Motor E15 para Wood Mizer
Motor E15 para Wood Mizer
Motor E15 para Wood Mizer
Read all safety instructions before operating this equipment and observe all safety warn-
ings! Read the manufacturer’s operation manual and observe any additional safety warn-
ings applicable to the specific make and model you have purchased.
See Figure 1-1. See the wiring diagram to rewire the motor and transformer (208-480V).
NOTE: This diagram shows the multi-tap transformer used since 2/00. If sawmill
equipped with original transformer prior to 2/00, refer to diagram on transformer for volt-
age configurations.
INCOMING POWER
L1 L2 L3
T6 T1
1M 2M 1S T3
MOTOR
T4
T5 T2
H2
H3
H4
H5
6/10 6/10
208-240V
364-416V
420-480V
500-600V
START
1M
IGNITION
100-120V
110-130V
85-99V
X3
X2
X1
X4
T1 R1
R1 MOTOR WINDING
12V GND THERMOSTATS
TDR 1M
H5 X1 J1 J2
FU1 FU2 H4 X2
H3
PCB3 X3
For Wood-Mizer Sawmills
use this wiring diagram ONLY
H2 X4 Low Voltage Wiring Thermostat
Leads
High Voltage Wiring
208 thru 240 380 thru 480
H1 1S
2M
3H0008B
FIG. 1-1
FIG. 1-2
See Table 1-1. Install a fused disconnect switch within sight of the machine. Typical mini-
mum switch, fuse, and wire sizes for use with various operating voltages is shown. Do all
installation in accordance with local electrical codes. Fuses are sized for short-circuit pro-
tection only. The motor is configured with internal thermostats for overload protection. If
an overload condition does occur, the thermostats shut the motor down and the motor
cannot be restarted until it cools to a safe operating temperature.
Make sure the power cords are free to travel the length of the machine. An overhead
boom system to keep the cords off of the floor is recommended.
The electrical starter box must be kept dust-free. Disconnect and lock out all electrical
power. Then, clean inside of box of any dust or wood chips. Do this on a regular schedule.
Close and securely fasten the starter box door when finished; do not operate or store with
starter box door open.
The time-delay relay in the electrical starter box should be set between 2-3 seconds. The
time-delay relay does the automatic switching of the motor windings from Wye to Delta
configurations.
The Roto-Phase is a rotary 3-phase converter. It generates 3-phase power from a single
phase.
Inspect the phase converter for damage or missing parts upon receipt. If a part is dam-
aged or missing, call ARCO at 1-800-428-4370.
Mount the phase converter in a dry location. It may be mounted either horizontally or ver-
tically. Avoid moisture and chemicals whenever possible.
See Table 1-2. Service requirements for the 230 volt phase converter (as used for the
Wood-Mizer sawmill only) are shown below. Install the phase converter in accordance
with local electrical codes.
After installation, test the sawmill for proper motor rotation. If rotation is incorrect, switch
the left two legs of incoming power to the sawmill's starter box. (The right leg is the manu-
factured leg of the phase converter and should not be used for any single phase loads.)
With the main disconnect on, start the phase converter with the magnetic starter button.
Let the phase converter come up to speed. Switch on the sawmill's disconnect box.
See Figure 1-3. The Roto-Phase wiring diagram is shown below. Additional drawings and
information from the manufacturer are supplied with the unit.
FIG. 1-3
Turn the key switch on the control panel to the START position and release.
SECTION 3 MAINTENANCE
This symbol identifies the interval (hours of operation) which each maintenance proce-
0 dure should be performed. "AR" signifies maintenance procedures which should be per-
formed as required.
3.1 Battery
Check the battery electrolyte level every 50 hours of operation. See manufacturer’s man-
50 ual for instructions.
Adjust the alternator belt as needed. Check the alternator belt for tension and wear when
battery is not charging properly or when the alternator belt is squealing. To tighten the
belt, loosen the adjustment bolt and lock washer. Pivot the alternator away from the motor
until the belt has 3/16" (5 mm) deflection with a 5 lb. deflection force. Retighten the adjust-
ment bolt.
