Cosh Session 2
Cosh Session 2
Cosh Session 2
• Physical
Health hazards include: – Noise
– Temperature Extremes
Types of chemical you could be exposed to – Ionizing/Non-Ionizing Radiation
Sources of harmful dust – Vibration
Sources of nuclear radiation – Fire
– Ergonomic
– Falling And Flying Materials
Assess Potential Hazards
Before you start any job, asses the real and potential hazards associated with that job.
• Chemical
• Vapors
• Gases
• Dusts
Assesment
• Fumes
Employer are required to conduct an assessment to determine the various Physical Hazards • Mists
that may be present in the work area. • Acids
• Biological
Physical Hazards include • Bacteria
• Virus
Sources of motion
Sources of high and low temperature
• Fungi
Sources of light and radiation • Psychosocial
Sources of falling object
Sources of sharp object NINE CATEGORIES OF PPE
Sources of rolling or pinching object
Sources of electric hazards
Sources of floor conditions
1. HEAD PROTECTION
2. EYE PROTECTION
Hazards in the work place 3. FACE PROTECTION
4. EAR PROTECTION
• Mechanical 5. RESPIRATORY PROTECTION
– Unguarded Machines 6. HAND PROTECTION
7. BODY PROTECTION
• Electrical 8. FALL PROTECTION
Page 2
9. FOOT PROTECTION b.They should never be used on construction sites, shipyards or other
locations where more dangerous hazards are present.
c.Never substitute a bump cap for a hard hat.
Page 3
• Clean with mild soap (no detergents) and warm water. FACE AND EYE PROTECTION
• Never store helmet on the back shelf of an automobile - not only will it be exposed to
sunlight (leading to heat and UV damage), but it could become a secondary missile in
the event of a sudden stop. 1. Welding helmets
• The helmet must be stored in a clean, dry area, not subject to extremes of heat, cold a. They protect the eyes and face against the splashes of molten metal and
or humidity. the radiation produced by arc welding.
• Recommended replacement schedule of helmets and suspension: b. Helmets should have the proper filter glass to keep ultraviolet and
* Suspension – Replace after 12 months. visible rays from harming the eyes.
Why Eye and Face Protection Important? 5. Goggles. They give you more protection than safety glasses because they fit closer
to your face. Use them in situation where you might encounter splashing liquids,
fumes, vapors, powders, dusts and mists.
Page 4
• Cleaning & Disinfection
– Eye protectors should be cleaned using a mild detergent or a suitable lens cleaner,
DO NOT use abrasive materials.
– Eye Protectors may also be sterilized using a mild solution of disinfectant
Hearing Protection
a. They are inserted into the ear canals and vary considerably in design and material.
b. Materials used are pliable rubber, soft or medium plastic, wax and cotton. Smart
Quiet Ultra Fit Air Soft
Fit
c. Because each person’s ear canal is shaped differently, these plugs become the property of
the individual to whom they were fitted. • Banded Or Canal Caps Earplug (Foam with Rubber Cover) is a semi-aural device
that consists of soft, flexible, conically shape pods that swivel to align with and enter
d. These plugs must be fitted by a trained and qualified professional. the ear canal.
2. Ear Muffs
b. The effectiveness of these devices varies with the size, seal materials, shell mass and
suspension of the muff as well as with the size and shape of workers’ heads.
c. Muffs are made in a universal type or in specific head, neck or chin sizes. Hearing protection Caboflex Earband
kits that can be used with hard helmets are also available.
Hearing Protectors Selection • Earmuffs are designed to cover the whole ear. A good fit for an earmuff is not
dependent on the shape of the ear canal but rather on the seal between the ear
cushions and the head area around the ear. Most earmuffs can be worn in three
• Disposable Ear Plugs (foam-type), are intended to be used only once then thrown positions - over the head, under the chin, or behind the head. Hat-mounted and
away, thus avoiding the need for cleaning or maintenance. foldable models are also available.
Bilsom Clarity
(Foldable)
Reusable Earplugs - wash with soap and water; wipe dry with clean cloth.
Earmuffs - clean cushions by washing with soap and water, then wipe with alcohol
pad. If the cushions become cracked due to use, they should be replaced as soon as
possible. The foam inserts can also attract dirt and can be cleaned with soap and
water.
Miller Miller DL35 Miller 216WLS
850-7
Fall Protection
Body belts are for positioning purposes only and should not be considered as fall arrest
1. Fall arrest equipment.
a. Limits fall to six (6)
feet which reduces force by
decreasing fall distance.
Page 7
• To maintain their service life and high performance, harnesses should be inspected
frequently. Inspect the harness thoroughly before each use. Regular inspection by a Hazards
competent person for wear, damage or corrosion should be a part of your safety
program. Inspect daily and replace if found in defective conditions.
• Hazards
Harness Inspection – Dust & Mist
– Vapors (Organic/Inorganic)
– Insufficient Oxygen Supply
– Gases
1. Webbing Strap - grasp webbing with your hands 6 to 8 inches apart. Bend the webbing in – Smoke
an inverted U. The surface tension resulting makes damaged fibers or cuts easier to see. – Fumes
Follow procedure for the entire length of the webbing. Inspect both sides of each strap. Watch – Acids
for frayed edges, broken fibers, pulled stitches, cuts, burns, and chemical damage. – Temperature Extremes
2. D-Rings – Check D-rings for distortion, cracks, breaks, and rough or sharp edges. The D- 1. Air Purifying Devices.
ring should pivot freely. Check the attachment point of the D-ring to make sure it is secure. a. Removes contaminants
from air as it is being breathed.
