Original Operating Manual HT-S Sintering Furnace HT-S Speed Sintering Furnace
Original Operating Manual HT-S Sintering Furnace HT-S Speed Sintering Furnace
Original Operating Manual HT-S Sintering Furnace HT-S Speed Sintering Furnace
Table of content
General information..................................................................... 4
Limitation of liability........................................................................ 4
Responsibilities of the operating company..................................................... 4
Documentation............................................................................... 5
Contents and structure................................................................................... 5
Labelling scheme for integrated texts and references.................................... 5
Formatting and signs...................................................................... 6
Service address.............................................................................. 6
Safety ............................................................................................ 7
Requirements on the personnel..................................................... 7
Transport, packing and storage.................................................. 9
Transport ...................................................................................... 9
Packaging .................................................................................... 10
Storage .................................................................................... 10
Technical description................................................................. 11
Function .................................................................................... 11
Conformity.................................................................................... 12
Intended use................................................................................. 13
Potential misuse........................................................................... 13
Technical data............................................................................. 14
General specifications.................................................................. 14
Connected electrical load............................................................. 14
Operating conditions.................................................................... 14
Installation................................................................................... 15
Installing .................................................................................... 15
Installation conditions................................................................................... 15
Electrical connection.................................................................... 16
Building installation....................................................................................... 16
Operation..................................................................................... 17
Operating elements and displays................................................. 17
Operating elements...................................................................................... 17
Displays ...................................................................................................... 18
Switching on the Sintering furnace............................................... 18
Initial commissioning................................................................. 19
Installing the door insulation......................................................... 19
Speed sintering operating mode.................................................. 20
Feeding the Sintering furnace...................................................................... 20
Selecting and loading the heating program.................................................. 21
Starting/stopping the heating program......................................................... 21
Removing the sinter bowl from the heating furnace..................................... 22
Programming the heating stages................................................................. 22
Programming stage temperatures, holding times......................................... 23
Storing the heating program......................................................................... 24
General information
Limitation of liability
The contents of this operating manual have been generated taking the
applicable laws and standards into account.
The equipment has been developed according to state-of-the-art engineering.
notice
The manufacturer assumes no liability for damage resulting from:
hh Disregarding/non-observance of the operating manual
hh Intentional misuse
hh Non-designated use
hh Use of untrained personnel
hh Use of non-specialists (for maintenance work, etc.)
hh Technical modifications to the equipment that have not been agreed
with the manufacturer
hh Use of spare parts that have not been approved by the manufacturer
Documentation
danger
Indicates an immediate threat of danger that can cause serious
physical injury or death.
warning
Indicates a potentially dangerous situation that can cause serious
physical injury or death.
caution
Indicates a potentially dangerous situation that can cause minor
physical injury.
notice
Indicates a potentially harmful situation in which the product or an
asset in its vicinity can be damaged.
notice
Note/Tip for easier operation.
yy refers to a list
refers to a key
Service address
Friedrich-List-Straße 8
D-76297 Stutensee-Blankenloch
Tel.: +49 (0) 7244 70871-0
www.mihm-vogt.de
Safety
The sintering furnace is a high-temperature furnace for commercial use in
dental laboratories and must only be used for sintering sinterable ceramics.
danger
Electrical power!
Danger of fatal injury from electric shock.
hh Do not touch live cables and components with wet hands.
hh Heed the accident prevention instructions when handling electric current.
hh Before any installation, maintenance, cleaning and repair work,
disconnect the power supply of the sintering furnace and secure it
from being switched back on.
danger
Danger of ignition!
Use of inflammable and explosive materials in the furnace area.
hh Do not operate the sintering furnace in the vicinity of highly
inflammable sources.
hh Do not install the sintering furnace on highly inflammable installation
surfaces.
warning
Danger of burns from hot surfaces!
Operation of the sintering furnace causes surfaces to become hot
where burns are possible if touched.
hh Do not touch the housing or the furnace door during operation.
hh Do not reach into the heating chamber. It can still have high residual
heat from a previous heating process.
hh Ensure the sintering furnace has cooled down before maintenance,
cleaning and repair work.
hh Wear heat-resistant safety gloves when working on hot components.
hh Use suitable removal tongs that are long enough for putting in and
removing sintered goods.
caution
Incorrect operation!
No liability is assumed for any damage due to misuse, incorrect operation,
incorrect connected or improper maintenance/repair by untrained
personnel. All warranty services are also excluded in such cases.
If there is any damage to the equipment or mains cable and it is no longer
functioning properly, the equipment must no longer be used.
In this event, contact the manufacturer immediately.
Only original spare parts must be used for your own safety and the
longevity of your equipment.
