1063 Fullpaper 567961521540070
1063 Fullpaper 567961521540070
1063 Fullpaper 567961521540070
Reza Bayat
School of Automotive Engineering, Iran University of Science and Technology, Tehran, Iran.
NOMENCLATURE trip, using active suspension systems in these vehicles has be-
come one of the most effective technologies in the transporta-
C1 Damping coefficient of primary suspension.
tion industry.
C2 Damping coefficient of secondary suspension.
CF Cost function in genetic algorithm. So far, there exist mainly two theories on railway vehicle dy-
e Control error. namics. One is the traditional theory of railway vehicle dynam-
F Force matrix of system. ics,1 and the other is the vehicle-track coupled theory.2 The
Fi , Fj Shear forces exerted on nodes i and j. traditional theory of railway vehicle dynamics usually focuses
Ib Half-mass moment of inertia of bogie. on the railway vehicle itself without considerations of the dy-
Ic Half-mass moment of inertia of car-body. namic behavior of the track. In the vehicle-track coupled the-
K1 Stiffness coefficient of primary suspension. ory, the track is treated as an elastic structure. Vibrations of the
K2 Stiffness coefficient of secondary suspension. vehicle can be transmitted to the track via the wheel-rail con-
l1 Semi-longitudinal distance between bogies. tact and excite vibrations of the elastic track structure, which
l2 Semi-longitudinal distance between can in reverse influence the vibrations of the vehicle. There-
wheelsets in bogie. fore, the vibrations of the vehicle and the track are essentially
M Mass matrix. coupled with each other.2
Mb Half-mass of bogie. For various research purposes, different types of models
Mc Half-mass of car-body. have been presented. To study the feasibility for improving
Mi , Mj Moments about z-axis exerted ride quality using magnetorheological dampers, a nine DOF
on nodes i and j. model of railway vehicles was developed, including vertical,
Mw Half-mass of wheelset. pitch and roll motions of car-body and trucks.3 Also, a 17 DOF
MO Maximum overshoot of controller. model of a semi-active suspension system was used to improve
N Total number of rail-sleeper supporting the ride quality on train.4 In a study done by Sezer and Atalay,5
points. a 54 DOF model was established to design a fuzzy controller
NJ Number of rail nodes. to reduce the vertical, lateral, and angular vibration of a rail
q Time-variant state vector. vehicle containing a body, three bogies, and six axles. Track
u Actuator force. models presented in the aforementioned papers were consid-
V Vehicle forward speed. ered rigid.
Zb Displacement of bogie. Investigating safety limits against derailment, several mod-
Zc Displacement of car-body. els have been proposed to consider the track vibration. A cou-
Zr Displacement of rail. pling model of vertical and lateral vehicle-track interaction was
Zw Displacement of wheelset. proposed by Zhai et al.6 in which the vehicle subsystem was
θb Pitch angle of bogie. demonstrated as a multi-body system with 37 DOF, and the
θc Pitch angle of car-body. track substructure was modeled as a discretely supported sys-
tem of elastic beam. In addition, the vibration of the train as
1. INTRODUCTION well as the track was discussed, where the rail was modeled
based on the finite element method.7 Another similar work
Rail transportation is one of the most common forms of was done by Uzzal et al.,8 in which the dynamic model was
transportation in the world. In order to provide a comfortable presented with the aid of partial differential equations. More-
International Journal of Acoustics and Vibration, Vol. 23, No. 1, 2018 (pp. 9 15) https://doi.org/10.20855/ijav.2018.23.11063 9
R. Talebitooti, et al.: ACTIVE-SUSPENSION DESIGN FOR A SPECIAL ROAD-RAIL VEHICLE BASED ON VEHICLE-TRACK COUPLED MODEL. . .