3. Buckles – On tongue buckles check that the roller and tongue move freely, and that the b. They can be used only in environment containing sufficient
tongue overlaps the buckle frame. Check outer and center bars on friction and mating buckles oxygen to sustain life.
for distortion. c. They must never be used where contaminant level exceed the respirators
accepted protection factor.
4. Stitching – Check all stitching for ripped or pulled stitches and to make sure the webbing
joints are not loose. Air Purifying Respirators
5. Pads/Lanyards – Check all pads on harness for damage. Look for any cracks or excessive
wear. Check for corrosion of lanyard D-rings.
Mechanical Filter Respirators
MAINTENANCE AND CARE
s
CLEANING
1. Proper storage and maintenance after use are as important as cleansing the
equipment of dirt, corrosives, or contaminants. Storage areas should be clean, dry
and free of exposure to fumes or corrosive elements. Wipe off all surface dirt with a
sponge dampened in plain water. Squeeze the sponge dry.
2. Dip the sponge in a mild solution of water and commercial soap or detergent. Work
Bacou-Willson Moldex 2500, With Blue Eagle DM22C
up a thick lather with a vigorous back and forth motion. Then wipe dry with a clean Blue Eagle DM222
801 N95 Exhalation Valve Filter-Type, With Carbon
cloth. Hang freely to dry, but away from excessive heat, steam, or long period of Filter-Type
sunlight.
Respiratory Protection
Page 8
b. This equipment is frequently used in mine rescue work and in fire fighting.
Chemical Cartridge Respirators
b. The air source used is monitored frequently to make sure it does not
become contaminated, say carbon monoxide.
Page 9
SCBA (Industrial & Fire Fighting) 1. Heat-resistant gloves are used to protect against burns and is comfort when the hands
are exposed to sustained conductive heat.
Respirator Fit Test 2. Metal mesh gloves are used by those who work constantly with knives to protect them
against cuts and blows from sharp or rough objects.
• Respirator fit tests are explained fully in the American National Standard For
Respiratory Protection, ANSI Z88.2, which is published by the American National 3. Rubber gloves are worn by electricians. They must be tested regularly for dielectric
Standards Institute. strength.
• A qualitative or quantitative respirator fit test must be carried out for each wearer of
the respirator to determine the amount of protection it will provide. 4. Natural rubber provides flexibility and resistance to a wide variety of acids, caustics, salts,
detergents and alcohols.
Maintenance and Care
5. Nitrile gloves are excellent general duty glove and they provide protection from a wide
• The Occupational Safety and Health Administration (OSHA) requires that respirators variety of solvents, oils, petroleum products and some corrosives. Excellent
be regularly cleaned and disinfected. Respirators used by more than one worker resistance to cuts, snags, punctures and abrasions.
should be thoroughly cleaned and disinfected after each use. In some situations this
can often be accomplished by simply wiping the sealing area of the mask with 6. Neoprene provides moderate abrasion resistance but good tensile strength and heat
respirator wipe. Do not use alcohol or solvents to clean the mask. This will affect the resistance. Compatible with many acids, caustics and oils.
integrity of the facepiece, which might go unnoticed. Solvents will damage the lens
and lens coating. 7. Vinyl gloves are particularly useful when petroleum products are handled.
• Disinfection: 8. Leather gloves are able to resist sparks, moderate heat, chips and rough objects. They
If required, the face piece can be disinfected and sterilized using household provide some cushioning against blows. They are generally used for heavy duty work. Chrome-
chlorine bleach. A diluted solution of 25ml bleach in one gallon water is tanned leather or horsehide gloves are used by welders.
recommended by the center disease control.
• Storage: 9. Chrome-tanned cowhide leather gloves with steel-stapled leather patches or steel staples
All respirator protection products must be stored away from the on palms and fingers are often used in foundries and steel mills.
contaminated atmosphere. Cleaned and ready to use respirators can be
stored in their original packaging. Do not store facepiece, cartridge and 10. Cotton fabric gloves are suitable for protection against dirt, slivers, chafing or abrasion.
filters in direct sunlight, high temperatures, high humidity or any They are not heavy enough to use in handling rough, sharp or heavy materials.
contaminated areas.
11. Heated gloves are designed for use in cold environments, such as deep freezers and can
be part of a heated-clothing system
Hand Protection
Fingers and hands are exposed to cuts, scratches, bruises and burns. Although fingers are
hard to protect because they are needed for practically all work, they can be shielded from
common injuries.
Types of Gloves
• Heat Resistant (Aluminized, Kevlar)
ARMS, HANDS, FINGERS
• Cut Resistant (Kevlar, Leather, Metal Mesh)
Page 10
Chemicals
Radiation
Lineman’s With
Leather Latex Rubber,
Protector
With Orange
• Lineman’s (Rubber)
• Working (Knitted Cotton, Leather,
Combination Leather, Maong and
Cotton)
• Welding (Leather)
• Chemical (Neoprene, Nitrile, Butyl, Vinyl,
Latex)
Tychem QC Tychem QC Hooded Tyvek
Kevlar Terry Aluminized
Body Protection
(Protective Clothing)
• Hazards
Heat
Splashes from hot metal
Impacts
Cuts Nitrile
Neoprene
Page 11
Types of foot Protection
Wet Works
Conditions in dairies and breweries, rubber boots and shoes, leather shoes with wood soles or
wood-soled sandals are effective.
