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POLYMERS
The word ÂpolymerÊ is coined from two Greek words : poly means many and mer means unit or
part. The term polymer is defined as very large molecules having high molecular mass. These are
also referred to as macromolecules
The repeating structural units are derived from some simple and reactive molecules known as
monomers. They are linked to each other by covalent bonds.
Polymerisation
nCH2 = CH2 n·CH2 · CH2 · ·CH2 · CH2 ·n
Ethene Repeating unit Polythene polymer
H H O O
Polymerisation
nNH 2 (CH2) 6 NH2 + nHOOC (CH2) 4 COOH · N · (CH2)6 · N · C · (CH2)4 · C ·
n
Hexamethylene Adipic acid Nylon 6.6
diamine
C la
lass s i f i ca
catt i on O f Po
Poll y me
merr s
There are several ways of classification of polymers based on some special considerations. The
following are some of the common classifications of polymers:
(I) Classification based upon source
Under this type of classification, there are three sub categories.
1. Na tura l p olymers
These polymers are found in plants and animals. Examples are proteins, cellulose, starch,
resins and rubber.
2. Semi-synthetic polymers
Cellulose derivatives as cellulose acetate (rayon) and cellulose nitrate, etc. are the usual
examples of this sub category.
3. Synthetic polymers
A variety of synthetic polymers as plastic (polythene), synthetic fibres (nylon 6,6) and
synthetic rubbers (Buna - S) are examples of manmade polymers extensively used in daily
life as well as in industry.
POLYMERS
QUIZRR 31
POLYMERS
32 QUIZRR
The polymers made by addition polymerisation from two different monomers are termed as
copolymers, e.g., Buna-S, Buna-N, etc.
C6H5
|
nCH 2 CH CH CH 2 n C 6H 5CH CH 2 (CH 2 CH CH CH 2 ăCH 2 ă C H)ăn
1, 3-Butadiene Styrene Butadiene-styrene copolymer
(Buna-S)
C6 H5
|
n CH2 CH CH CH2 n C6 H5 CH CH2 (CH2 CH CH CH2 ăCH2 ă C H) ăn
1, 3-Butadiene Styrene Butadiene-styrene copolymer
(Buna-S)
POLYMERS
QUIZRR 33
3. Thermoplastics
In thermoplastics, the intermolecular forces are intermediate between elastomers and fibers
and the polymer chain has no cross-links.
Thus thermoplastics can be moulded on heating. These polymers have no cross-linking
between chains.
Examples : Polyethylene, polystyrene etc.
4. Thermosetting polymers
Polymers which become hard on heating are called thermo setting polymers. Thermo setting
polymers can be heated only once when it permanently sets into a solid, which cannot be
remelted by heating.
Thermosetting polymers made from relatively low molecular mass semi-fluid polymers which
when heated in a mould forms an insoluble hard mass which is infusible. This is due to
extensive crosslinks between the different polymer chains forming three dimensional network
of bonds.
Example : Bakelite and melamine
Polymerization, the joining together of many small molecules to form very large molecules. The
simple compounds from which polymers are made are called monomers.
Polymers are formed in two general ways.
(a) In chain-reaction polymerization, there is a series of reactions each of which consumes
a reactive particle and produces another, similar particle; each individual reaction thus
depends upon the previous one. The reactive particles can be free radicals, cations, or
anions. A typical example is the polymerization of ethylene. Here the chain-carrying particles
are free radicals, each of which adds to a monomer molecule to form a new, bigger free
radical.
2 2 CH CH
Rad. +CH2 CH2 Rad CH 2CH2 . RadCH2CH 2CH 2CH 2 . etc.
(b) In step reaction polymerization, there is a series of reactions each of which is essentially
independent of the preceding one; a plymer is formed simply because the monomer happens
to undergo reaction at more than one functional group. A diol, for example, reacts with a
dicarboxylic acid to form an ester; but each moiety of the simple ester still contains a group
that can react to generate another ester linkage and hence a larger molecule, which itself
can react further, and so on.
