10 10 3 400mA 60V
11 11 4

Rev. 1.12 - 04/03/03


11 11 4 RFL PWR R.F. TEST
12 12 12 12 5 5
13 13 6 AUTORESET
LCD display 13 13 LCD Alarms Card 6 CN1 CN4
14 14 7 FUSE
14 14 7 RCA M BNC F
15 15 15 15 8 8
16 16 9 CN17
16 16 9 BNC M
17 17 17 17 10 10
18 18 11 SHIELDED ZONE
18 18 11
19 19 19 19 12 12
20 20 20 20 13 13
21 21 21 21 14 14
22 22 22 22 15 15
23 23 16 C5
23 23 16
24 24 24 24 17 17
25 25 25 25 18 18
26 26 19 220nF
26 26 19
27 27 27 27 20 20
28 28 28 28 21 21
29 29 29 29 22 22
30 30 23

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
5
9
4
8
3
7
2
6
1
5
9
4
8
3
7
2
6
1

30 30 23 C2 C1
31 31 31 31 24 24
32 32 32 32 25 25
33 33 33 33 26 26
34 34 34 34 CN6 CN7 CN8 CN9 CN10 CN11 CN12
35 35 JP3 P3 P4 47n 47n
35 35 HEADER 26 CN1 CONNECTOR DB9 F CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M BNC M BNC M NM NM
36 36 36 36 HEADER 20 CONNECTOR DB25 F
37 37 37 37
38 38 38 38
39 39 TELEMETRY ALARM RF TEST -60db RF OUTPUT RF INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
39 39 RS232 I2C CPU BACKUP
40 40 CONNECTOR INTERLOCK
40 40
BUS SUPPLY CONNECTORS
REAR PANEL
HEADER 40 HEADER 40 Nome Progetto: PJ500M_C LCD Pagina: 2 di 2 Size: A3

Autore: REV: BERTI J. Data: 14/10/02 Codice Progetto: /

Nome PC in Rete: \\JACK\ Revisione: 1.0 Nome Parte: WIRING DIAGRAMS

File/Cartella: \\MANUALI\pj500mcLCD\wiring diagram_1\new\500MCLCD2.DSN Autorizzazione: Codice: /

Technical Appendix
F4

FX040
JP4 AUTORESET FUSE
JP8
6
M2
SOFT START 5 1
1 4 2 +50V OUT
2 CARD 3 3 +50V OUT
3 2 4
4 1 HEADER 4
HEADER 4 M3 HEADER 6
JP11 5020b
1 INTERLOCK
Vcomp 1+
2 1
M1
3 2 JP10
1 4 3
2 INHIBIT 4 1
HEADER 2 HEADER 4 5 2
Vout D7 6 3
1N4007 7 4
8 HEADER 4

HEADER 8

Appendice Tecnica
MO1
MORS3 AUX OUT AC LINE FUSE
F1
1

2 4A 6,3X32 TRB

3
0 61

AUX OUT A.C.


LINE SOCKET
115 F3 MODULE R.F. FUSE
0
0
25A 10X38

115 61
SW1
1 2 TRF 1500VA

MAINS SWITCH
K2

ZD50 A
ZD50 B
ZD50

K1
MAINS
VOLTAGE
SOCKET D6
MO2 OC_ECC

Rev. 1.12 - 04/03/03


1 1N4007
ZD35
2 RELAY 12V
AC LINE FUSE MO3
3
2

1 F2 10A 6,3X32 FAN1


115 VAC
2

4
1

MORS7 18
2

RV2 RV2 Vac1


VOLTAGE 0 0 FAN2
Vac2 115 VAC
CHANGER
SOCKET 18
26 Vac3
VARISTOR VARISTOR
115
0
0 11,5
1

VOLTAGE CHANGER 0
15 Vac4
A.C. IN SETTING 115
0 Vac5
115V 1-2 3-4
TRA 15
230V 2-3
TRF 50VA

MORS16

1RPH3URJHWWR PJ500M-C LCD 3DJLQD1 GL 2 6L]H A3

$XWRUH REV: BERTI J. 'DWD 04/03/03 &RGLFH3URJHWWR /

1RPH3&LQ5HWH \\JACK\ 5HYLVLRQH 1.9 1RPH3DUWH WIRING DIAGRAMS

)LOH&DUWHOOD \MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\NEW_WIRING.DSN $XWRUL]]D]LRQH &RGLFH /


PJ500M-C

Former version, for reference only


Versione precedente, solo per riferimento

WIRING DIAGRAM - 5 / 8
JP9 JP6

Vac1 1 1 BIAS A
Vac2 2 2 COMBINER CARD
BIAS B
Vac3 3 Bias Card 3
4 4 D3 D2
5
HEADER 4 6

HEADER 6 1N4007 1N4007 +50Vdc B +50Vdc B


+50Vdc A +50Vdc A
JP7 JP8 +50VdcA +50VdcB
+50Vdc A FIL PS
+50V OUT 1 1 +50Vdc B
PJ500M-C

+50V OUT 2 2
HEADER 2 BIAS A BIAS A
HEADER 2 BIAS B BIAS B BIAS A BIAS B

R.F. AMPLIFIER R.F. AMPLIFIER

SPLITTER CARD

6 / 8 - WIRING DIAGRAM
SHIELDED CABLE
A INP PWR INP PWR
A SHIELDED CABLE

C SHIELDED CABLE C OUT TEMP OUT TEMP INPUT


Vcomp 1+ DIRECTIONAL
COUPLER CN5 CN15
INTERLOCK CARD
BNC F BNC M
D SHIELDED CABLE +15V
Vac4
Vac5
OC_ECC

+24Vdc
ZD50 A SHIELDED ZONE
ZD50 B

D4
1N5349
Vout 12V 5W
INHIBIT

LOW PASS FILTER

GND
INP PWR
TEMP
SCHEDA

RFL PWR
FWD PWR
FOLD_O
JP4 JP5 FILTRAGGIO EMI OUT R.F.
CN13 C3
C2 S2 RCA F 4.7nF

9
8
7
6
5
4
3
2
1
1 1

20
19
18
17
16
15
14
13
12
11
10
1 1 4.7nF D
2 2 2 2
3 3 THERMAL
3 3 RFL PWR RFL PWR IN R.F. CN16
4 4 4 4 JP1 PROTECTION
5 5 CN3
5 5 CN2 NF NM
6 6 6 6 HEADER 20 JP2 RCA M OUTPUT OUT R.F.
7 7 7 7
8 8 1 CN14 C4 DIRECTIONAL
8 8 1 RCA F 4.7nF
9 9 9 9 2 2 COUPLER CARD
10 10 3 F1 B
10 10 3 400mA 60V
11 11 11 11 4 4
12 12 5 FWD PWR FWD PWR R.F. TEST
12 12 5 AUTORESET
13 13 13 13 6 6
LCD display 14 14 LCD Alarms Card 7 FUSE CN1 CN4

Rev. 1.12 - 04/03/03


14 14 7 RCA M BNC F
15 15 15 15 8 8
16 16 9 CN17
16 16 9 BNC M
17 17 17 17 10 10
18 18 11 SHIELDED ZONE
18 18 11
19 19 19 19 12 12
20 20 20 20 13 13
21 21 21 21 14 14
22 22 22 22 15 15
23 23 16 C5
23 23 16
24 24 24 24 17 17
25 25 25 25 18 18
26 26 19 220nF
26 26 19
27 27 27 27 20 20
28 28 28 28 21 21
29 29 29 29 22 22
30 30 23

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
5
9
4
8
3
7
2
6
1
5
9
4
8
3
7
2
6
1

30 30 23 C2 C1
31 31 31 31 24 24
32 32 32 32 25 25
33 33 33 33 26 26
34 34 34 34 CN6 CN7 CN8 CN9 CN10 CN11 CN12
35 35 JP3 P3 P4 47n 47n
35 35 HEADER 26 CN1 CONNECTOR DB9 F CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M BNC M BNC M NM NM
36 36 36 36 HEADER 20 CONNECTOR DB25 F
37 37 37 37
38 38 38 38
39 39 TELEMETRY ALARM RF TEST -60db RF OUTPUT RF INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
39 39 RS232 I2C CPU BACKUP
40 40 CONNECTOR INTERLOCK
40 40
BUS SUPPLY CONNECTORS
REAR PANEL
HEADER 40 HEADER 40

1RPH3URJHWWR PJ500M_C LCD 3DJLQD2 GL 2 6L]H A3

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1RPH3&LQ5HWH \\JACK\ 5HYLVLRQH 1.9 1RPH3DUWH WIRING DIAGRAMS

)LOH&DUWHOOD \MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\NEW_WIRING.DSN $XWRUL]]D]LRQH &RGLFH /

Former version, for reference only


Versione precedente, solo per riferimento

Technical Appendix
JP4
JP8
6
M2
SOFT START 5 1
1 4 2 +50V OUT
CARD
2 3 3 +50V OUT
3 2 4
4 1 HEADER 4
HEADER 4 M3 HEADER 6
JP11 5020b
1 INTERLOCK
Vcomp 1+
2 1
M1
3 2 JP10
1 4 3
2 INHIBIT 4 1
HEADER 2 HEADER 4 5 2
Vout 6 3
7 4
8 HEADER 4

HEADER 8

MO1
M O RS3 AUX OUT AC LINE FUSE

Appendice Tecnica
F1
1

2 4A 6,3X32 TRB

3
0 61

AUX OUT A.C.


LINE SOCKET
115 F3 MODULE R.F. FUSE
0
0
25A 10X38

115 61
SW1
1 2 TRF 1500VA

MAINS SWITCH
K2

ZD50 A
ZD50 B
ZD50

K1
MAINS
VOLTAGE
SOCKET
MO2

1
ZD35
2
AC LINE FUSE MO3

Rev. 1.12 - 04/03/03


3
2

1 F2 10A 6,3X32 FAN1


115 VAC
2

4
1

M O RS7 18
2

RV2 RV2 Vac1


VOLTAGE 0 0 FAN2
Vac2 115 VAC
CHANGER
SOCKET 18
26 Vac3
VARISTOR VARISTOR
115
0
0 11,5
1

VOLTAGE CHANGER 0
15 Vac4
A.C. IN SETTING 115
0 Vac5
115V 1-2 3-4
TRA 15
230V 2-3
TRF 50VA

MORS16

1RPH 3URJHWWR PJ500M-C LCD 3DJLQD1 GL 2 6L]H A3


$XWRUH REV: BERTI J. 'DWD  &RGLFH 3URJHWWR /
1RPH 3& LQ 5HWH \\JACK\ 5HYLVLRQH 1. 1RPH 3DUWH WIRING DIAGRAMS
\\MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\WD500MCLCD1.DSN
)LOH&DUWHOOD $XWRUL]]D]LRQH &RGLFH /
PJ500M-C

Former version, for reference only


Versione precedente, solo per riferimento

WIRING DIAGRAM - 7 / 8
JP9 JP6

Vac1 1 1 BIAS A
Vac2 2 2 COMBINER CARD
BIAS B
Vac3 3 Bias Card 3
4 4 D3 D2
5
HEADER 4 6

