METHODE OF WORK | 2014

FINISHING CERAMIC
METHOD (CERAMIC TILE FLOOR & WALL)
E OF TARAKAN NEW SHIPYARD PROJECT
WORK EAST KALIMANTAN
TOA CORPORATION
 METHODE OF WORK 2014 FINISHING OF CERAMIC TILE(FLOOR & WALL) WORKS

CERAMIC TILE WORKS

A. GENERAL

General Provisions

Before the floor finishing work done, then:

The Contractor shall conduct a study of the shop drawing to fit the slope of the floor
plan.

Waterproofing layer must have been installed for toilet areas, and places / spaces lower
than the surface of the soil and concrete roof plate.

Floor finishing work should not begin before the entire job ceiling and the walls
finished, except for the installation of acoustic panels.

The work and materials for these things must first get approval from the Construction
Management Consultant (MK), Tasks and Planner giver.

Before work begins, Contractor is required to submit working drawings implementation.

B. Scope of Work

a. This section covers the terms / conditions (payment, delivery, storage, installation)
for labor, materials, and equipment.

b. Sections which include:

1. Ceramic for floors and walls, including such nozing / skirting

2. Additive and grouting is required

3. Related part:

 Works Sealant

 Work concrete floor

 Work hebel wall

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C. References

a. All work must refer to standards:

 SII 00023-73 Ceramic Tile

 ASTM C 1028.84

 ASTM C 241

b. Quality Assurance:

Qualifications manufacturing: product used here should be produced by companies that

are well known and have experience of successful and accepted by the Court and the
client.

c. Worker Qualifications:

- At least there should be one person who fully understood against this section
during the implementation, understanding of the needs required, materials, and
methods needed for implementation.
- Trained workforce available to be enough and have the required skills.
- In the acceptance or rejection of the workers, the Court, the client, and does not
permit labor Planner or less without his skills.

D. Delivery (submittals)

PT Yogatama Wahana Karya Contractor shall send to the client, MK and Planning before
work the following:

a. Brochure Mock-ups and any patterns of ceramic tiles according to plan.

b. Examples should represent the whole system is used.

c. Sample in the actual size and color of the proposed ceramic for wall.

d. Copy of technical specification of manufacturing and installation instructions.

e. Shop drawings that show the patterns, methods of installation, and the details of the
job / related part.

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E. Storage and Care

a. Products are sent in a closed state and packed from the factory, without defects,
broken.

b. Save all the packaging above the elevation of the floor and dry place.

F. Warranty

a. a written guarantee from the fabricator for the strength and color of ceramic
materials.

b. The contractor must provide a 5 year warranty on the quality and results of the
work, accuracy and correctness as per the instructions and method of mounting
the manufacturer's instructions.

G. Product

Materials Ceramics / Tiles

a. The type of material used is of the type (according to the material skedule):

 Ceramic seen finishing schedule

 homogenous tile

The products used are first-class products of the product:

 Ceramic: Roman

 homogenous tile: platinum asia tile

b. Schedule for the type, size and color of tiles described in detail and explanatory
documents.

c. Examples of packaging must be presented to the Court, Tasks and Planner giver and
all ceramics used should be in accordance with the approved sample and in the original
packaging from the factory.

d. Extra Stock.

 Amount: after the work is completed, the contractor shall submit as many as 5%
extra stock of each color, type, and descriptions used in ceramic work.

 Packaging: should be sealed and clearly labeled with the contents shown and
location of use.

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 No extra payment on this stock extra.

e. Colors are used visually to be the same in all conditions.

f. Ceramics are used in wet areas should have a water absorption of 0.5 percent or less.

g. Ceramics are used instead of the bottom area should have a water absorption
between 0.5 percent to 3 percent.

h. All tile for floor area shall be of non-slip.

i. tolerance:

 flatness of each tile surface: 1.0 mm diagonal.

 Against the width of each tile: 0.6%

 To long on 2 opposite sides of each tile: 0.8 mm

j. Do not install the tiles are broken, cracked, faded colors or do not have a good finish.
Things like this will be rejected.

2.2. grouting Materials

a. As recommended by the manufacturer of tiles and must have the same color with the
color of the tiles.

b. Recommended brands: GRACE or equivalent.

c. Adhesives: PM 40, PM 410 for wet areas, or equivalent.

3.0. INSTALLATION AND WORKING

3.1. Inspection / Examination Surface Floor

a. The contractor must correct all surfaces that do not fit with regard to the following
matters:

1 Surface must be strong, dry, clean, and free of oil, dirt, and so on.

2 Meeting, armature, hook, hanger for mechanical and electrical works at or behind the
tile should be installed before the tile is installed.

3 The walls of the toilet, pantry, and other wet areas should have a pair trasraam
confirmed at 1.5 m above the floor.

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b. Surface inspection:

Check all surfaces to be installed tile, pedestal and equipment required prior to starting
work, the deviation in the tolerances permitted for surfaces that will receive tile.