O O
HO +
OH
HO OH
ethylene glycol terephthalic acid
POLYMERS
34 QUIZRR
OH
O O
O OH
HOCH2CH 2OH
OH
OH
O O
O O
OH
p- C6 H4(COOH)2
O O
O O
HO O
O O
F R EE R
RAA DI
DICC AL V
VII NY
NYLL P O LY
LYMM E R IZ
IZAATION
or ·CH2ăCH·
n
G
polymer
at the doubly bonded carbons · the vinyl groups · and is called vinyl polymerization. A wide
variety of unsaturated monomers may be used, to yield polymers with different pendant groups
(G) attached to the polymer backbone. For example :
POLYMERS
QUIZRR 35
C 6H 5 C6 H5 C6H5 C6 H5
Polystyrene
Polymerzation involves addition of free radicals to the double bond of the monomer: addition, first,
of the free radicals generated from the initiator, and then of the growing polymer molecule. This
is, of course, an example of chain-reaction polymerization.
1. Peroxide Rad
2. Rad. + H2 C CH
Rad CH2 CHĆ
Chain · initiating steps
G
G
CH2 · CH Ć
G G G
POLYMERS
36 QUIZRR
4. 2Rad(CH2CH)n CH2CHĆ
G G
combination
G G G G
5. 2Rad(CH2CH)n CH2CHĆ
G G
disproportionation
G G G G
In each step the consumption of a free radical is accompanied by the formation of a new, bigger
free radical. Eventually, the reaction chain is terminated by steps that consume but do not form
free radicals; combination or disproportionation of two free radicals.
Copolymerization: Polymerization of a single monomeric compound to form a homopolymer is
known as homopolymerization. Evidently such a polymer is made up of identical units. In contrast,
a copolymer results when two different kinds of monomers are polymerized together to give a
product containing both the monomers. Such as process, known as copolymerization, is of great
industrial importance as it enables us to get a polymer possessing desired properties. To a certain
extent we can control the composition of a copolymer by varying the proportions of the monomer
in the polymerizing mixture. However, the composition of the polymer depends not only on the
relative concentrations of the two monomers, but also on the relative reactivities of the monomers
toward free radical addition. In other words, a more reactive monomer has greater chance of being
incorporated into a copolymer. As the reactivity of a carbon-carbon double bond toward free
radical addition is affected by the stability of the new free radical being formed, the more stable
free radicals will preferentially be produced.
Copolymerization of styrene with methyl methacrylate to produce polystyrene (co-methyl
methacrylate) (A) is an industrially important process.
CH 3
CH3 CH2 CH2
CH C
H2 C CH + H2C C
C 6H 5
C O O O
C 6H 5
H3C · O
CH3
n
(A)
POLYMERS
QUIZRR 37
Saran Wrap (B) is another copolymer formed by the copolymerization of vinylidene and chlorides.
Cl Cl
H2 C C + H2 C CH
CH2 ă C · CH2
Cl Cl
Cl CH ·
n
Cl
(B)
I O NI
NICC P
POO LY
LYMM E R IZ
IZAA T I O N: L I VI
VINN G PO
POLL Y M ER
ERSS
Chain-reaction polymerization can proceed with ions instead of free radicals as the chain-carrying
particles : either cations or anions, depending on the kind of initiator that is used.
Cationic Polymerization
+
Y H2C CH Y : H 2C · CH
An acid
G A carbocation G
G
CH2 · CH
+ +
Y : H2C · CH H2C CH Y : H 2C · HC etc.
A carbocation G
G G
Anionic polymerization
ă
Z: H2 C CH Z : H 3C · CH:
A base
G G
A carbanion
CH2 · CH:
ă ă
Z : H 2C · CH: H2 C CH Z : H2C · HC etc.
G
G G
A carbanion
POLYMERS
38 QUIZRR
butyl rubber, used to make automobile inner tubes and tire liners. A variety of acids can be used:
sulfuric acid; AlCl 3 or BF 3 plus a trace of water.