HEADER 6 1N4007 1N4007 + 5 0 V dc B +50Vdc B


+ 5 0 V dc A +50Vdc A
JP7 JP8 +50VdcA +50VdcB
+50Vdc A FIL PS
+50V OUT 1 1 +50Vdc B
+50V OUT 2 2
PJ500M-C

HEADER 2 BIAS A BIAS A


HEADER 2 BIAS B BIAS B BIAS A BIAS B

R.F. AMPLIFIER R.F. AMPLIFIER

SPLITTER CARD

B
SHIELDED CABLE
A I N P P W R INP PWR

8 / 8 - WIRING DIAGRAM
A SHIELDED CABLE

C SHIELDED CABLE C O U T TEMP OUT TEMP INPUT


Vcomp 1+ DIRECTIONAL
COUPLER CN5 CN15
INTERLOCK CARD
BNC F BNC M
D SHIELDED CABLE +15V
Vac4
Vac5

+24Vdc
ZD50 A SHIELDED ZONE
ZD50 B

D4
1 N 5 349
Vout 12V 5W
INHIBIT

LOW PASS FILTER

GND
TEMP

INP PWR
SCHEDA

RFL PWR
FWD PWR
FOLD_O
JP4 JP5 FILTRAGGIO EMI OUT R.F.
CN13 C3
C2 S2 RCA F 4.7nF

9
8
7
6
5
4
3
2
1
1 1

20
19
18
17
16
15
14
13
12
11
10
1 1 4.7nF D
2 2 2 2
3 3 THERMAL
3 3 RFL PWR RFL PWR CN16
4 4 JP1 PROTECTION
4 4 IN R.F. CN3
5 5 5 5
6 6 CN2 N F N M
6 6 HEADER 20 JP2 RCA M OUTPUT OUT R.F.
7 7 7 7
8 8 1 CN14 C4 DIRECTIONAL
8 8 1 RCA F 4.7nF
9 9 9 9 2 2 COUPLER CARD
10 10 3 F1 B
10 10 3 400mA 60V
11 11 11 11 4 4
12 12 5 FWD PWR FWD PWR R.F. TEST
12 12 5 AUTORESET
13 13 13 13 6 6
LCD display 14 14 LCD Alarms Card 7 FUSE CN1 CN4
14 14 7 RCA M BNC F
15 15 15 15 8 8
16 16 9 CN17
16 16 9 BNC M
17 17 17 17 10 10
18 18 11 SHIELDED ZONE
18 18 11

Rev. 1.12 - 04/03/03


19 19 19 19 12 12
20 20 20 20 13 13
21 21 21 21 14 14
22 22 22 22 15 15
23 23 16 C5
23 23 16
24 24 24 24 17 17
25 25 25 25 18 18
26 26 19 220nF
26 26 19
27 27 27 27 20 20
28 28 28 28 21 21
29 29 29 29 22 22
30 30 23

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
5
9
4
8
3
7
2
6
1
5
9
4
8
3
7
2
6
1

30 30 23 C2 C1
31 31 31 31 24 24
32 32 32 32 25 25
33 33 33 33 26 26
34 34 34 34 CN6 CN7 CN8 CN9 CN10 CN11 CN12
35 35 JP3 P3 P4 47n 47n
35 35 HEADER 26 CN1 CONNECTOR DB9 F CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M BNC M BNC M N M N M
36 36 36 36 HEADER 20 CONNECTOR DB25 F
37 37 37 37
38 38 38 38
39 39 TELEMETRY ALARM RF TEST -60db RF OUTPUT RF INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
39 39 RS232 I2C CPU BACKUP
40 40 CONNECTOR INTERLOCK
40 40
BUS SUPPLY CONNECTORS
REAR PANEL
HEADER 40 HEADER 40

1RPH 3URJHWWR PJ500M_C LCD 3DJLQD2 GL 2 6L]H A3


$XWRUH REV: BERTI J. 'DWD  &RGLFH 3URJHWWR /
1RPH 3& LQ 5HWH \\JACK\ 5HYLVLRQH 1. 1RPH 3DUWH WIRING DIAGRAMS

)LOH&DUWHOOD \\MANUALI\pj500MCLCD\WIRING DIAGRAM_1\500MCLCD2.DSN $XWRUL]]D]LRQH &RGLFH /

Former version, for reference only


Versione precedente, solo per riferimento

Technical Appendix
PJ500M-C

Appendice Tecnica Rev. 1.1 - 08/03/01 PJ500M-CSPL-IN - 1 / 4


PJ500M-C

2 / 4 - PJ500M-CSPL-IN Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C
Splitter Card Bill of Materials
Item Qty Reference Part DESCRIPTION PART ORDER CDE
________________________________________________________________________

1 3 R1,R2,R3 330# RESISTOR 2W RSC002JH0330

2 5 ST1,ST2,ST3 STRIP LINE STRIP LINE


ST4,ST5

Appendice Tecnica Rev. 1.1 - 08/03/01 PJ500M-CSPL-IN - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page was intentionally left blank

4 / 4 - PJ500M-CSPL-IN Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.3 - 16/09/02 PJ1KRF - 1 / 4


R18
+50V
1.2$
PJ500M-C

C11 C10

2 / 4 - PJ1KRF
C20 100nF 470pFHQ L2
680nFP 100V POWER IND.

C12
470pFHQ

L4
L105RVR2
R14 C19 R13 D3
1nFCH 1N4007 R16
10KNTC 8K2 1% 2 1 +Vbias
47# FROM BIAS
CARD

C8 C13 C14
D1 R12 470pFHQ 470pFHQ
1nFCH
R15
Z6V8 270H 1W M1K C9 C21
470pF 470nF 25V

2
1
D2 C7 D5
1N4007 1nFCH R11 1N4007
1KCH

1
2
R9
100CH
C6 C5 R10
1nFCH 1nFCH 1K5CH C4 C3 T2
470pFHQ 470pFHQ Q1
U1
C18

L5 470pFHQ
T3
R1 R3 L1 C17 OUT
L64.5RVR0.7 T1 470pFHQ
IN 5.6# 5.6#
R2 R4 R7
C1 R8 L3
C2 22** BLF278
22**
5.6# 5.6# 150pFHQ 68pFHQ ACCDIR
DIRECTIONAL COUPLER

Rev. 1.3 - 16/09/02


R5 R6 C15
820# 820#
470pFHQ
L6
C16

470pFHQ

T1 -> AWG 20 Stand 19/32 CABLE L=140mm

T2 -> 2 X 25 Ohm CABLE L=240mm 5 TURNS

T3 -> RG303 CABLE L=120mm

 
PJ500M VERS. LCD 
1  1 
A3


rev.: BERTI J.  
16/09/02  
/

  
\\JACK\ 
1.2  
RF POWER AMPLIFIER MODULE

  
MANUALI\PJ500MCLCD\MODULORF_3\RFPJ1KM.DSN 

PJ1KRF

Technical Appendix
PJ500M-C
R.F. POWER AMPLIFIER Bill Of Materials Page 1

Item Quantity Reference Part DESCRIPTION PART ORDER CODE


____________________________________________________________________________________________________

1 1 R18 1.2$ RESISTOR 5W RAF005JH01,2

2 4 R1,R2,R3,R4 5.6# RESISTOR 2W RSC002JH05,6

3 2 R7,R8 22** RESISTOR 1W 5% RSC001JH0022

4 1 R16 47# RESISTOR 2W RSC002JH0047

5 1 R9 100CH CHIP RESISTOR RCH126F0100H

6 1 R12 270H 1W RESISTOR 1W RSM1/4FH0820

7 2 R5,R6 820# RESISTOR 2W RSC002JH0820

8 1 R11 1KCH CHIP RESISTOR RCH126F0001K

9 1 R10 1K5CH CHIP RESISTOR RCH126F001K5

10 1 R13 8K2 1% RESISTOR 1/4W 1% RSM1/4FK08,2

11 1 R14 10KNTC NTC RNTC005K103

12 1 R15 M1K TRIMMER MULTIGIRI RVT3296WK001

13 1 C2 68PFHQ HIGHT Q CAPACITOR CHQ680AJ500

14 1 C1 150PFHQ HIGHT Q CAPACITOR CHQ151AJ500

15 11 C3,C4,C10,C12,C13,C14, 470PFHQ HIGHT Q CAPACITOR CHQ471AJ500


C15,C16,C17,C18,C9

16 5 C5,C6,C7,C8,C19 1NFCH CERAMIC CHIP CAPACITOR CCC126102X7A

17 1 C11 100NF CERAMIC CAPACITOR CKM104BK600P

18 1 C20 680NFP POLIESTER CAPACITOR CPE684DK101

19 1 L2 POWER IND. RF BINOC. CHOCKE

20 1 L1 L64.5RVR0.7 6 SP DIA 4.5 RAME SMAL 0.7mm BFS070064.5

21 1 L4 L105RVR2 10 SP DIA 5 F 2mm BFS200010005

22 1 L3 BU6012RVR2 BOB L60MM D12 FILO ARG 2MM BFA200001012

23 1 T1 4:1 TRASF. RF. CAVO 25 OHM CAV7612/78

24 1 T3 RG303 COAX CABLE RG303 CAVRG303V

25 2 L5,L6 RG316-25 CAOX CABLE RG316 25 Ohm CAVRG316/25

26 3 D2,D3,D5 1N4004 SILICON DIODE 400V DIS1N4004

27 1 D1 1N5342B SILICON DIODE DIS1N5342B

28 1 Q1 BLF278 VHF PUSH-PULL POWER MOS TRNBLF278

29 1 C21 470nF 25V ELECTROLITIC CAPACITOR

Appendice Tecnica Rev. 1.3 - 16/09/02 PJ1KRF - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page was intentionally left blank

4 / 4 - PJ1KRF Rev. 1.3 - 16/09/02 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.2 - 28/05/02 CSMPIPJ5MCL - 1 / 4


PJ500M-C

2 / 4 - CSMPIPJ5MCL
From Low
Pass Filter
Output
OUTPUT

CS1
CSDRCPPJ1KM R2 U1 R3
220CH LM50CIM3 51CH OUT TEMP
+15V 1 2
+VCC VOUT
R4 R5

GND
150H 150H
C2 D2 C3 C4 C7

3
D1 10uFCH Z9V1 4N7FCH 4N7FCH 4N7FCH
HP2800
1 3

FWD PWR

C1
15PFCH

Rev. 1.2 - 28/05/02


C8
15PFCH
C9 R1
15PFCH 4K7CH

 
PJ500MC LCD 
1  1 
A4


BERTI J.  
Tuesday, May 28, 2002  
/

  
\\JACK\ 
1.0  
INPUT DIRECTIONAL COUPLER

  
\MANUALI\PJ500MCLCD\ACCDIRIN_5\ACCDIRIN.DSN 

CSMPIPJ5MCL

Technical Appendix
PJ500M-C
CSMPOPJ5MCL Bill Of Materials Page 1
Item Q.ty Reference Part DESCRIPTION
________________________________________________________________________
1 1 R1 4K7CH CHIP RESISTOR 0805 RCH085J004K7
2 1 R2 220CH CHIP RESISTOR 0805 RCH085F0220H
3 1 R3 51CH CHIP RESISTOR 0805 RCH085F0051H
4 2 R4,R5 150H CHIP RESISTOR 0805 RCH085F0150H
5 3 C1,C8,C9 15PFCH CHIP RESISTOR 0805 CCC085150COA
6 1 C2 10uFCH 16V TANTALIUM CHIP CAPACITOR CET10616VSM
7 1 C5 470NFCH CHIP CAPACITOR 1206 CCC126474X7A
8 4 C3,C4,C6,C7 4N7FCH CHIP CAPACITOR 0805 CCC085472X7A
9 1 D1 HP2800 DIODE SMD SOT23 DISHSMS2800
10 1 D2 Z9V1 ZENER DIODE DIZ9V1MINI
11 1 U1 LM50CIM3 TEMPERATURE SENSOR CILLM50C
12 1 C9 6P8FCH CHIP CAPACITOR HQ