Maximum difference in vertical surfaces is 4.0 mm in length 2.4 meters.

3.2. installation

a. General

1 Layout: patterns should be held to allow the tile arrangement with minimum cut.
Measures must be controlled to avoid setting smaller than half (1/2) the size of the
tiles.

2 Placement of tiles: tiles should be installed according to the drawings for all floors and
wall area, the surface should be straight and flat against the desired reference line.
Naad / broadcast-broadcast must be mutually perpendicular.

3 Placement of tiles should as far as possible to reduce the cutting direction of the best
pair. Fractional changes in measurements without disturbing the unity of relationship is
still permitted width.

If necessary, cut tiles with appropriate equipment and surfaces must be smoothed. The
tiles were broken and ugly should digantil.

4 Do not start work when other jobs are still coming and going in the area of
installation.

b. Ceramic tiles for flooring

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1 Flatten the surface rough and uneven plastering equipment.

2 Carefully place the tiles correctly and in accordance with the desired average.

3 Where floor drain occur / exist, tilt the floor to get good drainage.

c. Wall tiles

1 Clean the dust and other particles, clean it with a brush and clean water.

2 Flatten with a layer of stucco.

3 Press to the surface with enough equipment for a sticking plaster on the walls.

4 Finishing plaster surface should be straight and true to produce flatness at a certain
distance and facilitate the installation of tiles.

d. mortar Bed

1 Apply the mortar with pressure to all areas that are not more than the surface that
can be covered by the tiling where the mortar is still plastic.

2 Apply evenly without potholes.

3 Comb / flatten the mixture without burning a hole in the 10 minutes before the tile is
installed.

4 Thick cushioning mortar is about 10 mm to 15 mm.

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e. Tile setting

1 Do not soak tiles.

2 Press the tiles with mortar that is still sufficiently plastic.

3 Flatten the surface toward the right.

4 Press and knock the tiles to get a minimum of 80% of the surface covered mortar on
each unit of the tile.

5. Arrange the tiles before installation so that the corners of each tile is flush with the
corner of the tile next to them.

6 Give additional mortar when still less average, filling with pure cement is not
permitted.

f. grout

1 Fill Naad with maximum grout.

2 Before the grout was given, goreslah the Naad-Naad.

3 Fill Naad / broadcasting with grouting and averaged.

4. Grouting should have the same color, flat, without holes, and so on.

5. Recommended brands: GRACE

Grouting 6: 50 AM

3.3. Installation tolerance

Level of tolerance and flatness tolerances:

 Projected to height of between 2 tiles are 0.5 mm.

 flatness and straightness in the vertical 2 meter straight edge is 4 mm.

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 Naad Width: 2.6 mm or 2 edges of the tile.

3.4. cleaning

a. Clean the surface as much as possible after completion of grouting.

b. Clean grouting is not neat with acid or chemicals according to the instructions of the
manufacturer / manufacturing.

c. Clean all tile surfaces with clean water before and after use of chemicals. Do not let
the acid or chemical cleaner into the floor drain. Rub the entire surface of the tiles with
a soft cloth.

3.5. Protection / Protection

a. The work was completed when it is clean and free of spots, ngelotok, tiles cracked or
scratched.

b. Close the room against traffic and other jobs during installation, at least 3 (three)
days after the work is completed.

c. In the event where there are traffic or other work, installation of ceramic protected
with a layer of plywood.

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A. CERAMIC WALL
PLANNING
I. Shop Drawing
- Menentukan sisa potongan keramik harus ≥ 1/3 badan keran keramik.
- Menentukan nad keramik dinding dan lantai agar bertemu dan nad
keramik seragam.
- Menentukan supaya perempatan keramik bertemu.
- Menentukan posisi dinding hebel.
- Menentukan tata letak sanitair & fixture: harus diperempatan/ tengah
badan keramik.
- Menentukan titik awal pemasangan keramik.
II. Estimasi of Resources:
a. Bahan yang digunakan:
- Keramik
- Semen PC
- Air
- Additive
b. Alat yang digunakan:
- Jidar Alumunium
- Bak Air (ember)
- Tempat Dudukan/Tatakan Keramik
- Benang atau senar
- Palu Karet
- Plastic cross atau tile spacer
- Waterpass
- Busa/spon
- Kain/Lap Basah
c. Tenaga Kerja:
Menentukan tenaga kerja yang dibutuhkan sesuai jadwal dan volume
pekerjaan.

B. Pelaksanaan
1. Setelah pasangan hebel, instalasi air dan listrik selesai, dimulai marking untuk
batas pemasangan keramik.
2. Pasangan hebel diplaster tanpa acian, dengan ketebalan ± 2cm diamkan
selama 1 x 24 jam sehingga plasteran menjadi kuat.