Wood soles have been so commonly used by workers handling hot asphalt that they are
sometimes called “paver’s sandals”.
Safety shoes are selected on the basis of hazards involved and are
properly fitted.
1. Impact-Resistance:
Feets and Legs a). ANSI Z41: 2005
Class 1-75 ft-lbs, 1-50 ft-lbs, 1-30 ft-lbs
About a quarter of a million disabling occupational foot injuries take place each year. b). CE EN345-1
Class 200 Joules
This points to the need for foot protection in most industries and the need for supervisors to
see that their workers wear this gear. 2. Compression Test:
a). ANSI: Z41: 2005
All safety shoes have toes reinforced with a steel toe cap. Compressive Load: 1,136.4 kgf
b). CE EWN345-1
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Compressive Load: 15,000 Newtons Explain why a certain type of PPE was selected.
3. Electrical Resistance Test: Discuss the capabilities and limitations of the PPE.
a). ANSI Z41: 2005
Test Voltage: 14,000V for one minute showing no leakage current in excess of 5.0 Demonstrate how to use, adjust and fit the PPE.
mA
b). CE EN345-1 Practice using the PPE.
Conductive maximum resistance: 100K
Explain company policy on its enforcement.
Types of Foot Protection
Discuss how to deal with emergency.
1.Must be regularly cleaned and treated with good proprietary cleaning products.
Discuss how to maintain the PPE.
2. Do not use any caustic cleaning agents.
3. Always wear safety shoes dry, never wet. Expensive VS. Cheap PPE
4. Wear safety shoes in the correct working environment. The rule to follow when specifying or buying safety equipment is to insist on the best and to
deal only with reputable firms.
Employer Responsibilities
Don’t take a chance on inferior items just because they may be less expensive.
PPE should conform to established standards.
PPE RESISTANCE
Program to Introduce PPE
Write a policy on usage of the PPE and communicate to the employees as
needed.
Select the proper type of equipment.
Implement a thorough PPE training program.
Make certain employees know the correct usage and maintenance of the
equipment.
TRAINING PROGRAM FOR PPE
Describe the hazard and / or condition in the work environment.
Page 13
Expect resistance in implementing a PPE program:
Companies differ in their policies on PPE. Some sell on a shared-cost basis with employees. • Methods of Demolition
Others supply them free.
Manual – use of hand held tools
Bottom line remains the same, there is still no substitute for safety. Mechanical – use of heavy equipment, wires and chain,
power shear, etc
Page 14
Explosives – use of explosives – Equipment damage
Storage
Removing Material Through Floor Openings
• Do not exceed allowable floor loads
• No larger than 25% of floor area • Do not allow falling material to endanger stability of structure
• Weakened floors shall be shored to carry demolition load • Leave support beams in place!
• Block off storage area where material is being dropped whenever material is
Masonry, Wall and Chimney Removal not being physically removed.
• Prevent from falling on building floors in amounts that exceed the safe Mechanical Demolition
carrying capacities of the floor.
• Employees can not work on top of walls when weather conditions create a • Keep workers out when balling or clamming operations commence!
hazard • Wrecking balls may not exceed 50% of the cranes rated load
• Prevent from falling on building floors in amounts that exceed the safe • Maximum angle of wrecking ball operations shall not exceed 25% of the
carrying capacities of the floor. nominal breaking strength of the line
• Employees can not work on top of walls when weather conditions create a • Ball must be attached with a swivel-type connection
hazard • Cut all steel members prior to pulling over walls
• Walls shall be left in stable condition at the end of each shift • Ornamental stonework and cornices shall be removed prior to pulling walls
• Wall sections higher than one story require lateral bracing over
• Floor openings within 10 feet of wall shall be planked solid OR keep workers • Competent person must continuously inspect to detect hazards.
out of area • Using explosives- use subpart U
• Walkways or ladders shall be provided to enable employees to reach any • (Blasting and the Use of Explosives)
scaffold or wall
Safety Strikeout!
Manual Removal of Floors
• An American company and a Japanese company once had a boat race.
• Safe walkways must be provided
– At least 18 inches wide Blasting and Explosives
– Formed of wood 2 inches thick
Page 18
General – Knowledge
– Experience
• Handlers must be Authorized AND Qualified • Knowledgeable in each type of blasting method used
• No smoking, matches, open flames, firearms or sparks!
• Cannot handle when under influence of liquor, narcotics or dangerous drugs Transporting Explosives
• Full accountability of explosives is required!
• Do not abandon explosives or blasting agents • Drivers must be physically fit and know transport regulations
• In case of fire, do not fight the fire, evacuate to a safe distance! • No smoking or carrying matches
• Perform operations between sunup and sundown • Don’t mix explosive and other cargo
• Use warning signs such as flags, barricades, visual and audible warning • Vehicles must be in good condition
signs • Mark the vehicle with a sign reading “Explosives” in red letters
• Damaged and deteriorated blasting supplies shall not be used • No motor vehicle carrying explosives shall be left unattended
• Fiber boxes and packing material shall be burned in an appropriate burning
area, not reused! Underground Transportation
• Delivery shall be to and by authorized persons in approved areas
• Loading and firing shall be supervised by a competent person • Do not leave in transit explosives unattended
• Blasting near overhead lines must be coordinated with their owners • Powder cars shall be pulled not pushed
• Blasting shall be fired electrically whenever possible • Trucks used underground require weekly electrical check
• Auxiliary lights hooked to electrical system on trucks is prohibited
Explosives • Hoist operators must be notified of the cargo
– By Competent Person • Explosives only lifted in a powder car, no other materials in the car
Precautions from: • Powder car is specially constructed and marked with “Explosives” in four inch
– Smokes, matches & open flames letters
– Radio Frequency for Electrical Detonator • No person in the shaft while explosives are being carried
Transport of Explosives
– Vehicles shall have tight floors covered w/ wood Loading of Explosives
– Explosives and Blasting implements shall not be transported with
other materials • Establish procedures before loading is started
Blasting Caps • Holes must freely admit the explosives
• Only tamp with wood or plastic
• Suspend operations during electrical storms • No drilling until all holes are checked for unexploded charges
• Post signs too turn off radios 1,000 feet away • No explosives shall be left unattended!