Appendice Tecnica Rev. 1.2 - 28/05/02 CSMPIPJ5MCL - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page intentionally left blank

4 / 4 - CSMPIPJ5MCL Rev. 1.2 - 28/05/02 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.1- 18/04/03 LPF+MEAS - 1 / 4


PJ500M-C

R3 D2 BAT83

2 / 4 - LPF+MEAS
270R 1206
RCA RFL PWR

C5
1nF
C4 R2 C3
4n7 0805 100k 0805 47p 0805

RV2

200R SMD

cw
CSLPFPJ1KM

L1 L2 L3 L4
From Coupler Card Outut BBR30000219 BBR30000219 BBR30000219 BBR30000219 TO ANTENNA

L5
BFS10002018

CS1

C7
STRIP C8 C9 C10 C11
CAPACITOR STRIP STRIP STRIP STRIP
CAPACITOR CAPACITOR CAPACITOR CAPACITOR

CSBLPFPJ1KM CSBS1 CSBS1 CSBS1 CSBS1

Rev. 1.1 - 18/04/03


R4 D1 BAT83
270R 1206
RCA FWD PWR RV1

200R SMD
cw

C6
1nF C2 R1 C1
4n7 0805 100k 0805 47p 0805

CSDCLPFPJ1KM

1RPH3URJHWWR
PJ500M_C vers. LCD 3DJLQD 1 GL 1 6L]H A3

$XWRUH UCELLI M. - REV.: BERTI J. 'DWD 07/03/02 &RGLFH3URJHWWR /

1RPH3&LQ5HWH \\JACK\ 5HYLVLRQH 2.1 1RPH3DUWH LOW PASS FILTER + MEASUREMENT

)LOH&DUWHOODMANUALI\PJ500MCLCD\NEW_LPF\TESTIN~1.DSN$XWRUL]]D]LRQH &RGLFH LPF+MEAS

Technical Appendix
PJ500M-C

PJ500M_C vers. LCD Bill Of Materials Page1

Item Q.ty Reference Part


____________________________________________________________________________________________

1 1 L5 BFS10002018
2 1 CS1 CSDRCPPJ1KM
3 2 C3,C1 47p 0805
4 2 C4,C2 4n7 0805
5 2 C5,C6 1nF
6 2 C7,C11 27pFTFL
7 3 C8,C9,C10 54pFTFL
8 2 D2,D1 BAT83
9 4 L1,L2,L3,L4 BBR30000219
10 2 RV2,RV1 200R SMD
11 2 R2,R1 100k 0805
12 2 R3,R4 270R 1206

Appendice Tecnica Rev. 1.1- 18/04/03 LPF+MEAS - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page was intentionally left blank

4 / 4 - LPF+MEAS Rev. 1.1 - 18/04/03 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.1 - 08/03/01 DRCPPJ1KM - 1 / 4


AGC CONTROL
TO ALARMS CARD TO POWER SUPPLY

CN1 CN2 TR1


BNC TWINAX BNC TWINAX M20K
D2 R5
FWD PWR
PJ500M-C

BAT83 470 1%

C4 R6

2 / 4 - DRCPPJ1KM
100KCH
47pF
C5 C6
1nFCH 1nFCH

R4A

220CH
R4

220CH

CN3
N CONNECTOR

From Low Pass Filter OUTPUT


Output

R7
CS1 51 1%
CSDRCPPJ1KM

Rev. 1.1 - 08/03/01


D1 R2
REF PWR
BAT83 470 1% CN4
BNC TELAIO
R.F. TEST
C1 R3 -60dB
R1 100KCH
18pF
TC200CH
C2 C3
1nFCH 1nFCH

R.V.R. Elettronica S.r.l. (Bo)

Title
Directional Coupler Card Circuit Diagram

Size Document Number Rev


Custom

Date: Tuesday, December 05, 2000 Sheet 1 of 1

Technical Appendix
PJ500M-C
Directional Coupler Card Circuit Diagram Bill Of Materials Page 1

Item Quantity Reference Part DESCRIPTION PART ORDER CODE


________________________________________________________________________________________________

1 1 R7 51 1% RESISTOR 1/4W 1% RSM1/4FH0051

2 2 R4A,R4 220CH CHIP RESISTOR RCH126J0220H

3 2 R2,R5 470 1% RESISTOR 1/4W 1% RSM1/4FH0470

4 2 R3,R6 100KCH CHIP RESISTOR RCC126J0100K

5 1 R1 TC200CH TRIM.REG.VER.CERMET SMD RVT4X4H200V

6 1 TR1 M20K TRIMMER MULTIGIRI RVT3296WK020

7 1 C1 18PF CERAMIC CAPACITOR NP0 CKM180BK600C

8 1 C4 47PF CERAMIC CAPACITOR NP0 CKM470BK600C

9 4 C2,C3,C5,C6 1NFCH CERAMIC HIGH Q CHQ102AJ500

10 1 CN4 BNC TELAIO CONN. BNC A TELAIO CNTBNCFPV

11 2 CN1,CN2 BNC TWINAX CONN.BNC X CAVO TWINAX CNTBNCMTXVL

12 1 CN3 N CONNECTOR CONN. N A TELAIO CNTNFPFL

13 2 D1,D2 BAT83 HOT CARRIER DIODE DHCBAT83

14 1 CS1 CSDRCPPJ1KM CS DIR.COUPLER PJ1KM CSDRCPJ1KM

Appendice Tecnica Rev. 1.1 - 08/03/01 DRCPPJ1KM - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page was intentionally left blank

4 / 4 - DRCPPJ1KM Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.1 - 08/03/01 PJ1KLPF - 1 / 4


PJ500M-C

2 / 4 - PJ1KLPF
L1 L2 L3 L4
L321RVR7SP1 L325RVR7SP1 L325RVR7SP1 L321RVR7SP1
From Coupler Card Outut To Directional Coupler Card Input

L5
L2016RVR1.5 C1 C2 C3 C4 C5
27pFTFL 54pFTFL 54pFTFL 54pFTFL 27pFTFL

Rev. 1.1 - 08/03/01


R.V.R. ELETTRONICA S.r.l. (Bo)

Title
Low Pass Filter Circuit Diagram

Size Document Number Rev


Custom 00

Date: Thursday, January 11, 2001 Sheet 1 of 1

Technical Appendix
PJ500M-C
Low Pass Filter Circuit Diagram Bill Of Materials Page 1

Item Quantity Reference Part DESCRIPTION PART ORDER CODE


____________________________________________________________________________________________

1 2 C1,C5 27PFTFL CONDBANDELLA RAME TEFLON CBRT270RVR

2 3 C2,C3,C4 54PFTFL COND.BANDELLA RAME TEFLON CBRT540RVR

3 2 L1,L4 L321RVR7SP1 RAME ARG.3SP DIA21 7MM SP1 BFA700003211

4 2 L2,L3 L325RVR7SP1 RAME ARG.3SP DIA25 7MM SP1 BFA700003251

5 1 L5 L2016RVR1.5 RAME ARG.1.5MM 20SP DIA16MM BFS15002016

Appendice Tecnica Rev. 1.1 - 08/03/01 PJ1KLPF - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page was intentionally left blank

4 / 4 - PJ1KLPF Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.2 - 02/05/01 PSSW5020B - 1 / 6


D10 R34 R39
1N4004 27K4 150K0

D11

8
1N4004 U4 LM317 Q6 4.2V U7A
U1 IRFD9120 R18 LM358 D28 R19
R25 3 2 3 1N4148 1K
D12 U3 LM317 VIN VOUT +
2K2 HCPL2611 R24 1
WL02 C28 909R IS1
3 2 1 R2 2
VIN VOUT ADJ U5 CER-.1UF - 4N26
8

1
5
390R

+
120-24 V+ TC427 4R99
ADJ 1 2 7 R37

4
1 NC NC 8 R4 R38 6
R8 1K37
6 2 INA OUTA 7
820R D1 R28
R41 3 3 GND VDD 6
U7B

2
4
T1 R7 5 4 5 14R7 11DQ04 4R99 R29 DG1 100K0
PJ500M-C

R43 V- INB OUTB LM358 C30


+

-
15V 3R3 5
237R 715R 237R R5 + CM10KPF
R6 7
+ 14R7 DG2 2.7V 6
CFP D14 C29 R42 R85 -
+ D29
1UF/250V LED V 2K61 820R Q2 3R3
C32 C31 CF7 D2 1N4148 R82
CM.1UF IRFD120
CE47UF/25 CE47uF/25 11DQ04 R36 R77
2K74 + 87W-10K 1M
EKS470UF/40 D9
JP4

2 / 6 - PSSW5020B
1N4004 C18
1 D8 R17 1000:1 R21 CE47UF/16
VOUT IN
2 30V/1W U9
3 10R/4W C14 L1 D30
61-0-61 100R HTP50 1
4 EYS4700/100 MKP1nF/600 TP4 40EPS08
IN 1 2 140uH
5 TP
6 Q3
L2 EKE1000/63 L3 EKE1000/63
KRA6 D3 + V0 - IRFP250 VOUT
27V/1W
R9 140uH BFV0720

3
4
5
5K62 R15 OUT 50V
Q7 +
L4 VCC VSS 10R/4W 20A
50RIA20
BFV0720 DG1
C16 C17 R20 C4
C20 C5 C6
+ 10R/4W
EKE1000/63 R44 4
+ + + + 3
+ 10K/1W
Q4 2
TP5 D17 C1 1
L5 C15 IRFP250 R1 C2
TP CP.1UF
D4 C19 MKP1nF/600 R35 JP8
5K62
40EPS08 DG2
RV1 KRA4
R45
R14

1
D5 C11 V120ZA6
40EPS08 100R 22K/1W EKE470/100 MKP1nF/600 HFA50PA60C EKE1000/63
CP.22UF EYS4700/100 R78 C60 VCC
+
SLP.COMP. BC237 C58
47K5
1UF/25
TP7 Q1
D19 Q5
R54 IRFD120 TP

1
1N4148 LM358 VCC

8
VADJ U2
U6A 180R R12 C7 UC3823
CMP1 VCC 3
+ R51 R13 R81
F2 1 5 1 16
+ R33 22K1 INV. VREF
2 7 1KpF 2 15
BL02 R46 - 10K 87W-2K 2K0 N.I. VCC 2K43
6 3 14
- U6B R40 TP1 E/A OUT OUT
+ 50KHZ 1 4 13
C50 CLK VC

4
20K0 LM358 2K61 TP 5 12
C34 1/16 R49 C38 R56 RT PWRGND
511R 6 CT ILMREF 11
100PF R47 + 40K2 2.2uF/16 VREF VREF 7 0 R10 VADJ
40K2 R72 RAMP GND 4K02 R79
C33 TP2 8 S.START ILS.D. 9
C48 2K21 87W-500R VOLTAGE
100PF TP R84
D18 1V ADJ.