For safe operation of the sintering furnace, regional regulations (e.g.
accident prevention regulations) also apply in addition to the instructions
in this operating manual which must be provided by the operating
company of the equipment. The safety signs on the sintering furnace
must be kept in a legible condition.
notice
This operating manual must be read and understood by each operator
before working on and with the equipment.
The operating manual must be safeguarded for the specified lifetime of
the sintering furnace.
Caution
Risk of injury due to furnace weight!
Physical strain/back complaints due to high inherent weight.
hh Carry/move the sintering furnace using at least two persons.
notice
Transport damage!
To avoid injury to personnel and material damage:
hh Only transport the equipment in a upright position.
hh Do not stack equipment on top of each other.
hh Do not place any other objects on the equipment.
hh The transport must be as free of shaking and vibration as possible to
prevent damage to the equipment.
hh Make sure that the equipment is secured against slipping and falling
over during transport.
hh Immediately upon receipt, the goods must be inspected for any
damage and losses, which must be documented by the freight carrier
on the letter of consignment in order to lodge claims.
assumes no liability for any damage and losses only determined
subsequently.
Packaging
notice
The packaging protects the sintering furnace against transport damage,
corrosion and other forms of damage. Only remove it shortly before the
initial commissioning and store it under dry conditions for later reuse.
Storage
notice
Temperature damage!
To prevent temperature damage:
hh Only store the equipment at temperatures from +5 °C to +40 °C.
hh Always store the equipment in dry and dust-free conditions.
hh Avoid any direct sunlight.
hh Avoid mechanical vibrations.
Technical description
Function
The sintering furnace is used for processing sinterable ceramics.
The product to be sintered is placed in the sintering bowl and set on the
support pins. After entering the heating parameters and pressing the start
button, the electrically-operated furnace door closes and the heating pro-
cess begins.
After the heating program has run and the sintering furnace has cooled
down, the furnace door opens and the finished product can be removed.
Heating chamber
The product is sintered in the heating chamber. It consists of two different,
ceramic insulation layers and is operated with four heating elements con-
nected in series. The outer insulating layer is designed for temperatures up
to 1200 °C, the inner layer for temperatures up to 1650 °C.
Furnace door
The furnace door consists of a two-part ceramic door panel. A safety switch
disconnects the heating current as soon as the furnace door is opened.
A slip coupling used in the drive mechanism prevents excessive contact
pressure between the furnace door and heating chamber.
Furnace housing
The furnace housing consists of steel plate coated on the inside and outside
with plastic and is cooled by an emergency cooling system.
An integrated battery assures the emergency cooling, even upon failure of
the voltage supply.
Program controller
The program controller is equipped with a finished time setting according to
weekday and time. The switch-on time is calculated automatically so that
the heating process is stopped at the required time and the sintered goods
can be removed.
Operating parameters and heating programs are stored in a non-volatile
memory and are retained even if the current supply fails.
The set target temperature is maintained at an accuracy of ±1 °C.
A temperature sensor integrated in the heating chamber records the
chamber temperature close to the product.
Overheating of the sintering furnace due to a defective temperature sensor
is prevented by means of a thermocouple fail-safe mechanism.
Conformity
are in conformity with all the relevant provisions of the following European directives:
1. Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical
and electronic equipment (RoHS)
2. Directive 2002/96/EC on waste electrical and electronic equipment (WEEE)
3. Directive 2006/42/EC on machinery
4. Low voltage directive 2006/95/EC
5. EMC directive 2004/108/EC
And furthermore, we declare that the following European harmonised standards have been used:
MIHM-VOGT GmbH & Co.KG Persönlich haftende Gesellschafterin: Geschäftsführer: Dietmar Gräbe
Friedrich-List-Straße 8 Mihm-Vogt Verwaltungs GmbH Hermann Gräbe
76297 StutenseeBlankenloch AG Mannheim HRB 101361
AG Mannheim HRA 101782
Intended use
The sintering furnace is a high temperature furnace for commercial use in
dental laboratories and must only be used for sintering sinterable ceramics.
notice
No liability is assumed for any damage due to misuse, incorrect
operation, incorrect connected or improper maintenance/repair by
untrained personnel. All warranty services are also excluded in such
cases.
Potential misuse
yy Use of non-instructed and insufficiently qualified personnel.
yy Use of products not approved by the manufacturer.
yy Use of spare parts not approved by the manufacturer.
yy Any use not in accordance with the declaration of conformity.
yy Technical modifications and conversions to/of the equipment not
approved by the manufacturer.