• Turn off and lock mobile radio transmitters which are less than 100 feet away • Equipment shall not be operated within 50 feet of loaded holes
• Warning signs must be maintained at all approaches
Blaster Qualifications • Blaster must keep an accurate, up to date record of explosives
• Must be able to give and understand written and oral orders Electric Blasting
• Must be qualified
– Training • Do not use electric blasting caps around extraneous electricity!!
Page 19
• Blaster must survey for extraneous electrical currents After Blasting
• Caps must be of same style/function and manufacturer – Disconnect fining from blasting machine
• Connecting wires must be insulated single solid wire – Allows dust and smoke to subside
• Insulation shall be adequate and in good condition – Inspect if all charges have been exploded
• Power circuit shall NOT be grounded Inspection after Blasting
• Blasting machines shall be tested periodically
• Blaster is in charge of blasting machines, no one else may connect the wires! • After firing- immediately disconnect
• Immediately after firing- disconnect the wires! • Allow 15 minutes in tunnels for smoke and fumes to dissipate
• Inspect to verify that all charges have been exploded
Safety Fuse
Misfires!!
• Use of hammered or injured fuse is forbidden
• Do not hang fuse on nails which may bend them • Get all employees out of danger zone
• Do not carry primers or detonators on the person • Do not attempt to extract explosives
• No more than 12 fuses lit at a time • Insert new primer- attempt to re-blast
• No less than 30 inches of safety fuse • If re-firing is a hazard- remove explosive by washing out with water
• “Drop fuse” technique is prohibited
• Always have sufficient time to get to safety Misfire- Cap & Fuse
Page 20
SSESSION 3: SAFETY AND HEALTH INSPECTION Importance of Safety Inspection
Inspection is the quality control of accident prevention as such, it is one of the procedures of Inspection is one of the principal means of locating potential causes of accidents
any well established and properly program on accident prevention. and help in determining what safeguards are necessary to correct hazardous
conditions & acts that will prevent the occurrence of accidents and personal injuries.
• It is a pretty much established fact that inspection is the best method of carrying out Safety inspection promotes better public and employee relations.
the second fundamental principle of accident prevention - "determine the accident Safety inspection can be valuable in pointing out areas, operations, or methods
facts” which require emphasis in supervisor or employee training.
• The most important step in identifying and eliminating hazards in the workplace is Safety inspections help sell the safety program to employees. Also, regular plant
through creating a systematic Safety Inspection. inspections encourage individual employees inspect their immediate work areas.
• Safety inspections can reveal hazards and following through the necessary corrective
actions will result in a safer workplace
• Reasons for Workplace Inspections
Why do we Conduct Safety Inspection?
Identification of hazards.
Assess the potential losses from these hazards.
Select control measures designed to eliminate or reduce the hazards to an
acceptable level.
Safety Pyramid FATALITY Monitor the effectiveness of control measures.
Review compliance with established standards.
LOST WORK DAY CASE
Page 21
• Congestion of traffic or working space.
HAZARDOUS CONDITIONS • Unsafe distribution of objects around agent.
• Biophysical hazards - those that affect the quality of the general work environment. • Use of unsafe storage containers.
• Mechanical hazards - those associated with the operation of machinery. • Faulty ventilation of stored materials.
• Electrical hazards - those associated with electrical circuits & components. • Poor housekeeping.
• Chemical hazards - those related to the storage, transfer, production or use of • Improperly secured against sudden movement such as falling, slipping, rolling,
chemical tipping, sliding, etc.
• Critical inspections are more specific and often of a more technical nature than • Previous inspection reports
general inspections. A critical inspection would be used to check cranes, lifting • JHA
devices, electrical systems, noise levels from a particular source(s), explosives • Maintenance records
handling, chemical storage, lighting levels around walkways and a wide range of • MSDS
other factors that have a direct influence on the employees safety. • Accident investigation reports
• Work environment monitoring
INSPECTION CHECKLISTS
A sketch or layout
• The checklist is a widely used instrument and is ideal as a starting point in workplace
inspections. allows you to distinguish between;
• The important criteria when using checklists is that they must be flexible enough to
allow items that are not listed on the check sheet to be considered. • similar pieces of equipment
• Checklists are only a guide to assist in the process of inspections; they must not set • similar safety devices
the agenda, but rather be part of it. • other checklist items
• The checklist is beneficial in providing a means of measuring performance against a
predetermined standard. In order to achieve some reliability, there must be
consistency. Scheduling
Class “A” Hazard - A condition or practice with the potential for permanent disability, loss of For Unsafe Conditions:
life or body part, and/or extensive loss of structure, equipment or material.
Example 1 - barrier guard missing on a large press brake for metal shearing operation.