1
100PF

1
LM336-5V SS
D27 R50 COMP1 R55 1K0
1N4148 R66 301R JP5
549R 3 R11
20K0 R23 STRIP
80R2 R16 C8 1K0 R80 C49
F5 R3 CP10nF

2
6k81 C13 2K0 CM.1UF
BL02 R74 C52 R71 2K47
VOUT 4n7
CM.1UF 87W/5K
C35 2.5% C9
C54 1K0 100pF
*=N.C. 100PF C53 TP2= 1.5-5V CM.1UF C10
100PF
CM.33UF C3
1UF/25

Rev. 1.2 - 02/05/01


COMP2 U8 VCC
* C21
D20 *JP9 L M 3 17
* R63 EKS470uF/40 R26
1N4148 *U11A
STRIP 3 2

8
VADJ VIN VOUT
LM358
* 180R R22 2K2 D15
VCC 3 R64 *Q8 1
JP6 + C39 ADJ 237R C27 LED V
* F3 *C51 1 5 IRFD120 +
KB8 * + JP10 CM.1UF CM.1UF
2 7 +
+

BL02 R57 1/16 - 10K KB4 R30 C22


6 *U 1 1 B
8 SVOUT - CE100UF/25
7 L M 3 58 4

4
SDW- 20K0 * + 2K61 1 TP4/M
6 * R60 3
SDW+ C40 + TP
5 100PF * 40K2 * C45 2 C24 R31
R58 VREF
4 CMP2+ 40K2 * 1 EKS470/40 C26
* 2.2UF/16 TP + +
-

C41 * 1K21 D16


3 C47 * R70 D13 2K55 CM.1UF
TP3 * LED V
2 CMP1 100PF R69 549R 15-0-15 WL02 U10 R32 C25
100PF C23 3
1 ADJ

1
* LM337 237R CE100UF/25
D23 CM.1UF R27
1 IN OUT 2
1N4148 * C12
* R61 C46 2K2
CP.1UF
20K0 CM.1UF R83
F6 VCC SS VCC VSS
* R73
BL02 R75 1M
1
5

87W/10K IS2
TP3= 0.5-5V 1K0 4N26
6
INIBIT
SDW+ C56 C55 C57
R76
2
4

100PF 100PF CM.1UF


1M
F7 D26
SDW-
1N4004
BL02

1RPH 3URJHWWR SWITCHING POWER SUPPLY 3DJLQD1 GL 1 6L]H A4


&RGLFH 3URJHWWR / $XWRUH REV. - BERTI J. 'DWD 30/04/01

1RPH 3DUWH PSSW 50-20B 1RPH 3& LQ 5HWH\\JACK\ 5HYLVLRQH1.2


MANUALI\PJ500MCLCD\PWRSPY_8\PSW5020B.DSN
&RGLFH PSSW5020B )LOH&DUWHOOD $XWRUL]]D]LRQH

Technical Appendix
PJ500M-C
PSW5020B Bill Of Material Page 1

Item Quantity Reference Part


_____________________________________________________

1 1 CFP 1UF/250V

2 9 CF7,C23,C26,C27,C35,C39, CM.1UF
C49,C52,C57

3 2 C1,C12 CP.1UF

4 3 C2,C14,C19 MKP1NF/600

5 2 C3,C58 1UF/25

6 4 C4,C5,C6,C20 EKE1000/63

7 1 C7 1KPF

8 1 C8 CP10NF

9 8 C9,C33,C34,C48,C53,C54, 100PF
C55,C56

10 1 C10 CM.33UF

11 1 C11 CP.22UF

12 1 C13 4N7

13 1 C15 EKE470/100

14 2 C16,C17 EYS4700/100

15 1 C18 CE47UF/16

16 2 C21,C29 EKS470UF/40

17 2 C22,C25 CE100UF/25

18 1 C24 EKS470/40

19 1 C28 CER-.1UF

20 1 C30 CM10KPF

21 2 C31,C32 CE47UF/25

22 1 C38 2.2UF/16

23 1 C50 1/16

24 2 R35,C60 NC

25 2 D1,D2 11DQ04

26 1 D3 27V/1W

27 3 D4,D5,D30 40EPS08

Appendice Tecnica Rev. 1.2 - 02/05/01 PSSW5020B - 3 / 6


PJ500M-C

28 1 D8 30V/1W

29 4 D9,D10,D11,D26 1N4004

30 2 D12,D13 WL02

31 3 D14,D15,D16 LED V

32 1 D17 HFA50PA60C

33 1 D18 LM336-5V

34 4 D19,D27,D28,D29 1N4148

35 4 F2,F5,F6,F7 BL02

36 2 IS1,IS2 4N26

37 1 JP4 KRA6

38 1 JP5 STRIP

39 1 JP6 KB8

40 1 JP8 KRA4

41 1 JP10 KB4

42 2 L1,L2 140UH

43 2 L3,L4 BFV0720

44 1 L5 BFV0710

45 1 Q1 BC237

46 2 Q2,Q5 IRFD120

47 2 Q3,Q4 IRFP250

48 1 Q6 IRFD9120

49 1 Q7 50RIA20

50 1 RV1 V120ZA6

51 2 R1,R9 5K62

52 1 R2 390R

53 1 R3 2K47

54 2 R4,R5 14R7

55 2 R6,R29 3R3

56 4 R7,R22,R32,R41 237R

57 2 R8,R85 820R

4 / 6 - PSSW5020B Rev. 1.2 - 02/05/01 Technical Appendix


PJ500M-C

58 1 R10 4K02

59 4 R11,R74,R75,R84 1K0

60 1 R12 22K1

61 2 R13,R80 2K0

62 2 R14,R17 100R

63 3 R15,R20,R21 10R/4W

64 1 R16 6K81

65 1 R18 909R

66 1 R19 1K

67 1 R23 80R2

68 2 R24,R28 4R99

69 3 R25,R26,R27 2K2

70 3 R30,R40,R42 2K61

71 1 R31 2K55

72 1 R33 87W-2K

73 1 R34 27K4

74 1 R36 2K74

75 1 R37 1K37

76 1 R38 100K0

77 1 R39 150K0

78 1 R43 715R

79 1 R44 10K/1W

80 1 R45 22K/1W

81 4 R46,R50,R57,R61 20K0
82 2 R47,R49 40K2

83 1 R51 10K

84 1 R54 180R

85 1 R55 301R

86 1 R56 511R
87 1 R66 549R

Appendice Tecnica Rev. 1.2 - 02/05/01 PSSW5020B - 5 / 6


PJ500M-C
88 1 R71 87W/5K

89 1 R72 2K21

90 3 R76,R82,R83 1M

91 1 R77 87W-10K

92 1 R78 47K5

93 1 R79 87W-500R

94 1 R81 2K43

95 6 TP1,TP2,TP5,TP4/M,TP4, TP
TP7

96 1 T1 15V

97 1 U1 HCPL2611

98 1 U2 UC3823

99 3 U3,U4,U8 LM317

100 1 U5 TC427

101 2 U6,U7 LM358

102 1 U9 HTP50

103 1 U10 LM337

104 20 C41,C40,C51,C47,C46,C45, NC
F3,R60,R64,R63,JP9,Q8,
R70,R73,R69,R58,D20,D23,
U11,TP3

6 / 6 - PSSW5020B Rev. 1.2 - 02/05/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.1 - 08/03/01 CSSOFTS - 1 / 4


5
PJ500M-C

3
2
6

2 / 4 - CSSOFTS
RL1
G8P-1114P

M2

R4 1
3.3 20W 2
3
5 4
3
2 LUMBERG 4P
6

RL2
G8P-1114P

4
3
5 M3
8 1
6 2
7 3
1 4
2
LUMBERG 4P
D2 RL3
TRK2233
1N4004

1
D3
W06M R2

Rev. 1.1 - 08/03/01


R3 10K0 1% R1
4 - + 3 Q1
MP1 BD681
120 5W 10K0 1%
2
1

2
D1
LUMBERG 2P C2 1N4004 C1
47uF 50V 220uF 1%

JP1 JP2
1 2 1 2 FIX1
FIX
JUMPER JUMPER

R.V.R. elettronica s.p.a.


Title
CSSOFTS

Size Document Number Rev


A jax
JP1,JP2: JUMPERS SMD CORTOCIRCUITATI
Date: Thursday, January 11, 2001 Sheet 1 of 1

Technical Appendix
PJ500M-C
Soft-Start Card Vers.LCD Circuit Diagram Bill Of Materials Page 1

Item Quantity Reference Part


__________________________________________________________________________________________________

1 1 C1 220UF 50V COND. ELETTR. CEA227BM350

2 1 C2 47UF 50V COND. ELETTR. CEA476AM350

3 2 D1,D2 1N4004 DIODO AL SILICIO DIS1N4004

4 1 D3 W02M PONTE DI DIODI PNRWL02

5 1 FIX1 FIX

6 2 JP1,JP2 JUMPER 2P

7 1 M1 LUMBERG 2P MORS. 2 PIN MORSKB02PPO

8 2 M2,M3 LUMBERG 4P MORS. 4 PIN MORSKB04PPO

9 1 Q1 BD681 TRANSISTOR TRNBD681

10 2 RL1,RL2 G8P-1114P RELè G8-1114P RLDG8P1114P

11 1 RL3 V23042 A 2003 RELè 2SC. 2VIE RLD224

12 2 R1,R2 10K RES. STRATO MET. RSM1/4FK0010

13 1 R3 120 5W RES. A FILO RAF005JH0120

14 1 R4 4.7 20W RES. A FILO RAF020JH03,3

Appendice Tecnica Rev. 1.1 - 08/03/01 CSSOFTS - 3 / 4


PJ500M-C

Pagina lasciata intenzionalmente in bianco


This page was intentionally left blank

4 / 4 - CSSOFTS Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.3 - 13/01/03 CSBIASPJ5M01 - 1 / 6


PJ500M-C

TR3 - Offset current measurement RF module 1


TR4 - Offset current measurement RF module 2

TR1 - Current measurement full scale adjust RF module 1


TR2 - Current measurement full scale adjust RF module 2

TR5 - (Ch.5) Bias card built-in limiter adjust

Notes:
• TR1, TR2, TR3, and TR4 are not supposed to be user-adjustable components.
They should only be adjusted by skilled personnel for maintenance.
• TR3 and TR4 are used to adjust the offset of the measurement of the current, that
is the value measured when I=0. Adjust the trimmers so that the voltages on test
points I1 and I2 on JP1 are 0V.
• TR1 and TR2 are used to adjust the full scale of the measurement of the current,
that is the value measured when I=10.5A. Adjust the trimmers so that the voltages
on test points I1 and I2 on JP1 are 4.0V.
• TR5 adjusts the power limiting built-in in the bias card. It is factory adjusted ad
560W. To change it, turn the “PWR ADJ.” trimmer on the completely clockwise
(so that the AGC doesn’t affect the system). Use adjust the exciter’s power at
10W. Adjust TR5 to obtain the desired limiting value. Turning the trimmer
counterclockwise rises the limiting value. Note that this trimmer’s adjusting
influences the valu displayed by the CPU. This adjustment shall be performed
using an external wattmeter, and after this operation the trimmer for the adjustment
of the measurement in the CPU shall be readjusted.