Technical data
General specifications
Dimensions (W x H x D) 385 x 720 x 500 mm
Combustion chamber volume 1 bowl Ø 100 x 35 mm
Max. temperature 1650 °C
Weight 58 kg
Minimum distance around the 50 mm
Sintering furnace
Operating conditions
Installation area: Indoor area only (in dry rooms)
Temperature range +5 - +40 °C
Relative air humidity Up to 31 °C: 80 %
Maximum air humidity Up to 40 °C: 50 %
No condensation
Height Max. 2000 m
Degree of soiling 2
Installation
Installing
The sintering furnace is designed as a table-top unit. A level surface of at
least 50 cm x 60 cm that supports a load up to 60 kg is recommended for
stability.
Installation conditions
►► Always install the sintering furnace in dry rooms that are as dust-
free as possible and make sure liquids cannot get into the equipment.
►► No highly inflammable and combustible gases and liquids must be
stored in the installation rooms.
►► Do not place any combustible and inflammable objects in the vicinity
of the sintering furnace.
caution
Tilting loads!
Insufficient load-bearing capacity of the supporting surface.
hh When installing the sintering furnace, ensure sufficient load-bearing
capacity of the supporting surface.
caution
Risk of injury due to furnace weight!
Physical strain/back complaints due to high inherent weight.
hh Carry/move the sintering furnace using at least two persons.
caution
Danger of overheating!
The electronics system shuts down in case of overheating.
hh Make sure that the air vents remain clear on all sides.
Electrical connection
Building installation
;; The power circuit must installed on the building side via an automatic
circuit-breaker with at least 10 A type K,Z (other circuit-breaker types
according to the country of use).
danger
Electrical power!
Danger of fatal injury from electric shock.
hh Do not touch live cables and components with wet hands.
hh Heed the accident prevention instructions when handling electric current.
hh Only connect the equipment to a voltage supply that conforms with the
specifications on the rating plate.
2 -S 3
4 5 6
1720
7 8
Operation
1 5 6
2
7
3 4 8
Operating elements
Function
Displays
Function
In standby mode: Display of the day (1 = Mon, 2 = Tues, 3 = Wed, etc.) and
time (hh:mm).
In heating mode: Display of the finishing time.
Initial commissioning
notice
Check the basic settings of the Sintering furnace (see “Basic settings” on
page 33).
2. Set the support pins (pos. 3) into the support (pos. 4).
3. Set the support (pos. 4) onto the connecting pins (pos. 2).
2. Fill the Speed sinter bowl included in the scope of delivery with sinter
beads (see “Preparation of the sintering aid” on page 26).
4. Place the fitted Speed sinter bowl on the support pins with the aid of
suitable removal tongs.
caution
Danger of crushed limbs!
The furnace door closes automatically.
hh Press the Start/Stop key only after the sinter goods have been posi-
tioned.
hh Make sure that no one reaches between the furnace door and the
heating chamber while the furnace door closes.
1. Press the Right arrow key until the LED under the "Prog." display lights.
Speed
2. Select a program (1 – 9) with the and keys.
$$ The program can be aborted at any time using the Start/Stop key.
$$ After pressing the Start/Stop key again, the program starts from the
beginning.
Requirements
Speed
1. Guide suitable removal tongs under the Speed sinter bowl and lift it
from the support.
notice
Up to 9 different heating programs can be specified in the program controller.
1. Press the Right arrow key until the LED under the "Prog." display lights.
3. Keep the Program key pressed until the function display shows
readiness for input.
notice
If a selection is not made within 10 s using the Program key, the program
controller reverts to single display mode.
notice
Speed
Up to 4 stages of individual heating curves can be specified in program-
ming mode.
notice
The max. heating speed depends on the mains voltage and the furnace
temperature.
notice
The maximum temperature is 1650 °C (3002 °F).
notice
The maximum holding time is 240 min.
If longer holding times are required, another stage must be inserted.
After the heating parameters for a stage have been programmed, the pro-
Speed
1. To exit the programming mode, keep the Program key pressed until
the LED under the function display lights permanently.
Programming example
Stage 4 70 750 0
Stage 3 70 1100 0
Stage 2 70 1540 30
Stage 1 12 0 0
notice
For an unused stage, it is enough to set the temperature to "0".
If the temperature in stage 3 is higher than the temperature in stage 4
and the cooling rate in stage 4 is greater than 30 °C/min (54 °F/min),
cooling is generated from 1100 °C (2012 °F) by stepped opening of the
furnace door.
The furnace door is fully open only at 750 °C (1382 °F).
Speed
ends the currently loaded heating program at a specified finishing point.
The finishing point is specified by weekday and time using the integrated timer.
1. Select a program.
ÂÂ The green LED under the Finishing time function key lights.
8. Press the Right arrow key to complete entry of the finishing time.
notice
Pressing the Finishing time function key again will deactivate the inte-
grated time again.
