PD3000 Operating Manual Compressed

PD3000
PORTABLE DRILL
OPERATING MANUAL
P/N 85846 February 2018 Revision 5

©2018 CLIMAX or its subsidiaries.
All rights reserved.
Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, dissem-
inated, downloaded, or stored in any storage medium, without the express prior written consent of CLIMAX.
CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto
an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, pro-
vided that such electronic or printed copy of this manual or revision must contain the complete text of this
copyright notice and provided further that any unauthorized commercial distribution of this manual or any
revision hereto is prohibited.
At CLIMAX, we value your opinion.
For comments or questions about this manual or other CLIMAX documentation, please e-mail
[email protected].
For comments or questions about CLIMAX products or services, please call CLIMAX or e-mail
[email protected]. For quick and accurate service, please provide your representative with the following:
• Your name
• Shipping address
• Telephone number
• Machine model
• Serial number (if applicable)
• Date of purchase
CLIMAX World Headquarters H&S Tool World Headquarters

2712 East 2nd Street 715 Weber Dr.
Newberg, Oregon 97132 USA Wadsworth, OH 44281 USA
Telephone (worldwide): +1-503-538-2815 Telephone: +1-330-336-4550
Toll-free (North America): 1-800-333-8311 Fax: 1-330-336-9159
Fax: 503-538-7600 hstool.com
CLIMAX | H&S Tool (UK Headquarters) CLIMAX | H&S Tool (European Headquarters)
Unit 7 Castlehill Industrial Estate Am Langen Graben 8
Bredbury Industrial Park 52353 Düren, Germany
Horsfield Way Telephone: +49 (0) 242-191-1770
Stockport SK6 2SU, UK E-mail: [email protected]
Telephone: +44 (0) 161-406-1720
CLIMAX | H&S Tool (Asia Pacific CLIMAX | H&S Tool (Middle East Headquarters)
Headquarters) Warehouse #5, Plot: 369 272
316 Tanglin Road #02-01 Um Sequim Road
Singapore 247978 Al Quoz 4
PO Box 414 084
Telephone: +65-9647-2289
Dubai, UAE
Fax: +65-6801-0699
Telephone: +971-04-321-0328
P/N 85846, Rev. 5 Page A

CLIMAX GLOBAL LOCATIONS
Page B PD3000 Operating Manual

LIMITED WARRANTY
Climax Portable Machining & Welding Systems, Inc. (hereafter referred to as “Climax”) warrants that all
new machines are free from defects in materials and workmanship. This warranty is available to the original
purchaser for a period of one year after delivery. If the original purchaser finds any defect in materials or
workmanship within the warranty period, the original purchaser should contact its factory representative and
return the entire machine, shipping prepaid, to the factory. Climax will, at its option, either repair or replace
the defective machine at no charge and will return the machine with shipping prepaid.
Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been
performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90
days after delivery of the part or repaired machine or 180 days on used machines and components. If the
customer purchasing parts or labor finds any defect in materials or workmanship within the warranty period,
the purchaser should contact its factory representative and return the part or repaired machine, shipping
prepaid, to the factory. Climax will, at its option, either repair or replace the defective part and/or correct any
defect in the labor performed, both at no charge, and return the part or repaired machine shipping prepaid.
These warranties do not apply to the following:
• Damage after the date of shipment not caused by defects in materials or workmanship
• Damage caused by improper or inadequate machine maintenance
• Damage caused by unauthorized machine modification or repair
• Damage caused by machine abuse
• Damage caused by using the machine beyond its rated capacity
All other warranties, express or implied, including without limitation the warranties of merchantability and
fitness for a particular purpose are disclaimed and excluded.
Terms of sale
Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and
limit your rights with respect to the goods purchased from Climax.
About this manual

Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guar-
antee that the information contained in this manual is correct for applications other than the application
described in this manual. Product specifications are subject to change without notice.
P/N 85846, Rev. 5 Page C

This page intentionally left blank
Page D PD3000 Operating Manual

TABLE OF CONTENTS
CHAPTER/SECTION PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 SAFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 GENERAL SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 MACHINE SPECIFIC SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 RISK ASSESSMENT AND HAZARD MITIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 RISK ASSESSMENT CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 PLACEMENT OF LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 ITEMS REQUIRED BUT NOT SUPPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 FEATURES AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 RIGGING AND LIFTING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Customer-supplied PCU requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.1 Power and utility information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.2 Operating and storage condition requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 LIFTING AND RIGGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 PREPARING THE MACHINE FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.1 Cleaning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.2 Maintaining the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.3 Assessing the work area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 SETTING UP THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.1 Adjusting the collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.2 Installing the spindle guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.3 Installing the nose-piece bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.4 Installing the drill bit in the spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.5 Installing the nose-piece on the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.6 Installing the spade drill insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
P/N 85846, Rev. 5 Page i

TABLE OF CONTENTS (CONTINUED)
3.4 SETTING UP THE MACHINE ON THE WORKPIECE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.1 Attaching the drill template to the workpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.2 Attach the drill to the drill template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.3 Install the air motor on the gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.4 Connect the air supply to the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.5 Connect the tool lubrication system to the machine (optional) . . . . . . . . . . . . . . . . . . . . . . . . 31
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
4.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.1 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.2 Manual retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.1 Pre-operation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.2 Drill function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.3 Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.4 Stopping the machine in an emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.5 Resetting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.6 Controlling the drill speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.7 Manually retracting the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.8 Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.2.9 Lock-out/tag-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5 MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2 MAINTENANCE INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 INSPECTING THE INPUT BEVEL GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4 CHANGING THE FEED GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.1 Replace the seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.2 Preparing the gearbox for disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.3 Disassembling the gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4.4 Remove the feed gear assembly and spindle from the gearbox. . . . . . . . . . . . . . . . . . . . . . . 41
5.4.5 Remove the differential gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4.6 Select a differential gearset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4.7 Install the differential gear in the lower cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4.8 Install the feed gear and spindle in the lower cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.9 Install the spindle and differential gearset assembly in the gearbox. . . . . . . . . . . . . . . . . . . . 43
5.5 OVERHAUL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.6 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Page ii PD3000 Pneumatic Drill Operating Manual

TABLE OF CONTENTS (CONTINUED)
5.7 TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.8 SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6 SHIPPING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.1 SHIPMENT AND SHORT-TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.2 LONG-TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
APPENDIX A EXPLODED VIEWS AND PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
APPENDIX B SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
APPENDIX C MSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
P/N 85846, Rev. 5 Page iii

Page iv PD3000 Pneumatic Drill Operating Manual

LIST OF FIGURES
FIGURE PAGE
Figure 1-5 PD3000 label placement by part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 2-2 PD3000 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 2-3 Sub-assembly components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 2-6 Operator controls (left), automatic cycle controls (right). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 2-9 PD3000 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3-1 Location of lifting eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 3-2 Depth and lock collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 3-3 Drill setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 3-4 Installing the spindle guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3-5 Installing the nose piece bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3-6 Spindle and drill bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 3-7 Drill, template, and workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 3-8 Twist drill and template. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 3-9 Spade drill and template. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 3-10 Installing the air motor to the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 4-1 Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 5-2 Location of o-ring grove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 5-3 Remove the lower housing cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 5-4 Gearbox assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 5-6 Gearbox reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 6-1 PD3000 Case layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure A-1 PD3000 Portable drill assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure A-2 PD3000 Portable drill assembly parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure A-3 P/N 85590 PD3000 Right angle gearbox assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure A-4 P/N 85590 PD3000 Right angle gearbox assembly parts list . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure A-5 P/N 85624 PD3000 Air motor assembly with controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure A-6 P/N 85624 PD3000 Air motor assembly with controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure A-7 P/N 85624 PD3000 Air motor assembly with controls parts list . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure B-1 Pneumatic schematic P/N 82077 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
P/N 85846, Rev. 5 Page v

Page vi PD3000 Pneumatic Drill Operating Manual

LIST OF TABLES
TABLE PAGE
Table 1-1 Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 1-2 Risk assessment checklist before set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 1-3 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 1-4 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 2-1 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 2-4 Sub-assembly weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 2-5 Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 2-7 Shop air supply specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 2-8 Operating and storage condition requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 5-1 Maintenance tasks and intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Table 5-5 Differential gear sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 5-7 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 5-8 PD3000 tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 5-9 PD3000 Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 6-2 Storage condition requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
P/N 85846, Rev. 5 Page vii

Page viii PD3000 Pneumatic Drill Operating Manual

1 INTRODUCTION
IN THIS CHAPTER:
How to use this manual - - - - - - - - - - - - - - - - 1
Safety alerts - - - - - - - - - - - - - - - - - - - - - 1
General safety precautions - - - - - - - - - - - - - - 2
Machine specific safety precautions - - - - - - - - - - 3
Risk assessment and hazard mitigation - - - - - - - - 5
Risk assessment checklist - - - - - - - - - - - - - - 6
Labels - - - - - - - - - - - - - - - - - - - - - - - - 7
Placement of labels - - - - - - - - - - - - - - - - - - 8
Items required but not supplied - - - - - - - - - - - - 8
Receipt and inspection - - - - - - - - - - - - - - - - 9
1.1 HOW TO USE THIS MANUAL

This manual describes the setup, operation, maintenance, storage, shipping and
decommissioning of the PD3000 Portable Drill.
NOTICE
For maximum safety and performance, read this entire manual before
attempting to set up or operate the machine.
The first page of each chapter includes a list of the chapter contents to help you
locate specific information.
The appendices contain supplemental product information to aid in setup, opera-
tion and maintenance tasks.
1.2 SAFETY ALERTS

Pay careful attention to the safety alerts printed throughout this manual. Safety
alerts will call your attention to specific hazardous situations that may be encoun-
tered when operating this machine. Examples of safety alerts used in this manual
are defined here:1
DANGER
Indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
1. For more information on safety alerts, refer to ANSI/NEMA Z535.6-2011, Product safety
Information in Product Manuals, Instructions, and Other Collateral Materials.
P/N 85846, Rev. 5 Page 1

WARNING
Indicates a hazardous situation which, if not avoided, COULD result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
Indicates a hazardous situation which, if not avoided, could result in
property damage, equipment failure, or undesired work results.
1.3 GENERAL SAFETY PRECAUTIONS

Climax leads the way in promoting the safe use of portable machine tools. Safety
is a joint effort. You must do your part by:
• Being aware of your work environment
• Closely following the operating procedures and safety precautions con-
tained in this manual
• Closely following your employer’s safety guidelines
When operating or working around the machine, observe the safety precautions
contained in this manual
Training– Before operating this or any machine tool, you should receive
instruction from a qualified trainer. Contact Climax for machine-specific
training information.
Risk assessment – Working with and around this machine poses risks to
your safety. Conduct a risk assessment of each job site before setting up
and operating this machine (see Section 1.5 and Section 1.6 on page 7).
Intended use – Use this machine in accordance with the instructions and
precautions in this manual. Do not use this machine for any purpose other
than its intended use as described in this manual.
Personal protective equipment – Always wear appropriate personal pro-
tective equipment (PPE) when operating this or any other machine tool.
Wear flame-resistant clothing with long sleeves and legs when operating
the machine, as hot flying chips from the workpiece may burn or cut bare
skin.
Work area – Keep the work area around the machine clear of clutter and
debris. Restrain hoses connected to the machine. Keep other cords and
hoses away from the work area.
Page 2 PD3000 Pneumatic Drill Operating Manual

Danger zone – The danger zone of this machine is defined as being inside of
22" (559 mm) from the spindle of the machine.
Lifting – This Climax machine weighs approximately 53 lbs. Whenever nec-
essary, use the proper hoisting equipment and rigging to lift the machine or
its components. Always use the lifting points designated on the machine.
Follow the lifting instructions in Section 3.1. Use caution. Never drop
equipment as this may damage the components.
Lock out/tag out – Lock out and tag out the machine before performing
maintenance, or before reaching into the danger zone of this machine.
Moving parts – Climax machines have numerous exposed moving parts and
interfaces that can cause severe impact, pinching, cutting, and other inju-
ries. During machine operation:
• Keep hands and tools away from moving parts.
• Secure hair, clothing, jewelry, and pocket items to prevent them from
becoming entangled in moving parts.
Sharp edges – Drill bits and workpieces have sharp edges that can easily cut
skin. Wear protective gloves and exercise caution when handling a drill bit
or workpiece.
Hot surfaces – During operation, motors, pumps, HPUs, and drill bits can
generate enough heat to cause severe burns. Pay attention to hot-surface
warning labels and avoid contact with bare skin until the machine has
cooled.
P/N 85846, Rev. 5 Page 3

1.4 MACHINE SPECIFIC SAFETY PRECAUTIONS
Eye hazard – This machine produces metal chips during operation. Always
wear eye protection when operating the machine.
Sound level – This machine produces potentially harmful sound levels.
Always wear hearing protection when operating the machine or working
around it. During testing, the machine produced the following sound lev-
els.1
TABLE 1-1. SOUND LEVELS
Pneumatic
Sound power 99.3 dBA
Operator sound pressure 95.1 dBA
Bystander sound pressure 91 dBA
Hazardous environments – Do not operate the machine in environments

where explosive materials, toxic chemicals, or radiation may be present.
Do not expose the machine to rain or wet conditions.
Rotating machinery – Rotating machinery can cause serious injuries. Lock
out all power sources before performing any adjustment, lubrication, or
maintenance.
Hoses – Keep hoses away from heat, oil, sharp edges, and moving parts.
Always examine hoses for damage before use.
Adjustments and maintenance – Stop the machine and lock out all power
sources before performing any adjustment, lubrication, or maintenance.
Controls – The machine controls are designed to withstand the rigors of nor-
mal use. The on/off switches are clearly visible and identifiable. When you
leave the machine, disconnect all power sources to the machine. Either dis-
connect the air hose or turn the lock-out/tag-out valve to the lock position.
1. Machine sound testing was conducted in accordance with European Harmonized

Standards EN ISO 3744:2010 and EN 11201:2010.

P/N 85846, Rev. 5 Page 5

1.5 RISK ASSESSMENT AND HAZARD MITIGATION
Machine tools are specifically designed to perform precise material-removal oper-
ations.
Stationary machine tools include lathes and milling machines and are typically
found in a machine shop. They are mounted in a fixed location during operation
and are considered to be a complete, self-contained machine. Stationary machine
tools achieve the rigidity needed to accomplish material-removal operations from
the structure that is an integral part of the machine tool.
Portable machine tools are designed for on-site machining applications. They typi-
cally attach directly to the workpiece itself, or to an adjacent structure, and achieve
their rigidity from the structure to which it is attached. The design intent is that the
portable machine tool and the structure to which it is attached become one com-
plete machine during the material-removal process.
To achieve the intended results and to promote safety, the operator must under-
stand and follow the design intent, set-up, and operation practices that are unique
to Portable Machine tools.
The operator must perform an overall review and on-site risk assessment of the
intended application. Due to the unique nature of portable machining applications,
identifying one or more hazards that must be addressed is typical.
When performing the on-site risk assessment, it is important to consider the porta-
ble machine tool and the workpiece as a whole.