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3. Sortir keramik agar menghasilkan keseragaman:

- Ukuran/Dimensi
- Presisi
- Warna
4. Rendam Keramik yang akan dipasang kedalam bak air (ember) selama 1 jam.
5. Keramik dianginkan dengan cara diletakkan pada tempat dudukan/tatakan
keramiksetelah proses perendaman.
6. Basahi pasangan dinding yang akan dipasang keramik dengan air.
7. Pasang benang/senar untuk kepalaan dan benang/senar tersebut harus dicek
secara periodik baik kekencangan maupun elevasinya.
8. Cek lebar nad dan hindari las-lasan.
9. Pasang perekat laticrete+semen (Acian/Air+Semen) pada permukaan
dinding.
10. Beri acian pada seluruh permukaan sisi belakang keramik.
11. Tempelkan keramik pada posisinya.
12. Setelah itu ketuk keramik yang ditempel tersebut dengan palu karet agar
merata.
13. Atur jarak nad dengan lebar sesuai gambar kerja, agar ukuran nad bisa
seragam dan rapi diharuskan menggunakan plastic cross sebagai pengatur
jarak nad (Tanda “+”) atau dengan tile spacer.
14. Cek Kerataan pasangan keramik dengan waterpass.
15. Bersihkan Permukaan Keramik yang telah terpasang dengan kain/lap basah.
16. Lakukan pengecekan nad dari laticrete menggunakan material grouting nad
dengan alat busa/spon.
17. Setelah kering bersihkan sekitar pasangan keramik dan permukaan dengan
kain/lap basah.

B. CERAMIC FLOOR
PLANNING
1. Shop Drawing
- Menentukan sisa potongan keramik harus ≥ 1/2 badan keran keramik.
- Menentukan nad keramik dinding dan lantai agar bertemu dan nad
keramik seragam.
- Menentukan agar perempatan keramik bertemu.
- Menentukan tata letak sanitair & fixture: harus diperempatan/ tengah
badan keramik.
- Menentukan titik awal pemasangan keramik.
- Menentukan Expantion Joint minimal setiap luasan 12M2-16M2.
2. Estimasi of Resources:
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a. Bahan yang digunakan:

- Keramik
- Semen PC
- Air
- Additive
b. Alat yang digunakan:
- Jidar Alumunium
- Bak Air (ember)
- Tempat Dudukan/Tatakan Keramik
- Benang atau senar
- Palu Karet
- Plastic cross atau tile spacer
- Waterpass
- Busa/spon
- Kain/Lap Basah
c. Tenaga Kerja:
Menentukan tenaga kerja yang dibutuhkan sesuai jadwal dan volume
pekerjaan.

Pelaksanaan
a. Siapkan peralatan dan bahan-bahanyang akan digunakan.
b. Pahami gambar kerja , pola pemasangan dan lain-lain.
c. Sortir keramik agar menghasilkan keseragaman:
- Ukuran/Dimensi
- Presisi
- Warna
d. Rendam Keramik yang akan dipasang kedalam bak air (ember) selama
1 jam.
e. Keramik dianginkan dengan cara diletakkan pada tempat dudukan/
tatakan keramiksetelah proses perendaman.
f. Tentukan garis dasar pasangan serta peil dari lantai. Penentuan peil ini
untuk satu kesatuan.
g. Pasang benang arah horizontal dan vertikal pada lantai sesuai elevasi
pada shop drawing. Kedudukan benang datar dan siku apabila dinding
yang ada adalah dinding keramik. Maka kedudukan nad lantai harus
disesuaikan dengan yang ada pada dinding.
h. Pasang keramik sebagai pasangan kepalaan sepanjang garis dasar yang
telah terpasang.

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i. Cek kesikuan keramik dengan besi siku dan kerataan elevasi keramik
dengan waterpass.
j. Isi bagian/ daerah permukaan lantai yang lainnya dengan
adukan/spesi.
k. Setelah itu pasang keramik berikutnya sesuai posisinya sampai selesai,
usahakan agar tidak ada las-lasan.
l. Jika keramik sudah terpasang semua, ketuk permukaan keramik
dengan palu karet untuk mendatarkan/meratakan permukaan keramik
agar tidak rusak/cacat.
m. Setelah itu cek kerataan elevasi keramik dengan waterpass.
n. Bersihkan permukaan pasangan keramik yang telah terpasang dengan
kain/lap basah.
o. Untuk menghindari naiknya lantai (menggelembungnya lantai) maka
buatlah delatasi.
p. Kemudian siapkan isian/bahan cor nad pada bak air (ember) dan
aduklah hingga rata.
q. Setelah adukan rata, isi sela-sela nad dengan bahan cor nad dengan
menggunakan sendok spesi (sekop), pengisian nad dilakukan apabila
kedudukan keramik telah kuat atau spesi telah kering.
r. Kemudian rapikan nad tersebut dengan cape.
s. Diamkan dan tunggu sampai nad tersebut benar-benar kering.
Setelah kering bersihkan sekitar pasangan keramik dan permukaan dengan
kain/lap basah sampai bersih

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