BS-7121-11-1998 Offshore Cranes
BS-7121-11-1998 Offshore Cranes
BS-7121-11-1998 Offshore Cranes
.r
les 53.020.20
The following bodies were also represented in the drafting of the standard, through
a subcommittee:
Page
Conunittees responsible Inside front cover
Foreword ii
1 Scope 1
2 References 1
3 Terminology and definitions 1
4 Crane management 4
5 Procedures and precautions 8
6 Inspections, examinations, tests and checks 10
Annex A (informative) Beaufort scale of wind forces and related sea states 13
Annex B (infonnative) Recommended signaller's hand signals 14
Annex C (nonnative) Statutes for inspections, tests and thorough examinations
of offshore cranes 16
Annex D (nonnative) Inspections, tests and examinations of cranes mounted on
barges or pontoons 18
Bibliography 18
Figure 1 - Oftlead and sidelead angles 2
Figure 2 - Examples of offshore cranes 3
Figure 3 - Possible movements of a supply vessel during hoisting 8
- Figure B.1 - Recommended signaller's hand signals 14
~- Table 1 - Comparative tenus used in offshore crane and other lifting industries
Table Al - Beaufort scale of wind forces and related sea states
1
13
=
= Table C.1 - Statutes for inspections, tests and thorough examinations of
offshore cranes 16
*
(J)
Cl BSI 1998
BS 7121-11:1998
Foreword
This part of BS 7121 has been prepared by subcommittee MHEtJ/I0 under the
direction of Technical Committee MHEI3. The subcommittee wishes to acknowledge
the contribution of the International Crane Forum to the preparation of this standard.
This part of BS 7121 provides recommendations for safe use of offshore cranes.
It is in the interest of all involved in lifting operations to ensure that these operations
are carried out efficiently and safely. The offshore enviromnent is sufficiently hostile
that wave action can subject the crane and/or its load to motion, imposing demands on
the crane and the crane operator that are more severe than in most other lifting
". Qperations. Accordingly, this part of BS 7121 provides guidance on understanding the
/........•.. / •.' . ..r ,,~ets per!fonnance, and makes recommendations for the competence of operatives
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 18, an inside back cover and a back cover.
ii e BSI 1998
BS 7121-11:1998
© BSI 1998 1
BS 7121-11:1998
3.2.3 3.2.11
check offshore crane
visual and functional assessment (not a test) of the machine with slewing facility, used to lift, lower or
condition of a crane, without dismantling, prior to move loads in an offshore environment, operating
use (e.g. detection of defects or fluid levels) from a fixed location on an offshore installation
3.2.4 NOTE Examples of offshore cranes are shown in Figure 2.
competent person
person with practical and theoretical knowledge of a
crane and its equipmen.. ' '.. ce of operation in
an offshore environm j:ilbilitY··to,detect
deficiencies and to '_!SS ~if.criti~ality in relation
to strength and perf. £'6, and t<:i recommend
remedial action to e ·,..atcondltions are
appropriate for safe us"'~> .
3.2.5
dynamic rated load
maximum permissible load that can be lifted in the
prevailing sea state, if there is relative motion
between the crane and load
3.2.6
gross overloadlovermoment protection (GOP)
device or system safeguarding a crane and its
primary load-carrying elements against failure, in
conditions where uncontrolled loading of the hoist
line may occur (e.g. if the load becomes snagged on
the supply vessel)
3.2.7
inspection • • sidelnd 11191.
visual check of a crane for defects, and operation of
S • offl.ld Ingle
the controls and limiting and indicating devices
without loading
NOTE An inspection does not nonnally require dismantling of
any part of the crane.
excursion envelope
3.2.8
installation
a) fixed or mobile unit, primarily operating in an Figure 1 - Offiead and sidelead angles
open sea environment, used to develop, explore
and recover natural hydrocarbons in subsea
formations
NOTE Typically, installations include platfonns fixed to the
3.2.12
sea bed, semi-submersible vessels, mono-hull vessels, pennant
tension-leg platfonns, guyed towers and jackup platfonns.