1.6 RISK ASSESSMENT CHECKLIST
The following checklist is not intended to be an all inclusive list of things to watch
out for when setting up and operating this portable machine tool. However these
checklists are typical of the types of risks the assembler and operator should be
considering. Use these checklists as part of your risk assessment:
TABLE 1-2. RISK ASSESSMENT CHECKLIST BEFORE SET-UP
Before Set-up
 I took note of all the warning labels on the machine.
I removed or mitigated all identified risks (such as tripping, cutting, crushing,

 entanglement, shearing, or falling objects).
I considered the need for personnel safety guarding and installed any neces-
 sary guards.
 I read the Machine Assembly instructions (Section 3).
I took inventory of all the items required but not supplied (Section 1.9 on
 page 9).
I considered how the machine operates and identified the best placement for
 hose(s) and the operator.
I have assessed any additional risks unique to this application of the portable
 machine tool.
TABLE 1-3. RISK ASSESSMENT CHECKLIST AFTER SET-UP

After Set-up
I checked that the machine is safely installed (according to Section 3). If the
 machine is installed at an elevated position, I checked that the machine is safe-
guarded against falling, and that the fall path is clear and marked.
 I identified all possible pinch points, such as those caused by rotating or travel-
ing parts, and informed the affected personnel.
 I planned for containment of any chips or debris produced by the machine.
 I performed any required maintenance outlined in Maintenance Intervals (Sec-

tion 5.2).
I checked that all affected personnel have the recommended personal protec-
 tive equipment, as well as any equipment required by the site or other regula-
tions.
 I checked that all affected personnel understand the danger zone and are clear
of it.
I have assessed for additional risks unique to this application of the portable
 machine tool.
P/N 85846, Rev. 5 Page 7

1.7 LABELS
Table 1-4 shows the labels that should be on your machine. If any are defaced or
missing, contact Climax immediately for replacements.
TABLE 1-4. LABELS
P/N 35740
P/N 70226
Climax serial number,
year, and model num- Label Climax logo
ber plate
P/N 79328 P/N 78748

Refer to the instruc- Hearing and eye pro-
tion manual label tection required label
P/N 80510 P/N 85959

Warning sharp rotat- Operating pressure
ing equipment label range label
P/N 80089
Yellow safety back-
ground label

1.8 PLACEMENT OF LABELS
79328
78748
85959
80089
70226
35740
70226
80510
FIGURE 1-5. PD3000 LABEL PLACEMENT BY PART NUMBER
1.9 ITEMS REQUIRED BUT NOT SUPPLIED

During setup, you will need the following items that may not be included with the
product:
• Drill bit (e.g. drill/reamer) with a #3 MT shank
• Drill bushing (e.g. Carr-Lane 25000 series)
• Workpiece hole template
• Drill bushing taper-lok screw (P/N Climax P/N 86186)
• Cutting fluid/lubricant (e.g. Unist Typhoon System)
• Air supply line connection fittings
• Air filter & lubricator installed in air supply line
P/N 85846, Rev. 5 Page 9

1.10 RECEIPT AND INSPECTION
Your Climax product was inspected and tested before shipment and packaged for
normal shipment conditions. Climax does not guarantee the condition of your
machine upon delivery.
When you receive your Climax product:
1. Inspect the shipping container for damage.
2. Check the contents of the shipping container against the included invoice
to make sure that all components have been shipped.
3. Inspect all components for damage.
4. Contact Climax immediately to report damaged or missing components.
NOTICE
Keep the shipping container and all packing materials for future storage
and shipping of the machine.
The machine ships from Climax with a heavy coating of LPS 3. The recommended
cleaner is LPS PreSolve Orange Degreaser. During machine use, an alternate
long-term corrosion preventative may have been used. Be sure to use the correct
cleaner for the applied protective coating.

2 OVERVIEW
IN THIS CHAPTER:
Features and components - - - - - - - - - - - - - - 11
Performance characteristics - - - - - - - - - - - - 12
Components - - - - - - - - - - - - - - - - - - - - 13
Rigging and lifting information - - - - - - - - - - - - - 14
Controls - - - - - - - - - - - - - - - - - - - - - - - 16
Customer-supplied PCU requirements - - - - - - - 17
Machine specifications - - - - - - - - - - - - - - - - 18
Power and utility information - - - - - - - - - - - - 18
Operating and storage condition requirements - - - 18
Dimensions - - - - - - - - - - - - - - - - - - - - 19
The PD3000 Portable Drill is designed for automatic precision drilling and
reaming to a preset depth, followed by fast automatic retraction of the tool and
automatic shutoff.
The PD3000 is highly configurable with a variety of options and accessories. The
machine you purchased may not have all of these. If you require additional acces-
sories, please contact Climax for assistance.
2.1 FEATURES AND COMPONENTS

High power and torque in a compact design – The PD3000 utilizes a 3
hp motor which delivers higher power and torque to produce the fastest
drilling times on the market.
Improved quality and reliability – Each gear set is fully supported by two
bearings. The clutch system prevents the drill from destroying itself. An
innovative shutoff mechanism and dedicated chip wiper bushing help pre-
vent chips and debris from entering the gearbox.
Operator safety – The drill controls have an integrated low-pressure drop-
out system to protect the operator from an unexpected startup.
Automatic retract – The depth collar determines the hole depth, and then
automatically triggers a retract cycle. The drill retracts at approximately 10
times the drill feed rate.
Manual retract – The drill will retract when the operator presses the manual
retract button.
P/N 85846, Rev. 5 Page 11

2.1.1 Performance characteristics
TABLE 2-1. PERFORMANCE CHARACTERISTICS
Characteristic Value(s)
0.003" or 0.006" ipr (.076 or .152 mmpr)
Feed rate Feed rate depends on the gearset installation, see Section
Section 5.5 on page 39.
6.5 inch or 4.0 inch (16.5 cm or 10.16 cm)
Maximum cutting depth
Cutting depth depends on the machine configuration.
Spindle size Morse taper #3
Drill size 0.69" – 1.38" (1.75 cm - 3.5 cm)
Spindle speed Variable, 300 RPM free speed

2.1.2 Components
PD3000 components are shown in Figure 2-2.
SPINDLE COVER
DEPTH COLLARS
GEARBOX
AIR MOTOR
DEPTH COLLARS
NOSEPIECE
SPINDLE
ASSEMBLED
MACHINE
DRILL BIT
DRILL BUSHING
FIGURE 2-2. PD3000 COMPONENTS
NOTICE
The drill bit and drill bushing shown are not supplied by CLIMAX.
P/N 85846, Rev. 5 Page 13

2.2 RIGGING AND LIFTING INFORMATION
There are two lifting eyes on the gearbox assembly that can be used to lift the
machine. See Section 3-1 on page 22 for information about lifting the PD3000
using the lifting eyes. The weight for sub-assembly configurations are listed in
Table 2-4.
3.1
4.3
1.1
4.5
4.4
3.3 3.2
2X WARNING LABEL
REF. P/N 80510
4.1
4.2
FIGURE 2-3. SUB-ASSEMBLY COMPONENTS
To transport the machine without exceeding a 50-lb (22.7 kg) lift, do the following
procedure:
1. Assemble all sub-assemblies except the air motor assembly (item 2 in
Table 2-4).
2. Mount the machine to the workpiece.

3. Once the machine is mounted to the workpiece, attach the air motor assem-
bly.
For complete instructions on machine assembly, see Section 3 on page 21.
Component weights are shown in Table 2-4.
TABLE 2-4. SUB-ASSEMBLY WEIGHTS
Item Sub-assembly Mass lbs (kg)

1 Gearbox assembly 26.2 (11.9)
2 Air motor assembly 26.2 (11.9)
3 Spindle components 8.4 (3.8)
4 Spade drill kit 4.0 (1.8)
-- Pelican shipping container (not shown) 28 (12.7)
Gearbox assembly, spindle compo-
-- 38.6 (17.5)
nents, and spade drill kit combined
P/N 85846, Rev. 5 Page 15

2.3 CONTROLS
Machine controls are pneumatic. Control functions are listed in Table 2-5. Drill
controls are shown in Figure 2-6.
WARNING
Machine controls require clean, dry air for proper function. Do not
operate the machine with air that does not meet the requirements listed
in Section 2.4.1.
TABLE 2-5. CONTROL FUNCTIONS

Control Function Settings
Press and hold for 1-2 seconds to start the drill
Start button Latching
cycle.
Press to do all of the following:
Operator • De-energizes the drill motor
Down: stop
controls Emergency stop button • Vent the pneumatic control circuit
Up: reset/ready to run
(Figure 2-6) • Reset the spindle direction to feed
Pull to re-enable operation.
During operation, press and release to retract
Manual retract button NA
fully in a rapid retract mode.
When tripped by the top depth collar during oper-
Automatic retract switch ation, the switch retracts the spindle in a rapid Latching
Automatic
retract mode.
controls
During operation, the switch stops machine
(Figure 2-6)
Automatic stop switch operation when it is pressed by the bottom Momentary
depth collar.

DEPTH COLLAR
MANUAL RETRACT
FEED REVERSE
BUTTON
SWITCH
EMERGENCY STOP
BUTTON
START
BUTTON
SPEED CONTROL
COLLAR
STOP SWITCH
RETRACT COLLAR
FIGURE 2-6. OPERATOR CONTROLS (LEFT), AUTOMATIC CYCLE CONTROLS (RIGHT)
2.3.1 Customer-supplied PCU requirements

The customer is responsible for providing their own pneumatic conditioning unit
(PCU). The PD3000 requires air with the following properties at the inlet of the
drill:
• 87 psig air (6 bar)
• The oil used to lubricate the air must have a viscosity between 40 and
380 cst (centi-stokes) depending upon temperature. (1 drop = approxi-
mately 15 mm^3)
• Particulate filtered to 5 micron, and free of water droplets
It is the customer’s responsibility to place the lubrication source as close as is
necessary to the air motor to make sure sufficient motor lubrication. Climax
strongly recommends that the customer use a 3/4" or larger air line. Significant
(unacceptable) air line pressure losses will occur if using 1/2" or smaller hose.
P/N 85846, Rev. 5 Page 17

2.4 MACHINE SPECIFICATIONS
2.4.1 Power and utility information
The PD3000 requires a customer air supply meeting the specifications listed in
Table 2-7.
TABLE 2-7. SHOP AIR SUPPLY SPECIFICATIONS
Recommended operating pressure 80–90 psi (5.5–6.0 bar)

Required air flow 71 scfm (2,000 slpm)
Particulate filter size (supplied by the
5 micron
customer)
40 °F (4.4 °C) or 20 degrees below ambient
Maximum dew point
temperature, whichever is lower
Oil application rate 7-8 drops/min @ 71 scfm (2,000 l/min)
Minimum hose/inlet size 3/4" (19 mm)
2.4.2 Operating and storage condition requirements

The PD3000 can be operated and stored in the conditions outlined in Figure 2-6.
TABLE 2-8. OPERATING AND STORAGE CONDITION REQUIREMENTS
Operating temperature 35–105 ºF (1.6–40.5 °C)

Operating humidity 10–95% RH
maximum of 4,000 ft (1,220 m) above sea
Operating elevation
level
Storage temperature 35–110 ºF (1.6–43.3 °C)
Storage humidity 10–60% RH
Storage location Out of weather and direct sunlight

2.4.3 Dimensions
Figure 2-9 shows the PD3000 length and width for the 6.5" (165 mm) hole depth
configuration.
23.17
3.75 7.69
9.15
29.03
12.51
FIGURE 2-9. PD3000 DIMENSIONS
P/N 85846, Rev. 5 Page 19

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3 SETUP
IN THIS CHAPTER:
Lifting and rigging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Preparing the machine for use - - - - - - - - - - - - - - - - - - - - - - - - - 22
Cleaning the machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Maintaining the machine - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Assessing the work area - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Setting up the machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Adjusting the collars - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Installing the spindle guard - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Installing the nose-piece bushing - - - - - - - - - - - - - - - - - - - - - - - 26
Installing the drill bit in the spindle - - - - - - - - - - - - - - - - - - - - - - - 27
Installing the nose-piece on the gearbox - - - - - - - - - - - - - - - - - - - 27
Installing the spade drill insert - - - - - - - - - - - - - - - - - - - - - - - - - 28
Setting up the machine on the workpiece - - - - - - - - - - - - - - - - - - - - 28
Attaching the drill template to the workpiece - - - - - - - - - - - - - - - - - - 28
Using a twist drill - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Using a spade drill - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Attach the drill to the drill template - - - - - - - - - - - - - - - - - - - - - - 30
Install the air motor on the gearbox - - - - - - - - - - - - - - - - - - - - - - 31
Connect the air supply to the machine - - - - - - - - - - - - - - - - - - - - 31
Connect the tool lubrication system to the machine (optional) - - - - - - - - - 31
This section describes the setup and assembly procedures for the PD3000 Portable
Drill.
3.1 LIFTING AND RIGGING
DANGER
To prevent serious injury to yourself and others, always follow the
operating procedures outlined in this manual, your own company rules,
and local regulations for lifting. Falling machinery may cause serious
injury or death. Use caution when lifting the portable drill.
P/N 85846, Rev. 5 Page 21

Machine installation is usually
done by hand (see Section 2.2).
However, the machine is supplied
with two optional lifting eyes if
rigging of the machine is
required.The location of the lifting LIFTING EYE
eyes is shown in Figure 3-1.
LIFTING EYE
FIGURE 3-1. LOCATION OF LIFTING EYES
3.2 PREPARING THE MACHINE FOR USE

3.2.1 Cleaning the machine
Inspect and clean the machine before each use.
1. Visually check that the machine is free from dirt, chips, and other debris
from previous use.
2. Remove all debris.
3. Use solvent to remove any protective coatings.
The machine ships from Climax with a heavy coating of LPS3. The recom-
mended cleaner is LPS PreSolve Orange Degreaser. During machine use,
an alternate long-term corrosion preventative may be used. Be sure to use
the correct cleaner for the applied protective coating.
CAUTION
Metal chips and other debris can damage the machine and degrade its
performance. Remove all metal chips and other debris from the
machine before and after each use.
3.2.2 Maintaining the machine

1. Complete all required preventative maintenance (Section 5.2 on page 38).
2. Complete any required repairs.

3.2.3 Assessing the work area
The PD3000 is often used in dangerous locations (in elevated positions, near other
operating equipment, overhead, etc.) Climax cannot foresee where this machine
will be used; therefore, you must perform a site-specific risk assessment (Section
1.5 and Section 1.6 on page 7) for each job before starting work.
WARNING
Always follow safe work practices, including site-specific safety
requirements. It is your responsibility to perform a risk assessment
before you set up the machine and each time before you operate the
machine.
3.3 SETTING UP THE MACHINE

3.3.1 Adjusting the collars
Refer to Figure 3-2 while you do
the following: LOCK COLLAR
1. Determine the desired cut-

DEPTH COLLAR
ting depth.
RETRACT COLLAR
LOCK COLLAR
FIGURE 3-2. DEPTH AND LOCK COLLARS
P/N 85846, Rev. 5 Page 23

2. Adjust the depth and retract collars by hand until the desired cutting depth/
shutoff depth is achieved. Refer to Figure 3-3.
SET THESE SO THAT THE
DRILL IS APPROX 1/4"
AWAY FROM MATERIAL
DETAIL A
HOLES SHOULD NOT

OVERLAP EACH OTHER
TO PREVENT DAMAGE
TEMPLATE
A+B-1/4"
WORKPIECE B
DETAIL B
FIGURE 3-3. DRILL SETUP

NOTICE
Do not overlap the set screw holes in the collars, as that may damage
the collars.
3. Lock the depth and retract collars in place by adjusting the lock collar until
they are within 1/16 inch from the depth and retract collar.
4. Extend the two M6x1setscrews against the depth and retract collar, locking
both collars in place.
NOTICE
Do not adjust the six M4 screws on the depth and retract collars.These
were factory set.
P/N 85846, Rev. 5 Page 25

3.3.2 Installing the spindle guard
the following tasks.
1. Slide the spindle guard SPINDLE GUARD
over the spindle.

2. Thread the spindle guard
into the guard retaining nut
(right-hand thread).
3. Tighten the spindle guard UPPER DEPTH COLLARS
hand tight.
GEARBOX
FIGURE 3-4. INSTALLING THE SPINDLE GUARD
3.3.3 Installing the nose-piece bushing

Do the following to install the nose-piece bushing:
1. Thread the appropriate NOSEPIECE
nose-piece bushing (drill
size and drill template spe-
cific) onto the nose-piece
(left-hand thread).
2. Check that the correct drill
bushing is pressed into the
collar Carr Lane 25000
series before installing the
DRILL BUSHING
bushing into the nose
piece.
3. Tighten the drill busing
FIGURE 3-5. INSTALLING THE NOSE PIECE BUSHING
wrench tight.

3.3.4 Installing the drill bit in the spindle
Before you install the drill bit in
the spindle, inspect the spindle
and drill bit taper surfaces for
wear or damage. If you detect
wear or damage to the taper sur-
faces, replace the spindle (Section
5.5) and/or the drill bit.
WARNING
The drill bit has very sharp
cutting edges. Use caution
to avoid injury to your
hands.

the following:
1. While holding the drill bit
with a gloved hand, align
the tang at the taper end of
the drill bit with the drive
tang slot (gap between two
dowel pins) in the lower
end of the spindle.
2. With a quick motion,
insert the taper end of the
tool into the lower end of FIGURE 3-6. SPINDLE AND DRILL BIT
the spindle to seat the tool
in the spindle.
NOTICE
If the drill bit is not fully seated in the spindle it may fall out prior to
drilling.
3.3.5 Installing the nose-piece on the gearbox

Refer to Figure 3-3 while doing the following:
1. Install the drill bit in the spindle (Section 3.3.4).
2. Install a drill bushing into the end of the nose-piece (left-hand thread).
Tighten the drill bushing wrench tight.
3. Slide the nose-piece over the drill bit.
4. Turn the nose-piece onto the gearbox threads (left-hand thread).
P/N 85846, Rev. 5 Page 27

5. Use the two provided spanner wrenches to tighten the nose-piece to the
gearbox wrench tight.
NOTICE
The nose-piece threads are left-handed. As the machine runs, the
nose-piece will tighten on the gearbox. After you run the machine, you
might need to put the gearbox in a vise to remove the nose-piece.
3.3.6 Installing the spade drill insert

With the drill tip extending beyond the nose-piece drill bushing, install the spade
drill insert per the manufacturers instructions.
3.4 SETTING UP THE MACHINE ON THE WORKPIECE

The PD3000 is shipped with a spade drill, but a customer-supplied twist drill may
be used instead.
3.4.1 Attaching the drill template to the workpiece

The drill attaches to the work-
piece by means of a customer-
supplied drill template. The
template needs to be attached to
the workpiece with sufficient
rigidity to support both the weight
of the drilling machine as well as
the drilling torque and thrust.
NOTICE
The drill template design
and mounting has a
significant impact on the
location, straightness, and
size of the holes drilled.
Consult Climax for
additional
recommendations
concerning the design of
the drill template.
FIGURE 3-7. DRILL, TEMPLATE, AND WORKPIECE

3.4.1.1 Using a twist drill
If using a twist drill, refer to Fig-
ure 3-8. The template should be
flush to the workpiece.
TWIST DRILL
TEMPLATE
WORKPIECE
FIGURE 3-8. TWIST DRILL AND TEMPLATE
3.4.1.2 Using a spade drill

Climax recommends that a
standoff be used when attaching
the drill template to the workpiece
that is at least 1" wide or 1x the SPADE DRILL
drill diameter whichever is larger.