This allows the selected program to be immediately started manually.
$$ Make sure that the bottom of the bowl is covered by a layer of sinter
beads and the sinter beads can move freely.
Standard
Feeding the Sintering furnace
4. Place the fitted Standard sinter bowl on the support pins with the aid
of suitable removal tongs.
caution
Danger of crushed limbs!
The furnace door closes automatically.
hh Press the Start/Stop key only after the sinter goods have been
positioned.
hh Make sure that no one reaches between the furnace door and the
heating chamber while the furnace door closes.
1. Press the Right arrow key until the LED under the "Prog." display lights.
Requirements
Standard
$$ The program can be aborted at any time using the Start/Stop key.
$$ After pressing the Start/Stop key again, the program starts from the
beginning.
1. Guide suitable removal tongs under the sinter bowl and lift it from the
support.
Standard
notice
Up to 9 different heating programs can be specified in the program controller.
1. Press the Right arrow key until the LED under the "Prog." display
lights.
3. Keep the Program key pressed until the function display shows
readiness for input.
notice
If a selection is not made within 10 seconds using the Program key, the
program controller reverts to the single display mode.
notice
Up to 4 stages of individual heating curves can be specified in
programming mode.
notice
The maximum temperature is 1650 °C (3002 °F).
notice
The maximum holding time is 240 min.
If longer holding times are required, another stage must be inserted.
1. To exit the programming mode, keep the Program key pressed until
the LED under the function display lights permanently.
Standard
ends the currently loaded heating program at a specified finishing point.
The finishing point is specified by weekday and time using the integrated
timer.
1. Select a program.
ÂÂ The green LED under the Finishing time function key lights.
8. Press the Right arrow key to complete entry of the finishing time.
notice
Pressing the Finishing time function key again will deactivate the inte-
grated time again.
This allows the selected program to be immediately started manually.
$$ Make sure that the bottom of the bowl is covered by a layer of sinter
beads and the sinter beads can move freely.
Basic settings
Service settings
Parameter settings
notice
The sintering furnace is supplied with preset time and default
parameters ex-works.
The sintering furnace does not carry out automatic summer/winter time
changeover.
Parameter-Menü
Uhrzeitanzeige:
24/12h-Modus P1
Uhrzeit: Tag P2
(1: Montag, 2: Dienstag, …)
Uhrzeit: Stunde P4
Uhrzeit: Minute P5
Signalton: P6
1: Standard, 0: Aus
Temperatureinheit: °C/°F P7
Max. P8
Ofentüröffnungstemperatur
notice
The weekday and time display alternately shows the weekday and the time.
caution
Danger of burns from residual heat of the high-temperature furnace!
Even with the furnace switched off, the heating chamber can still have
considerable residual heat. There is a danger of burns on the heating
chamber walls and the furnace door.
Therefore:
hh Before working on the sintering furnace, make sure it has cooled
down sufficiently. The sintering furnace needs at least 4 hours to
cool down from maximum temperature to roughly room temperature.
notice
Damage to the heater!
hh Make sure the heating chamber does not become contaminated.
The heater can be damaged.
notice
Impairment of service life from colouring liquids!
During the sintering process, colouring liquids can significantly shorten
the service life of the heating elements.
Cleaning/Regeneration firing
Depending on the frequency of use, a cleaning firing process should be
carried out. This is used to regenerate the heating elements and to remove
residues from the porous insulation.
Stage 4 30 300 0
Stage 2 0 0 0
Stage 1 0 0 0
Safety
danger
Electrical power!
Danger of fatal injury from electric shock.
hh Work on electrical power systems must only be performed by electricians.
hh Before any installation, maintenance, cleaning and repair work, discon-
nect the power supply of the sintering furnace and secure it from
being switched back on.
hh Do not touch live cables and components with wet hands.
hh Heed the accident prevention instructions when handling electric current.
warning
Hot surfaces!
Serious burns to the limbs.
hh Do not touch the housing or the furnace door during operation.
hh Ensure the sintering furnace has fully cooled down before mainte-
nance, cleaning and repair work.
hh Wear heat-resistant, thermally-insulated safety gloves when working
on hot components.
notice
Material damage due to improper repairs of electrical cables!
Malfunctions and defective components possible.
hh Never repair any defective cables and connectors.
Faults
Error messages
Fault Possible cause Troubleshooting Responsibility
"Er01" display Overtemperature Replace thermocouple.
"Er02" display Broken sensor, measuring Retighten thermocouple
circuit connections.
Decommissioning
Decommissioning can be carried out for two reasons:
Disposal
Safety
warning
Contamination of the environment and groundwater from
improper disposal!
hh The regulations and guidelines of the legislator in the country of
operation must be adhered to when disposing of system parts and
operating materials.
Disposal