Controller/Programmer: Specification Sheet
Controller/Programmer: Specification Sheet
Controller/Programmer: Specification Sheet
2408
MODELS
Controller/Programmer
Specification Sheet
● High stability control The 2404/2408 is a versatile, high stability temperature or process
controller, with self and adaptive tuning, in 1/4 DIN and 1/8 DIN sizes. It
● Up to twenty comes with a standard 8 segment setpoint programmer, with options for
programs one, four or twenty programs of 16 segments each.
● Digital
communications Precise control
An advanced PID control algorithm gives stable ‘Straight-line’ control of the
- Modbus RTU process. A one-shot tuner is provided to set up the initial PID values and to
calculate the overshoot inhibition parameters. In addition an adaptive tuner
- Profibus DP network
will handle processes with continually changing characteristics. On
- DeviceNet® network electrically heated loads, power feedback is used to stabilise the output
power and hence the controlled temperature against supply voltage
fluctuations. Dedicated cooling algorithms ensure optimum control of fan,
water and oil cooled systems.
Universal input
A universal input circuit with an advanced analogue to digital convertor
samples the input at 9Hz and continuously corrects it for drift. This gives
high stability and rapid response to process changes. High noise immunity
is achieved by rejection of 50/60Hz pick-up and other sources of noise.
Sensor diagnostics are also provided. The input will accept all standard
thermocouples, the Pt100 resistance thermometer and linear millivolts,
milliamps or DC volts.
Electrical safety
Digital communications BS EN61010 Installation cat. II; Pollution degree 2
2404/2408 controllers are available with a wide range of INSTALLATION CATEGORY II
communications options. EIA485 2 wire, EIA232, EIA422 4 wire. The rated impulse voltage for equipment on nominal 230V mains is 2500V.
Profibus DP or Eurotherm® proprietary PDS communications modules
are available, offering Modbus RTU, Profibus DP (24xxf), DeviceNet, POLLUTION DEGREE 2
Normally, only non-conductive pollution occurs. Occasionally, however, a
Eurotherm Bisynch or PDSIO protocols.
temporary conductivity caused by condensation shall be expected
Physical
iTools configuration editor Panel mounting 2408: 1/8 DIN
Although 2404/2408 controllers are easily and fully configurable via 2404: 1/4 DIN
the front panel, iTools configuration software offers an easy to use PC Weight 2408: 440g max.
configuration tool. 2404: 670g max.
iTools has the built-in ability to save or clone instrument Panel cut-out dims. 2408: 45W x 92Hmm (-0.0 +0.8)
configurations ensuring full back up of any engineering effort. 2404: 92W x 92Hmm (-0.0 +0.8)
Panel depth Both: 148mm
Operator interface
Type: Dual 7 segment LED up to 2 decimal places
Display 2408: Upper 12mm
Lower 10mm
2404: Upper 21mm
Lower 10mm
Status beacons: OP1, OP2, SP2, REM
Status indicators: Auto, manual, run, hold
Access levels: Operator, full access, Edit,
config. Password protected
Power requirements
Supply voltage: 85 to 264Vac,
48 to 62 Hz,
2404 16W max.
2408 13W max.
24Vac, -15%, +10%
24Vdc, -15% +20% ±5% ripple voltage
OPC Scope Inrush current
OPC Scope is a separate utility that allows trending, data logging and High Voltage (VH): 30A duration <100μS
Dynamic Data Exchange (DDE). It is an OPC explorer program that can Low Voltage (VL): 15A duration <100μS
connect to any OPC server that is in the Windows registry. Approvals
CE, cUL listed (file E57766), Gost
Suitable for use in Nadcap and
AMS2750D applications under System
Accuracy Test calibration conditions
Communications
No of ports: 2 modules can be fitted
Slot allocation: PDSIO remote setpoint or retransmission
J comms port
Serial communications option
Protocols: Modbus RTU Slave
Profibus DP (24XXf only)
EI-Bisync (818 style mnemonics)
Isolation: 264Vac, double insulated
Transmission standard: EIA232, EIA485, CAN (DeviceNet), Profibus
(24XXf only)
Both data logging and trending are available and the user can trend
and view live data, with a scaleable time axis between 1 minute and 1
month. This utility also offers a Historical Review mode and data can
be logged onto the PC hard disk, from which it may be retrieved and
analysed in an Excel spreadsheet.