A gap will allow the chips to be
cleared away without having to TEMPLATE
travel through the nose-piece drill
bushing.
WORKPIECE
1.00
WARNING
Attach the drill template to
the workpiece with sufficient
rigidity and strength to
support both the weight of
the drilling machine as well FIGURE 3-9. SPADE DRILL AND TEMPLATE
as the drilling thrust and
torque loads.
P/N 85846, Rev. 5 Page 29

3.4.2 Attach the drill to the drill template
NOTICE
The AFL lock screws take time to install properly on the drill template to
ensure that all three screws are aligned properly and carry the load
easily. Once the screws are properly installed, there is no need to
remove or adjust them to install or remove the PD3000.
Do the following to attach the drill to the drill template:

1. Attach the customer-supplied template to the workpiece (see Section
3.4.1).
2. Install the customer-supplied drill bushing lock screws into the customer-
supplied template.
3. Insert the nose-piece drill bushing into the template hole.
4. Rotate the drill to engage the 3
cam locks of the nose-piece with
the lock-screws.i
DANGER
Do not use drill bushing screws
which may be loaded in bending
(e.g., Carr-Lane LS Lockscrews).
Lock screws loaded in bending
may fail during drill use, allowing
the machine to come loose,
damage to equipment, or operator
injury.
NOTICE
The PD3000 machine must be
used with drill bushing lock screws
which can’t be loaded in bending
during use (e.g., Climax P/N
86186). Lock screws must be
torqued to a minimum of 32 ft/lbs
(3.6 Nm) (plain dry fasteners) for
approximately 5,000 lbf preload.

3.4.3 Install the air motor on the gearbox
Refer to Figure 3-10 while you do the following:
1. Partially insert the motor
square drive shaft with the
gearbox square drive
socket.
2. With the motor shaft
AIR SUPPLY HOLES
inserted rotate the air
SQUARE DRIVE
motor to align the two air SOCKET
supply tubes with the cor-
responding holes on the
gearbox. AIR
SUPPLY
3. Fully seat the air motor. TUBES
This seats the air motor
tubes inside of radial o-
rings making the pneu-
matic connections at the
same time.
4. Tighten the four captive
M6 socket head cap screws
to 106 in-lb (12 Nm).
FIGURE 3-10. INSTALLING THE AIR MOTOR TO THE GEARBOX
3.4.4 Connect the air supply to the machine

1. Install a 3/4" (19 mm) fitting to connect the air motor to the air supply.
2. Make sure that the shop air source can supply 71 scfm at 87 psi (see Table
2-7).
NOTICE
Do not restrict the air flow below 71 scfm with fittings or hoses smaller
than 3/4", or with a filter or lubricator that are not appropriately sized.
3.4.5 Connect the tool lubrication system to the machine (optional)

Climax recommends that you use a misting lubrication system (not supplied) with
the drill bit. Follow the manufacturers instructions when installing the misting
lubrication system. For more information, contact Climax.
P/N 85846, Rev. 5 Page 31


4 OPERATION
IN THIS CHAPTER:
Overview - - - - - - - - - - - - - - - - - - - - - - - 33
Emergency stop - - - - - - - - - - - - - - - - - - 33
Manual retract - - - - - - - - - - - - - - - - - - - 34
Operation - - - - - - - - - - - - - - - - - - - - - - - 34
Pre-operation checks - - - - - - - - - - - - - - - - 34
Drill function check - - - - - - - - - - - - - - - - - 34
Starting the machine - - - - - - - - - - - - - - - - 35
Stopping the machine in an emergency - - - - - - - 35
Resetting the machine - - - - - - - - - - - - - - - 35
Controlling the drill speed - - - - - - - - - - - - - - 35
Manually retracting the tool - - - - - - - - - - - - - 35
Stopping the machine - - - - - - - - - - - - - - - 36
Lock-out/tag-out - - - - - - - - - - - - - - - - - - 36
4.1 OVERVIEW
When the start button is pressed, the air motor is energized and begins turning and
advancing the spindle. The pneumatic motor causes the spindle to rotate through a
pair of gear sets with differing gear ratios. The gear ratio difference between the
two gear sets causes the threaded spindle to feed toward the workpiece in propor-
tion to its rotation.
When the spindle reaches the retract depth set by the position of the upper depth
collar, the auto retract switch causes the spindle to retract in a rapid mode. Then
the spindle retracts until the lower depth collar triggers the auto shutoff switch; the
machine automatically de-energizes the air motor and resets the pneumatic circuit
for the next drilling cycle.
The spindle feed rate can be changed by replacing the differential gear set with a
different gear set.
4.1.1 Emergency stop

When the emergency stop button is pressed during drill operation, the air motor is
de-energized and the pneumatic circuit is vented. When the emergency stop button
is reset (pulled out), the drill can be restarted by pressing the start button again. If
the drill is restarted, it will complete its operation cycle from the point of interrup-
tion unless the emergency stop button is pressed again.
P/N 85846, Rev. 5 Page 33

4.1.2 Manual retract
When the manual retract button is pressed, the spindle will retract in a rapid mode
until the auto shutoff switch is tripped. The auto shutoff switch then de-energizes
the air motor and resets the pneumatic circuit for the next drilling cycle.
4.2 OPERATION
The PD3000 Portable Drill is designed for automatic precision drilling and ream-
ing to a preset depth, followed by fast automatic retraction of the tool and auto-
matic shutoff. Refer to Figure 2-6 on page 17 for machine control locations.
4.2.1 Pre-operation checks

Before each use of the machine, do the following:
1. Check that the machine is connected to an air source meeting the specifica-
tions listed in Table 2-7.
2. Check that the air source filtration is replaced systematically per the manu-
facturer recommendations.
3. Check that the air motor is installed properly (Section 3.4.3).
4. Check that all drill bushing lock screws are of the proper style and installed
to the proper torque (Section 3.4).
5. Check that the nose-piece and drill bushing are installed properly (Section
3.3.3 and Section 3.3.3 on page 26).
6. Check that the drill bit (drill/reamer) is in good condition.
7. Perform a drill function check to make sure all machine functions are oper-
ating properly. (Section 4.2.2).
4.2.2 Drill function check

Before performing a drill function check, make sure the drill is properly supported
and the spindle has sufficient clearance to travel without hitting any obstacles.
Do the following to perform a drill function check:
1. Start the machine by holding the green start button to start the drill. Make
sure that the feed latches.
2. Depress the e-stop button to make sure the machine stops.
3. Reset the e-stop.
4. Start the machine by holding the green start button to start the drill.
5. Press the blue retract button. Make sure that the machine retracts fully and
automatically shuts off.
If the above functions all operate as intended the function check is complete. Oth-
erwise consult the trouble shooting section of the manual. (Section 5.6)

4.2.3 Starting the machine
To start a cutting cycle, press and
hold the start button for 1-2 sec-
onds. This moves the lower depth
collar pair off of an automatic stop MANUAL RETRACT
switch and latches the machine in BUTTON
feed mode. EMERGENCY STOP
BUTTON
START
NOTICE BUTTON
Small air leaks from

machine orifices during
operation are normal.
SPEED CONTROL
COLLAR
FIGURE 4-1. OPERATOR CONTROLS
4.2.4 Stopping the machine in an emergency

To immediately stop machine operation and de-energize the system, press the
emergency stop button.
4.2.5 Resetting the machine

To re-enable machine operation after an emergency stop, pull the emergency stop
button out.
4.2.6 Controlling the drill speed

To adjust the speed of the machine during operation, rotate the speed control collar
clockwise to slow the drill, or rotate counter-clockwise to increase the speed. See
Figure 4-1.
4.2.7 Manually retracting the tool

To retract the spindle during machine operation before the spindle reaches its pre-
set cutting depth, press the manual retract button.
P/N 85846, Rev. 5 Page 35

4.2.8 Stopping the machine
During normal operation, the machine will stop automatically at the end of the cut-
ting cycle.To stop the machine in an emergency, press the emergency stop button
(see Figure 4-1).
4.2.9 Lock-out/tag-out
Disconnect the air supply hose from the air motor. Follow your organizations addi-
tional lock-out/tag-out procedures.

5 MAINTENANCE AND TROUBLESHOOTING
IN THIS CHAPTER:
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Maintenance intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Inspecting the input bevel gear - - - - - - - - - - - - - - - - - - - - - - - - - 38
Changing the feed gear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Replace the seals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Preparing the gearbox for disassembly - - - - - - - - - - - - - - - - - - - - 39
Disassembling the gearbox - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Remove the feed gear assembly and spindle from the gearbox - - - - - - - - 41
Remove the differential gear - - - - - - - - - - - - - - - - - - - - - - - - - 41
Select a differential gearset - - - - - - - - - - - - - - - - - - - - - - - - - - 41
Install the differential gear in the lower cover - - - - - - - - - - - - - - - - - 41
Install the feed gear and spindle in the lower cover - - - - - - - - - - - - - - 42
Install the spindle and differential gearset assembly in the gearbox - - - - - - 43
Overhaul instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
Tool kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
Spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
5.1 OVERVIEW
This chapter explains periodic maintenance intervals and provides troubleshooting
guidance.
CAUTION
Failure to properly clean and maintain the machine can result in
machine damage and void the warranty.
Always keep moving parts clear of metal chips.
Follow the required maintenance schedule and these guidelines to obtain normal
machine life:
• Keep all machine components in clean, working condition.
• Make sure parts such as mounting surfaces, fittings, and the tools are
free of metal chips, nicks, and burrs.
• To prevent corrosion, rinse any machine parts that are exposed to salt
water with an evaporative metal cleaner such as evapo-wash, then coat
parts with light oil.
• Gear life, or the life expectancy of the drill, is a function of the diame-
ter of the holes being made by the drill. Consistently drilling large holes
will mean fewer years of functionality for the drill. Proper set up of the
machine will increase gear life.
P/N 85846, Rev. 5 Page 37

5.2 MAINTENANCE INTERVALS
TABLE 5-1. MAINTENANCE TASKS AND INTERVALS
Interval Task Section ref.

After every operation cycle Remove chips from the spindle threads --
Whenever the gearset or spindle are changed
Grease the gear surfaces 5.4
or every year
Inspect input bevel gear 5.3
Annually
Replace the seals 5.4.1
After the torque limiter is engaged for 120 sec- Send the gear assembly to Climax for over-
--
onds (consecutive) haul
5.3 INSPECTING THE INPUT BEVEL GEAR

Do the following to inspect the input bevel gear:
1. Using a spanner wrench un-thread the gear retaining nut at the rear of the
gearbox.
NOTICE
Take care not to lose the shims under the nut flange. Reassembly
without the correct shim thickness will result in damage or premature
wear to the gear.
2. Inspect the spiral bevel gear teeth for cracks, yielding, or abnormal wear.
3. Contact Climax if a replacement gear is needed.

5.4 REPLACE THE SEALS
Do the following to replace the seals:
1. Using a dental pick or
similar tool remove the o-
rings from the groove.
2. Insert the replacement o-
rings into the groove.
O-RING GROOVE
FIGURE 5-2. LOCATION OF O-RING GROVE
5.5 CHANGING THE FEED GEAR

5.5.1 Preparing the gearbox for disassembly
Do the following to prepare the gearbox for disassembly:
1. Remove the spindle guard from the gearbox (Section 3.3.2).
2. Remove the nose-piece from the gearbox (Section 3.3.2).
3. Remove the drill bit from the spindle (Section 3.3.4).
4. Remove the upper lock and depth collars from the spindle (Section 3.3.1).
P/N 85846, Rev. 5 Page 39

5.5.2 Disassembling the gearbox
Do the following to disassemble the gearbox:
1. Remove the eleven M4 x
16mm socket head cap M4 X 16 SOCKET
HEAD CAP SCREWS
screws from the lower
housing cover.
2. Separate the lower housing
cover and spindle from the
gearbox until the upper end LOWER HOUSING
of the spindle is free of the COVER
main gearbox. (Figure 5-
4).
3. You now have access to
the differential gear set and
the spindle (Figure 5-4).
To replace the differential
gear set, refer to Section
5.4.4 through Section
5.4.8. To replace the spin-
dle, refer to Section 5.4.9.
Refer to Figure 5-4 or Figure 5-6 FIGURE 5-3. REMOVE THE LOWER HOUSING COVER
while you do the tasks in Sections
5.4.4 through 5.4.9.
UPPER SHIFTER DIFFERENTIAL GEAR
LOWER SHIFTER
SNAP RING
THRUST BEARING
SHIFTER CAP
SPINDLE
LOWER COVER
FEED GEAR ASSEMBLY

FIGURE 5-4. GEARBOX ASSEMBLY
5.5.3 Remove the feed gear assembly and spindle from the gearbox
Do the following to remove the feed gear assembly and spindle from the gearbox:
1. Turn by hand the feed gear assembly off of the upper end of the spindle.
NOTICE
The spindle has a left-hand thread.
2. Slide the spindle out of the lower cover.

3. Use a clean cloth to wipe chips and debris from the spindle surface.
5.5.4 Remove the differential gear

Refer to Figure 5-4 while you do the following:
1. Remove the shifter cap (right hand thread) from the lower housing cover.
2. Remove the upper shifter from the lower shifter by loosening the setscrew.
3. Remove the lower shifter assembly from the differential gear.
4. Remove the snap ring from the differential gear.
5. Remove the differential gear from the lower cover bearing.
5.5.5 Select a differential gear set

Select the feed and differential gears for the desired tool feed rate from the gear
pairs listed in Table 5-5.
TABLE 5-5. DIFFERENTIAL GEAR SETS
Feed gear
Feed rate Differential
assembly
(inch/rotation) gear P/N (2)
P/N (1)
.003 80639 80350
.006 80577 80352
NOTICE
Differential gear sets must be installed in pairs as listed in Table 5-5,
and cannot be mixed.
5.5.6 Install the differential gear in the lower cover

Do the following to install the differential gear in the lower cover:
1. Lubricate the differential gear teeth and needle roller contact surfaces with
Mobilith SHC 460 grease.
P/N 85846, Rev. 5 Page 41

2. Insert the differential gear into the lower bearing.
3. Replace the snap ring on the bottom of the differential gear.
4. Replace the lower shifter assembly in the differential gear.
5. Install the upper shifter onto the lower shifter and tighten the locking set-
screw wrench tight.
NOTICE
If the shifter assembly is properly assembled the shifter cap should not
be difficult to tighten until approximately the final 1/8".
5.5.7 Install the feed gear and spindle in the lower cover
Do the following to install the feed gear and spindle in the lower cover:
1. Lubricate the feed gear teeth and needle roller contact surfaces with
Mobilith SHC 460 grease.
2. Slide the upper end of the spindle through the lower cover bushing.
3. Turn the new feed gear onto the upper end of the spindle at least 4 1/2".
The thread used here is left handed.
4. Seat the feed gear in the lower cover bearing.