Loosen bolt to
pivot alternator
clockwise and
tighten belt
3H0021
FIG. 3-1
See Figure 3-2. Check the drive belt tension after the first 20 hours, and every 50 hours
50 thereafter. The drive belt should have 7/16" (11 mm) deflection with a 14 lb. deflection
force. Always be sure to check the drive belt support after adjusting drive belt tension.
To adjust drive belt tension, remove the two belt covers located underneath the engine.
Loosen the turnbuckle jam nuts. Turn the turnbuckle counterclockwise (as viewed from
the top) to tighten the belts, clockwise to loosen the belts. Retighten the jam nuts.
Replace the belt covers.
Turn turnbuckle
counterclockwise
to tighten
drive belts
SM0055B
FIG. 3-2
NOTE: A longer turnbuckle is available as a retrofit for gas or electric sawmills built before
9/92. The longer turnbuckle will provide more adjustment for the drive belts.
Periodically check all belts for wear. Replace any damaged or worn belts as needed.
AR
Adjust the drive belt support as needed. The drive belt support is designed to extend belt
AR life. The spider bracket should be adjusted to NOT touch the drive belt when the clutch
handle is engaged (down position), AND to hold the drive belt away from the engine pul-
ley when the clutch handle is disengaged (up position).
DANGER! Do not for any reason adjust the drive belt sup-
port with the motor running. Always stop the motor before
reachng or looking into the drive belt area.
1. Make sure the motor is not running. Loosen the adjustment bolts.
With the blade clutch disengaged, start the mtoor. Check to see if the drive belt drags
against the motor pulley. If the belt still touches the pulley, stop the motor and use a rub-
ber mallet to bend the prongs so they squeeze the belt slightly more. Continue adjust-
ments until the prongs do not touch the drive belt with the clutch handle engaged and the
belt drags as little as possible on the mtoor pulley with the clutch handle disengaged.
FIG. 3-3
NOTE: Drive belt support brackets are supplied on electric sawmills built after 1/92. The
brackets can be retrofitted to older models. Replacing two drive belts with a single com-
mon-backed belt also will prevent belt jumping and increase belt life.
Use the table of contents or the index to locate the assembly that contains the part
you need.
Use the number pointing to the part to locate the correct part number and descrip-
tion in the table.
Parts shown indented under another part are included with that part.
Parts marked with a diamond () are only available in the assembly listed above the
part.
See the sample table below. Sample Part #A01111 includes part F02222-2 and subas-
sembly A03333. Subassembly A03333 includes part S04444-4 and subassembly
K05555. The diamond () indicates that S04444-4 is not available except in subassembly
A03333. Subassembly K05555 includes parts M06666 and F07777-77. The diamond ()
indicates M06666 is not available except in subassembly K05555.
To Order Parts:
From the continental U.S., call 1-800-525-8100 to order parts. Have your customer
number, vehicle identification number, and part numbers ready when you call.
From other international locations, contact the Wood-Mizer distributor in your area
for parts.
STARTER ASSEMBLY, 15HP 3-PHASE 60HZ 3450RPM 575V ELECTRIC MOTOR A12553-W 1 1
supply. Replacement of old-style contactors E23293 requires DIN rail 024474-10, three screws F05015-17, two clamps E22707
and new interlock 023171-1. Three 5/32” diameter holes in the mounting panel are required to mount DIN rail. Telemecanique Con-
tactor E23293, Interlock E23406, and Fuse Block E22712 replace SqD Contactor E10213, Auxiliary Contact E10225, Interlock
E10214, Fuse Block P03043, Fuse End P03044, and Fuse P03152 originally supplied prior to LT30 Rev. E2, LT40 Rev. E3 and
LT30HD/40HD Rev. E5. Interlinked SqD contactors must be replaced with Telemecanique contactors as a pair with interlock
E23406.
4
Replaces P03152 ATQ-6/10Amp Fuse and E23267 1Amp 600Volt Class CC Fuse (10/95).