CH3 CH3
CH3 CH 3 CH 3
H+ H2 C H 2C H2C H 3C · C · CH 2 · C · CH 2
CH3 CH 3 CH 3
CH3 CH3
CH2 CH 2
ă +
NH ă2 K+ + H2C CH H2N CH2 = CHPh H 2N CH CH K etc.
Ph Ph Ph
Styrene K+ HCă
Ph
H 3C
CH3 ă +
O C Li
n ă BuLi + H 2C H3C etc.
O O năBu
O
CH3
methyl methacrylate
Active metals like Na or Li can be used: here the initiation becomes a little more complicated, as
in the polymerization of styrene by the action of sodium metal and naphthalene. A sodium atom
transfers an electron (1) to naphthalene to form a radical-anion:
+ ă
1. Na + naphthalene Na naphthalene .
Naphthalene radicalăanion
naphthalene. + HC
ă
2. CH2 naphthalene + CH CH2 .
Ph Ph
styrene radicalăanion Formed by
oneăelectron transfer
ă
CH CH2 Ph
ă
3. 2 HC CH2 . Ph CH2 CH
ă
Ph A dianion
POLYMERS
QUIZRR 39
The radical-anion then donates the electron to styrene (2) to form the styrene radical-anion. Like
many other free radicals, these dimerize (3). The resulting dianion is the true initiator, and begins
to grow at both ends :
ă
CH CH2 Ph
Ph CH2 CH
ă
CH2=CHPh
Ph Ph
ă
CH CH CH CH2 CH2 CH2 Ph
Ph CH2 CH 2 CH 2 CH CH CH
ă
Anionic polymerization is not limited to the vinyl kind, involving addition to carbon-carbon double
bonds. Ethylene oxide, for example, is converted by a small amount of base into a high molecular
weight polyether.
O
ă ă
CH3O + H3C O
O
ă
O O O
ă H3 C O
H3 C O +
O
So m e i mp
mpoo r ta
tann t po
poll ym
ymeers
(a) Polythene :
There are two types of polythene as given below:
(i) Low density polythene :
Ć It is obtained by the polymerisation of ethene under high pressure of 1000 to 2000
atmoshpheres at a temperature of 350 K to 570 K in the presence of traces of dioxygen
or a peroxide initiator (catalyst).
Ć The low density polythene (LDP) obtained through the free radical addition and H-atom
obstraction has highly branched structure.
Ć Low density polythene is chemically inert and tough but flexible and a poor conductor
of electricity.
High density polythene : It is formed when addition polymerisation of ethene takes place
in a hydrocarbon solvent in the presence of a catalyst such as triethylaluminium and
titanium tetrachloride (Ziegler-Natta catalyst) at a temperature of 333 K to 343 K and under
a pressure of 6-7 atmospheres.
POLYMERS
40 QUIZRR
Ć High density polythene (HDP) thus produced, consists of linear of Ziegler-Natta catalyst.
molecules and has a high density due to close packing.
Ć It is also chemically inert and more tougher and harder.
(b) Polyacrylonitrile :
Ć The addition polymerisation of acrylonitrile in presence of a Acrylic fibres leads to the
formation of polyacrylonitrile.
Ć It has resistance to stains, chemicals, insects and fungi.
Ć Polyacrylonitrile is used as a substitute for wool in making commercial fibres as orlon or
acrilan
CN
Polymerisation
n CH2 CHCN Peroxide catalyst · CH2 · CH ·
n
Acrylonitrile Polyacrylonitrile
CH3 CH3
CH · C CH · CH2 · CH · C CH · CH2
S S
CH · C CH · CH2 · CH2 · C CH · CH · CH
CH3 CH3
When tension is applied the chains can strengthen out but they cannot slip over each other
because of sulphur bridges. Thus rubber can be stretched only to a certain extent and
hydrocarbon chains have the tendency to regain their shape when tension is removed.