Example 2 - maintenance worker observed servicing large sump pump in unventilated deep pit • Ask questions to explore or clarify what you observe.
with gasoline motor running. • Discuss the possible consequences of the unsafe condition.
• Identify safer ways to improve or repair the condition.
• Call Action Line to have it fixed immediately.
Page 24
For Unsafe Acts: 2. Explain what and why and how.
3. Review the safe alternative.
• When it is safe to do so, stop the work immediately. Give it one-on-one. 4. Make your contact private. .
• Identify the observed at-risk behavior(s) 5. Get his reasons for acting unsafely.
• Ask questions to explore or clarify what you have observed. 6. Get agreement on future practice.
• Discuss the possible consequences, express concern for individual welfare.
• Identify safe behavior. Help the observe identify a new method or solution. Offer Review the form for your site or area and record:
suggestions, if needed, and get agreement.
• The date, time, area observed, and the participants.
There are several factors necessary for effective safety observation. The inspector Must: • Safe acts, unsafe acts, and conditions observed.
• Corrective actions required, owners, and estimated completion dates.
1. Be selective - An inspector might look over a department first for safety second for • A tally of observations and deviations from the expected.
improvement of operations
THE INSPECTION REPORT
2. know what to look for - The more a supervisor or safety professional knows about a
job and a worker's responsibilities, the better an observer he will be. Write clearly or, when possible, have the report type written.
Coding of item is of benefit.
3. Practice Observing -. The more often a parson looks with conscious intention to Additional contacts frequently help.
observe, the mere he will see at each fresh trial. Like all skills, observation improves with Simply follow-up reports.
practice. File report properly
4. Keep An Open 'Mind' - One way to increase open-mindedness is not to judge facts in
advance. The inspector must not deny the fact, no matter what conclusion it may seem to lead
to. The inspector must keep his mind open, at least until he has all the facts.
6. Guard Against Habit and Familiarity - Asking questions What, Where, When, How,
and (especially) Why will often help uncover the real meaning of the situation.
7. Record Observations Systematically - All notes should be dated, with space for
comment on action taken and ,on results of the action. The notebook can serve both as a
reminder and as a record of progress.
Introduction All employees shall be protected from falls of six feet or more by the use of an
Course Goal approved Fall Arrest System.
This course: Construction work is traditionally a hazardous occupation, wherein various
+ Is required for employees who work at elevated heights or use ladders. work phases involved have its own corresponding hazards. Since majority of
+ Teaches fall protection and prevention. the work is located in high places, falls are so significant and need a lot of
+ Practices proper use of fall protection gear and ladders. attention.
+ Complies with OSHA standards. Most falling accidents could be traced in excavation, scaffolding, ladder,
temporary structure, roofing and opening.
Course Objectives Likewise alarming, are falling materials that cause damage to properties and
+ Describe working conditions where fall protection is required. even serious injuries and death to pedestrians.
+ Identify the components of a Fall Arrest System.
+ Demonstrate how to put on and remove a full body harness. Where do you find Fall Protection and Ladder Safety Guidelines at your Site?
+ Know how to inspect and care for personal fall arrest systems before
and after use. Evaluating the Risk
+ Identify safe and unsafe ladder practices.
+ Describe correct practices when ascending and descending a ladder. • The Occupational Safety and Health Standard (OSHS) requires that a worker
+ Describe correct practices for using extension ladders. must be protected from falling a vertical distance of 6 meters (20 ft) or more.
• It is important to undertake a complete risk evaluation in each phase of the
Why Fall Prevention/Protection? construction work in order to identify potential sources of fall accidents.
• This evaluation can be done in the form of a job hazard analysis, where the
work task is broken down into a number of distinguishable steps.
Statistics: • The steps are then analyzed to determine the hazards and identify
preventative measures to protect against the hazards.
+ About 40,000 deaths/disabling injuries result from falls per year in the
US.
+ Falls are the #1 cause of fatalities in the construction industry. Categories of Fall
+ In 1997, the Phil. construction industry accounts for 478 work accident
cases involving 16,575 construction workers. In 1996, of the 479 • Fall accidents can be classified as, fall…
accident cases reported, 194 or 40.50% were classified as struck/hit by to work surface
falling objects & fall from heights with 52 (11 %). against an object
from moving vehicle/equipment
from stairs, ramps, and ladders
OSHS Fall Protection Policy from edge of work level
into/through an opening
+ Railings are required at permanent elevated locations greater than or from one work level to the other
equal to:
Page 26
Control Measures
Engineering controls has been added to protect employees from falls:
• Ideally, the choice of a protection system will be one that removes the risk of + Guardrail System.
falling entirely. + Guardrail System in Hoisting Areas.
• For example, it is preferable to provide a fixed barrier to prevent a worker + Warning Lines.
from falling, than personal protective equipment (safety harness and lifeline).
In this way, the worker is never in a position where an actual fall may occur. What is a Guardrail system?
Otherwise, the worker must rely on the PPE system to safely arrest the fall.
A guardrail system protects employees from fall hazards. It consists of:
+ Handrail.
Fall Protection Systems Categories + Midrail.
+ Toe boards.
1. Surface protection (non-slip flooring)
2. Fixed barriers (handrails, guardrails) • Guardrail - is a permanent or portable structural system consisting of a top
3. Surface opening protection (removable covers, guardrails) rail, mid-rail and toe board secured to vertical posts intended to stop a worker
4. Travel restraint systems (safety line and belt) from inadvertently stepping off a working level and falling to a level below.