5 Replaces transformer E10217 discontinued by vendor 2/00. New transformer requires PCB mounting bracket 024776 and wiring
decal S11768.
1
10 11
12
6
13
5
16 14
15
7
8
27
19 20 26
29 9
24 25
28
17 3
18 2
16 21 22 22
23
4
FIG. 4-1
FIG. 4-2
FIG. 5-2
FIG. 5-3
FIG. 5-4
FIG. 5-5
FIG. 5-6
KLDR.500 Richard’s Elec E31338 7 Fuse, 1/2A 600V Class KLDR (575V Only)
H1 T40 Series ENM Corp. P09631 Hour Meter, 12 Volt, Low Power T40 Series
KS1 121801 General P04350 Key Switch, 4-position (Accessory, Off, Ignition, Start)
L1 2128 General P04986 Light, Red Warning, For Alternator Malfunction
L2 2129 General P20436 Light, Green Indicator, For Key Switch In Acc Or Ign Position
M1 1149-001 Current App. 006747 8 Motor, 12 Volt Power Feed
M3 P09698-1 Klauber A10365 Motor, 12 Volt Blade Guide Arm 53:1 Gear
PCB1 024495 Wood-Mizer 024495 10 Circuit Board, Power Feed
ment of mounting bracket (W11543). Existing brackets can be modified to accept 105A alternator by grinding enough material (ap-
prox. 1/16” - 1/8”) from the bottom of the mounting plates to clear the larger alternator body.
3 30 Amp breaker replaces E20434 50 Amp breaker 10/9/95.
4 Circuit Breaker Changed from Cole-Hersee #CH30407-30 to Richard’s Electric #123A30A2 to improve durability and reduce cost
(11/06).
5 Circuit Breaker Changed from Cole-Hersee #CH30407-15 to Richard’s Electric #123A15A2 to improve durability and reduce cost
(11/06).
6
Replaces P03152 ATQ-6/10Amp Fuse (10/95).
7 Replaces E23267 1Amp 600Volt Class CC Fuse (10/95).
8 Motor 006747 replaced 014359 supplied until 11/08. .25HP motor directly replaces .49HP motor P04140 (Owosso #PR-4P07Q).
larized components and surface mount technology improve durability and power capability.
11
Replaces transformer E10217 discontinued by vendor 2/00. New transformer requires PCB mounting bracket 024776 and wiring
decal S11768.
CB1 30128-30 Cole-Hersee E20486 4 Circuit Breaker, 30 Amp, 12 Volt, For Power Feed Motor, Auto
Reset (U.S.)
30407-50 Cole-Hersee E20432 Circuit Breaker, 50 Amp, 12 Volt, For Power Feed Motor, Manual
Reset (G.S.)
CB2 123A30A2 Richard’s Elec E20431 5 Circuit Breaker, 30 Amp, 12 Volt, For Up/Down Motor, Manual
Reset
CB3 123A15A2 Richard’s Elec E20430 6 Circuit Breaker, 15 Amp, 12 Volt, For Ignition Circuit, Manual
Reset
CB4 123A15A2 Richard’s Elec E20430 6 Circuit Breaker, 15 Amp, 12 Volt, For Start Circuit, Manual Reset
CB5 123A15A2 Richard’s Elec E20430 6 Circuit Breaker, 15 Amp, 12 Volt, For Blade Guide Motor, Manual
Reset
F1 RL-100 Gould P11549 Fuse Link, 100 Amp, 250 Volt For Main + 12 Volt Starter, Alterna-
tor
F2 RL-225 Gould P11550 Fuse Link, 225 Amp, 250 Volt For Hydraulic +12 Volt Circuit
FU1 - FU2 KLDR.600 Richard’s Elec E31337 7 Fuse, 6/10A 600V FNQ-R Time Delay (208-480V Only)
KLDR.500 Richard’s Elec E31338 8 Fuse, 1/2A 600V Class KLDR (575V Only)