Vulcanised rubber is thus stronger and less sticky than the natural rubber.
(d) Synthetic rubber : (Polychloroprene or Neoprene) it is obtained by free radical polymerisation
of chloroprene
Cl Cl
POLYMERS
QUIZRR 41
it is a thermoplastic and need not to be vulcanised. It is a good general purpose rubber and
superior to natural rubber as it is resistant to the reaction of air, heat, light chemicals,
alkalis and acids below 50% strength. It is used for making transmission belts, printing rolls
and flexible tubing employed for conveyence of oil and petrol.
(e) Buna rubbers : Butadiene polymerises in the presence of sodium to give a rubber substitute
viz. Buna. It is of two types :
(i) Buna - N or GRA: it is synthetic rubber obtained by copolymerisation of one part of acryl
nitrile and two parts of butadiene.
CN BUNAăN CN n
It is more rigid, responds less to heat and very resistant to swelling action of petrol, oils
and other organic solvents.
(ii) Buna -S or GRS (General purpose Styrene rubber): It is a copolymer of three moles of
butadiene and one mole of styrene and is an elastomer. It is obtained as a result of free
radical copolymerisation of its monomers.
C6H5
BUNAăS
It is generally compounded with carbon black and vulcanised with sulphur. It is extremely
resistant to wear and tear and finds use in manufacture of tyres and other mechanical
rubber goods.
(e) Teflon : It is polymer of tetrafluroethylene (F2 C=CF2 ) which on polymerization gives telfon.
(NH4)2S2O8 870 · 1020K
nCF 2 CF 2 (· CF 2 · CF 2 ·) n
It is thermoplastic polymer with a high softening point (600K). It is very tough and difficult
to work. It is ipert to most chemicals except fluorine and molten alkali metals. It withstands
high temperatures. Its electrical properties make it an ideal insulating material for high
frequency installation.
Ex
Exaa m pl
plee 1
POLYMERS
42 QUIZRR
NYLO N
Nylon is used as a general name for all synthetic fibres forming polyamides, i.e., having a protein
like structure. A number is usually suffixed with the name ÂnylonÊ which refers to the number of
carbon atoms present in the monomers.
N Y L O N –6
–666
NYON–6 10
N YL
YLOO N –6 ((P
P e r l on L
L))
OH O NOH
POLYMERS
QUIZRR 43
NOH
O
H2SO 4
Beckmann
O 260 ă 270Ĉ C
· C ·(CH2)5 · NH ·
rearrangement H 2O
NH Nylonă6
N Y L O N – 2 – N Y L O N–
N–66
It is an alternating polyamide copolymer of glycine and amino caproic acid and is biodegradable.
Ex
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Ex
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PO LY ETHY LEN E
200Ĉ C
nCH2 CH2 · CH 2 · CH 2 ·n
1500 atmosphere
The polyethylene produced has a molecular mass of about 20,000 and has a branched
structure. Due to this, polyethylene has a low density (0.92) and low melting point (110ĈC).
POLYMERS
44 QUIZRR
That is why polyethylene prepared by free radical polymerisation is called low density
polyethylene. It is a transparent polymer of moderate and as insulation for electrical wires
and cables.
(b) High Density Poly Ethylene (HDPE) : It is prepared by the use of ZieglarăNatta catalyst
at 160Ĉ under pressure of 6 to 7 atmoshphere.
The polymer is linear chain, hence it has high density (0.97) and has high melting point
(130ĈC). That is why it is called high density polyethylene. It is a translucent polymer. It
has greater tough ness, hardness and tensile strength than low density polyethylene. It is
used in the manufacture of containers (buckets, tubes), house wares, bottles and toys.
M E L A M I N E – F O R M A L D E HY
HYDDE RESIN
NH 2 NH2 NH2
n
(Intermediate) Melamineăformaldehyde polymer
It is a quite hard polymer and is used widely for making plastic crockery under the name
melamine. The articles made from this polymer do not break even when dropped from considerable
height.