Main process variable input DC Input module (Isolated)
Calibration accuracy: <±0.2% of reading ±1LSD Calibration accuracy: <±0.2% of reading ±1LSD
Sample rate: 9Hz (110ms) Sample rate: 9Hz (110ms)
Isolation: 264Vac double insulation Isolation: 264Vac double insulation
Input filter: Off to 999.9. Default 1.6s Input filter: Off to 999.9. Default 1.6s
Zero offset: User adjustable over full range Zero offset: User adjustable over full range
User calibration: 2-point gain & offset User calibration: 2-point gain & offset
Functions: Includes process input, remote setpoint, Functions: Includes process input, remote setpoint,
power limit power limit
Thermocouple Thermocouple
Range: -100mV to +100mV Range: -100mV to +100mV
Types: K, J, N, R, S, B, L, T, C, PL2, custom Types: K, J, N, R, S, B, L, T, C, PL2, custom
Resolution (μV): <3.3μV @ 1.6s filter time Resolution (μV): <3.3μV @ 1.6s filter time
Effective resolution: 15.9 bits Effective resolution: 15.9 bits
Linearisation accuracy: <0.2% of reading Linearisation accuracy: <0.2% of reading
Cold junction compensation: >30:1 rejection of ambient change Cold junction compensation: >30:1 rejection of ambient change
External reference of 0°C, 45°C and 50°C External reference of 0°C, 45°C and 50°C
Cold junction accuracy: <±1°C at 25°C ambient Cold junction accuracy: <±1°C at 25°C ambient
Resistance thermometer Resistance thermometer
Range: 0-400Ω (-200°C to +850°C) Range: 0-400Ω (-200°C to +850°C)
Resistance thermometer types: 3-wire Pt100 DIN 43760 Resistance thermometer types: 3-wire Pt100 DIN 43760
Resolution (°C): <±0.08°C with 1.6sec filter Resolution (°C): <±0.08°C with 1.6sec filter
Effective resolution: 13.7 bits Effective resolution: 13.7 bits
Linearity error: <0.033% (best fit straight line) Linearity error: <0.033% (best fit straight line)
Calibration error: <±(0.4°C + 0.15% of reading in °C) Calibration error: <±(0.4°C + 0.15% of reading in °C)
Drift with temperature: <±(0.015°C + 0.005% of reading in °C) Drift with temperature: <±(0.015°C + 0.005% of reading in °C)
per °C per °C
Common mode rejection: <0.000085°C/V (maximum of 264Vrms) Common mode rejection: <0.000085°C/V (maximum of 264Vrms)
Series mode rejection: <0.240°C/V (maximum of 280mV pk-pk) Series mode rejection: <0.240°C/V (maximum of 280mV pk-pk)
Lead resistance: 0Ω to 22Ω, matched lead resistance Lead resistance: 0Ω to 22Ω, matched lead resistance
Input impedance: 100MΩ Input impedance: 100MΩ
Bulb current: 300μA Bulb current: 300μA
100mV range 100mV range
Range: -100mV to +100mV Range: -100mV to +100mV
Resolution (μV): <3.3μV with 1.6s filter time Resolution (μV): <3.3μV with 1.6s filter time
Effective resolution: 15.9 bits Effective resolution: 15.9 bits
Linearity error: <0.033% (best fit straight line) Linearity error: <0.033% (best fit straight line)
Calibration error: <±10μV, ± 0.2% of measurement at 25°C Calibration error: <±10μV, ± 0.2% of measurement at 25°C
Drift with temperature: <±0.2μV + 0.004% of reading per °C Drift with temperature: <±0.2μV + 0.004% of reading per °C
Common mode rejection: >146dB (maximum of 264Vrms) Common mode rejection: >146dB (maximum of 264Vrms)
Series mode rejection: >90dB (maximum of 280mV pk-pk) Series mode rejection: >90dB (maximum of 280mV pk-pk)
Input impedance: >100MΩ Input impedance: >100MΩ
10 Volts range 10 Volts range
Range: 0V to +10.0V Range: -3.0V to +10.0V
Resolution (μV): <300μV with 1.6sec filter Resolution (μV): <300μV with 1.6sec filter
Effective resolution: 15.4 bits Effective resolution: 15.4 bits
Linearity error: <0.033% (best fit straight line) Linearity error: <0.033% (best fit straight line)
Calibration error: <±(0.4°C + 0.15% of reading in °C) Calibration error: <±(0.4°C + 0.15% of reading in °C)
Drift with temperature: <± 0.1mV + 0.02% of reading per °C Drift with temperature: <± 0.1mV + 0.02% of reading per °C
Common mode rejection: >145dB (maximum of 264Vrms) Common mode rejection: >145dB (maximum of 264Vrms)
Series mode rejection: >92dB (maximum of 5V pk-pk) Series mode rejection: >92dB (maximum of 5V pk-pk)
Input impedance: >69kΩ Input impedance: >69kΩ
Isolation diagram
Live
2400 Isolated modules
Rectification
Power
Neutral supply
2400 Isolated modules
circuits
Y μP &
Functional earth system
circuits 2400 Isolated modules
Communications
(H module)
PSU mounted
PV Input/Logic IO/
Non isolated modules
PDS input 264Vac
PDS retransmission
(J module) Double
(J module) Insulated
PDSIO load diagnostics
Supply
PDSIO (Pulse Density Signalling I/O) is a major innovation in the
2404/2408. When used in combination with a Eurotherm TE10 solid
state relay (SSR), it allows the logic output of a 2404/2408 to transmit
the power demand signal and simultaneously read back load fault
alarms. These alarms will be flashed as messages on the controller PDSIO 2-wire
Connection
front panel.