Figure 6. Wheel-rail contact force of current model and the model presented
Figure 4. Surface irregularity.
by Uzzal et al.8
approaches the actual one. In other words, the overestimated tact force between the wheel and track falls, due to onset of
acceleration on the car-body is removed by omitting the over- contacting the wheel flat irregularity with the track. Then, the
loads in the present model. As mentioned above, choosing the contact force increases because the wheel suddenly impacts the
values of N and N J as 40 and 44, respectively, leads to a reli- track. The dominant period of oscillation of the contact force
able model. is approximately 10 milliseconds. However, a slight difference
between two models was observed 30 milliseconds later, due
4. VERIFICATION OF THE MODEL to the differences between finite element method and partial
differential solution. This difference influences computation
The present model is verified here with the aid of two view- of the damping matrix. In other words, it slightly affects the
points. Firstly, the body response of the present model to an ir- wheel-track damping force. Nevertheless, this has a negligible
regularity shown in Fig. (6) is obtained assuming a great num- effect on car-body vibration.
ber for the stiffness of the track. Then, the response is com- Another comparison has been done using the 10 DOF vehi-
pared with that of the model reported by Li et al.10 As depicted cle model used by Sun and Dhanasekar,12 as well as the exper-
in Fig. (7), an excellent agreement is easily observable. imental work performed by Newton and Clark.13 In the work
Secondly, the present model is compared with the models done by Sun and Dhanasekar,12 a track model with four-layer
presented by Uzzal et al.,8 and Sun and Dhanasekar.12 In the is considered, and the Hertz contact coefficient is deduced from
work done by Uzzal et al.,8 dynamic analysis of a railway vehi- Johnson.15 However, in present work, the recent model of con-
cle moving on an elastic track is performed. A five DOF model tact phenomenon presented by Zhai2 is developed. It can be
is assumed for the vehicle that contains vertical displacement observed from Fig. (7) that when the wheel flat irregularity
of the vehicle car-body, bogie‘s pitch and vertical displace- touches the track, the contact force reduces to zero. This means
ment, and vertical motion in two axles. The track model is the wheel and the rail separate for a while. When they meet
similar to the one previously depicted in Fig. (2). Using the ve- again, an enormous peak force is induced between them. This
hicle and track characteristics of that model into present model, phenomenon is reasonably predicted in these three methods.
the results of this comparison are illustrated in Fig. (6). Both numerical models show some disagreements with the ex-
As shown in this figure, there is a good agreement between perimental data. This is due to the discrepancy that occurred as
these two models. In other words, in both models, the con- a result of disagreement between the real and calculated damp-
International Journal of Acoustics and Vibration, Vol. 23, No. 1, 2018 11
R. Talebitooti, et al.: ACTIVE-SUSPENSION DESIGN FOR A SPECIAL ROAD-RAIL VEHICLE BASED ON VEHICLE-TRACK COUPLED MODEL. . .
where M c is the half-mass of the car-body, Ic is the half- Table 1. Genetic algorithm specifications.
mass moment of inertia of the car-body, K and C represent Parameter Characteristic value
Number of variables 3
the stiffness coefficient and damping coefficient of suspension
Population Size 20
elements, and the subscripts 1 and 2 are used to identify pri- Crossover fraction For u1 For u2
mary and secondary suspension elements. 0.8 0.4
Respectively, the vertical displacement of the front and rear Generations 100
bogies are written as: Stall generation 100
Function tolerance 1e-10
Constraints tolerance 1e-10
Mb1 Z̈b1 + C2 + 2C1 Żb1 + K2 + 2k1 Zb1 − C2 Żc Select function Roulette
+l1 θ̇c − K2 Zc + l1 θc − C1 Żw1 − K1 Zw1 − C1 Żw2 Crossover function Scattered
a) a)
b) b)
Figure 10. The effect of crossover fraction on best fitness value for: (a) actu-
ator No.1 ands (b) actuator No.2. Figure 12. Car-body vertical and pitch acceleration.
a)
a)
b)
b)
Figure 11. Convergence of fitness value for: (a) actuator No. 1 and (b) actua-
tor No. 2. Figure 13. Car-body vertical and pitch acceleration for different speeds.