BAKELI TE
Phenolăformaldehyde resins are obtained by the reaction of phenol and formaldehyde in the
presence of either an acid or a basic catalyst. The reaction starts with the initial formation of ortho
and paraăhydroxymethyl phenol derivatives, which further react with phenol to form compounds
where rings are joined to each other with ăCH2 groups. The reaction involves the formation of
methylene bridges in ortho, para or both ortho and para positions. Linear or crossălinked materials
are obtained depending on the conditions of the reaction.
OH OH OH
CH2 OH
+ ă
H or OH +
+ HCHO
(Intermediate)
CH2OH
Oăand păhydroxymethyl phenol
POLYMERS
QUIZRR 45
OH OH OH
CH2OH Polymerisation
CH2
n
Linear polymer n
Novolac
OH OH OH OH OH
CH2 OH
Polymerisation
CH2 CH 2 CH2 CH2·
n +n
OH OH OH
Crossălinked polymer (Bakelite)
PO LY E STER S
Dacron is a common polyester, prepared using ethylene glycol and terephthalic acid. The reaction
is carried out at 140Ĉ to 180Ĉ C in the presence of zinc acetate and Sb2 O3 as catalyst.
Dacron
O O n
TABLE OF POLYMERS
S.N. Name of Polymer Structure Monomer Uses
1. Polythene An insulator,
· CH 2 · CH 2 · CH2 CH 2 anticorrosive,
n packing material,
household and
laboratory wares.
2. Polysyrene · CH · CH 2 · HC CH2 An insulator ,
wrapping material,
C 6H 5
C6H 5 n manufacture of
toys and household
articles.
POLYMERS
46 QUIZRR
3. Polyvinylchloride (PVC) Cl In manufacture of
CH2 CHCl raincoats, hand
· CH2 · CH2 ·
n bags, vinyl
flooring and
leather clothes.
4. Polytetrafluoro ethylene CF2 CF2 As lubricant,
· CF2 · CF2 ·
(PTFE) or Telflon n insulator and
making cooking
wares.
5. Polymethyl metha CH3 CH3 As subsitute of
acrylate (PMMA) or glass and making
· CH2 · C · H 2C CCOOCH 3
Plexi glass decorative
COOCH 3 n materials.
6. Polyacrylonitrile CN In making
(Orlon)(PAN) CH2 CHCN sy nthetic fibr es
· CH2 · CH ·
n and synthetic wool.
POLYMERS
QUIZRR 47
O H
13. Nylon 6 N O In making fibres,
C plastics, tyre cords
· NH · (CH 2) 5 · C · n
and ropes.
CH3 CH3 n
POLYMERS
48 QUIZRR
Ex a m pl
plee 4
A polymeric substance, tetrafluoroethylene, can be represented by the formula (C2 F4) where
x is a large number. The material was prepared by polymerizing C 2F 4 in the presence of a
sulphur bearing catalyst that served as a nucleus upon which the polymer grew. The final
product was found to contain 0.012% S. What is the value of x if each polymeric molecule
contains 2 sulphur atoms? Assume that the catalyst contributes a negligible amount to the
total mass of polymer.
Solution :
Final product contain 0.012% S
If contains two S atoms
Ex
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plee 5
A
nCF 2 = CF2
heat, high pressure
(ăCF ă CF ă) Teflon
2 2 n
Solution :
A = (NH 4)2S2O 8
Ex
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plee 6
Identify A to E.
O NOH H
Solution :
O
N
Oxidation NH2 OH H2 SO4
Caprolactam
O H2O4
POLYMERS
QUIZRR 49
Ex a m pl
plee 7
nCH 2 CH
K2S2O8
C CH2 B
Cl
Solution :
· CH2 · C CH · CH2 ·
B
Cl n
neoprene
Ex
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plee 8
(a) Show how an aldohexose can be used to syntheisze 2-ketohexose. (b) Since glucose is
converted to fructose by this method, what can you say about the configurations of C3 , C4
and C5 in the sugars.