2 / 6 - CSBIASPJ5M01 Rev. 1.3 - 13/01/03 Technical Appendix


C1 +50V +50V +50V Current measure circuits Supply
Current Pallet1 Measure C2 Current Pallet2 Measure
PD1 4n7_100V PD2 4n7_100V
Q1 Q2
MMBT5401L MMBT5401L U1

3
3
FASTON_M FASTON_M LM4040DIM3-10.0
1 1 1 R1 R2 R3 R4
SH1 C3 AN1 R5 SH2 C4 BN1 R6 470 470 470 470
0.01_SH 100n 4k7 0.01_SH 100n 4k7 + 3

2
2
C5
R13 R7 R15 R8 100uF_35V 2

7
1
7
1
PD3 10k_1% U2 100 PD4 10k_1% U3 100
3 + R14 3 + R9 R10 R11 R12
6 4k7 6 R16 470 470 470 470
FASTON_M 2 - FASTON_M 2 - 4k7
R17 TL071 R19 4k7 R18 TL071 R20 4k7
51 51

4
5
4
5

2
2
C6 -VOP AN2 C7 -VOP BN2 -VOP
4n7_100V 1 3 4n7_100V 1 3
I1 CALIBRATION I2 CALIBRATION

Appendice Tecnica
TR1 TR2 R23 10k_1%
R21 C8 100p 5k R22 C9 100p 5k
10k_1% +15V -15V 10k_1%
R24 10k_1% R25 10k_1% R26 100
I1+I2
R27 10k_1% U4B R28 10k_1%
-15V
TL074SMD

11
5 + 10 + U4C R29 10k_1% U4A
7 8 2 R30

2
2
-
I1 MEASUREMENT OFF SET 6 I2 MEASUREMENT OFF SET 9 1 13 U4D
- - -
AN1 1 3 AN2 C10 C11 BN1 1 3 BN2 TL074SMD 3 + 14
+15V 100n 100n 10k_1% 12 +
TR3 TR4 TL074SMD TL074SMD

4
100k 100k I2
R32 10k_1%
R31 I1 +15V
1k
TEST POINTS
U5 +15V
LM4040DIM3-10.0 SOFT START R33 1k JP1
1 RELATED TO CONNECTED TO R34 10k_1% I1
1 CURRENT MOS1
+50V 5020 INHIBIT I2
2 CURRENT MOS2
3 +50V SIGNAL D1 I1+I2
3 CURRENT MOS1 + MOS2
R36 R35 1k VBIAS

2
LED 4 BIAS VOLTAGE
5k62_1% 2 C12 R37 10k_1% R38 1k IN_CH1
+ 5 F.PWR SIG. TO PROT. BRD
5020_INH 1 Q3 +3V9
6 REFERENCE V.
MMBT5401L R39 2k2
7 GND
D2 33uF_63V D3
+15V 8 +VCC

3
SM4004 BAS32
9 GND
-15V 10 -VEE
R42 +15V R40 2k2
10k_1% R41 2k2 STM10S
R43 470 R44 47k

4
+3V9
3 + U6A
1
2 - +15V -15V D4 R45 10k_1%
R46 C13 TL074SMD SM4004 R47
10k_1% 10k_1%

11

Rev. 1.3 - 13/01/03


100n 5 + U6B R48 100 JP2
7 F_PWR_I INPUT F.PWR
-15V IN_CH1 1
6 - 2 F.PWR SIG. TO PROT. BRD
TL074SMD PROT_F_FB FOLD BACK SIG. FROM PROT. BRD
3
4 GND
C14 C15 R49 100 5020_RV 5020 REGULATION V.
100n 100n 5020 5
R50 100 +15V (0V=MAX PWR, 3.9V=MIN PWR) INTERFERENCE +15V STM05S
TO POWER ON BIAS
REGULATION R51 D5 D6
2
2

TRIMMER (20k) 1M C16 R52 BAS32 BAS32


+ 9 - U6C 11k8_1%
JP3 U6D R53 10k_1% F_PWR_I PROT_F_FB IN_CH1 5020_RV
13 - 8 3 3
R54 47k 10uF_35V 14 10 +
3 TL074SMD TO 5020 VOLTAGE C17 C18 C19 C20
2 12 +
TL074SMD REGULATION D7 D8
1
1
1

C21 C22 BAV99 4n7 BAV99 4n7 4n7 4n7


4n7 4n7 PAGE2
STM03S R55 10k_1% F_PWR_I IN_CH1
F_PWR_I IN_CH1
PROT_F_FB VBIAS -15V
R127 PROT_F_FB VBIAS
Rxx BIAS_1 JP4
PWR_REG BIAS_1 I1+I2
1 CURRENT MOS1 + MOS2
U7 +15V BIAS_2 BIAS_1 BIAS V. TO GATE MOS1
R56 2k2 5020_FB BIAS_2 BIAS_2 2
LM7815C/TO220 BIAS V. TO GATE MOS2
4n7_100V I1 VBIAS 3
1 IN OUT 3 I1 4 BIAS VOLTAGE MEASURE
5 GND
POWER I2 5020_INH
I2 6 5020 INHIBIT SIG.
SUPPLY C51 C52 C53 C26 C24 D9

GND
+ C25 + +3V9 CN06MIC
JP5 4n7 4n7_100V LED +3V9

2
C23 100n 100n 100uF_35V +15V
4 1000uF_35V +15V
3 -15V -15V I1+I2 BIAS_1 BIAS_2 VBIAS 5020_INH
2 GND
1 C27 C28 C29 C30 C31
SCHEMATIC2
D11 D12 C33 C34 D10

1
STM04S + C35 4n7 4n7 4n7 4n7 4n7
+ LED
SM4004 SM4004 C32 100n 100n

GND
1000uF_35V 100uF_35V
D13 D14 2 3 FIX1 FIX2 FIX3 FIX4 FIX5
IN OUT
FIX35 FIX35 FIX35 FIX35 FIX35
U8 R57 2k2 1RPH3URJHWWR PJ500M-C 3DJLQD 1 GL 2 6L]H A3
SM4004 SM4004 LM7915C/TO220 -15V
$XWRUH Ucelli M./Guerzoni P. 'DWD 13/01/03 &RGLFH3URJHWWR /
1
1
1
1
1

1RPH3&LQ5HWH \\JACK\ 5HYLVLRQH 1.3 1RPH3DUWH NOAA Bias Board Modificata


\\MANUALI\PJ500MCLCD\NEWBIAS\BIAS_10BIASFM.DSN
)LOH&DUWHOOD $XWRUL]]D]LRQH &RGLFH CSBIASPJ5M01
PJ500M-C

CSBIASPJ5M01 - 3 / 6
TO PROT-F FOR FWD PWR MEASUREMENT +15V -15V C36
IN_CH1
C37
F_PWR_I
Cxx R58 Rxx
R60
R63 10k_1% 100 Cxx R59 Rxx

R61 R62
12 + U9D C38 C39 604H 4k7
14 100n 100n R64 10k_1%
13 C40 R65 R66

2
-
TL074SMD
1 3 C41
100n 0R 1k
TR5
PJ500M-C

20k 100n R67 0R


R70 R71
-15V
R68 10k_1%

11
R69 47k_1% 10k_1% R72 11k8_1% 2 - U9A R73
10k_1% D15 5 + U9B 1
9 - U9C 1 7 3 +
R75 8 3 6 - TL074SMD 1k
10 + 2 TL074SMD D16
PWR_REG

4
TL074SMD D17 R74 2k2
10k_1% HSMS2800 1
3 +15V 9V1SMD R77
PROT_F_FB

4 / 6 - CSBIASPJ5M01
2 100
D18 R76 4k7 +15V -15V
1 HSMS2800 R78 47k D19
I2 3
2
D20 R79 10k_1% 10VSMD
HSMS2800 1
I1 3
2 R81 +15V R82 R83
R80 10k_1% 100 10k_1% C42 C43
HSMS2800 100n 100n
59k_1%

8
5020_FB
5 + U10B
R84 10k_1% 3 + U10A 7
R86 1 6 -
2 - TL072SMD
+3V9
TL072SMD R85
10k_1% 10k_1%
4

+15V +15V R87


10k_1% C44
+15V -15V
-15V -15V +15V -15V

4
1n
GND
3 + U11A R88 2k2 5 + U11B R89 2k2 10 + U11C R90 2k2 12 + U11D R91 2k2
1 7 8 14
2 - 6 - 9 - 13 -
TL074SMD TL074SMD TL074SMD TL074SMD R92 10k_1%
R93 2k2 R94 2k2 R95 2k2 R96 2k2 D21

11
C45 C46
100n 100n
-15V 9V1SMD R97 10k_1%
R99 2k2 R100 2k2 R101 2k2 R102 2k2 R98
100
D22

10VSMD

+15V D23
+15V -15V 5V1SMD

Rev. 1.3 - 13/01/03


3 + U12A R103 2k2 5 + U12B R104 2k2 10 + U12C R105 2k2 12 + U12D R106 2k2
1 7 8 14
2 - 6 - 9 - 13 -
TL074SMD TL074SMD TL074SMD TL074SMD
VBIAS
R107 2k2 R108 2k2 R109 2k2 R110 2k2

11
C47 C48
100n 100n
-15V
BIAS_1
R111 2k2 R112 2k2 R113 2k2 R114 2k2

BIAS_2

D24
+15V
+15V -15V
9V1SMD

4
3 + U13A R115 2k2 5 + U13B R116 2k2 10 + U13C R117 2k2 12 + U13D R118 2k2
1 7 8 14 D25
2 - 6 - 9 - 13 -
TL074SMD TL074SMD TL074SMD TL074SMD
R119 2k2 R120 2k2 R121 2k2 R122 2k2 10VSMD

11
C49 C50
100n 100n
-15V
R123 2k2 R124 2k2 R125 2k2 R126 2k2

1RPH3URJHWWR PJ500M-C 3DJLQD 2 GL 2 6L]H A3

$XWRUH Ucelli M./Guerzoni P. 'DWD 13/01/03 &RGLFH3URJHWWR /

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\\MANUALI\PJ500MCLCD\NEWBIAS\BIAS_10BIASFM.DSN
)LOH&DUWHOOD $XWRUL]]D]LRQH &RGLFH CSBIASPJ5M01