5.5.8 Install the spindle and differential gearset assembly in the gearbox
Do the following to install the spindle and differential gearset assembly in the
gearbox:
1. Slide the upper end of the spindle into the gearbox until it touches the rota-
tional drive gear.
2. Align the rotational drive gear key with the spindle keyway.
3. Make sure the upper shifter tang is aligned with a recess on the upper gear.
4. Slide the spindle completely into the gearbox.
5. Seat the lower cover on the gearbox.
6. Attach the lower cover to the gearbox with eleven M4 x 16mm socket head
cap screws. Torque to 36 in-lb (4 Nm).
7. Turn the top depth and lock collars onto the end of the spindle.
8. Install the shifter cap.
UPPER SHIFTER DIFFERENTIAL GEAR
LOWER SHIFTER
SNAP RING
THRUST BEARING
SHIFTER CAP
SPINDLE
LOWER COVER
FEED GEAR ASSEMBLY

FIGURE 5-6. GEARBOX REASSEMBLY
5.6 OVERHAUL INSTRUCTIONS

For information on machine overhaul, contact Climax.
P/N 85846, Rev. 5 Page 43

5.7 TROUBLESHOOTING
If a corrective action in listed Table 5-7 does not fix the problem, or if you experi-
ence a problem with your machine that is not listed in Table 5-7, contact Climax.
TABLE 5-7. TROUBLESHOOTING
Problem Possible cause Corrective action

The upper depth collar is positioned Move the upper depth collar lower
The cutting depth is too deep.
too high on the spindle. on the spindle.
The upper depth collar is positioned Move the upper depth collar higher
The cutting depth is too shallow.
too low on the spindle. on the spindle.
The drill bit does not retract far The lower depth collar is positioned Move the lower depth collar lower
enough. too high on the spindle. on the spindle.
The lower depth collar is positioned Move the lower depth collar higher
The drill bit retracts too far.
too low on the spindle. on the spindle.
The retract piston orifice has become Clean or replace the retract piston
The spindle retracts unexpectedly.
clogged. orifice.
The drill speed surges while drilling, The drill is operating beyond the Reduce the drill feed rate or reduce
a clicking noise is present. intended capacity. the drill size.
The drill has bound up against the Consult Climax for instructions to
The drill shutoff switch as failed.
housing either feeding or retracting. unbind the spindle.
5.8 TOOL KIT

TABLE 5-8. PD3000 TOOL KIT
P/N Description Piece UOM

38678 WRENCH HEX SET 1.5- 10MM BONDHUS BALL END (KB) 1 Piece
58350 WRENCH END 46mm X 8-9/16 LONG TIGHT ACCESS 1 Piece
80818 ROD TOOL KNOCKOUT 1 Piece
81223 WRENCH END 40mm (SINGLE OPEN END TIGHT ACESS) 1 Piece
81225 WRENCH SPANNER 3-5/32 TO 3-5/64 5MM THICK 1 Piece
81482 WRENCH SPANNER RING PRELOAD 1 Piece
82171 WRENCH END 65MM (SINGLE OPEN END SERVICE STYLE) 1 Piece

5.9 SPARE PARTS LIST
Table 5-9 lists items most frequently replaced due to wear, loss or damage. Avoid
downtime by maintaining a small inventory of these critical parts.
TABLE 5-9. PD3000 SPARE PARTS LIST
P/N Description Piece UOM

26060 BRG THRUST 1.575 ID X 2.362 OC X .118 1 Piece
26061 WASHER THRUST 1.575 ID X 2.362 OC X .037 2 Piece
32275 RING SNAP 2-1/8 ID X .078 TH 1 Piece
44042 SPRING COMP .28 OD X .028 WIRE X 1-3/8 3.5LB 2 Piece
62498 RING SNAP 1-3/8 ID X .05 TH BLACK FINISH 1 Piece
70226 LABEL CLIMAX LOGO 1.5 X 5.5 1 Piece
LABEL WARNING - FLYING DEBRIS/LOUD NOISE GRAPHIC 1.13" TRIANGLE YEL-
78748 1 Piece
LOW
79296 GASKET PNEUMATIC VALVE 1 Piece
79307 CARTRIDGE VALVE POPPET 2-WAY NORMALLY-CLOSED 3 Piece
79308 CARTRIDGE VALVE POPPET 3-WAY NORMALLY-CLOSED 1 Piece
79309 RING SNAP 5/8 ID X .018 STAINLESS 1 Piece
79310 RING SNAP 12 MM X 1 MM EXTERNAL STAINLESS 1 Piece
79328 LABEL WARNING - CONSULT OPERATOR'S MANUAL GRAPHIC .75 DIA 1 Piece
80089 LABEL BACKGROUND YELLOW STOP BUTTON 1 Piece
80094 SPRING PLUNGER 10-32 X .513 SS BALL WITH THREAD LOCK 1 Piece
80293 BRG ROLLER 1.1811 ID X 1.8504 OD X .4331 1 Piece
80295 BRG BALL 1.3780 ID X 2.1654 OD X .3937 5 Piece
80377 BRG NEEDLE 1.378 ID X 1.6535 OD X .4724 2 Piece
85959 LABEL NOTICE - OPERATING PRESSURE RANGE 65-90 PSI 1 Piece
P/N 85846, Rev. 5 Page 45


6 SHIPPING AND STORAGE
IN THIS CHAPTER:
Shipment and short-term storage - - - - - - - - - - - 47
Long-term storage - - - - - - - - - - - - - - - - - - 48
6.1 SHIPMENT AND SHORT-TERM STORAGE

The PD3000 Portable Drill can be stored and shipped in the provided Pelican ship-
ping container (Figure 6-1). Short-term storage is defined as less than three
months.
Do the following for short-term storage:
1. Disassemble the machine.
2. Remove chips, dirt and oil from the machine components.
3. Spray a light layer of oil on all unpainted metal surfaces.
4. Place the components in the storage case as shown in Figure 6-1.
Drill bushings and tools can also be stored in the additional storage compartment
in the case.
STORAGE
COMPARTMENT MANUAL
'5,//%,7
REMOVAL PIN
NOSEPIECE AND '5,//%,7
SPINDLE *8$5'
AIR MOTOR
STORAGE
COMPARTMENT
GEARBOX
AND SPINDLE
FIGURE 6-1. PD3000 CASE LAYOUT
P/N 85846, Rev. 5 Page 47

The required storage conditions are listed in Table Figure 6-1.
TABLE 6-2. STORAGE CONDITION REQUIREMENTS
Storage temperature 35 ºF (1.6 °C) to 110 ºF (43.3 °C)

Storage humidity 10-60% RH
Storage location Out of weather and direct sunlight
6.2 LONG-TERM STORAGE

In addition to the steps listed in Section 6.1, do the following to prepare the
machine for long-term storage. Long-term storage is defined as more than three
months.
Do the following for long-term storage:
1. Spray all unpainted machine surfaces with a layer of LPS3 or equivalent.
1. Add a desiccant pouch to the shipping container. Replace according to
manufacturer instructions.
2. Inspect the case seal before long term storage. Replace as necessary.
3. Store the case in an environment that meets the requirements listed in Table
6-2.

APPENDIX A EXPLODED VIEWS AND PARTS LISTS
Drawing list
FIGURE A-1. PD3000 PORTABLE DRILL ASSEMBLY - - - - - - - - - - - - - - - - - - 50
FIGURE A-2. PD3000 PORTABLE DRILL ASSEMBLY PARTS LIST - - - - - - - - - - - - - 51
FIGURE A-3. P/N 85590 PD3000 RIGHT ANGLE GEARBOX ASSEMBLY - - - - - - - - - 52
FIGURE A-4. P/N 85590 PD3000 RIGHT ANGLE GEARBOX ASSEMBLY PARTS LIST - - - - 53
FIGURE A-5. P/N 85624 PD3000 AIR MOTOR ASSEMBLY WITH CONTROLS - - - - - - - 54
FIGURE A-6. P/N 85624 PD3000 AIR MOTOR ASSEMBLY WITH CONTROLS - - - - - - - 55
FIGURE A-7. P/N 85624 PD3000 AIR MOTOR ASSEMBLY WITH CONTROLS PARTS LIST - - 56
P/N 85846, Rev. 5 Page 49

3.1
4.3
1.1
4.5
4.4
3.3 3.2
4.1
4.2
FIGURE A-1.P/N 85825 PD3000 PORTABLE DRILL ASSEMBLY

TABLE - FEED GEAR ASSEMBLIES
PARTS USED WITH Z 6.5 IN. HOLE CONFIG.
PARTS USED WITH Z 4 IN. HOLE CONFIG.
P/N DESCRIPTION
85833 SET FEED GEARS .003 IPR
85836 SET FEED GEARS .006 IPR
PARTS LIST
4 6.5 ITEM QTY P/N: DESCRIPTION
X X 1 1 85825 BASE UNIT PD3000 PORTABLE DRILL DOMESTIC PNEUMATIC PELICAN CASE
X X 1.1 1 85590 ASSY GEAR BOX RIGHT ANGLE - LESS FEED GEARS
X X 1.2 1 85848 (NOT SHOWN) CONTAINER SHIPPING PELICAN CASE WITH INSERT MODEL PD3000
X X 1.3 1 85847 (NOT SHOWN) KIT TOOL MODEL PD3000
X X 1.4 1 85846 (NOT SHOWN) MANUAL INSTRUCTION MODEL PD3000
X X 2 1 85624 ASSEMBLY AIR MOTOR WITH CONTROLS
X 3 1 85827 COMMON COMPONENTS FOR 6.5 INCH DEEP HOLE
X 85826 (NOT SHOWN) COMMON COMPONENTS FOR 4 INCH DEEP HOLE
X 3.1 1 80803 COVER TUBE SPINDLE 12 INCH STANDARD
X 85854 (NOT SHOWN) COVER TUBE SPINDLE 6 INCH STANDARD
X 3.2 1 85817 SPINDLE MT3 19.00 INCH
X 85818 (NOT SHOWN) SPINDLE MT3 16.75 INCH
X 3.3 1 85850 NOSEPIECE STANDARD 2 7/16-16 UNS LH X 2-16 UNS LH BUSHING 11.75 INCH
X 85851 (NOT SHOWN) NOSEPIECE STANDARD 2 7/16-16 UNS LH X 2-16 UNS LH BUSHING 9.25 INCH
X 4 1 85829 KIT SPADE DRILL 15/16" DIA 6.5 INCH DEEP HOLE
X 85828 (NOT SHOWN) KIT SPADE DRILL 15/16" DIA 4 INCH DEEP HOLE
X X 4.1 1 80740 BUSHING DRILL AIR FEED CARR LANE 25000 FOR 6.5 INCH HOLE
X X 4.2 1 81293 25000 SHANK 1.2500 OD X .9560 ID X .675 LENGTH FOR 6.5 INCH HOLE
X 4.3 1 86080 DRILL .969-1.378 DIA / 9.25 DEPTH HELICAL FLUTE MT3 FOR 6.5 INCH HOLE
X TBD (NOT SHOWN) DRILL FOR 4 INCH HOLE
X X 4.4 1 79654 ADAPTER ROTARY COOLANT 2T-3SR FOR 6.5 INCH HOLE
X X 4.5 1 86074 TA HSS DRILL INSERT 31/32" AM200 COATING TC CHIP BREAKER
X X 4.6 1 86076 (NOT SHOWN) TA HSS DRILL INSERT 1-3/8" AM200 COATING TC CHIP BREAKER
X X 5 1 TABLE (NOT SHOWN) SET FEED GEARS - SEE 85590 GEAR BOX ASSEMBLY DRAWING
FIGURE A-2.P/N 85825 PD3000 PORTABLE DRILL ASSEMBLY PARTS LIST
P/N 85846, Rev. 5 Page 51

Page 52
REFERENCE P/N'S
85817 - SPINDLE MT3 16.75 IN 11
85818 - SPINDLE MT3 19 IN 69
19
39
68
33 50
43 42 55
8
40 7
15
8
25
52
41 23 53 26
43 51
45
13 57
44 46 25
17 2
34 6
4
54 21 12
46 6
48 13 10 63
68 45 36 37
23 37
9 57 59
24 70
47 62
22
27
25 20
29
FIGURE A-3.P/N 85590 PD3000 RIGHT ANGLE GEARBOX ASSEMBLY

15
69 5
11 67 27
21
60
1 28
9 71
25 61
5 30
16 15 65
49 3
66 38 56
37 35
36
37
PD3000 Pneumatic Drill Operating Manual

PARTS LIST PARTS LIST
P/N: DESCRIPTION ITEM QTY P/N: DESCRIPTION
- SEE TABLE - FEED GEAR ASSEMBLIES 38 1 80615 GUIDE SHIFTER
10133 PIN ROLL 1/8 DIA X 1/2 39 1 80629 RING SNAP 1-3/8 ID X .050 TH SPIRAL HEAVY DUTY
P/N 85846, Rev. 5

10166 PIN ROLL 1/8 DIA X 1 40 1 80633 SPRING COMP 1.595 OD X .125 WIRE X .99 LENGTH
10588 SCREW DRIVE #2 x 1/4 HOLE SIZE .089 41 1 80634 SPRING COMP 1.922 OD X .156 WIRE X 1.35 LENGTH
13948 PIN DOWEL 3/16 DIA X 1/2 42 1 80635 BUSHING RETRACT
15263 RING O 1/16 X 1/8 ID X 1/4 OD 43 1 80636 TRIGGER RETRACT
26060 ROLLER THRUST BEARING FNT-4060 44 1 80637 BUSHING SPINDLE
26061 THRUST WASHER 40MM X 60MM X 1MM 45 1 80638 TRIGGER STOP
32275 RING SNAP 2-1/8 ID 46 2 80646 SCREW MODIFIED M5 X 0.8 X 35 MM
35740 PLATE SERIAL YEAR MODEL 1.5 X 2.0 47 1 80650 BRG NEEDLE ROLLER 65MM ID X 78MM OD X 25MM
42852 SCREW M6 X 1.0 X 8 mm SSSFP 48 1 80660 ADAPTER NOSEPIECE STANDARD 2-7/16-16 UNS LH
42854 RING O 1/16 X 1/4 ID X 3/8 OD 49 1 80687 ADAPTER CAP SHIFTER
44042 SPRING COMP .28 OD X .028 WIRE X 1-3/8 3.5LB 50 1 80769 NUT SPINDLE COVER
46637 SCREW M5 X .8 X 6mm SSSFP 51 1 80850 PILOT CARTRIDGE VALVE
58672 SCREW M4 X 0.7 X 16MM SHCS 52 1 80851 RING SNAP 7/16 OD X .035 TH INTERNAL
62498 RING SNAP 1-3/8 ID X .05 TH BLACK FINISH 53 1 80852 WASHER PRECISION 3MM ID X 14MM OD X 1.5
63954 LIFTING EYE M6 X 1 X 12 THREAD 19 ID 460 LBS 210 KG 54 1 81651 RING SNAP 2.375 ID X .031 TH SPIRAL LIGHT DUTY
70226 LABEL CLIMAX LOGO 1.5 X 5.5 55 1 82051 ORIFICE .015 DIA 10-32 X 3/16 BRASS
76477 SCREW M4 X 0.7 X 10 MM SSSHDP 56 1 82098 SPACER SPRING .160 INCH
78748 LABEL WARNING FLYING DEBRIS/LOUD NOISE 57 1 85589 HOUSING RIGHT ANGLE
79307 CARTRIDGE VALVE POPPET 2-WAY NORMALLY-CLOSED 58 1 85591 COVER HOUSING UPPER
79328 LABEL WARNING - CONSULT OPERATOR'S MANUAL 59 1 85592 GEAR ASSEMBLY BEVEL & SPUR
80249 NUT M5 X 0.8 NYLON INSERT LOCKNUT ZINC PLATED 60 1 85593 GEAR SPIRAL BEVEL 6PD 14T 20PA 35DEG SPIRAL
80293 BRG ROLLER 1.1811 ID X 1.8504 OD X .4331 61 1 85594 NUT BEVEL GEAR
80295 BRG BALL 1.3780 ID X 2.1654 OD X .3937 62 1 85595 ROD SHIFTER UPPER
80346 GEAR SPUR 18DP 59T 20PA .58 FACE 63 1 85596 PISTON SHIFTER
80377 BRG NEEDLE 1.378 ID X 1.6535 OD X .4724 64 1 85718 SEAL PISTION 37.5MM ID X 45MM OD X 3.8MM
80384 BRG BALL DOUBLE ROW .9843 ID X 2.0472 OD X .8110 PNEUMATIC
80415 SHIM SET 1.90 ID X 2.15 OD .001/.002/.005 THICK 65 1 85724 ROD SHIFTER LOWER
FIGURE A-4.P/N 85590 PD3000 RIGHT ANGLE GEARBOX ASSEMBLY PARTS LIST
80442 RING SNAP 1 ID X .042 THICK EXTERNAL SPIRAL 66 1 85725 CAP SHIFTER
80510 (NOT SHOWN) LABEL WARNING ENTANGLEMENT OF 67 1 85729 COVER HOUSING LOWER
HAND/ROTATING SHAFT GRAPHIC 1.13 TALL TRIANGLE 68 2 85781 COLLAR DEPTH
80586 PUSH BUTTON ASSY MANUAL RETRACT 69 2 85782 COLLAR LOCK
80603 COVER RETRACT TRIGGER 70 1 85987 BEARING PLAIN THRUST
80604 COVER STOP TRIGGER 71 1 86070 SHIM SET 2.77 ID X 2.990 OD .001/.002/.005 THICK ST
80605 SPRING .480 OD X .080 X 2 MUSIC WIRE
80606 BRG THRUST 6MM ID X 19MM OD X 2MM
80607 WASHER THRUST 6MM ID X 19MM OD X 1MM
Page 53
SEE DETAIL A
25
47
52
54
9
48
7
49
FIGURE A-5.P/N 85624 PD3000 AIR MOTOR ASSEMBLY WITH CONTROLS