Solution :
(a) CHO CH N.NHC6 H5
2C 6H 5CHO
(CHOH)4 + 3C6 H5 NH.NH2 C N.NHC6H5
ăC 6H 5NH 2 ă2C6H 5CH = NNHC6H 5
ăH2O
CH2OH ăNH3
(CHOH) 3
Aldohexase
CH2OH
Osazone
H·C O CH2OH
C O C O
Zn/CH3COOH
(CHOH)3 (CHOH)3
CH2OH CH2OH
Osazone 2ăketohexose
Here aldohexose reacts with one molecule of phenylhyrazine which condenses with the
aldehyde group to give phenylhydrazone. When warmed with excess of phenyl hydrazine,
the secondary alcoholic group adjacent to the aldehyde group is oxidized by another molecule
of phenylhydrazine, to a ketonic group. With this ketonic group, the third molecule of
phenylhydrazine condenses to give osazone. The phenylhydrazinyl group is transferred
from osazone to C6H5 CHO giving C 6H 5CH = N.NHC 6H5 and a dicarbonyl compound called
an osone. The more reactive aldehyde group of the osone is reduced, not the less reactive
keto group and it gives the 2-ketohexose.
POLYMERS
50 QUIZRR
(b) The configurations of these carbons which are unchanged in the reactions, must be identical
in order to get the same osazone.
Ex a m pl
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Compound (A) C5 H10O 5, give a tetra-acetate with Ac2O and oxidation of (A) with Br2 ăH2O
gives an acid, C5H10 O6. Reduction of (A) with HI and red phosphorous gives 2-methylbutane.
What is structure of (A)?
Solution :
The formation of tetraacetate indicates presence of 4 OH groups and oxidation with bromine
water indicates presence of CHO group. Reduction with red phosphorous and HI indicates presence
of one carbon in the side chain. Thus, the structure of (A) would be
CHO
CHOH
HO · CH2 · C · OH
CH2OH
Ex
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Compound (A) C5 H10 O4, is oxidised by Br2 ăH2O to the acid, C 5 H10 O5, which readily forms a
lactone. (A) forms a triacetate with Ac2O and an osazone with PhNHNH 2. (A) is oxidised by
HIO 4, only one molecule of which is consumed. What is the structure of (A) ?
Solution :
(A) contains three hydroxyl groups and an aldehyde group. Formation of a lactone shows that one
hydroxyl group is in the ă or -position with respect to the carboxyl group. Since (A) contains
four oxygen atoms and these have been accounted for as three hydroxyl groups and an aldehyde
group, the formation of an osazone shows the presence of the group ăCH(OH)CHO. Since only
one molecule of periodic acid is consumed, (A) contains only one set of adjacent oxidisable groups.
This must therefore be the CH(OH)CHO group and so the other CHOH groups must be ÂseparatedÊ
from each other and from the CHOH of CH(OH)CHO. Also, the absence of four hydroxyl groups
in a five-carbon chain suggests (A) is a deoxy-compound. this Âdeoxy-carbon atomÊ is therefore the
one that ÂseparatesÊ all the three CHOH groups. (A) structure which fits all the facts is
Ex
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POLYMERS
QUIZRR 51
(b) Explain the last step (c). What is net structural change (d) Name this overall method.
(e) Discuss the possibility of epimer formation.
Solution :
(a) H is an oxime HOCH2 (CHOH)4CH = NOH; I is the completely acetylated oxime,
AcOCH2 (CHOAc)4CH = NOAc that loses 1 mole of HOAc to form J, AcOCH 2(CHOAc)4CN; K
is an aldopentose, HOCH2(CHOH) 2CHO.
(b) The acetates undergo transesterification to give methyl acetate freeing all the sugar OHÊs. This
is followed by reversal of HCN addition.
(c) There is loss of one C from the carbon chain.
(d) Wohl degradation
(e) The -CHOH becomes the ăCH = O without any configurational changes of the other chiral
carbons. Thus no epimers are formed.
POLYMERS
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