Two alarm conditions will be detected, either SSR failure indicating an
open or short circuit condition in the SSR and heater circuit failure
indicating either fuse failure, heater open circuit or line supply absent.
(PDS Output)
Line
24
L
85 to 264V ac 20 to 29V
I/O Module 1
ac/dc
HB
1B
Neutral
24
Transmitter PSU
Comms 1
24V
HC
1C
Earth Earth In A
Not in slots 1 or 2
DC Retrans
Dual Relay
B +
Not in slot 1
Not in slot 1
B - B B B B B B
Relay
Dig in 1
Triac
C C In B 0V
HD
1D
D8
C NO C +
+ C C C C C C
Dig in 2 In C
2A
HE
LB
- +
- D D D D D C D D
Com D
I/O Module 2
Common
2B
HF
LC
NO A + A
Potentiometer Input
A + A A A
Transducer PSU
In A EXC+
AA
2C
JA
Not in slot 1
DC Output
Not in slot 3
Dual Triac
B B + B
B - B B
+0.5V In B EXC-
2D
Alarm
AB
JB
+
Relay C C C C C C
Wiper NC In C CAL+
Comms 2
3A
AC
JC
+
0V D D D D Com D CAL-D
I/O Module 3
3B
JD
VI
+ + A
Triple Logic Output
A
Dual Logic + Relay
V+
3C
+ Out A
JE
RTD PV - B + B
Out B
3D
V–
JF
– + C
C
Out C
D -
D
Com
2404 + A
Dual Logic + Triac
- B
Line
HA
1A
24
L
85 to 264V ac 20 to 29V
Module 1
ac/dc
4B
HB
1B
Neutral
N
24
Comms 1
4C
Earth
HC
1C
Earth
Dig in 1
4D
HD
1D
D8
Dig in 2
5A
2A
HE
LB
Common
5B
2B
HF
LC
Module 2
5C
AA
2C
JA
Alarm
5D
2D
AB
JB
Relay
Comms 2
6A
3A
AC
JC
Module 3
6B
3B
JD
VI
6C
V+
3C
+
JE
RTD PV
6D
3D
V–
JF
–
Hardware coding
Omit
for 2408
(note 1) Logic: (Isolated) Logic: (Non-isolated) PP Program event 4 & 5 4 wire EIA422
On/Off Control LO Single logic OP L2 Fitted unconfigured (note 7) F2 Fitted unconfigured
NF Controller only Triac LC Cooling output Digital I/O (unconfig’d) FM Modbus protocol
NG 1x8 seg Prog T2 Fitted unconfigured Logic: (Isolated) TK Triple contact input FE EI-Bisynch
NP 1x16 seg Prog TH Heating output LO Single logic OP TL Triple logic input protocol (note 1)
N4 4x16 seg Prog TU Valve raise output Triac TP Triple logic output PDS Output
NM 20x16 seg Prog DC control (Isolated) T2 Fitted unconfigured Power supply M7 Fitted unconfigured
(note 1) D4 Fitted unconfigured TC Cooling output MS 24Vdc transmitter PT PV retrans
Motorised valve control H6 0-20mA heating TW Valve lower output DC remote input TS Setpoint retrans
VC Valve positioner H7 4-20mA heating DC control (Isolated) D5 Fitted unconfigured OT Output retrans
VG 1x8 seg Prog H8 0-5V heating D4 Fitted unconfigured W2 4-20mA setpoint Profibus Module
VP 1x16 seg Prog H9 1-5V heating C6 0-20mA cooling W5 0-10V setpoint PB Profibus (note 6)
V4 4x16 seg Prog HZ 0-10V heating C7 4-20mA cooling WP Second PV input DeviceNet
VM 20x16 seg Prog Digital I/O (unconfig’d) C8 0-5V cooling DC retran. (Isolated) DN DeviceNet
(note 1) TK Triple contact input C9 1-5V cooling Select from Table B
TL Triple logic input CZ 0-10V cooling Potentiometer input
TP Triple logic output Digital I/O (unconfig’d) VU Fitted unconfigured