Technical Appendix
PJ500M-C
CSBIASPJ5M01 Bill Of Materials Page1

Item Q.ty Reference Part


____________________________________________________________________________________________

1 6 C1,C2,C6,C7,C52,C53 4n7_100V
2 23 C3,C4,C10,C11,C13,C14, 100n
C15,C25,C26,C33,C34,C38,
C39,C40,C41,C42,C43,C45,
C46,C47,C48,C49,C50
3 3 C5,C24,C35 100uF_35V
4 2 C8,C9 100p
5 1 C12 33uF_63V
6 1 C16 10uF_35V
7 12 C17,C18,C19,C20,C21,C22, 4n7
C27,C28,C29,C30,C31,C51
8 2 C23,C32 1000uF_35V
9 2 C37,C36 Cxx
10 1 C44 1n
11 3 D1,D9,D10 LED
12 6 D2,D4,D11,D12,D13,D14 SM4004
13 3 D3,D5,D6 BAS32
14 2 D7,D8 BAV99
15 4 D15,D17,D18,D20 HSMS2800
16 3 D16,D21,D24 9V1SMD
17 3 D19,D22,D25 10VSMD
18 1 D23 5V1SMD
19 5 FIX1,FIX2,FIX3,FIX4,FIX5 FIX35
20 1 JP1 STM10S
21 1 JP2 STM05S
22 1 JP3 STM03S
23 1 JP4 CN06MIC
24 1 JP5 STM04S
25 4 PD1,PD2,PD3,PD4 FASTON_M
26 3 Q1,Q2,Q3 MMBT5401L
27 9 R1,R2,R3,R4,R9,R10,R11, 470
R12,R43
28 8 R5,R6,R14,R16,R19,R20, 4k7
R62,R76
29 10 R7,R8,R26,R48,R49,R50, 100
R60,R77,R81,R98
30 35 R13,R15,R21,R22,R23,R24, 10k_1%
R25,R27,R28,R29,R30,R32,
R34,R37,R42,R45,R46,R47,
R53,R55,R63,R64,R68,R69,
R71,R75,R79,R80,R83,R84,
R85,R86,R87,R92,R97
31 2 R17,R18 51
32 6 R31,R33,R35,R38,R66,R73 1k
33 1 R36 5k62_1%
34 42 R39,R40,R41,R56,R57,R74, 2k2
R88,R89,R90,R91,R93,R94,
R95,R96,R99,R100,R101,
R102,R103,R104,R105,R106,
R107,R108,R109,R110,R111,
R112,R113,R114,R115,R116,
R117,R118,R119,R120,R121,
R122,R123,R124,R125,R126
35 3 R44,R54,R78 47k
36 1 R51 1M

Appendice Tecnica Rev. 1.3 - 13/01/03 CSBIASPJ5M01 - 5 / 6


PJ500M-C

37 2 R52,R72 11k8_1%
38 3 R58,R59,R127 Rxx
39 1 R61 604H
40 2 R67,R65 0R
41 1 R70 47k_1%
42 1 R82 59k_1%
43 2 SH1,SH2 0.01_SH
44 2 TR1,TR2 5k
45 2 TR3,TR4 100k
46 1 TR5 20k
47 2 U1,U5 LM4040DIM3-10.0
48 2 U2,U3 TL071
49 6 U4,U6,U9,U11,U12,U13 TL074SMD
50 1 U7 LM7815C/TO220
51 1 U8 LM7915C/TO220
52 1 U10 TL072SMD

6 / 6 - CSBIASPJ5M01 Rev. 1.3 - 13/01/03 Technical Appendix


PJ500M-C

Versione precedente, solo per riferimento


Former version, for reference only

Appendice Tecnica Rev. 1.1 - 08/03/01 CSBIASPJ5MCL01 - 1 / 4


PJ500M-C

Versione precedente, solo per riferimento


Former version, for reference only

2 / 4 - CSBIASPJ5MCL01 Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C
Bias Control Card Bill Of Materials
R.V.R. Elettronica s.p.a. (BO)
Item Q.ty Reference Part
_______________________________________________________________________________

1 12 C3,C34,C35, 1nFCH
C5,C11,C13,
C17,C18,C27,
C28,C32,C33
2 11 C2,C8,C9, 100nFCH
C15,C21,C22,
C25,C26,C29,
C30,C40
3 2 C6,C7 10nFCH
4 1 C10 100uF
5 1 C12 4n7CH
6 2 C16,C14 47uF
7 2 C19,C24 1000uF
8 2 C20,C23 22uF
9 1 C31 NC
10 4 C36,C37,C38,100nF
C39
11 1 D1 Z24VSMD
12 1 D2 BAV70
13 7 D3,D6,D8,D11, SM4004
D12,D13,D14
14 1 D4 BAV99_D
15 2 D7,D5 BAS32L
16 1 D9 Z10VSMD
17 1 D10 Z5V1SMD
18 4 FIX1,FIX2,FIX3,FIX4
19 4 J1,J2,J3,J4 FASTON
20 1 J5 PANDUIT
21 1 J6 25MSF6
22 1 J9 PANDUIT
23 3 LD1,LD2,LD3 LED 3R
24 3 Q1,Q2,Q3 MMBT5401LT1
25 2 Q4,Q7 ZDT6790
26 1 Q5 MJD32C
27 1 Q6 MJD117
28 1 REF1 TL431SMD
29 2 R1,R3 0.01
30 1 R2 51HOCH
31 2 R32,R4 51H0CH
32 6 R5,R6,R8,R9,10KCH
R54,R55
33 5 R7,R15,R24, 4K7CH
R37,R12
34 4 R10,R33,R41,R44 TM5K
35 2 R27,R28 1K0CH
36
37 1 R13 M5K
38 2 R11,R14 820CH
39 6 R16,R20,R25,10K0CH
R40,R42,R50
40 2 R18,R17 100KCH
41 2 R19,R29 100H0CH
42 2 R35,R21 220CH

Appendice Tecnica Rev. 1.1 - 08/03/01 CSBIASPJ5MCL01 - 3 / 4


PJ500M-C

43 6 R22,R30,R36,47CH
R51,R52,R53
44 1 R23 10M0CH
45 1 R26 22H0CH
46 1 R31 150K0CH
47 1 R34 4K70CH
48 4 R38,R45,R47,2K74CH
R48
49 1 R39 221K0CH
50 1 R43 100CH
51 1 R46 TM10K
52 1 R49 2K740CH
53 4 TP1,TP2,TP3,TestPoint
TP4
54 3 U1,U4,U8 TL082SMD
55 2 U2,U5 TL071SMD
56 1 U3 LM358SMD
57 1 U6 7815
58 1 U7 7915
59 2 C1,C4 N.C.

4 / 4 - CSBIASPJ5MCL01 Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.0 - 30/07/03 SLPROTPJ-HCL - 1 / 8


470R 4K7 470R 4K7
4K7 FWD_PWR RP2A RFL_PWR RP1B 33K R60 C3
470R 470R
RP1A 1 2 IN_CH2 3 4 IN_CH3 INP_PWR IN_CH4 VPA 2 1 RFL_I
R31 R35 J1
1 2IN_CH1

4
DSS306 DSS306 R39 DSS306 R55 CD4K7PF
TS914 TS914 TS914 RFL_I TEMP C4
DSS306 TR3 VPA 1 2 IPA
TS914 1 f 3 3 + 1 f 3 10 + 1 f 3 12 + 3 4 2 1 VPA
1 f 3 5 + 87X-20K 1 8 14 FWD_PWR CD4K7PF
U6A 87X-20K U6C 87X-20K U6D 5 6
7 CH2 2 CH3 9 CH4 13 RFL_PWR OC_FAULT C5

1
1
1
TR1 U6B F2 - F3 - F7 - 7 8

2
2
2
CH1 6 470R OC_ECC_X OC_SET3 2 1 RFL_PWR

1
F1 - 9 10

2
R34 100K R38 330R R54 OC_SET4 INP_PWR CD4K7PF
11 12

11
R30 3K3 2 -5V 2 2 IN_OFF C6
IN_ON 13 14
2 D15 D16 D20 15 16 2 1 OC_ECC_X
D14 33K 33K 33K OC_SET1 OC_SET2 CD4K7PF
OC_WAIT 17 18 OC_LOC
33K C7
IN_RST 19 20 VNS
R33 R37 R53 21 22 2 1 OC_SET4

3
3
3
5V1/0.5 TR2 5V1/0.5 5V1/0.5 TR4 OC_OFF OC_ON CD4K7PF
R25 23 24

3
5V1/0.5
C42 1 2 CH2 C43 1 2 CH3 4K7
C47 1 2 CH4 IN_INH C8
C32 1 CH1 25 26
2 2 1 IN_ON

1
CP.22uF RP2D
PJ500M-C

4K7 4K7 CP.22uF 7 8IN_CH8 CP.22uF CON26A C50


87X-20K 470R CD4K7PF
CP.22uF RP2C TEMP RP1D C9
470R
5 6IN_CH6 7 8IN_CH7 RFL_I MAIN CD4K7KPF 2 1 OC_SET1
470R R47

2
4K7 IPA

4
RP1C DSS306 DSS306 R51 DSS306 C10 CD4K7PF

2
R43 TS914 TS914 TS914
5 6IN_CH5 1 f 3 3 + 1 f 3 10 + 1 f 3 12 + 2 1 OC_WAIT
87X-20K 1 87X-20K 8 87X-20K 14 C57
DSS306 U5A U5C U5D CD4K7PF
CH6 2 CH7 9 CH8 13 C11 CD4K7PF

1
1
1
TS914 F5 - F6 - F8 -

2
2
2
1
1 f 3 5 + 2 1 IN_RST
7 R46 5K6 R50 100K R58 2K2 TR8 J3
87X-20K U5B CD4K7PF

11
CH5 6 2 2 2 VNS VNS C12

1
F4 - -5V 1 2

2
D18 D19 D21 +5V 3 4 +5V 2 1 OC_OFF
R42 470R 33K 33K 33K GND GND
5 6

2 / 8 - SLPROTPJ-HCL
CH1 CH2 C13 CD4K7PF
2 7 8
D17 CH3 CH4 2 1 IN_INH
R45 R49 R57 9 10

3
3
3
33K 5V1/0.5 TR6 5V1/0.5 TR7 5V1/0.5 CH5 CH6
C45 1 CH6 CH8 CH7 11 12 CH8 CD4K7PF
2 C46 1 2 CP.22uF
C48 1 2 13 14
FOLD_L GND
R41 15 16

3
5V1/0.5 CP.22uF CP.22uF GND SCL C14
TR5 17 18
C44 1 2 CH5 R29 OC_PSSW OC_FAN 2 1 TEMP
RIS_IO 19 20 SDA
21 22 CD4K7PF
CP.22uF 5V1/0.5 IN_CLIK IN_PRES C15

1
IN_INH 23 24 OC_OFF
D1 R59 22R DZ2 K1 2 1 IPA
BAT VNS +5V C35 IN_RST 25 26 OC_WAIT
11 27 28 CD4K7PF
U1 13 OC_SET1 IN_ON C16
29 30

2
1N4004 RXE040 LM7805 CM100PF 9 SCL OC_SET4 OC_ECC 2 1 FWD_PWR
OC_ON 31 32 OC_LOC
1 VI VO 3 33 34 CD4K7PF
6 OC_SET2 OC_FAULT C17
I2C OC_SET3 35 36 IN_OFF
WL02 4 2 1 OC_FAULT