P/N 85846, Rev. 5
45 27
53
3
17
4
11
40
26
18
32
28 31
10
39
33 22
1
41
6 5
12
6
38
29 14
FIGURE A-6.P/N 85624 PD3000 AIR MOTOR ASSEMBLY WITH CONTROLS

23 39
21
22
13
30
36
37
42
4 34
4 3
46 35
43
15
DETAIL A
Page 55
Page 56
PARTS LIST PARTS LIST
P/N: DESCRIPTION ITEM QTY P/N: DESCRIPTION
10133 PIN ROLL 1/8 DIA X 1/2 30 1 80094 SPRING PLUNGER 10-32 X .513 SS BALL WITH TH
15263 RING O 1/16 X 1/8 ID X 1/4 OD 31 6 80676 WASHER LOCK M4 (LOCW) 4.4 MM ID X 7.6 MM O
21797 RING O 1/16 X 3/8 X 1/2 OD TH STEEL ZINC
24541 RING O 1/16 X 1-1/16 ID X 1-3/16 OD 32 1 81140 ASSY START BUTTON LARGE
26204 FTG PLUG 1/8 NPT FLUSH SOCKET BRASS 33 1 81148 CARTRIDGE VALVE POPPET 2-WAY NORMALLY-C
33856 RING O 1/16 X 2-1/4 ID X 2-3/8 OD DIA
35891 WASHER M6 FLTW DIN 12.5 34 1 81209 VALVE LOW PRESSURE DROPOUT
42854 RING O 1/16 X 1/4 ID X 3/8 OD 35 1 81211 RETAINER LOW PRESSURE DROPOUT VALVE
70226 LABEL CLIMAX LOGO 1.5 X 5.5 36 1 81214 WASHER SEAL .105 ID X .300 OD X .050 THCK FIB
79291 BODY INLET 6275-S1 REINFORCED DIAPHGRAM
79293 POPPET MAIN VALVE 37 1 81226 SPRING COMP 0.420 OD X .045 WIRE X 1.00 LG 17
79294 SLEEVE PISTON MAIN VALVE 38 1 81244 SPRING COMP 1.053 OD X .105 WIRE X .88 LENGT
79296 GASKET PNEUMATIC VALVE STAINLESS
79297 PISTON MAIN VALVE 39 1 81260 SEAL PISTON 28MM OD X 22MM ID X 2.85MM
79298 ROD STOP 40 1 81261 SEAL ROD 18MM ID X 24MM OD X 2.85MM
79301 PLUG RETAINING 6275-S1 41 1 81263 SEAL ROD 12MM ID X 18MM OD X 2.85MM
79302 SEAT MAIN VALVE 6275-S1 42 1 81264 SEAL PISTON 12MM OD X 8MM ID X 2MM
79305 STOP KNOB 6275-S1 43 1 81265 RING SNAP 9/16 ID X .035 TH STAINLESS
79306 VENT BREATHER 1/16 NPTM 13 MAX SCFM 1/2 HEIGHT 44 6 81266 SCREW M4 X 0.7 X 105MM SHCS
79308 CARTRIDGE VALVE POPPET 3-WAY NORMALLY-CLOSED 45 1 85282 GAUGE PRESSURE MINIATURE
79310 RING SNAP 12 MM X 1 MM EXTERNAL STAINLESS 46 1 85623 BODY MANIFOLD 6275-S1
79311 MUFFLER 10-32 UNF MALE 5/8 HEIGHT BRONZE 47 2 85649 FTG CONNECTOR MALE 1/8 NPTM X 1/4 TUBE BO
79313 ACTUATING PLUNGER 6275-S1 THROUGH
79395 RING O 1/16 X 2-3/8 ID X 2-1/2 OD 48 4 85655 SCREW M6 X 1.0 X 22MM SHCS CAPTIVE 8 THD S
FIGURE A-7.P/N 85624 PD3000 AIR MOTOR ASSEMBLY WITH CONTROLS PARTS LIST
79412 PLUG SEALING 5/32 ID 49 1 85661 AIR MOTOR CUSTOM RH TURN
79414 SCREW M5 X 0.8 X 35MM FHSCS SS 52 2 85830 TUBING PNEUMATIC O-RING CONNECTION
79889 FTG ORB 1-5/16-12 WITH SCREEN ASSY 53 1 85959 LABEL NOTICE - OPERATING PRESSURE RANGE
80089 LABEL BACKGROUND YELLOW STOP BUTTON 54 1 86288 SPEED CONTROL SERIES 25
80092 SPRING COMP .24 OD X .024 WIRE X .38 LONG
PD3000 Pneumatic Drill Operating Manual

APPENDIX B SCHEMATICS
PILOT OP VALVE
FIGURE B-1. PNEUMATIC SCHEMATIC P/N 82077
P/N 85846, Rev. 5 Page 57


APPENDIX C MSDS
MSDS LIST:
LPS 2 - - - - - - - - - - - - - - - - - - - - - - - - 60
LPS 3 - - - - - - - - - - - - - - - - - - - - - - - - 69
LPS Presolve Orange Degreaser - - - - - - - - - - - 78
Mobilith SHC 460 - - - - - - - - - - - - - - - - - - - 87
P/N 85846, Rev. 5 Page 59

LPS 2
SAFETY DATA SHEET
1. Identification
Product identifier LPS® 2 (Aerosol)
Other means of identification
Part Number 00216
Recommended use An industrial lubricant designed to displace moisture from equipment, provide heavy-duty
lubrication and rust prevention.
Recommended restrictions None known.
Manufacturer/Importer/Supplier/Distributor information
Manufacturer
Manufacturer
Company name LPS Laboratories, a division of Illinois Tool Works, Inc.
Address 4647 Hugh Howell Rd.
Tucker, GA 30084
Country (U.S.A.)
Tel: +1 770-243-8800
In Case of Emergency 1-800-424-9300 (inside U.S.)
+001 703-527-3887 (outside U.S.)
Website www.lpslabs.com
E-mail [email protected]
2. Hazard(s) identification
Physical hazards Flammable aerosols Category 1
Gases under pressure Compressed gas
Health hazards Skin corrosion/irritation Category 2
Serious eye damage/eye irritation Category 2A
Specific target organ toxicity, single exposure Category 3 narcotic effects
Environmental hazards Not classified.
OSHA defined hazards Not classified.
Label elements
Signal word Danger

Hazard statement Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin
irritation. Causes serious eye irritation. May cause drowsiness or dizziness.
Precautionary statement
Prevention Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open
flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid
breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area.
Wear protective gloves. Wear eye/face protection.
Response If on skin: Wash with plenty of water. If inhaled: Remove person to fresh air and keep comfortable
for breathing. If in eyes: Rinse cautiously with water for several minutes. Remove contact lenses,
if present and easy to do. Continue rinsing. Call a poison center/doctor if you feel unwell. Specific
treatment (see this label). If skin irritation occurs: Get medical advice/attention. If eye irritation
persists: Get medical advice/attention. Take off contaminated clothing and wash before reuse.
Storage Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from
sunlight. Do not expose to temperatures exceeding 50°C/122°F.
Disposal Dispose of contents/container in accordance with local/regional/national/international regulations.
Hazard(s) not otherwise None known.
classified (HNOC)
Material name: LPS® 2 (Aerosol) SDS US

729 Version #: 01 Issue date: 09-22-2014 1/9

Supplemental information None.
3. Composition/information on ingredients
Mixtures
Chemical name Common name and synonyms CAS number %
Distillates Petroleum, Hydroteated 64742-47-8 70 - 80
Light
Petroleum Oil 64742-52-5 10 - 20
Carbon Dioxide 124-38-9 1-5
4. First-aid measures
Inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing. For breathing
difficulties, oxygen may be necessary. Call a physician if symptoms develop or persist.
Skin contact Wash off with soap and water. Get medical attention if irritation develops and persists.
Eye contact Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if
present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.
Ingestion Call a physician or poison control center immediately. Only induce vomiting at the instruction of
medical personnel. Never give anything by mouth to an unconscious person. If vomiting occurs,
keep head low so that stomach content doesn't get into the lungs.
Most important Dermatitis. Rash. Symptoms of overexposure may be headache, dizziness, tiredness, nausea and
symptoms/effects, acute and vomiting. Skin irritation. May cause redness and pain.
delayed
Indication of immediate Provide general supportive measures and treat symptomatically.
medical attention and special
treatment needed
General information Ensure that medical personnel are aware of the material(s) involved, and take precautions to
protect themselves. Call a POISON CENTER or doctor/physician if you feel unwell.
5. Fire-fighting measures
Suitable extinguishing media Powder. Alcohol resistant foam. Water. Water spray. Dry chemicals. Carbon dioxide (CO2).
Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire.
media
Specific hazards arising from Contents under pressure. Pressurized container may explode when exposed to heat or flame.
the chemical
Special protective equipment Firefighters must use standard protective equipment including flame retardant coat, helmet with
and precautions for firefighters face shield, gloves, rubber boots, and in enclosed spaces, SCBA.
Fire fighting In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without
equipment/instructions risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved.
Containers should be cooled with water to prevent vapor pressure build up. For massive fire in
cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire
burn out.
Specific methods Use standard firefighting procedures and consider the hazards of other involved materials. Move
containers from fire area if you can do so without risk. Cool containers exposed to flames with
water until well after the fire is out. In the event of fire and/or explosion do not breathe fumes.
General fire hazards Extremely flammable aerosol.
6. Accidental release measures

Personal precautions, Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of
protective equipment and low areas. Wear appropriate protective equipment and clothing during clean-up. Do not touch
emergency procedures damaged containers or spilled material unless wearing appropriate protective clothing. Ventilate
closed spaces before entering them. Local authorities should be advised if significant spillages
cannot be contained. Use personal protection recommended in Section 8 of the SDS.
Methods and materials for Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no
containment and cleaning up smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.)
away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and
open area if the leak is irreparable. Isolate area until gas has dispersed. Use water spray to reduce
vapors or divert vapor cloud drift. Scoop up used absorbent into drums or other appropriate
container. Prevent entry into waterways, sewer, basements or confined areas. Following product
recovery, flush area with water. For waste disposal, see section 13 of the SDS.
Environmental precautions Avoid discharge into drains, water courses or onto the ground.

P/N 85846, Rev. 5 Page 61

7. Handling and storage
Precautions for safe handling Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing
or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke
while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or
expose containers to heat, flame, sparks, or other sources of ignition. All equipment used when
handling the product must be grounded. Do not re-use empty containers. Avoid prolonged or
repeated contact with skin. Avoid prolonged exposure. Use only in well-ventilated areas. Wear
appropriate personal protective equipment. Wash hands thoroughly after handling. Observe good
industrial hygiene practices.
Conditions for safe storage, Level 3 Aerosol.
including any incompatibilities
Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures
exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open
flame, heat or other sources of ignition. This material can accumulate static charge which may
cause spark and become an ignition source. Prevent electrostatic charge build-up by using
common bonding and grounding techniques. Store in original tightly closed container. Store in a
well-ventilated place. Store away from incompatible materials (see Section 10 of the SDS). Keep
out of the reach of children.
8. Exposure controls/personal protection

Occupational exposure limits
U.S. - OSHA
Components Type Value Form
Distillates Petroleum, PEL 5 mg/m3 Oil mist

Hydroteated Light (CAS
64742-47-8)
Petroleum Oil (CAS PEL 5 mg/m3 Oil mist
64742-52-5)
US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)
Components Type Value
Carbon Dioxide (CAS PEL 9000 mg/m3
124-38-9)
5000 ppm
ACGIH
Components Type Value Form
Distillates Petroleum, TWA 5 mg/m3 Oil mist

Hydroteated Light (CAS
64742-47-8)
Petroleum Oil (CAS TWA 5 mg/m3 Oil mist
64742-52-5)
US. ACGIH Threshold Limit Values
Carbon Dioxide (CAS STEL 30000 ppm
124-38-9)
TWA 5000 ppm
US. NIOSH: Pocket Guide to Chemical Hazards
Carbon Dioxide (CAS STEL 54000 mg/m3
124-38-9)
30000 ppm
TWA 9000 mg/m3
5000 ppm
Biological limit values No biological exposure limits noted for the ingredient(s).
Appropriate engineering Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
controls should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level. Eye
wash facilities and emergency shower must be available when handling this product.
Individual protection measures, such as personal protective equipment
Eye/face protection Wear safety glasses with side shields (or goggles).


Skin protection
Hand protection Chemical resistant gloves are recommended.
Other Wear suitable protective clothing.
Respiratory protection In case of insufficient ventilation, wear suitable respiratory equipment.
Thermal hazards Not applicable.
General hygiene When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such
considerations as washing after handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing and protective equipment to remove contaminants.
9. Physical and chemical properties

Appearance Liquid.
Physical state Gas.
Form Aerosol.
Color Brown
Odor Slight petroleum odor, Cherry
Odor threshold Not established
pH Not applicable
Melting point/freezing point < -58 °F (< -50 °C)
Initial boiling point and boiling 383 °F (195 °C) @ 101 kPa
range
Flash point 174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)
Evaporation rate < 0.1 BuAc
Flammability (solid, gas) Flammable gas.
Upper/lower flammability or explosive limits
Flammability limit - lower 0.6 %
(%)
Flammability limit - upper 7%
(%)
Explosive limit - lower (%) Not available.
Explosive limit - upper (%) Not available.
Vapor pressure < 0.05 mm Hg @ 20ºC (dispensed liquid)
Vapor density 4.7 (air = 1)
Relative density Not available.
Solubility(ies)
Solubility (water) <3%
Partition coefficient <1
(n-octanol/water)
Auto-ignition temperature > 442.4 °F (> 228 °C)
Decomposition temperature Not established
Viscosity < 7 cSt
Viscosity temperature 77 °F (25 °C)
Other information
Heat of combustion > 30 kJ/g
Percent volatile 92 - 95 %
Specific gravity 0.82 - 0.86 @ 20°C
10. Stability and reactivity

Reactivity The product is stable and non-reactive under normal conditions of use, storage and transport.
Chemical stability Material is stable under normal conditions.
Possibility of hazardous Hazardous polymerization does not occur.
reactions
Conditions to avoid Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the
flash point. Contact with incompatible materials.

P/N 85846, Rev. 5 Page 63

Incompatible materials Strong oxidizing agents.
Hazardous decomposition Carbon oxides.
products
11. Toxicological information

Information on likely routes of exposure
Inhalation Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Skin contact Causes skin irritation.
Eye contact Causes serious eye irritation.
Ingestion May cause discomfort if swallowed.
Symptoms related to the Irritating to eyes, respiratory system and skin. Symptoms may include stinging, tearing, redness,
physical, chemical and swelling, and blurred vision. Exposure may cause temporary irritation, redness, or discomfort.
toxicological characteristics Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Information on toxicological effects
Acute toxicity Narcotic effects.
Components Species Test Results
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
Acute
Dermal
LD50 Rabbit > 2000 mg/kg
> 2000 mg/kg, 24 Hours
Inhalation
LC50 Cat > 6.4 mg/l, 6 Hours
Rat > 7.5 mg/l, 6 Hours
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
Oral
LD50 Rat > 5000 mg/kg
Petroleum Oil (CAS 64742-52-5)
Acute
Dermal
Inhalation
LC50 Rat 2.18 mg/l, 4 Hours
Oral
LD50 Rat 5000 mg/kg
Skin corrosion/irritation Causes skin irritation.
Serious eye damage/eye Causes serious eye irritation.
irritation
Respiratory or skin sensitization
Respiratory sensitization Not a respiratory sensitizer.
Skin sensitization This product is not expected to cause skin sensitization.
Germ cell mutagenicity No data available to indicate product or any components present at greater than 0.1% are
mutagenic or genotoxic.
Carcinogenicity This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Reproductive toxicity This product is not expected to cause reproductive or developmental effects.
Specific target organ toxicity - Narcotic effects.
single exposure


Specific target organ toxicity - Based on available data, the classification criteria are not met.
repeated exposure
Aspiration hazard Not likely, due to the form of the product.
Chronic effects Prolonged inhalation may be harmful.
12. Ecological information

Ecotoxicity The product is not classified as environmentally hazardous. However, this does not exclude the
possibility that large or frequent spills can have a harmful or damaging effect on the environment.
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
Aquatic
Fish LC50 Rainbow trout,donaldson trout 2.9 mg/l, 96 hours
(Oncorhynchus mykiss)
Persistence and degradability Not inherently biodegradable.
Bioaccumulative potential Not available.
Partition coefficient n-octanol / water (log Kow)
LPS® 2 (Aerosol) <1
Mobility in soil No data available.
Other adverse effects None known.
13. Disposal considerations

Disposal instructions Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush.
Dispose of contents/container in accordance with local/regional/national/international regulations.
Local disposal regulations Dispose in accordance with all applicable regulations.
Hazardous waste code D003: Waste Reactive material
Waste from residues / unused Dispose of in accordance with local regulations. Empty containers or liners may retain some
products product residues. This material and its container must be disposed of in a safe manner (see:
Disposal instructions).
Contaminated packaging Empty containers should be taken to an approved waste handling site for recycling or disposal.
Since emptied containers may retain product residue, follow label warnings even after container is
emptied. Do not re-use empty containers.
14. Transport information

DOT
UN number UN1950
UN proper shipping name Aerosols, flammable
Transport hazard class(es)
Class 2.1
Subsidiary risk -
Label(s) 2.1
Packing group Not applicable.
Environmental hazards
Marine pollutant No
Special precautions for user Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.
Packaging exceptions 306
Packaging non bulk None
Packaging bulk None
IATA
UN number UN1950
Class 2.1
Subsidiary risk -
Label(s) 2.1
Environmental hazards No.
ERG Code 10L

P/N 85846, Rev. 5 Page 65

Other information
Passenger and cargo Allowed.
aircraft
Cargo aircraft only Allowed.
IMDG
UN number UN1950
UN proper shipping name AEROSOLS, flammable
Class 2.1
Subsidiary risk -
Label(s) 2.1
Marine pollutant No
EmS Not available.
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78 and
the IBC Code
DOT
IATA; IMDG
15. Regulatory information

US federal regulations This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication
Standard, 29 CFR 1910.1200.
TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)
Not regulated.
CERCLA Hazardous Substance List (40 CFR 302.4)
Not listed.
SARA 304 Emergency release notification
Not regulated.
Not listed.


Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories Immediate Hazard - Yes
Delayed Hazard - No
Fire Hazard - Yes
Pressure Hazard - Yes
Reactivity Hazard - No
SARA 302 Extremely hazardous substance
Not listed.
SARA 311/312 Hazardous Yes
chemical
SARA 313 (TRI reporting)
Not regulated.
Other federal regulations

Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List
Not regulated.
Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)
Not regulated.
Safe Drinking Water Act Not regulated.
(SDWA)
US state regulations
US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)
Not listed.
US. Massachusetts RTK - Substance List
Carbon Dioxide (CAS 124-38-9)
US. New Jersey Worker and Community Right-to-Know Act
US. Pennsylvania Worker and Community Right-to-Know Law
US. Rhode Island RTK
Not regulated.
US. California Proposition 65
California Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain
any chemicals currently listed as carcinogens or reproductive toxins.
International Inventories
Country(s) or region Inventory name On inventory (yes/no)*
Australia Australian Inventory of Chemical Substances (AICS) Yes
Canada Domestic Substances List (DSL) Yes
Canada Non-Domestic Substances List (NDSL) No
China Inventory of Existing Chemical Substances in China (IECSC) No
Europe European Inventory of Existing Commercial Chemical Yes
Substances (EINECS)
Europe European List of Notified Chemical Substances (ELINCS) No
Japan Inventory of Existing and New Chemical Substances (ENCS) No
Korea Existing Chemicals List (ECL) Yes
New Zealand New Zealand Inventory No
Philippines Philippine Inventory of Chemicals and Chemical Substances Yes
(PICCS)
United States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory Yes
*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)
A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing
country(s).
16. Other information, including date of preparation or last revision

Issue date 09-22-2014
Version # 01

P/N 85846, Rev. 5 Page 67

Disclaimer The information provided in this Safety Data Sheet is correct to the best of our knowledge,
information and belief at the date of its publication. The information given is designed only as a
guidance for safe handling, use, processing, storage, transportation, disposal and release and is
not to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text.
Revision Information Product and Company Identification: Product Uses
Composition / Information on Ingredients: Ingredients
Physical & Chemical Properties: Multiple Properties
Ecological Information: Ecotox Property Data
Transport Information: Proper Shipping Name/Packing Group
Regulatory Information: United States
HazReg Data: North America
GHS: Classification


LPS 3
SAFETY DATA SHEET
1. Identification
Product identifier LPS 3® (Bulk)
Part Number 00322, 03128, 00305, 00355
Recommended use A specialized soft-film coating designed to prevent rust and corrosion on steel, aluminum and
other metals.
Manufacturer
Manufacturer
Company name LPS Laboratories, a division of Illinois Tool Works, Inc.
Tucker, GA 30084
Country (U.S.A.)
Tel: +1 770-243-8800
+001 703-527-3887 (outside U.S.)
Physical hazards Flammable liquids Category 3
Health hazards Specific target organ toxicity, repeated Category 1
exposure
Aspiration hazard Category 1
Label elements
Signal word Danger

Hazard statement Flammable liquid and vapor. Causes damage to organs through prolonged or repeated exposure.
May be fatal if swallowed and enters airways.
Prevention Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Keep container tightly
closed. Ground/bond container and receiving equipment. Use explosion-proof
electrical/ventilating/lighting equipment. Use only non-sparking tools. Take precautionary
measures against static discharge. Do not breathe mist or vapor. Wash thoroughly after handling.
Do not eat, drink or smoke when using this product. Wear protective gloves/eye protection/face
protection.
Response In case of fire: Use appropriate media to extinguish. If swallowed: Immediately call a poison
center/doctor. Do NOT induce vomiting. If on skin (or hair): Take off immediately all contaminated
clothing. Rinse skin with water/shower. Get medical advice/attention if you feel unwell.
Storage Store in a well-ventilated place. Keep cool. Store locked up.
classified (HNOC)
Supplemental information None.
Material name: LPS 3® (Bulk) SDS US

699 Version #: 06 Revision date: 12-04-2014 Issue date: 06-03-2013 1/9
P/N 85846, Rev. 5 Page 69

Mixtures
Light Mineral Spirits 64742-88-7 60 - 70
Distillates Petroleum Hydrotreated 64742-54-7 1 - 10
Heavy
Distillates Petroleum, Hydrotreated 64742-47-8 1 - 10
Light
1-butoxy-2-propanol 5131-66-8 1-5
Inhalation Move to fresh air. Call a physician if symptoms develop or persist.
Skin contact Take off immediately all contaminated clothing. Rinse skin with water/shower. Get medical
attention if irritation develops and persists.
Eye contact Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if
present and easy to do. Get medical attention if irritation develops and persists.
Ingestion Call a physician or poison control center immediately. Rinse mouth. Do not induce vomiting. If
vomiting occurs, keep head low so that stomach content doesn't get into the lungs.
Most important Aspiration may cause pulmonary edema and pneumonitis. Direct contact with eyes may cause
symptoms/effects, acute and temporary irritation. Prolonged exposure may cause chronic effects.
delayed
Indication of immediate Provide general supportive measures and treat symptomatically. Keep victim under observation.
medical attention and special Symptoms may be delayed.
treatment needed
General information Take off all contaminated clothing immediately. If you feel unwell, seek medical advice (show the
label where possible). Ensure that medical personnel are aware of the material(s) involved, and
take precautions to protect themselves. Wash contaminated clothing before reuse.
Suitable extinguishing media Alcohol resistant foam. Water spray. Water fog. Dry chemical powder. Carbon dioxide (CO2).
media
Specific hazards arising from Vapors may form explosive mixtures with air. Vapors may travel considerable distance to a source
the chemical of ignition and flash back. During fire, gases hazardous to health may be formed.
Special protective equipment Self-contained breathing apparatus and full protective clothing must be worn in case of fire.
and precautions for firefighters
Fire fighting In case of fire and/or explosion do not breathe fumes. Move containers from fire area if you can do
equipment/instructions so without risk.
Specific methods Use standard firefighting procedures and consider the hazards of other involved materials.
General fire hazards Flammable liquid and vapor.

protective equipment and low areas. Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area).
emergency procedures Wear appropriate protective equipment and clothing during clean-up. Do not breathe mist or vapor.
Do not touch damaged containers or spilled material unless wearing appropriate protective
clothing. Ventilate closed spaces before entering them. Local authorities should be advised if
significant spillages cannot be contained. Use personal protection recommended in Section 8 of
the SDS.


Methods and materials for Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area). Take
containment and cleaning up precautionary measures against static discharge. Use only non-sparking tools. Keep combustibles
(wood, paper, oil, etc.) away from spilled material. The product is immiscible with water and will
spread on the water surface.
Large Spills: Stop the flow of material, if this is without risk. Use water spray to reduce vapors or
divert vapor cloud drift. Dike the spilled material, where this is possible. Use a non-combustible
material like vermiculite, sand or earth to soak up the product and place into a container for later
disposal. Prevent entry into waterways, sewer, basements or confined areas. Following product
recovery, flush area with water.
Small Spills: Absorb with earth, sand or other non-combustible material and transfer to containers
for later disposal. Clean surface thoroughly to remove residual contamination.
Never return spills to original containers for re-use. For waste disposal, see section 13 of the SDS.
Environmental precautions Avoid discharge into drains, water courses or onto the ground.

Precautions for safe handling Do not handle, store or open near an open flame, sources of heat or sources of ignition. Protect
material from direct sunlight. Explosion-proof general and local exhaust ventilation. Take
precautionary measures against static discharges. All equipment used when handling the product
must be grounded. Use non-sparking tools and explosion-proof equipment. Do not breathe mist or
vapor. Avoid prolonged exposure. When using, do not eat, drink or smoke. Wear appropriate
personal protective equipment. Wash hands thoroughly after handling. Observe good industrial
hygiene practices.
Conditions for safe storage, Store locked up. Keep away from heat, sparks and open flame. Prevent electrostatic charge
including any incompatibilities build-up by using common bonding and grounding techniques. Store in a cool, dry place out of
direct sunlight. Store in original tightly closed container. Store in a well-ventilated place. Store
away from incompatible materials (see Section 10 of the SDS).

Xylene (CAS 1330-20-7) PEL 435 mg/m3
100 ppm
Xylene (CAS 1330-20-7) STEL 150 ppm
TWA 100 ppm
Biological limit values
ACGIH Biological Exposure Indices
Components Value Determinant Specimen Sampling Time
Xylene (CAS 1330-20-7) 1.5 g/g Methylhippuric Creatinine in *
acids urine
* - For sampling details, please see the source document.
Appropriate engineering Explosion-proof general and local exhaust ventilation. Good general ventilation (typically 10 air
controls changes per hour) should be used. Ventilation rates should be matched to conditions. If
applicable, use process enclosures, local exhaust ventilation, or other engineering controls to
maintain airborne levels below recommended exposure limits. If exposure limits have not been
established, maintain airborne levels to an acceptable level.
Eye/face protection Wear safety glasses with side shields (or goggles).
Skin protection
Hand protection For prolonged or repeated skin contact use suitable protective gloves. Chemical resistant gloves
are recommended.
Other Avoid contact with the skin. Wear appropriate chemical resistant clothing.

P/N 85846, Rev. 5 Page 71

Respiratory protection No personal respiratory protective equipment normally required. Use a positive-pressure
air-supplied respirator if there is any potential for an uncontrolled release, exposure levels are not
known, or any other circumstances where air-purifying respirators may not provide adequate
protection.
Thermal hazards Wear appropriate thermal protective clothing, when necessary.
General hygiene When using do not smoke. Always observe good personal hygiene measures, such as washing
considerations after handling the material and before eating, drinking, and/or smoking. Routinely wash work
clothing and protective equipment to remove contaminants.

Appearance
Physical state Liquid.
Form Liquid.
Color Brown.
Odor Mild. Cherry.
Odor threshold Not Established
pH Not Applicable
Melting point/freezing point Not Established
Initial boiling point and boiling 320 - 392 °F (160 - 200 °C)
range
Flash point 104.5 °F (40.3 °C) Tag Closed Cup
Evaporation rate 0.2 (butyl acetate = 1)
Flammability (solid, gas) Not applicable.
(%)
(%)
Vapor pressure 2.6 mm Hg @ 20°C
Vapor density 4.8 (air = 1)
Solubility(ies)
Solubility (water) Insoluble
Partition coefficient Not Established
(n-octanol/water)
Auto-ignition temperature 446 °F (230 °C) (concentrate)
Decomposition temperature Not Established
Viscosity 200 - 800 cP @ 25°C
Other information
Density 6.82
Percent volatile 78.45 %
Specific gravity 0.81 @ 20°C
VOC (Weight %) 75.58 % per U.S. State and Federal Consumer Product Regulations

reactions
Conditions to avoid Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the
flash point. Contact with incompatible materials.

products

Inhalation Causes damage to organs through prolonged or repeated exposure by inhalation.
Skin contact Frequent or prolonged contact may defat and dry the skin, leading to discomfort and dermatitis.
Eye contact Direct contact with eyes may cause temporary irritation.
Ingestion Droplets of the product aspirated into the lungs through ingestion or vomiting may cause a serious
chemical pneumonia.
Symptoms related to the Aspiration may cause pulmonary edema and pneumonitis. Direct contact with eyes may cause
physical, chemical and temporary irritation. Exposure may cause temporary irritation, redness, or discomfort.
toxicological characteristics
Acute toxicity May be fatal if swallowed and enters airways.
1-butoxy-2-propanol (CAS 5131-66-8)
Acute
Dermal
LD50 Rabbit 1400 mg/kg, 24 Hours
1.59 ml/kg, 24 Hours
Rat > 2000 mg/kg, 24 Hours
Inhalation
LC50 Rat > 651 ppm, 4 Hours
Oral
LD50 Rat 3300 mg/kg
2.83 ml/kg
Distillates Petroleum Hydrotreated Heavy (CAS 64742-54-7)
Acute
Dermal
Inhalation
LC50 Rat 2.18 mg/l, 4 Hours
Oral
LD50 Rat 5000 mg/kg
Distillates Petroleum, Hydrotreated Light (CAS 64742-47-8)
Acute
Dermal
Inhalation
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
Oral

P/N 85846, Rev. 5 Page 73

Light Mineral Spirits (CAS 64742-88-7)
Acute
Dermal
Inhalation
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
Oral
Xylene (CAS 1330-20-7)
Acute
Dermal
LD50 Rabbit > 5000 ml/kg, 4 Hours
12126 mg/kg, 24 Hours
Inhalation
LC50 Mouse 3907 mg/l, 6 Hours
Rat 6350 mg/l, 4 Hours
5922 ppm, 4 Hours
Oral
LD50 Mouse 5251 mg/kg
Rat 3523 mg/kg
10 ml/kg
Skin corrosion/irritation Prolonged skin contact may cause temporary irritation.
Serious eye damage/eye Direct contact with eyes may cause temporary irritation.
irritation
Respiratory sensitization Not a respiratory sensitizer.
Skin sensitization This product is not expected to cause skin sensitization.
Carcinogenicity This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.
ACGIH Carcinogens
Xylene (CAS 1330-20-7) A4 Not classifiable as a human carcinogen.
IARC Monographs. Overall Evaluation of Carcinogenicity
Xylene (CAS 1330-20-7) 3 Not classifiable as to carcinogenicity to humans.
Not listed.
Reproductive toxicity This product is not expected to cause reproductive or developmental effects.
Specific target organ toxicity - Not classified.
single exposure
Specific target organ toxicity - Causes damage to organs through prolonged or repeated exposure.
repeated exposure
Aspiration hazard May be fatal if swallowed and enters airways.
Chronic effects Causes damage to organs through prolonged or repeated exposure.
Further information None known.

Ecotoxicity Not expected to be harmful to aquatic organisms.

Distillates Petroleum, Hydrotreated Light (CAS 64742-47-8)
Aquatic
Aquatic
Fish LC50 Bluegill (Lepomis macrochirus) 7.711 - 9.591 mg/l, 96 hours
Bioaccumulative potential No data available.
Xylene 3.12 - 3.2
Mobility in soil No data available.

Disposal instructions Collect and reclaim or dispose in sealed containers at licensed waste disposal site. Dispose of
contents/container in accordance with local/regional/national/international regulations.
Local disposal regulations Dispose in accordance with all applicable regulations.
Hazardous waste code The waste code should be assigned in discussion between the user, the producer and the waste
disposal company.
emptied.