3
a) Liao, W. H. and Wang, D. H. Semi-active vibra-
tion control of train suspension systems via mag-
netorheological dampers, Journal of Intelligent Mate-
rial Systems and Structures, 14 (3), 161–172, (2003).
https://dx.doi.org/10.1177/1045389X03014003004
4
Wang, D. H. and Liao, W. H. Semi-active suspension
systems for railway vehicles using magnetorheological
dampers. Part I: system integration and modeling, Ve-
hicle System Dynamics, 47 (11), 1305–1325, (2009).
https://dx.doi.org/10.1080/00423110802538328
5
Sezer, S. and Atalay, A. E. Dynamic modeling and
fuzzy logic control of vibrations of a railway vehi-
cle for different track irregularities, Simulation Model-
b) ing Practice and Theory, 19 (9), 1873–1894, (2011).
https://dx.doi.org/10.1016/j.simpat.2011.04.009
6
Zhai, W. M., Cai, C. B., and Guo, S. Z. Cou-
pling model of vertical and lateral vehicle-track interac-
tion, Vehicle System Dynamics, 26 (1), 61–79, (1996).
https://dx.doi.org/10.1080/00423119608969302
7
Lei, X. and Noda, N. -A. Analyses of dynamic re-
sponse of vehicle and track coupling system with
random irregularity of track vertical profile. Journal
of Sound and Vibration, 258 (1), 147–165, (2002).
https://dx.doi.org/10.1006/jsvi.2002.5107
8
Uzzal, R. U. A., Ahmed, W., and Rakheja, S.
Figure 14. The force of actuators at different speeds. Dynamic analysis of railway vehicle-track interactions
due to wheel flat with a pitch-plane vehicle, Jour-
7. CONCLUSIONS
nal of Mechanical Engineering, 39 (2), 86–94, (2008).
In this paper, with the aid of a 10 DOF vehicle model, a https://dx.doi.org/10.3329/jme.v39i2.1851
vehicle-track coupled model is derived. The governing equa- 9
Zakeri, J. A., Xia, H., and Fan, J.J. Dynamic responses of
tions of the system are modeled in Simulink, and thus car- train-track system to single rail irregularity, Latin American
body accelerations are obtained. The results indicate that the Journal of Solids and Structures, 6 (2), 89–104,(2009).
vehicle-track coupled model can affect the system‘s responses 10
and then controller design. Therefore, a PID controller is de- Li, X. W., Zhang, J. W., Lu, T. L., and Xue, L. Optimization
signed based on the vehicle-track coupled model to improve of suspension parameters based on vehicle-track coupled
the ride quality of the road-rail fire-fighting vehicle. model for a special railway vehicle, Journal of Shanghai
Jiaotong University, 46 (3), 346–351, (2012).
In particular, the results can be summarized as follow:
11
Liu, Y. Lecture notes: Introduction to Finite Element
1. Considering vehicle-track coupled model has a noticeable Method, University of Cincinnati, Cincinnati, (2003), 1st
effect on the the system response. Edition.
12
2. By increasing the number of sleepers and rail length, the Sun, Y. Q. and Dhanasekar, M. A dynamic model for
car-body displacement increases, and the amplitude of its the vertical interaction of the rail track and wagon sys-
acceleration decreases. tem, International Journal of Solids and Structures, 39
(5), 1337–1359,(2002). https://dx.doi.org/10.1016/S0020-
3. Supposing a track consisting of 40 sleepers is appropriate 7683(01)00224-4
when considering car-body vibrations. 13
Newton, S. G. and Clark, R. A. An investiga-
4. Using the finite element method shows an acceptable re- tion into the dynamic effects on the track of
sult for simulating the vehicle-track coupled model. wheel flats on railway wagon, Journal of Mechan-
ical Engineering Science, 21 (4), 87–297, (1979).
5. Using an active suspension system has a significant effect https://dx.doi.org/10.1243/JMES JOUR 1979 021 046 02
on reducing car-body vibration amounting to more than
14
60%; consequently, it improves ride quality of road-rail Ornavas, A. On active secondary suspension in rail vehicles
vehicles. This effect declines by increasing velocity. to improve ride comfort, Doctoral Thesis in Railway Tech-
nology, KTH Engineering Science, Department of Aero-
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International Journal of Acoustics and Vibration, Vol. 23, No. 1, 2018 15