+
R28 37 38
8 SDA PD1 PD0

1
CD4K7PF

GND
VNS 39 40
C2 1 C18

1
1
C1
AC1 + C56 + C49 22R 16 FLAT 40P 2 1 OC_SET3
D3

2
C31 J2 DZ1
CM.1uF CD4K7PF

2
1000/35 1 2 CM100PF 5V1/0.5 ZFH-12V C19
+ +

2
2
CM.1uF 100/25

-
3 + + 4 2 1 INP_PWR
5 + + 6 CD4K7PF
AC2 7 8 R6 C52
+ + CH7
9 + + 10 2 1 IN_OFF
11 + + 12 CM100PF 10K CD4K7PF
13 14 C20
D2 D4 C24 + +
15 + + 16 100R R26 2 1 OC_SET2
1N4004 + 100/25 17 18
+ + 100R R27
1N4004 R1 19 20 C21 CD4K7PF
MAIN + +
1 JP2 D12 2 1 OC_LOC

1
1
1
CON20AP C41 OC_ECC_X OC_PSSW
U7 33K 2 CH7 C39 F21 C22 CD4K7PF
1 3 CM100PF 1N4004 DSS306 2 1 VNS
VIN VOUT

2
2
JUMPER3 OC_ECC 1 f 3
LM317L

3
2 2 F17 C23 CD4K7PF
ADJ R61 U4 CT1/16 DSS306 2 1 OC_ON
7V5-0.5 C38
2

+
237R DZ3 1 2 IN_PRES 1 f 3
CT1/16 C1+ V+ +5V

+
R62 U3C F18 CD4K7PF
10 C36 3 6 DSS306
+ C1- V-
2

+
8 4 C40 IN_CLIK 1 f 3 JP1
C2+

+
1K1 9 CT1/16 F19
- CT1/16 1
+5V TS914 C37 5 DSS306
C2- 2
2

PD1 11 14 TXD RIS_IO 1 f 3


T1IN T1OUT 3
10 7 F20

Rev. 1.0 - 30/07/03


1
1
1
1
1
PD0 T2IN T2OUT RXD 4
12 13 DSS306
R1OUT R1IN 5
2

C25 C33 C34 C54 C55 9 8 FOLD_O 1 f 3

1
CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF R2OUT R2IN 6
F22
7

2
2
2
2
2
C62 DSS306 IN_CH8
ICL232 8
2

CM.1uF OC_PSSW 1 f 3 IN_CH7


9

2
IN_CH6
SENS TEMP U3D IN_CH5 10
12 + 11
2

14 FOLD_L F23 IN_CH4


IN_CH3 12
13 - DSS306
OC_FAN IN_CH2 13
D11 R10 TS914 1 f 3
CH1 R22 IN_CH1 14
C28 15
5V1-0.5 CM.1uF 10K R23 VNS
16
2

5K6 C61 1M D22


1

1N4004 AC1 17
D10 R11 1 2 BL02
CH2 AC2 18
F16 19
20V-0.5 3,9V VNS BAT
20
2

5K6 TR10 TR9 CD4KPF


D9 R8 87X-20K 87X-20K
R12 MASCON20
CH3 3 1 3 1
-5V
XX XX CM.1UF EARTH +5V
10K

2
2
PD1 R13 SOGLIA 1 2
D5 OFFSET STATICO GND VDD
CH4
1
1
1

4K7

4
C60 U3B VSS VCC RP2B
LUNENO BAT83 5K6 U3A 5 + R18 C53 C51 C63 3 4
PD2 R14 3 R3 7 FOLD_O CM.1uF CM.1uF CM.1uF
+
2
2
2

CH5 D6 1 6
1

-
G=3.9 2 TS914 470R U2
-
LUNENO BAT83 5K6 TS914 33K 1 8
BST VCC
PD3 R15 2 7
CAP+ OSC

11
CH6 D7 C26 + 3 6 -5V
1

-5V GND LOW


R4 TP1 CT10/25 4 5 C58
TP CAP- VOUT CT1/25
LUNENO BAT83 5K6 R9
PD4 R16 39K TC7660
2

CH7 D8 33K C27 1RPH3URJHWWR PJ500M-C vers. LCD 3DJLQD 1 GL 1 6L]H A3


+ CT10/25
C59 R20 C30 R19 C29
LUNENO 5K6 1 2 1 2 1 2 $XWRUH Uff. Tec. - Rev.: Berti J. 'DWD 07/01/03 &RGLFH3URJHWWR PFPJ500MC
BAT83
CP1OKPF R CP10KPF R CP10KPF 1RPH3&LQ5HWH \\UT_SRV\PROGETTI 5HYLVLRQH 2.1 1RPH3DUWH Analogic Section Circuit Diagram

)LOH&DUWHOODManuali\PJ500MCLCD\SLPROTPJ-HCL\schana.dsn $XWRUL]]D]LRQH &RGLFH SLPROTPJ-HCL

Technical Appendix
PJ500M-C

CPU Analog Section


SLPROTPJ-HCL
Version: 2.1 Date: 01/06/03

Item Q.ty Reference Part


____________________________________________________
1 13 C1,C25,C31,C33,C34,C51, CM.1uF
C53,C54,C55,C60,C61,C62,
C63
2 2 C24,C2 100/25
3 23 C3,C4,C5,C6,C7,C8,C9,C10, CD4K7PF
C11,C12,C13,C14,C15,C16,
C17,C18,C19,C20,C21,C22,
C23,C52,C57
4 2 C26,C27 CT10/25
5 1 C28 CD4KPF
6 2 C29,C30 CP10KPF
7 8 C32,C42,C43,C44,C45,C46, CP.22uF
C47,C48
8 4 C35,C39,C41,C49 CM100PF
9 4 C36,C37,C38,C40 CT1/16
10 1 C50 CD4K7KPF
11 1 C56 1000/35
12 1 C58 CT1/25
13 1 C59 CP1OKPF
14 10 DZ1,DZ2,D14,D15,D16,D17, 5V1/0.5
D18,D19,D20,D21
15 1 DZ3 7V5-0.5
16 5 D1,D2,D4,D12,D22 1N4004
17 1 D3 WL02
18 4 D5,D6,D7,D8 BAT83
19 2 R12,D9 XX
20 1 D10 20V-0.5
21 1 D11 5V1-0.5
22 15 F1,F2,F3,F4,F5,F6,F7,F8, DSS306
F17,F18,F19,F20,F21,F22,
F23
23 1 F16 BL02
24 1 JP1 MASCON20
25 1 JP2 JUMPER3
26 1 J1 CON26A
27 1 J2 CON20AP
28 1 J3 FLAT 40P
29 1 K1 ZFH-12V
30 4 PD1,PD2,PD3,PD4 LUNENO
31 2 RP1,RP2 4K7
32 12 R1,R3,R4,R25,R33,R37,R41, 33K
R45,R49,R53,R57,R60
33 3 R6,R8,R22 10K
34 1 R9 39K
35 7 R10,R11,R13,R14,R15,R16, 5K6
R46
36 10 R18,R31,R35,R39,R42,R43, 470R
R47,R51,R54,R55
37 2 R19,R20 R
38 1 R23 1M
39 2 R26,R27 100R

Appendice Tecnica Rev. 1.0 - 30/07/03 SLPROTPJ-HCL - 3 / 8


PJ500M-C

40 2 R28,R29 22R
41 1 R30 3K3
42 2 R50,R34 100K
43 1 R38 330R
44 1 R58 2K2
45 1 R59 RXE040
46 1 R61 237R
47 1 R62 1K1
48 1 TP1 TP
49 10 TR1,TR2,TR3,TR4,TR5,TR6, 87X-20K
TR7,TR8,TR9,TR10
50 1 U1 LM7805
51 1 U2 TC7660
52 3 U3,U5,U6 TS914
53 1 U4 ICL232
54 1 U7 LM317L

4 / 8 - SLPROTPJ-HCL Rev. 1.0 - 30/07/03 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.0 - 30/07/03 SLPROTPJ-HCL - 5 / 8


PJ500M-C

6 / 8 - SLPROTPJ-HCL Rev. 1.0 - 30/07/03 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.0 - 30/07/03 SLPROTPJ-HCL - 7 / 8


PJ500M-C

CPU Analog Section


SLPROTPJ-HCL
Version: 2.0 Date: 27/05/03

Item Q.ty Reference Part


______________________________________________________
1 13 C1,C2,C3,C4,C5,C6,C7,C8,C35, CM.1UF
C38,C39,C40,C43
2 3 C10,C13,C34 CT1/16
3 13 C11,C12,C15,C16,C17,C18, CP.22UF
C28,C29,C30,C31,C32,C33,C44
4 8 C20,C21,C22,C23,C24,C25, CP.1UF
C26,C27
5 3 C36,C41,C42 CD1KPF
6 1 C37 CP.33UF
7 2 DL1,DL5 L5Y
8 2 DL2,DL3 L5G
9 1 DL4 L5R
10 1 D1 BAT84
11 1 D2 LM336-5.0V
12 1 D5 11DQ06
13 3 JP1,JP3,JP5 JUMP2
14 1 JP2 STRIP 14
15 4 JP4,JP6,JP7,JP10 JUMPER3
16 1 JP8 JUMPER
17 1 JP9 STRIP 2
18 1 J3 FLAT 40P
19 3 Q1,Q3,Q4 BC337
20 6 RP1,RP2,RP8,RP9,R15,R16 10K
21 3 RP3,RP7,RP15 2K2
22 4 RP4,RP5,RP6,R14 47K
23 4 R8,RP10,RP11,RP12 47R
24 2 RP13,R18 470R
25 1 RP14 3K3
26 1 R1 10M
27 1 R13 10R
28 5 S1,S2,S3,S4,S5 SW
29 1 S6 INT
30 1 TR1 87W-10K
31 1 U1 68HC11F1
32 1 U2 MB3773
33 1 U3 27C256
34 1 U4 74HC594
35 1 U5 74HC139
36 1 U6 74HC165
37 1 U7 PCF8584
38 3 U8,U11,U12 40106
39 2 U9,U10 ULN2004A
40 1 U13 LM317
41 1 Y1 CST-8MHZ

8 / 8 - SLPROTPJ-HCL Rev. 1.0 - 30/07/03 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.1 - 08/03/01 CSPWRGDPSS01 - 1 / 4