DOT
UN number UN1268
UN proper shipping name Petroleum distillates, n.o.s. or Petroleum products, n.o.s. Mixture
Class 3
Subsidiary risk -
Label(s) 3
Packing group III
Special precautions for user Read safety instructions, SDS and emergency procedures before handling.
Special provisions 144, B1, IB3, T4, TP1, TP29
Packaging non bulk 203
Packaging bulk 242
IATA
UN number UN1268
UN proper shipping name Petroleum products, n.o.s. Mixture
Class 3
Subsidiary risk -
Packing group III
ERG Code 3L
Other information
aircraft
IMDG
UN number UN1268

P/N 85846, Rev. 5 Page 75

UN proper shipping name PETROLEUM DISTILLATES, N.O.S. or PETROLEUM PRODUCTS, N.O.S. MIXTURE
Class 3
Subsidiary risk -
Packing group III
Marine pollutant No.
EmS F-E, S-E
Transport in bulk according to Not applicable.
the IBC Code
DOT
IATA; IMDG

All components are on the U.S. EPA TSCA Inventory List.
Not regulated.
Xylene (CAS 1330-20-7) Listed.
Not regulated.
Not listed.
Delayed Hazard - Yes
Fire Hazard - Yes
Pressure Hazard - No
Not listed.
SARA 311/312 Hazardous Yes
chemical
Not regulated.


Not regulated.
(SDWA)
Not listed.
WARNING: This product contains a chemical known to the State of California to cause cancer.
Australia Australian Inventory of Chemical Substances (AICS) No
China Inventory of Existing Chemical Substances in China (IECSC) No
Substances (EINECS)
Korea Existing Chemicals List (ECL) No
New Zealand New Zealand Inventory No
Philippines Philippine Inventory of Chemicals and Chemical Substances No
(PICCS)
country(s).

Revision date 12-04-2014
Version # 06
Disclaimer LPS Laboratories cannot anticipate all conditions under which this information and its product, or
the products of other manufacturers in combination with its product, may be used. It is the user’s
responsibility to ensure safe conditions for handling, storage and disposal of the product, and to
assume liability for loss, injury, damage or expense due to improper use. The information provided
in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date
of its publication. The information given is designed only as a guidance for safe handling, use,
processing, storage, transportation, disposal and release and is not to be considered a warranty or
quality specification. The information relates only to the specific material designated and may not
be valid for such material used in combination with any other materials or in any process, unless
specified in the text.
Revision Information Physical & Chemical Properties: Multiple Properties
Regulatory Information: Risk Phrases - Labeling

P/N 85846, Rev. 5 Page 77

LPS Presolve Orange Degreaser
SAFETY DATA SHEET
1. Identification
Product identifier LPS® PreSolve (Aerosol)
Part Number 01420
Recommended use A solvent degreasing agent designed for removing tar, adhesives, grease, oil and other residues
from metal and other hard surfaces.
Manufacturer
Manufacturer
Company name ITW Pro Brands
Tucker, GA 30084
Country (U.S.A.)
Tel: +1 770-243-8800
+001 703-527-3887 (outside U.S.)
Physical hazards Flammable aerosols Category 1
Gases under pressure Compressed gas
Health hazards Skin corrosion/irritation Category 2
Serious eye damage/eye irritation Category 2
Sensitization, skin Category 1
Label elements
Signal word Danger

Hazard statement Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin
irritation. Causes serious eye irritation. May cause an allergic skin reaction.
Prevention Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open
flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Wear
eye/face protection. Avoid breathing gas. Wash thoroughly after handling. Contaminated work
clothing must not be allowed out of the workplace. Wear protective gloves.
Response If on skin: Wash with plenty of water. If skin irritation or rash occurs: Get medical advice/attention.
Take off contaminated clothing and wash before reuse. Specific treatment (see this label). If in
eyes: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy
to do. Continue rinsing. If eye irritation persists: Get medical advice/attention.
Storage Store in a well-ventilated place. Protect from sunlight. Do not expose to temperatures exceeding
50°C/122°F.
classified (HNOC)
Supplemental information Not applicable.
Material name: LPS® PreSolve (Aerosol) SDS US

Mixtures
Distillates Petroleum Hydrotreated 64742-47-8 60 - 70
Light
3-Methoxy-3-methyl-1-butanol 56539-66-3 10 - 20
(MMB)
d-limonene 5989-27-5 10 - 20
Carbon Dioxide 124-38-9 1-3
Inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing. Oxygen or
artificial respiration if needed. Do not use mouth-to-mouth method if victim inhaled the substance.
Induce artificial respiration with the aid of a pocket mask equipped with a one-way valve or other
proper respiratory medical device. Call a POISON CENTER or doctor/physician if you feel unwell.
Skin contact In case of contact, immediately flush skin with plenty of water for at least 15 minutes while
removing contaminated clothing and shoes. Get medical attention if irritation develops and
persists.
Eye contact Immediately flush with plenty of water for at least 15 minutes. If easy to do, remove contact lenses.
Get medical attention if irritation develops and persists.
Ingestion Call a physician or poison control center immediately. Only induce vomiting at the instruction of
medical personnel. Never give anything by mouth to an unconscious person. If vomiting occurs,
keep head low so that stomach content doesn't get into the lungs.
Most important Irritant effects. Symptoms may include stinging, tearing, redness, swelling, and blurred vision.
symptoms/effects, acute and Defatting of the skin. Rash. Symptoms of overexposure can include shortness of breath,
delayed drowsiness, headaches, confusion, decreased coordination, visual disturbances and vomiting, and
are reversible if exposure is stopped.
Indication of immediate Provide general supportive measures and treat symptomatically. In case of shortness of breath,
medical attention and special give oxygen. Keep victim under observation. Symptoms may be delayed.
treatment needed
General information In the case of accident or if you feel unwell, seek medical advice immediately (show the label
where possible). Ensure that medical personnel are aware of the material(s) involved, and take
precautions to protect themselves.
Suitable extinguishing media Alcohol resistant foam. Water fog. Dry chemical powder. Carbon dioxide (CO2).
media
Specific hazards arising from Contents under pressure. Pressurized container may explode when exposed to heat or flame.
the chemical
Special protective equipment Firefighters must use standard protective equipment including flame retardant coat, helmet with
and precautions for firefighters face shield, gloves, rubber boots, and in enclosed spaces, SCBA. Structural firefighters protective
clothing will only provide limited protection.
Fire fighting In case of fire and/or explosion do not breathe fumes. Use standard firefighting procedures and
equipment/instructions consider the hazards of other involved materials. Move containers from fire area if you can do so
without risk. Water runoff can cause environmental damage.
Specific methods Use standard firefighting procedures and consider the hazards of other involved materials. Move
container from fire area if it can be done without risk. In the event of fire and/or explosion do not
breathe fumes.
General fire hazards Extremely flammable aerosol.

protective equipment and low areas. Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area).
emergency procedures Wear appropriate personal protective equipment. Do not touch damaged containers or spilled
material unless wearing appropriate protective clothing. Avoid inhalation of vapors or mists.
Ventilate closed spaces before entering them. Local authorities should be advised if significant
spillages cannot be contained. Use personal protection recommended in Section 8 of the SDS.

P/N 85846, Rev. 5 Page 79

Methods and materials for Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area). Take
containment and cleaning up precautionary measures against static discharge. Use only non-sparking tools. Keep combustibles
(wood, paper, oil, etc.) away from spilled material. This material is classified as a water pollutant
under the Clean Water Act and should be prevented from contaminating soil or from entering
sewage and drainage systems which lead to waterways.
Large Spills: Stop the flow of material, if this is without risk. Dike the spilled material, where this is
possible. Use a non-combustible material like vermiculite, sand or earth to soak up the product
and place into a container for later disposal. Use water spray to reduce vapors or divert vapor
cloud drift. Following product recovery, flush area with water.
Small Spills: Wipe up with absorbent material (e.g. cloth, fleece). Clean surface thoroughly to
remove residual contamination.
Never return spills in original containers for re-use. For waste disposal, see section 13 of the SDS.
Environmental precautions Avoid release to the environment. Contact local authorities in case of spillage to drain/aquatic
environment. Prevent further leakage or spillage if safe to do so. Avoid discharge into drains, water
courses or onto the ground.

Precautions for safe handling Do not handle, store or open near an open flame, sources of heat or sources of ignition. Protect
material from direct sunlight. Do not smoke. Take precautionary measures against static
discharges. All equipment used when handling the product must be grounded. Use non-sparking
tools and explosion-proof equipment. Avoid breathing mist or vapor. Avoid contact with skin. Avoid
contact with eyes. Avoid prolonged exposure. Provide adequate ventilation. Wear appropriate
personal protective equipment. Observe good industrial hygiene practices. Wash hands thoroughly
after handling. Avoid release to the environment. Do not empty into drains.
Conditions for safe storage, Level 3 Aerosol.
including any incompatibilities
Contents under pressure. Keep away from heat, sparks and open flame. Keep container tightly
closed. Store in a cool, dry place out of direct sunlight. Store in a well-ventilated place. Keep in an
area equipped with sprinklers.

Carbon Dioxide (CAS PEL 9000 mg/m3
124-38-9)
5000 ppm
Carbon Dioxide (CAS STEL 30000 ppm
124-38-9)
TWA 5000 ppm
US. NIOSH: Pocket Guide to Chemical Hazards
Carbon Dioxide (CAS STEL 54000 mg/m3
124-38-9)
30000 ppm
TWA 9000 mg/m3
5000 ppm
Biological limit values No biological exposure limits noted for the ingredient(s).
Appropriate engineering Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
controls should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level.
Eye/face protection Wear safety glasses with side shields (or goggles). Eye wash fountain is recommended.
Skin protection
Hand protection Chemical resistant gloves are recommended.


Other Avoid contact with clothing. Wear suitable protective clothing. Chemical resistant gloves.
Respiratory protection No personal respiratory protective equipment normally required. Use a positive-pressure
air-supplied respirator if there is any potential for an uncontrolled release, exposure levels are not
known, or any other circumstances where air-purifying respirators may not provide adequate
protection.
Thermal hazards Not applicable.
General hygiene When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such
considerations as washing after handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing and protective equipment to remove contaminants.

Appearance
Physical state Gas.
Form Aerosol.
Color Clear, Off-white.
Odor Orange
Odor threshold Not established
pH Not applicable
Melting point/freezing point Not established
Initial boiling point and boiling > 302 °F (> 150 °C)
range
Flash point 104.0 °F (40.0 °C) Tag Closed Cup
Evaporation rate > 0.1 BuAc
Flammability (solid, gas) Not available.
(%)
(%)
Vapor pressure < 5 mm Hg @ 20°C
Vapor density > 1 (air = 1)
Solubility(ies)
Solubility (water) < 15 %
Partition coefficient Not established
(n-octanol/water)
Auto-ignition temperature > 392 °F (> 200 °C)
Decomposition temperature Not established
Viscosity < 3 cSt @ 25°C
Other information
Heat of combustion > 30 kJ/g
Percent volatile 100 %
Specific gravity 0.82 - 0.86 @ 20°C
VOC (Weight %) 97.2 % per U.S. State and Federal Consumer Product Regulations
CARB

reactions

P/N 85846, Rev. 5 Page 81

Conditions to avoid Heat, flames and sparks. Avoid temperatures exceeding the flash point.
products

Inhalation May cause irritation to the respiratory system.
Skin contact Causes skin irritation. May cause sensitization by skin contact.
Eye contact Causes eye irritation.
Ingestion May cause discomfort if swallowed. However, ingestion is not likely to be a primary route of
occupational exposure.
Symptoms related to the Irritant effects. Symptoms may include stinging, tearing, redness, swelling, and blurred vision.
physical, chemical and Defatting of the skin. Symptoms of overexposure may be headache, dizziness, tiredness, nausea
toxicological characteristics and vomiting.
Acute toxicity Based on available data, the classification criteria are not met.
3-Methoxy-3-methyl-1-butanol (MMB) (CAS 56539-66-3)
Acute
Dermal
LD50 Rat > 2000 mg/kg, 24 Hours
Distillates Petroleum Hydrotreated Light (CAS 64742-47-8)
Acute
Dermal
Inhalation
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
Oral
d-limonene (CAS 5989-27-5)
Acute
Oral
LD50 Mouse 5600 - 6600 mg/kg
Rat > 2000 mg/kg
Skin corrosion/irritation Causes skin irritation.
Serious eye damage/eye Causes serious eye irritation.
irritation
Respiratory sensitization Based on available data, the classification criteria are not met.
Skin sensitization May cause sensitization by skin contact.
Carcinogenicity Based on available data, the classification criteria are not met.
IARC Monographs. Overall Evaluation of Carcinogenicity
d-limonene (CAS 5989-27-5) 3 Not classifiable as to carcinogenicity to humans.
Not listed.


Reproductive toxicity Based on available data, the classification criteria are not met.
single exposure
repeated exposure
Aspiration hazard Not likely, due to the form of the product.
Chronic effects Prolonged exposure may cause chronic effects.

Ecotoxicity Toxic to aquatic life with long lasting effects.
Distillates Petroleum Hydrotreated Light (CAS 64742-47-8)
Aquatic
d-limonene (CAS 5989-27-5)
Aquatic
Crustacea EC50 Water flea (Daphnia pulex) 69.6 mg/l, 48 hours
Fish LC50 Fathead minnow (Pimephales promelas) 0.619 - 0.796 mg/l, 96 hours
Bioaccumulative potential No data available.
d-limonene 4.232
Mobility in soil Readily absorbed into soil.

Disposal instructions Collect and reclaim or dispose in sealed containers at licensed waste disposal site. This material
and its container must be disposed of as hazardous waste. Do not allow this material to drain into
sewers/water supplies. Do not contaminate ponds, waterways or ditches with chemical or used
container. Dispose of contents/container in accordance with local/regional/national/international
regulations.
Hazardous waste code D001: Waste Flammable material with a flash point <140 F
D003: Waste Reactive material
emptied.

DOT
UN number UN1950
Class 2.1
Subsidiary risk -
Label(s) 2.1
Marine pollutant No
Special precautions for user Not available.
Special provisions N82
Packaging non bulk None
Packaging bulk None

P/N 85846, Rev. 5 Page 83

IATA
UN number UN1950
Class 2.1
Subsidiary risk -
Label(s) 2.1
Other information
aircraft
IMDG
UN number UN1950
Class 2.1
Subsidiary risk -
Label(s) 2.1
Marine pollutant Yes
EmS F-D, S-U
Transport in bulk according to Not available.
the IBC Code
DOT
IATA; IMDG


Marine pollutant

Not regulated.
Not listed.
Not regulated.
Not listed.
Delayed Hazard - No
Fire Hazard - Yes
Pressure Hazard - Yes
Not listed.
SARA 311/312 Hazardous No
chemical
Not regulated.

Not regulated.
Not regulated.
(SDWA)
Not listed.
Not regulated.
California Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain
any chemicals currently listed as carcinogens or reproductive toxins.

P/N 85846, Rev. 5 Page 85

Australia Australian Inventory of Chemical Substances (AICS) Yes
China Inventory of Existing Chemical Substances in China (IECSC) Yes
Substances (EINECS)
Korea Existing Chemicals List (ECL) Yes
New Zealand New Zealand Inventory Yes
Philippines Philippine Inventory of Chemicals and Chemical Substances Yes
(PICCS)
country(s).