5. Fall arrest systems (safety line and harness) – Variations of guardrail include: wood slat, wire rope, steel frame,
6. Fall containment systems (safety nets) safety fencing, tube and clamp, perimeter netting and others.
– Any of these variations is acceptable, as long as the system meets
1. Surface Protection Against Slipping & Tripping Hazards the basic design specifications
– Ensure that good housekeeping practices are instituted at the
workplace. Guardrail specifications include:
• It is important to keep the work area free of equipment and
materials that are not required for the task at hand. – At least 1m from the floor level to the upper surface of the top rail
• Oil spills, mud, scraps & other debris must be cleared up – Vertical post should be at least 2 meters apart
immediately. – The complete structure shall be capable of withstanding a load of at
– Floors that may become slippery due to the work operations should least 100 kgs. applied from any point of the top rail.
be provided with a non-slip type surface or coating that will provide a – Toeboard shall be at least 15 cm. (6 in.) in height. It shall be not
secure walking surface. more than 6 mm. (0.3 in.) clearance above the floor level.
• Footwear with special soles may be also required.
• For wood railings - top rails & post of at least 5 cm. X 10 cm. & immediate
2. Edge Protection Using Fixed Barriers rails of at least 5 cm. X 5 cm. or by 2 cm. x 10 cm.
A fixed barrier must be capable of stopping a worker from • For pipe railings - top rails & post of metal pipes of at least 30 mm. Diameter.
proceeding past the edge of a work level or into a floor opening. • For structural metal railings - top rails & post of angle iron of at least 38 mm. x
Barriers may be permanent or temporary, depending on the 38 mm. x 5 mm. & intermediate railings of angle iron of at least 32 mm. x 32
circumstances at the workplace. mm. x 3mm.
Types include: guardrails, handrails, warning barriers, & ladder • All working platforms, runways, and ramps from which workers are liable to
cages. fall a distance of more than 2 meters (6 ft), a strong guardrail shall be
Engineering Controls provided. Prior to and during the installation, it is essential that a safety
Page 27
harness and an independent lifeline, properly secured to an adequate fixed • Ladder Cage - is a permanent structure attached to a ladder that provides a
anchor is used by each and every worker who may be exposed to the risk of barrier between the worker and the surrounding space. The worker would be
falling. able to secure to the rung or side rail of the ladder at any time during the
• Note: Where a guardrail is temporarily removed, warning signs or warning climbing of the ladder.
tape should be used to mark off the hazard area. – it does not provide complete fall protection on its own. It should be
• Warning Barrier - is used to indicate to workers that they are approaching a used in conjunction with a full body harness and lanyard.
hazardous work area, where a potential to falling exists. The warning barrier • Surface Opening Protection - Guardrails/ Floor Coverings
is used where it is not reasonably practicable to provide fixed barrier – Surface openings in floors and other walking surfaces where
protection, or a guardrail has been temporarily removed from an area. workers have access, must be protected by guard railing or secured
• This system may utilize a cable, rope, or a fence system that is set up at least wood or metal covers.
2 meters from the work surface opening or edge. The effectiveness of this – The covering must be capable of supporting all loads to which it may
type of system is increased when high visibility flagging or other means is be subjected.
used to mark the warning barrier. – The covering must also be identified to indicate that there is an
• Note: A warning system is not a substitute for guardrailing as it is usually of opening below.
lesser strength and offers no protection to the worker who must go near the
edge of a work area. Workers who are required to go beyond the warning
barrier must use a travel restraint or fall arrest system. Lifelines must not be Surface Opening Protection - Guardrails/ Floor Coverings (con’t.)
tied to the warning system or barricade.
• When plywood is used to cover openings, the minimum thickness shall be
19mm (3/4") with proper support for the plywood.
What is a Warning Line System? • If work must be undertaken near unprotected openings from which a worker
could fall 2 meters or more, access must be restricted to workers who are
A barrier erected to warn employees: wearing full body safety harnesses and lifelines secured to proper anchorage.
+ That they are approaching an unprotected roof side or edge. • As soon as the necessary work is completed, the opening should be
+ That work is taking place without the use of a guardrail, body harness protected by guard railing or adequate covering.
or safety net system • Remember: If a fixed barrier or surface cover is removed for any reason,
+ Installed at least 3 ft. from the edge proper travel restraint or fall arrest systems must be provided for any worker
who becomes at risk of falling.
Guidelines for Warning Lines
+ Warning lines must be posted at least 6 feet away from the edge. (See Travel Restraint Systems - Safety Belts/Lifelines/ Lanyards/ Anchorage
note.)
+ Warning lines must consist of ropes, wires, or chains. • A travel restraint system is intended to limit a worker's movement so the
worker is unable to reach a location where there is a risk of falling.
• Handrail - on the open side of stairs, ramps and other similar means of • The restraint system is made up of a safety belt (or safety harness), lifeline
access, proper handrail must be provided. and/or lanyard and anchor.
– a means of support to a worker moving up and down the accessway. • The safety belt is secured to a lifeline having a fixed length that is attached to
Handrails should be designed the same as a guardrail. a secure anchor. The length of the lifeline is such that the worker can only
proceed to within approximately 1 meter of an opening or edge.
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• Under no circumstances should a travel restraint system be rigged so that a + Capable of supporting 5,000 lbs or 2 times the arresting force per employee.
worker is in a position to fall. + Designed and built to hold the maximum force of the fall arrest.
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• Safety Mesh
– Safety mesh, which is securely fixed, provides fall protection for roof + After a fall arrest, equipment subjected to a fall will be removed from
installers and use to ensure that it cannot be reused.