CD.1uF

2
CN2 NEW-SIL214 3 JP1

3
1 PWR_DIR DL1 RP1A 4

1
PWR_RFL C1 S E T1 D1
6 + 1 2 K1 2 SET1
2 INP_PWR C2 100uF/25 9
7 VPA LED 8 JUMPER3

2
1
3 IPA 7
8 TEMP 1 +
4 RFL_INT 10 TQ2-12
9 1N4148
5 2
NEW-SIL214 3 JP2

3
FEMMINA DL2 RP1B 4
S E T2 3 4 K3 2 SET2
9
PJ500M-C

CN1 LED 8 JUMPER3

1
1 RFL_INT D10 7
14 TEMP 1 +
2 VPA 10 TQ2-12
15 IPA 1N4148
3 2
16 PWR_DIR NEW-SIL214 3 JP3

3
4 PWR_RFL DL3 RP1C 4
FAULT S E T3 D2
17 5 6 K2 2 SET3
5 OUT_INH 9
18 S E T3 LED 8 JUMPER3

1
6 S E T4 7
19 INP_PWR 1 +
7 10 TQ2-12
20 CMD_OFF 1N4148
8 CMD_ON 2
21 NEW-SIL214 3 JP4

3
9 S E T1 DL4 RP1D 4
D3

2 / 4 - CSPWRGDPSS01
22 S E T2 S E T4 7 8 K9 2 SET4
10 WAIT 9
23 LOC/REM LED 8 JUMPER3

1
11 CMD_RST D9 7
24 1 +
12 ACK_OFF 10 TQ2-12
25 ACK_ON 11DQ06 1N4148
13 INP_INH 2
NEW-SIL214 3 JP5

3
MASCHIO TP1 FIX1 FIX2 DL5 RP2A 4
ACK_ON D4
TOR. TOR. TOR. 1 2 K4 2
C24 9
1 2 OUT_INH LED 8 JUMPER3

1
7
CD1kPF

1
1
1
1 +
C23 10 TQ2-12 X1
1 2 1N4148 1
2 JP6

3
CD1kPF NEW-SIL214 2
3 3
C3 K11 DL6 RP2B 4 2
PWR_DIR ACK_OFF D5 4
1 2 2 3 4 K5 5
3 9 JUMPER3 ACK_ON
CD1kPF 6

1
4 CMD_ON LED 8
PWR_RFL 7
1 2 JUMPER3 7
C4 INTER. 8
9 1 + 9
CD1kPF COMANDO
JP9 8 10 TQ2-12 ACK_OFF

3
INP_PWR ON 10
1 2 7 1N4148
C5 SUPPLY
CD1kPF 2 1 + 2 KB10
10 TQ2-12 3 JP7

3
1 2 VPA DL7 RP2C 4
C6 D6

1
EXTERN. FAULT 6 5 2 FAULT
CD1kPF D12 K6
9
1 2 IPA K12 LED NEW-SIL214 8 JUMPER3
C7
1

CD1kPF 1N4148 2 7
3 1 +
1 2 TEMP 4 CMD_OFF 10 TQ2-12
C8 1N4148
CD1kPF
9 2
1 2 RFL_INT 8 COMANDO 3 JP8 D16
3

C9 OFF 1N4148
7 DL8 RP2D 4
CD1kPF X2 WAIT D7
1 + 8 7 K7 2 WAIT
1 2 SET1 10 TQ2-12 9
C10 1 +VCC JUMPER3
LED NEW-SIL214 8
CD1kPF 2
1

3 D13 7
1 2 SET2 1 +
C11 4 T Q 2 - 12
10
CD1kPF 5
1N4148 2 1N4148
SET3 6
1 2 3 2
C12 7 CMD_RST
4 3 JP10
3

CD1kPF 8

Rev. 1.1 - 08/03/01


9 K13 4
1 2 SET4 9 K8 2 LOC/REM
C13 10
CD1kPF 8 9
KB10 7 COMANDO 8 JUMPER3
1

1 2 CMD_ON 1 + ALARM RESET DL9 RP3C 7


C14 TQ2-12 LOC/REM D8
10 5 6 1 +
CD1kPF T Q 2 - 12
10
1 2 CMD_OFF D14 LED NEW-SIL214
C15
CD1kPF
K14
1 2 CMD_RST 1N4148 2
C16 NEW-SIL214
3 1N4148 2
CD1kPF INP_INH
4 3 JP13 RP3A
3

1 2 INP_INH JP12 R1 4 1 2
C17
1 3 9 K10 2 OUT_INH
CD1kPF NEW-SIL214
8 9
1 2 ACK_ON JUMPER3 7 INPUT 1K0 1% 8 JUMPER3 RP3B
C18

2
1

1 + INTELOCK DL10 RP3D 7 3 4


CD1kPF OUT_INH D11
10 TQ2-12 8 7 1 +
1 2 ACK_OFF 10 T Q 2 - 12
C19
D15 LED NEW-SIL214
CD1kPF
1 2 FAULT
C20
CD1kPF 1N4148
1N4148
1 2 WAIT
C21
CD1kPF
1 2 LOC/REM
C22
CD1kPF

R.V.R. ELETTRONICA

Title
POWER GOOD

Size Document Number Rev


A4 P W R _ GOD.SCH

Date: Friday, February 09, 2001 Sheet 1 of 1

Technical Appendix
PJ500M-C
POWER GOOD Bill Of Materials Revised: November 25, 1999
Item Q.ty Reference Part
_______________________________________________________________________________

1 1 CN1 MASCHIO
2 1 CN2 FEMMINA
3 1 C1 100UF/25
4 1 C2 CD.1UF
5 22 C3,C4,C5, CD1KPF
C6,C7,C8,
C9,C10, C11,
C12,C13,C14,
C15,C16,C17,
C18,C19,C20,
C21,C22,C23,C24
6 10 DL1,DL2,DL3, LED
DL4,DL5,DL6,
DL7,DL8,DL9,
DL10
7 15 D1,D2,D3,D4, 1N4148
D5,D6,D7,D8,
D10,D11,D12,
D13,D14,D15,
D16
8 1 D9 11DQ06

9 3 TP1,FIX1,FIX2 TOR.
10 12 JP1,JP2,JP3, JUMPER3
JP4,JP5,JP6,
JP7,JP8,JP9,
JP10,JP12,JP13
11 14 K1,K2,K3,K4,K5, TQ2-12
K6,K7,K8,K9,K10,
K11,K12,K13,K14
12 3 RP1,RP2,RP3 NEW-SIL214
13 2 X1,X2 KB10
14 1 R1 1K0 1%

Appendice Tecnica Rev. 1.1 - 08/03/01 CSPWRGDPSS01 - 3 / 4


PJ500M-C

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4 / 4 - CSPWRGDPSS01 Rev. 1.1 - 08/03/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.3 - 03/08/01 CSFILPS - 1 / 4


PJ500M-C

2 / 4 - CSFILPS
SW1
.
BIAS A BIAS A
C.P.

C1
1nFHQ

SW2
.
BIAS B BIAS B
C.P.

C2
1nFHQ

SW3
.
+50Vdc A +50Vdc A
C.P.

C3
1nFHQ

SW4
.
+50Vdc B +50Vdc B
C.P.

C4

Rev. 1.0 - 03/08/01


1nFHQ

1RPH 3URJHWWR PJ500MC LCD 3DJLQD 1 GL 1 6L]H A4


$XWRUH BERTI J. 'DWD 03/08/01 &RGLFH 3URJHWWR /
1RPH 3& LQ 5HWH \\JACK\ 5HYLVLRQH 1.0 1RPH 3DUWH SCHEDA VITI PASSANTE
MANUALI\PJ500MCLCD\CSFILPS\CSFILPS.DSN
)LOH&DUWHOOD $XWRUL]]D]LRQH &RGLFH CSFILPS

Technical Appendix
PJ500M-C

CSFILPS Bill Of Materials Page1

Item Q.ty Reference Part Description Part


____________________________________________________________________________________________

1 4 C1,C2,C3,C4 1nFHQ Cond. Chip HQ


2 4 SW1,SW2,SW3,SW4 C.P. Viti passanti

Appendice Tecnica Rev. 1.3 - 03/08/01 CSFILPS - 3 / 4


PJ500M-C

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4 / 4 - CSFILPS Rev. 1.0 - 03/08/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.0 - 09/10/01 CSADPCNPRTPJ - 1 / 4


JP2 JP1
BY1
1 BY2 1
2 BY3 2
3 BY4 3
4 BY5 4
5 BY6 5
6 BY7 6
7 7
PJ500M-C

BY8
8 BY9 8
9 BY10 9
10 BY11 10
11 BY12 11
12 BY13 12
13 BY14 13
14 BY15 14
15 BY16 15
16 BY17 16
17 17

2 / 4 - CSADPCNPRTPJ
BY18
18 BY19 18
19 BY20 19
20 20
pad-sald con90

BY1 BY2 BY3 BY4 BY5

PD1 PD2 PD3 PD4 PD5


BY1 BY2 BY3 BY4 BY5

1
1
1
1
1
C1 C2 C3 C4 C5
CD1KpF CD1KpF CD1KpF CD1KpF CD1KpF

2
2
2
2
2
BY6 BY7 BY8 BY9 BY10

BY6 BY7 BY8 BY9 BY10 PD6 PD7 PD8 PD9 PD10

1
1
1
1
1
C6 C7 C8 C9 C10
CD1KpF CD1KpF CD1KpF CD1KpF CD1KpF

2
2
2
2
2
BY11 BY12 BY13 BY14 BY15 BY11 BY12 BY13 BY14 BY15

1
1
1
1
1
C11 C12 C13 C14 C15 PD11 PD12 PD13 PD14 PD15
CD1KpF CD1KpF CD1KpF CD1KpF CD1KpF

2
2
2
2
2

Rev. 1.0 - 09/10/01


BY16 BY17 BY18 BY19 BY20

1
1
1
1
1
C16 C17 C18 C19 C20 BY16 BY17 BY18 BY19 BY20
CD1KpF CD1KpF CD1KpF CD1KpF CD1KpF

2
2
2
2
2
PD16 PD17 PD18 PD19 PD20

J1

CON1

1RPH 3URJHWWR PJ500M LCD 3DJLQD 1 GL 1 6L]H A4


$XWRUH REV.: BERTI J. 'DWD 09/10/01 &RGLFH 3URJHWWR /
1RPH 3& LQ 5HWH \\JACK\ 5HYLVLRQH 1.0 1RPH 3DUWH CONNETTORE INTERFACCIA PROTEZIONI

)LOH&DUWHOODMANUALI\PJ500MCLCD\FILTR EMI\ANA_CON.DSN $XWRUL]]D]LRQH &RGLFH CSADPCNPRTPJ

Technical Appendix
PJ500M-C

CONNETTORE INTERFACCIA PROTEZIONI Page 1

Item Quantity Reference Part


___________________________________________________________________________________________

1 20 C1 CD1KPF
C2 CD1KPF
C3 CD1KPF
C4 CD1KPF
C5 CD1KPF
C6 CD1KPF
C7 CD1KPF
C8 CD1KPF
C9 CD1KPF
C10 CD1KPF
C11 CD1KPF
C12 CD1KPF
C13 CD1KPF
C14 CD1KPF
C15 CD1KPF
C16 CD1KPF
C17 CD1KPF
C18 CD1KPF
C19 CD1KPF
C20 CD1KPF
2 1 JP1 CON90
3 1 JP2 PAD-SALD
4 1 J1 CON1
5 20 PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD8
PD9
PD10
PD11
PD12
PD13
PD14
PD15
PD16
PD17
PD18
PD19
PD20

Appendice Tecnica Rev. 1.0 - 09/10/01 CSADPCNPRTPJ - 3 / 4


PJ500M-C

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4 / 4 - CSADPCNPRTPJ Rev. 1.0 - 09/10/01 Technical Appendix


PJ500M-C

Appendice Tecnica Rev. 1.0 - 21/03/02 DATA SHEET- 1 / 2


PJ500M-C

2 / 2 - DATA SHEET Rev. 1.0 - 21/03/02 Technical Appendix

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