Dual relay TK Triple contact input VS Valve position feedback Comms 2
Function (2404) RR Fitted unconfigured TL Triple logic input VR Setpoint input
RD Heat + cool TP Triple logic output XX Not fitted
PID control RM VP raise & lower OPs Power supply PDS Input
CC Controller only Dual triac MS 24Vdc transmitter M6 Fitted unconfigured
CG 1x 8 seg Prog TT Fitted unconfigured DC retran. (Isolated) Alarm relay RS Setpoint input
CP 1x16 seg Prog TD Heat + cool Select from Table B PDS Output
P4 4x16 seg Prog TM VP raise & lower OPs Potentiometer input XX Not fitted M7 Fitted unconfigured
CM 20x16 seg Prog Logic+relay VU Fitted unconfigured Alarm 4 relay PT PV retrans
2404
(note 1) LR Fitted unconfigured VS Valve position feedback RF Fitted unconfigured TS Setpoint retrans
On/Off Control LD Heat + cool VR Setpoint input Table A alarm options plus: OT Output retrans
NF Controller only QC Mode 2 + cool Transducer PS RA Rate of change alarm
NG 1x8 seg Prog Logic+triac G3 5Vdc transducer PSU PDS Alarms
NP 1x16 seg Prog LT Fitted unconfigured G5 10Vdc transducer PSU LF Heater break detect
N4 4x16 seg Prog GD Heat & cool HF Current monitoring Manual
NM 20x16 seg Prog QD Mode 2 + cool Table B: DC retransmission heater break
(note 1) Transducer PS D6 Fitted unconfigured SF Current monitoring
Motorised valve control XXX No manual
G3 5Vdc transducer PSU First character SSR failure
VC Valve positioner ENG English
G5 10Vdc transducer PSU V- PV retrans PO Program event 7
VG 1x 8 seg Prog FRA French
S- Setpoint retrans (note 7)
VP 1x16 seg Prog Table A: alarm codes GER German
O- Output retrans PE Program END output
V4 4x16 seg Prog FH High alarm NED Dutch
Z- Error retrans
VM 20x16 seg Prog FL Low alarm SPA Spanish
Second character
(note 1) DB Dev. band alarm SWE Swedish
-1 0-20mA
DL Dev. low alarm ITA Italian
-2 4-20mA
DH Dev. high alarm -3 0-5V
-4 1-5V
Supply Voltage -5 0-10V
VH 85-264Vac
VL 20-29Vac/dc
2404/2408 Accessories
Handbook HA025132
Communications handbook HA026230
Profibus DP handbook HA026290
2.49Ω precision resistor SUB24/2R49.1
Sensor Setpoint Setpoint Display Digital Digital Options
Input Min Max Units Input 1 Input 2 Control Power Cooling Buttons Program
note 4 note 4
Note 3.
PDS current monitoring will transmit the power demand signal to a TE10S Solid State
Relay and read back load current and open and short circuit alarms.
Note 4.
Setpoint limits: Include the decimal position required in the displayed value. Up to one for
temperature inputs, up to two for process inputs.
Note 5.
An external 1% current sense resistor is supplied as standard. If greater accuracy is required,
a 0.1% 2.49Ω can be ordered as
part no. SUB2K/249R.1.
Note 6
Only available with Profibus controller.
Note 7.
Not available with 8 segment programmer
96mm 96mm
(3.78in) (3.78in)
150mm
(5.9in)
Panel cut-out