– offers long term protection against falling for maintenance and repair + Clean equipment after use with mild soap and water. Do not use harsh
works. chemicals or solvents. Rinse with fresh water.
– Safety mesh should be used in conjunction with appropriate edge + Hang equipment in a cool, dry area that is dark and well ventilated. (UV
protection, guardrails or fall arrest systems and devices. light and excessive heat will cause failure in the equipment.
– It should not be used for access to or egress from a work area or as
a working platform.
• Note: When installing safety net or safety mesh, elevating work platforms,
scaffolding or fall arrest systems should be used. Ladder Safety
Why is this Ladder Positioning Unsafe?
Fall Protection Devices and Systems “No matter how quickly a job can be done, there is always time to fall.”
Care for the Fall Arrest System + Make sure the ladder is rated to hold your weight.
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+ Check for loose or damaged rungs, vertical support rails or braces. + While working on the 2nd rung, keep 3 points of contact on the ladder at all
+ Check for loose screws, bolts, hinges and other hardware. times.
+ Make sure the ladder rungs have non-skid footing for stability to reduce + When working safely from the 3rd rung or below, 2 points of contact are
slippage while you work. allowed.
+ Check the ladder rungs for grease and dirt which could cause slipping.
+ If the ladder has any type of defect, it must be repaired or replaced. Never
use a defective ladder. When is Fall Protection Required with Ladders?
Rule # 3: Set up the ladder with care. When using a stepladder to access an elevated location, you can use the 1st rung
ONLY:
+ If you must set the ladder in a high traffic area, use a barricade, cones or an
attendant to prevent collisions. + With a full body harness and lanyard that is tied-off to an approved anchorage
+ Post notifications or block any nearby door that opens towards you. point.
+ The area around the base should be kept uncluttered, and the ladder should + With a buddy stabilizing the ladder at all times.
be set on a solid, level surface. + If the work activity causes imbalance or requires pushing, pulling or lifting, a
+ The locking device on some ladders may present a pinching hazard, so keep full body harness and lanyard must be used and attached to an approved
fingers clear when setting up the ladder. anchor point.
+ Make certain the spreaders on stepladders are locked in place. + If an approved anchorage point in not available and the work being performed
is over 6 feet, the buddy system must be used.
Rule # 4: Climb and descend ladders cautiously.
+ Use both hands, and face the ladder. Ladder Transportation: 2 Person Carry Rule
+ Keep your belt buckle centered between the vertical support rails at all times
(Belt Buckle Rule). + Use two people to carry ladders that are greater than 8 feet long.
+ If you need tools, carry them in a tool belt or raise and lower them with a hand + Carry the ladder close to your body at elbow height and be aware of your
line. surroundings.
+ To avoid slipping, always check the bottoms of your shoes for slippery + If one person is carrying an 8 foot ladder, the travel distance cannot be more
substances. than 50 yards and only on the same floor level in areas not crowded.
+ In the event of Clean Room work, booties should be tightly secured to the feet
so they do not snag, slip, or fold under and present tripping or slipping
hazards. Ladder Storage Area
Rule # 5: Sensible ladder safety. + Store ladders in well-ventilated areas and laying down sideways to prevent
+ Always maintain the center line of your body between the ladder’s vertical sagging and warping.
support rails while working. + Secure ladders to wall brackets or chain them to the wall in a closed position.
+ Never climb higher than the second rung from the top of a stepladder without + In construction areas, store ladders away from high traffic and in a closed
fall protection equipment. position.
+ No matter what kind of ladder you are using, never leave an open ladder + All ladders must be inspected before each use. All hardware, bracing, rungs
unattended. It could fall unexpectedly and injure someone. and vertical support rails must be in good working condition before using.
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+ All ladders must be thoroughly inspected on an annual basis. SESSION 5: TEMPORARY STRUCTURES
These are structures built to aid in the construction of a permanent project.
Administrative Controls Temporary structures are used to facilitate the construction of buildings, bridges,
tunnels, and other above- and below ground facilities by providing access, support,
and protection for the facility under construction, as well as assuring the safety of
workers and the public. Temporary structures are either dismantled and removed
Retraining Requirements for Fall Protection and Ladder Safety when the permanent works become self-supporting or completed, or they are
incorporated into the finished work. Temporary structures are also used in inspection,
Retraining is required when changes in: repair, and maintenance work.
+ The workplace renders previous training obsolete.
+ The fall protection and ladder safety or equipment to be used renders BARRICADES & SCAFFOLDS
previous training obsolete.
+ The employee’s use indicates a need to retrain. AGENDA
+ Codes and/or regulations render previous training obsolete.
• Types of barricade
Work Hazard Analysis • Types of scaffolds
• Competent persons
+ Sites must provide assessment methodology for determining risk potential for • Interior Hang scaffold/ Catches
tasks requiring fall protection. • Access &Egress /platform
+ Prior to any task involving work at heights, a visual assessment of the work • Tube & Coupler Scaffold
area must be done to identify hazards involved and precautions necessary to • General Requirements
complete the work safely. • Q&A
+ The site must use pre-task planning which identifies free fall distances and/or
swing fall hazard, length of lanyards appropriate for the job, etc. Barricades - To isolate or protect an unsafe work area from other workers, pedestrian
or vehicle traffic.
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Barricade Tapes
BARRICADING BY HAZARD CATEGORY
What Is a Scaffold?