H1 T40 Series ENM Corp. P09631 Hour Meter, 12 Volt, Low Power T40 Series
KS1 121801 General P04350 Key Switch, 4-position (Accessory, Off, Ignition, Start)
L1 2128 General P04986 Light, Red Warning, For Alternator Malfunction
L2 2129 General P20436 Light, Green Indicator, For Key Switch In Acc Or Ign Position
M1 1149-001 Current App. 006747 9 Motor, 12 Volt Power Feed
M3 P09698-1 Klauber A10365 Motor, 12 Volt Blade Guide Arm 53:1 Gear
M4 08714 Monarch Hyd. 052807 11 Motor, 12 Volt Hydraulic Pump
supply. Replacement of old-style contactors requires DIN rail 024474-10, three screws F05015-17, two clamps E22707 and new
interlock 023171-1. Three 5/32” diameter holes in the mounting panel are required to mount DIN rail. Telemecanique Contactor
E23293, Interlock E23406, and Fuse Block E22712 replace SqD Contactor E10213, Auxiliary Contact E10225, Interlock E10214,
Fuse Block P03043, Fuse End P03044, and Fuse P03152 originally supplied prior to LT30 Rev. E2, LT40 Rev. E3 and
LT30HD/40HD Rev. E5. Interlinked SqD contactors must be replaced with Telemecanique contactors as a pair with interlock
E23406.
2
105A Alternator 050287 replaces 61A alternator P03804 originally supplied (no longer available from vendor). Requires replacement
of mounting bracket (W11543). Existing brackets can be modified to accept 105A alternator by grinding enough material (approx.
1/16” - 1/8”) from the bottom of the mounting plates to clear the larger alternator body.
3
Replaces 8T24 originally supplied.
4
30 Amp breaker replaces E20434 50 Amp breaker 10/9/95.
5
Circuit Breaker Changed from Cole-Hersee #CH30407-30 to Richard’s Electric #123A30A2 to improve durability and reduce cost
(11/06).
6
Circuit Breaker Changed from Cole-Hersee #CH30407-15 to Richard’s Electric #123A15A2 to improve durability and reduce cost
(11/06).
7 Replaces P03152 ATQ-6/10Amp Fuse (10/95).
8
Replaces E23267 1Amp 600Volt Class CC Fuse (10/95).
9 Motor 006747 replaced 014359 supplied until 11/08. .25HP motor directly replaces .49HP motor P04140 (Owosso #PR-4P07Q). Re-
place motor using kit 052807 (See Form #1578 for applicable discount information). Use Brush Kit 038682 to service Iksra motor.
12
Replaces A20428 originally supplied before 4/99. New assembly includes LED indicator lights for easier troubleshooting. Modular-
ized components and surface mount technology improve durability and power capability.
13 Solenoid Kit 016372 replaces Solenoid P10449. Kit includes solenoid and replacement instructions.
14
Replaces transformer E10217 discontinued by vendor 2/00. New transformer requires PCB mounting bracket 024776 and wiring
decal S11768.
CB1 30128-30 Cole-Hersee E20486 4 Circuit Breaker, 30 Amp, 12 Volt, For Power Feed Motor, Auto
Reset (U.S.)
30407-50 Cole-Hersee E20432 Circuit Breaker, 50 Amp, 12 Volt, For Power Feed Motor, Manual
Reset (G.S.)