Version # 01
Disclaimer The information provided in this Safety Data Sheet is correct to the best of our knowledge,
information and belief at the date of its publication. The information given is designed only as a
guidance for safe handling, use, processing, storage, transportation, disposal and release and is
not to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text.
Revision Information Product and Company Identification: Product and Company Identification
Composition / Information on Ingredients: Disclosure Overrides
Accidental release measures: Environmental precautions
Ecological information: Other adverse effects
Regulatory Information: Other
GHS: Classification


Mobilith SHC 460
Product Name: MOBILITH SHC 460

Revision Date: 17 Mar 2015
Page 1 of 10
______________________________________________________________________________________________________________________
SAFETY DATA SHEET

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Description: Synthetic Base Stocks and Additives
Product Code: 2015A0204050, 643551-00, 970748
Intended Use: Grease
COMPANY IDENTIFICATION
Supplier: EXXON MOBIL CORPORATION
22777 Springwoods Village Parkway
Spring, TX. 77389 USA
24 Hour Health Emergency 609-737-4411
Transportation Emergency Phone 800-424-9300 or 703-527-3887 CHEMTREC
Product Technical Information 800-662-4525
MSDS Internet Address http://www.exxon.com, http://www.mobil.com
SECTION 2 HAZARDS IDENTIFICATION
This material is not hazardous according to regulatory guidelines (see (M)SDS Section 15).
Other hazard information:
HAZARD NOT OTHERWISE CLASSIFIED (HNOC): None as defined under 29 CFR 1910.1200.
PHYSICAL / CHEMICAL HAZARDS

No significant hazards.
HEALTH HAZARDS
High-pressure injection under skin may cause serious damage. Excessive exposure may result in eye, skin,
or respiratory irritation.
ENVIRONMENTAL HAZARDS
No significant hazards.
NFPA Hazard ID: Health: 0 Flammability: 1 Reactivity: 0

HMIS Hazard ID: Health: 0 Flammability: 1 Reactivity: 0
NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert
advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary
from person to person.
P/N 85846, Rev. 5 Page 87

Page 2 of 10
______________________________________________________________________________________________________________________
SECTION 3 COMPOSITION / INFORMATION ON INGREDIENTS
This material is defined as a mixture.
Hazardous Substance(s) or Complex Substance(s) required for disclosure

Name CAS# Concentration* GHS Hazard Codes
1H-BENZOTRIAZOLE-1-METHANAMINE, 94270-86-7 0.1 - < 1% H315, H317, H401,
N,N-BIS(2-ETHYLHEXYL)-METHYL- H411
BENZENAMINE, N-PHENYL-, REACTION PRODUCTS 68411-46-1 1 - < 5% H402, H412
WITH 2,4,4-TRIMETHYLPENTENE
LITHIUM HYDROXIDE MONOHYDRATE 1310-66-3 0.1 - < 1% H302, H314(1B)
LITHIUM SALT OF ALIPHATIC ACID 1 - < 5% H302
CONFIDENTIA
L
METHYLENE BIS(DIBUTYLDITHIOCARBAMATE) 10254-57-6 1 - < 5% H413
ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5% H315, H318, H401,
H411
* All concentrations are percent by weight unless material is a gas. Gas concentrations are in percent by volume.
As per paragraph (i) of 29 CFR 1910.1200, formulation is considered a trade secret and specific chemical identity and
exact percentage (concentration) of composition may have been withheld. Specific chemical identity and exact
percentage composition will be provided to health professionals, employees, or designated representatives in
accordance with applicable provisions of paragraph (i).
SECTION 4 FIRST AID MEASURES
INHALATION
Under normal conditions of intended use, this material is not expected to be an inhalation hazard.
SKIN CONTACT
Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent
of injury.
EYE CONTACT
Flush thoroughly with water. If irritation occurs, get medical assistance.
INGESTION
First aid is normally not required. Seek medical attention if discomfort occurs.
SECTION 5 FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA
Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish

Page 3 of 10
______________________________________________________________________________________________________________________
flames.
Inappropriate Extinguishing Media: Straight Streams of Water
FIRE FIGHTING
Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams,
sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed
spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to
protect personnel.
Hazardous Combustion Products: Sulfur oxides, Aldehydes, Incomplete combustion products, Oxides of
carbon, Smoke, Fume
FLAMMABILITY PROPERTIES
Flash Point [Method]: >204°C (400°F) [EST. FOR OIL, ASTM D-92 (COC)]
Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D
Autoignition Temperature: N/D
SECTION 6 ACCIDENTAL RELEASE MEASURES
NOTIFICATION PROCEDURES
In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable
regulations. US regulations require reporting releases of this material to the environment which exceed the
applicable reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The
National Response Center can be reached at (800)424-8802.
PROTECTIVE MEASURES
Avoid contact with spilled material. See Section 5 for fire fighting information. See the Hazard Identification
Section for Significant Hazards. See Section 4 for First Aid Advice. See Section 8 for advice on the minimum
requirements for personal protective equipment. Additional protective measures may be necessary, depending
on the specific circumstances and/or the expert judgment of the emergency responders.
SPILL MANAGEMENT
Land Spill: Stop leak if you can do it without risk. Scrape up spilled material with shovels into a suitable
container for recycle or disposal.
Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other
shipping. Skim from surface.
Water spill and land spill recommendations are based on the most likely spill scenario for this material;
however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction
and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be
consulted. Note: Local regulations may prescribe or limit action to be taken.
ENVIRONMENTAL PRECAUTIONS
Prevent entry into waterways, sewers, basements or confined areas.
SECTION 7 HANDLING AND STORAGE
P/N 85846, Rev. 5 Page 89

Page 4 of 10
______________________________________________________________________________________________________________________
HANDLING
Prevent small spills and leakage to avoid slip hazard.
Static Accumulator: This material is not a static accumulator.
STORAGE
Do not store in open or unlabelled containers. Keep away from incompatible materials.
SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
EXPOSURE LIMIT VALUES
Exposure limits/standards (Note: Exposure limits are not additive)
Substance Name Form Limit / Standard NOTE Source

LITHIUM HYDROXIDE Ceiling 1 mg/m3 N/A OARS
MONOHYDRATE WEEL
NOTE: Limits/standards shown for guidance only. Follow applicable regulations.
No biological limits allocated.
ENGINEERING CONTROLS
The level of protection and types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:
No special requirements under ordinary conditions of use and with adequate ventilation.
PERSONAL PROTECTION
Personal protective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selection of protective equipment for use
with this material, as provided below, is based upon intended, normal usage.
Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a

level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator
selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of
respirators to be considered for this material include:
No protection is ordinarily required under normal conditions of use and with adequate ventilation.
For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode.
Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate,
gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.
Hand Protection: Any specific glove information provided is based on published literature and glove
manufacturer data. Glove suitability and breakthrough time will differ depending on the specific use conditions.
Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use
conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material
include:

Page 5 of 10
______________________________________________________________________________________________________________________
No protection is ordinarily required under normal conditions of use.
Eye Protection: If contact is likely, safety glasses with side shields are recommended.
Skin and Body Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:
No skin protection is ordinarily required under normal conditions of use. In accordance with good
industrial hygiene practices, precautions should be taken to avoid skin contact.
Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned.
Practice good housekeeping.
ENVIRONMENTAL CONTROLS
Comply with applicable environmental regulations limiting discharge to air, water and
soil. Protect the environment by applying appropriate control measures to prevent or limit
emissions.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
Note: Physical and chemical properties are provided for safety, health and environmental considerations only
and may not fully represent product specifications. Contact the Supplier for additional information.
GENERAL INFORMATION
Physical State: Solid
Form: Semi-fluid
Color: Red
Odor: Characteristic
Odor Threshold: N/D
IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION

Relative Density (at 15 °C): 1
Flammability (Solid, Gas): N/D
Flash Point [Method]: >204°C (400°F) [EST. FOR OIL, ASTM D-92 (COC)]
Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D
Autoignition Temperature: N/D
Boiling Point / Range: > 316°C (600°F) [Estimated]
Decomposition Temperature: N/D
Vapor Density (Air = 1): N/D
Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 °C [Estimated]
Evaporation Rate (n-butyl acetate = 1): N/D
pH: N/A
Log Pow (n-Octanol/Water Partition Coefficient): > 3.5 [Estimated]
Solubility in Water: Negligible
Viscosity: 460 cSt (460 mm2/sec) at 40 °C
Oxidizing Properties: See Hazards Identification Section.
OTHER INFORMATION
Freezing Point: N/D
Melting Point: N/D
P/N 85846, Rev. 5 Page 91

Page 6 of 10
______________________________________________________________________________________________________________________
NOTE: Most physical properties above are for the oil component in the material.
SECTION 10 STABILITY AND REACTIVITY
REACTIVITY: See sub-sections below.
STABILITY: Material is stable under normal conditions.
CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition.
MATERIALS TO AVOID: Strong oxidizers
HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
POSSIBILITY OF HAZARDOUS REACTIONS: Hazardous polymerization will not occur.
SECTION 11 TOXICOLOGICAL INFORMATION
INFORMATION ON TOXICOLOGICAL EFFECTS
Hazard Class Conclusion / Remarks

Inhalation
Acute Toxicity: No end point data for Minimally Toxic. Based on assessment of the components.
material.
Irritation: No end point data for material. Negligible hazard at ambient/normal handling temperatures.
Ingestion
material.
Skin
material.
Skin Corrosion/Irritation: No end point data Negligible irritation to skin at ambient temperatures. Based on
for material. assessment of the components.
Eye
Serious Eye Damage/Irritation: No end point May cause mild, short-lasting discomfort to eyes. Based on
data for material. assessment of the components.
Sensitization
Respiratory Sensitization: No end point data Not expected to be a respiratory sensitizer.
for material.
Skin Sensitization: No end point data for Not expected to be a skin sensitizer. Based on assessment of the
material. components.
Aspiration: Data available. Not expected to be an aspiration hazard. Based on
physico-chemical properties of the material.
Germ Cell Mutagenicity: No end point data Not expected to be a germ cell mutagen. Based on assessment of
for material. the components.
Carcinogenicity: No end point data for Not expected to cause cancer. Based on assessment of the
material. components.
Reproductive Toxicity: No end point data Not expected to be a reproductive toxicant. Based on assessment
for material. of the components.
Lactation: No end point data for material. Not expected to cause harm to breast-fed children.
Specific Target Organ Toxicity (STOT)

Page 7 of 10
______________________________________________________________________________________________________________________
Single Exposure: No end point data for Not expected to cause organ damage from a single exposure.
material.
Repeated Exposure: No end point data for Not expected to cause organ damage from prolonged or repeated
material. exposure. Based on assessment of the components.
OTHER INFORMATION
For the product itself:
Component concentrations in this formulation would not be expected to cause skin sensitization, based on tests of the
components or similar formulations.
Contains:
Synthetic base oils: Not expected to cause significant health effects under conditions of normal use, based on
laboratory studies with the same or similar materials. Not mutagenic or genotoxic. Not sensitizing in test animals and
humans.
The following ingredients are cited on the lists below: None.
--REGULATORY LISTS SEARCHED--

1 = NTP CARC 3 = IARC 1 5 = IARC 2B
2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC
SECTION 12 ECOLOGICAL INFORMATION
The information given is based on data available for the material, the components of the material, and similar materials.
ECOTOXICITY
Material -- Not expected to be harmful to aquatic organisms.
MOBILITY
Base oil component -- Low solubility and floats and is expected to migrate from water to the land.
Expected to partition to sediment and wastewater solids.
SECTION 13 DISPOSAL CONSIDERATIONS
Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable
laws and regulations, and material characteristics at time of disposal.
P/N 85846, Rev. 5 Page 93

Page 8 of 10
______________________________________________________________________________________________________________________
DISPOSAL RECOMMENDATIONS
Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised
incineration at very high temperatures to prevent formation of undesirable combustion products.
REGULATORY DISPOSAL INFORMATION

RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous
waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It
does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with
contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used
product may be regulated.
Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue and
can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be
completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken
for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with
governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE
SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION.
THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.
SECTION 14 TRANSPORT INFORMATION
LAND (DOT): Not Regulated for Land Transport
LAND (TDG): Not Regulated for Land Transport
SEA (IMDG): Not Regulated for Sea Transport according to IMDG-Code
Marine Pollutant: No
AIR (IATA): Not Regulated for Air Transport
SECTION 15 REGULATORY INFORMATION
OSHA HAZARD COMMUNICATION STANDARD: This material is not considered hazardous in accordance with
OSHA HazCom 2012, 29 CFR 1910.1200.
Listed or exempt from listing/notification on the following chemical inventories: AICS, IECSC, KECI, TSCA
Special Cases:
Inventory Status
NDSL Restrictions Apply
PICCS Restrictions Apply
EPCRA SECTION 302: This material contains no extremely hazardous substances.

Page 9 of 10
______________________________________________________________________________________________________________________
SARA (311/312) REPORTABLE HAZARD CATEGORIES: None.
SARA (313) TOXIC RELEASE INVENTORY:
Chemical Name CAS Number Typical Value

ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5%
The following ingredients are cited on the lists below:
Chemical Name CAS Number List Citations

NAPHTHENIC ACIDS, ZINC 12001-85-3 15
SALTS
ZINC DITHIOPHOSPHATE 68649-42-3 13, 15, 17, 19
ZINC NEODECANOATE 27253-29-8 15
--REGULATORY LISTS SEARCHED--

1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK
2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK
3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK
4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK
5 = TSCA 4 10 = CA P65 CARC 15 = MI 293
Code key: CARC=Carcinogen; REPRO=Reproductive
SECTION 16 OTHER INFORMATION
N/D = Not determined, N/A = Not applicable
KEY TO THE H-CODES CONTAINED IN SECTION 3 OF THIS DOCUMENT (for information only):
H302: Harmful if swallowed; Acute Tox Oral, Cat 4
H314(1B): Causes severe skin burns and eye damage; Skin Corr/Irritation, Cat 1B
H315: Causes skin irritation; Skin Corr/Irritation, Cat 2
H317: May cause allergic skin reaction; Skin Sensitization, Cat 1
H318: Causes serious eye damage; Serious Eye Damage/Irr, Cat 1
H401: Toxic to aquatic life; Acute Env Tox, Cat 2
H402: Harmful to aquatic life; Acute Env Tox, Cat 3
H411: Toxic to aquatic life with long lasting effects; Chronic Env Tox, Cat 2
H412: Harmful to aquatic life with long lasting effects; Chronic Env Tox, Cat 3
H413: May cause long lasting harmful effects to aquatic life; Chronic Env Tox, Cat 4
THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS:

Updates made in accordance with implementation of GHS requirements.
-----------------------------------------------------------------------------------------------------------------------------------------------------
P/N 85846, Rev. 5 Page 95

Page 10 of 10
______________________________________________________________________________________________________________________
The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate
and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most current
available from ExxonMobil. The information and recommendations are offered for the user's consideration and
examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer
repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is
included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to
handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law,
re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used
for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any
affiliates in which they directly or indirectly hold any interest.
-----------------------------------------------------------------------------------------------------------------------------------------------------
Internal Use Only

MHC: 0B, 0B, 0, 0, 0, 0 PPEC: A
DGN: 2009995XUS (553328)
-----------------------------------------------------------------------------------------------------------------------------------------------------
Copyright 2002 Exxon Mobil Corporation, All rights reserved

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PD3000

P/N 85846 February 2018 Revision 5

CLIMAX World Headquarters H&S Tool World Headquarters

P/N 85846, Rev. 5 Page A

Page B PD3000 Operating Manual

About this manual

P/N 85846, Rev. 5 Page C

Page D PD3000 Operating Manual

P/N 85846, Rev. 5 Page i

Page ii PD3000 Pneumatic Drill Operating Manual

P/N 85846, Rev. 5 Page iii

Page iv PD3000 Pneumatic Drill Operating Manual

P/N 85846, Rev. 5 Page v

Page vi PD3000 Pneumatic Drill Operating Manual

P/N 85846, Rev. 5 Page vii

Page viii PD3000 Pneumatic Drill Operating Manual

1.1 HOW TO USE THIS MANUAL

1.2 SAFETY ALERTS

P/N 85846, Rev. 5 Page 1

1.3 GENERAL SAFETY PRECAUTIONS

Page 2 PD3000 Pneumatic Drill Operating Manual

P/N 85846, Rev. 5 Page 3

Hazardous environments – Do not operate the machine in environments

1. Machine sound testing was conducted in accordance with European Harmonized

Page 4 PD3000 Pneumatic Drill Operating Manual

P/N 85846, Rev. 5 Page 5

Page 6 PD3000 Pneumatic Drill Operating Manual

 I took note of all the warning labels on the machine.

I removed or mitigated all identified risks (such as tripping, cutting, crushing,

 I read the Machine Assembly instructions (Section 3).

TABLE 1-3. RISK ASSESSMENT CHECKLIST AFTER SET-UP

 I performed any required maintenance outlined in Maintenance Intervals (Sec-

P/N 85846, Rev. 5 Page 7

P/N 79328 P/N 78748

P/N 80510 P/N 85959

Page 8 PD3000 Pneumatic Drill Operating Manual

FIGURE 1-5. PD3000 LABEL PLACEMENT BY PART NUMBER

1.9 ITEMS REQUIRED BUT NOT SUPPLIED

P/N 85846, Rev. 5 Page 9

This page intentionally left blank

2.1 FEATURES AND COMPONENTS

P/N 85846, Rev. 5 Page 11

Page 12 PD3000 Pneumatic Drill Operating Manual

FIGURE 2-2. PD3000 COMPONENTS

P/N 85846, Rev. 5 Page 13

FIGURE 2-3. SUB-ASSEMBLY COMPONENTS

Page 14 PD3000 Pneumatic Drill Operating Manual

Item Sub-assembly Mass lbs (kg)

P/N 85846, Rev. 5 Page 15

TABLE 2-5. CONTROL FUNCTIONS

Page 16 PD3000 Pneumatic Drill Operating Manual

FIGURE 2-6. OPERATOR CONTROLS (LEFT), AUTOMATIC CYCLE CONTROLS (RIGHT)

2.3.1 Customer-supplied PCU requirements

P/N 85846, Rev. 5 Page 17

Recommended operating pressure 80–90 psi (5.5–6.0 bar)

2.4.2 Operating and storage condition requirements

Operating temperature 35–105 ºF (1.6–40.5 °C)

Page 18 PD3000 Pneumatic Drill Operating Manual

FIGURE 2-9. PD3000 DIMENSIONS