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Types of Scaffolds
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o Scaffold erectors must be trained by a 3rd party training center & fall
protection trained.
Competent person
Types of Scaffolds
o 4 inches high
o Withstand force of 50 lbs.
o Gaps not more than 1/4 inch and fastened above platform
Guardrail systems
o Bottom step is not more than 24 inches above scaffold. III. Other Scaffolds
Man lift, etc..
o Has rest platform at maximum interval of 12 feet.
o Minimum step width of 16 inches.
Platform
Planking
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SCAFFOLDING COMPONENTS
Tube and Coupler AND REQUIREMENTS
c. Where scaffolding is
Tube and coupler scaffolds are erected on a solid
so-named because they are bearing such as rock or
built from tubing connected by concrete, small timber
coupling devices. Due to their pads may be used in
strength, they are frequently place of sills and nailed
to prevent the base
used where heavy loads need
plates sliding off.
to be carried, or where multiple
platforms must reach several d. If used to compensate
stories high. variations in ground
levels, the screw jacks
shall not be adjusted
more than two-thirds of
the total length of the
thread.
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SCAFFOLDING COMPONENTS SCAFFOLDING COMPONENTS
AND REQUIREMENTS AND REQUIREMENTS
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SCAFFOLDING COMPONENTS
SCAFFOLDING COMPONENTS AND REQUIREMENTS
AND REQUIREMENTS
13. Inspections
10. Access
a. Access to a working a. All scaffolds shall be
platform is best achieved inspected by a
by providing a separate competent supervisor,
ladder tower or a safety officers, and/or
cantilevered access civil engineers before it
platform so as not to is used and after
obstruct the working adjustments,
platform and to minimize modifications, adverse
the risk of persons falling
weather conditions, etc.,
through gaps in the
to measure that is safe.
guardrail system or
platform units. Access If safe to use, attach the
should be provided to Green Scaffolding Tag, if
working platforms. unsafe to use, attach the
Red Tag.
SCAFFOLDING COMPONENTS
AND REQUIREMENTS General Requirements
11. Scaffold Ladders
a. Scaffold ladders provide
the means of access and o All scaffolding will be erected and maintained in accordance with state
egress for scaffolds. and federal OSHA standards (Code of Federal Regulations (CFR) Part
(Straight and extension 1926, Subpart L) & International Scaffold Sign-off Guideline.
ladders) o Scaffolds shall be erected, moved, dismantled, or altered only under the
supervision and direction of a competent person qualified in scaffold
12. Workmanship erection, moving, dismantling or alteration. Such activities shall be
a. Scaffolding shall be performed only by experienced and trained employees selected for
erected, altered and such work by the competent person.
dismantled by o Scaffolds and scaffold components shall be capable of supporting,
experienced men working without failure, its own weight and at least 4 times the maximum
under the direction of a intended load.
competent supervisor. o Scaffold products from different manufactures shall not be mixed on a
scaffold, unless they are specifically designed to be used together.
o Guardrails, midrails, and toe boards shall be installed on all open sides
and ends of platforms 6 ft. above the working surface (floor).
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o Guardrails shall be 2” X 4” or the equivalent (2” nominal diameter for o Cantilevered or outrigger scaffolds must have documentation to
tubular scaffolds) approximately 42” in ht. with a midrail. Supports shall demonstrate safe loading conditions.
be at intervals not to exceed 8 ft. o All suspended scaffolds require independent safety lines for each
o Toe boards shall be of 4” in height. employee. Employees must use a full body harness when working from
o Scaffold planks shall extend over their end supports not less than 6 any suspended scaffold.
inches or more than 12 inches. o Personal fall arrest system used on scaffolds shall be attached by a
o Any scaffold including accessories such as braces, brackets, trusses, lanyard to a vertical lifeline, horizontal lifeline, or scaffold structural
screw legs, ladders, etc. damaged or weakened from any cause shall be member.
immediately repaired or replaced.
o Timber planking is allowed for the scaffold and shall have a minimum of
1,500 fiber (stress grade) construction grade lumber.
o Scaffold erectors will be required to be certified by the third party
trainer and to follow Intel Fall Protection procedures. Any exception will
be discussed with EHS.
o Never erect a scaffold within 10 feet of power lines.
o Use of a scaffold by multiple contractors must be approved by the EHS.
Each contractor will be responsible to inspect and ensure the scaffold
is in safe condition prior to any employee working on the scaffold.
These types of systems should be inspected daily by EHS.
o Any scaffold that exceeds 12 feet requires a scaffold plan or drawing be
submitted to the EHS prior to erection. The plan must be on company
letterhead and signed by the scaffold designer.
o Do not ride on rolling scaffold.
o Scaffolding will be inspected for safe conditions on a daily basis. The
contractor responsible will maintain a daily inspection permit and must
conform to the requirements on the project site.
o Straight access ladder attached to scaffolding should not exceed 20 feet
without a break or offset that would limit a potential fall exposure.
Access ladder that exceed 20 feet from the ground level should be place
inside the scaffolds frame with trap door conditions at access levels.
o Ladders shall not be used on scaffolds to increase the working level
height of employees, except on large area scaffolds where employees
have satisfied some reasonable criteria.
o Makeshift devices, such as but not limited to boxes and barrels, shall
not be use on top of scaffold platforms to increase the working level
height of employees.
o Scaffold tower, single-section, or rolling scaffolds must not exceed a
4:1 base-to-height ratio without structural bracing. Nor shall any section
of the scaffold exceed a 4:1 ratio without structural bracing.
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