CB2 123A30A2 Richard’s Elec E20431 5 Circuit Breaker, 30 Amp, 12 Volt, For Up/Down Motor, Manual
Reset
CB3 123A15A2 Richard’s Elec E20430 6 Circuit Breaker, 15 Amp, 12 Volt, For Ignition Circuit, Manual
Reset
CB4 123A15A2 Richard’s Elec E20430 6 Circuit Breaker, 15 Amp, 12 Volt, For Start Circuit, Manual Reset
CB5 123A15A2 Richard’s Elec E20430 6 Circuit Breaker, 15 Amp, 12 Volt, For Blade Guide Motor, Manual
Reset
F1 RL-100 Gould P11549 Fuse Link, 100 Amp, 250 Volt For Main + 12 Volt Starter, Alterna-
tor
F2 RL-225 Gould P11550 Fuse Link, 225 Amp, 250 Volt For Hydraulic +12 Volt Circuit
FU1 - FU2 KLDR.600 Richard’s Elec E31337 7 Fuse, 6/10A 600V FNQ-R Time Delay (208-480V Only)
KLDR.500 Richard’s Elec E31338 8 Fuse, 1/2A 600V Class KLDR (575V Only)
H1 T40 Series ENM Corp. P09631 Hour Meter, 12 Volt, Low Power T40 Series
KS1 121801 General P04350 Key Switch, 4-position (Accessory, Off, Ignition, Start)
L1 2128 General P04986 Light, Red Warning, For Alternator Malfunction
L2 2129 General P20436 Light, Green Indicator, For Key Switch In Acc Or Ign Position
M1 1149-001 Current App. 006747 9 Motor, 12 Volt Power Feed
M3 P09698-1 Klauber A10365 Motor, 12 Volt Blade Guide Arm 53:1 Gear
M4 08714 Monarch Hyd. 052807 11 Motor, 12 Volt Hydraulic Pump
S5 2601-AF2-S11 Square D E20439 Drum Switch, (U.S.), Power Feed Fwd/Reverse Motor
S5 2601-AF2-S10 Square D E20438 Drum Switch, (G.S.), Power Feed Fwd/Reverse Motor
S6 2601-AF2-S12 Square D E20440 Drum Switch, Up/Down Motor
S7 1121-0004 McGill P10006 Toggle Switch, Blade Guide In/Out Motor
SOL1 586-902 Stancor 016371 14 Solenoid, 200 Amp Hydraulic Pump Motor
of mounting bracket (W11543). Existing brackets can be modified to accept 105A alternator by grinding enough material (approx.
1/16” - 1/8”) from the bottom of the mounting plates to clear the larger alternator body.
3 Replaces 8T24 originally supplied.
4 30 Amp breaker replaces E20434 50 Amp breaker 10/9/95.
5
Circuit Breaker Changed from Cole-Hersee #CH30407-30 to Richard’s Electric #123A30A2 to improve durability and reduce cost
(11/06).
6 Circuit Breaker Changed from Cole-Hersee #CH30407-15 to Richard’s Electric #123A15A2 to improve durability and reduce cost
(11/06).
7 Replaces P03152 ATQ-6/10Amp Fuse (10/95).
8 Replaces E23267 1Amp 600Volt Class CC Fuse (10/95).
9
Motor 006747 replaced 014359 supplied until 11/08. .25HP motor directly replaces .49HP motor P04140 (Owosso #PR-4P07Q).
Requires two rubber boots (P03807) to protect external motor terminals.
10 Leeson motor replaces Owooso motor #PV-28147Q originally supplied.
11
Bosch motor P09955 replaced by vendor with Iskra motor 1/06. Brush kit P09585 no longer available to service Bosch motor. Re-
place motor using kit 052807 (See Form #1578 for applicable discount information). Use Brush Kit 038682 to service Iksra motor.
12 Replaces A20428 originally supplied before 4/99. New assembly includes LED indicator lights for easier troubleshooting. Modular-
ized components and surface mount technology improve durability and power capability.
13
Saleable service assembly created which includes 014765 3-wire switch and crimped terminals (7/97). 014765 3-wire switch di-
rectly replaces P12735 2-wire switch (4/97).
14 Solenoid Kit 016371 replaces Solenoid 015470. Kit includes solenoid and replacement instructions. If replacing original P09595
decal S11768.
TABLE 5-1
TABLE 5-2
1
Replaces 8T24 originally supplied.
FIG. 5-7
FIG. 5-8
FIG. 5-9
FIG. 5-10
A R
B S
belt
alternator tension 3-2 W
wiring
E 460 volt electric sawmill 1-2
575 Volt electric sawmill 1-3
electric sawmill
phase converter service requirements 1-5 wiring diagram (LT30/LT40) 5-15, 5-16
maintenance 3-1
parts list
how to use 4-1
i E1592doc072311 Index