single part-line of wire rope or chain suspended from
b) specialized crane vessel that can be used to the crane hook, permitting safe connection of the
deploy equipment for constructing or modifying hook to the load
units in a) offshore
3.2.9
3.2.13
installation manager rated capacity
competent person appointed by the operator or load(s) a crane is designed to lift for a given
owner to manage the installation and personnel operating condition (configuration, sea state, wind
speed, radius)
3.2.10
offiead
condition where the load line, under tension,
deviates outwardly from the crane (see Figure 1)
2 © BSI 1998
BS 7121-11:1998
==
!!-
=. 22
Key
1 Boom head section 14 Boom back stops
2 Boom mid-section 15 Suspension bridle/live mast
3 Boom foot section 16 Boom pendant rope
4 Cabin 17 Load hoist rope
5 Boom foot pin 18 Boom hoist rope(s)
6 Slew bearinglhook roller assembly 19 Boom head sheaves
7 Pedestal mounting 20 Boom head extension
8 Machinery house 21 Multi-fall hook block
9 Counterweight (if fitted) 22 Hook and overhauling weight
10 Load hoist winch1) 23 Boom hoist ram
11 Boom hoist winch 24 Telescoping boom
12 A-frame or mast sheaves 25 Centre postImast
13 A-frame or mast
Figure 2 - Examples of offshore cranes
© BSI 1998 3
BS 7121-11:1998
4 © BSI 1998
BS 7121-11:1998
g) maintaining records of checks through i) environmental conditions that may occur at the
examinations and repairs as appropriate; site of operation necessitating interrupting the
h) ensuring that the person directing crane operation, and procedures for safe abandonment;
movements (the signaller) is readily identifiable to j) distribution and any variance of the forces
the crane operator (e.g. by wearing high visibility within the lifting attachment arising from the
clothing or distinguishing markings); lifting operation;
i) ensuring that a clear and effective radio .".k) use of tested and certified lifting attachments;
--
The appointed person should make known to all key
personnel the details of any duties delegated and the 4.4.2 Suitability ofpersonnel
person charged with their undertaking. The installation manager or appointed person should
ensure that all personnel involved with lifting
4.3 Planning of the lifting operation operations or maintenance of lifting equipment are
All lifting operations should be planned to ensure medically fit and trained to approved levels
that they are carried out safely and that all appropriate to their tasks and responsibilities.
foreseeable risks have been taken into account. Records of training and experience specifically
Planning should be carried out by personnel with identifying the tasks and type of crane or lifting
appropriate expertise. equipment in use should be provided and used as an
NOTE In cases of repetitive or routine operations, planning may aid for personnel selection. Personnel under training
only be necessary in the first instance, with periodic reviews to should only undertake duties in keeping with their
ensure that no factors have changed current level of assessment by the appointed person
Planning should include, if appropriate, and then only under the supervision of a suitably
consideration of the following: qualified person.
a) verification of the weight of the load, its centre 4.4.3 Duties and responsibilities
of gravity and the method of lifting;
b) maintenance of adequate clearance between the 4.4.3.1 Crane operator
load and the crane structure and any other The crane operator should be responsible for correct
obstruction in the vicinity of the lifting operation; operation of the crane in accordance with the
c) inclusion of the weight of any ancillary lifting manufacturer's instructions and the safe system of
equipment in assessing the total load; work (see 4.1), and should at any time respond to
the signaller's signals. The crane operator should
d) clear identification of proximity hazards and also undertake other duties (including routine crane
restricted areas; lubrication, daily and periodic maintenance checks
e) procedures for effective release of sea of the crane) and should assist with the change out
fastenings; of ropes and hook blocks and procedures
f) requirement of any work permits for special recommended by the crane manufacturer and
lifting operations; operating company, and authorized by the appointed
g) space availability and deck loading ability on person.
the installation or attendant vessel; All crane operators (including fully qualified) should
h) configuration of the crane; be assessed every 2 years through practical and
theoretical examinations by suitably trained and
qualified assessors.
i£C:
4.4.3.2 S' ....o~Ue1:~ .~' \ 4.4.4 Formal requirements ofpersonnel
The sign . e.'r.' shdttld be.;; '. sponsible for relaying 4.4.4.1 Crane operator
signals frd(.,1:(~ slin~. ~ 0 the crane operator and for
A crane operator should be:
--
initiation a.it1;({firecti . of safe movement of the
crane and hooK'load.-
>
6 © BSI 1998
BS 7121-11:1998
"-
,iiiiiiiiii
. 5-
iiiiiiiiii
the crane.
4.5 Qualifled training instructors
The installation manager should ensure that all key
manufacturer arising from alterations to the crane;
b) details of significant repairs and modifications
to the crane, including renewal of major parts;
personnel involved with crane operations receive c) details of inspections and examinations carried
training to a level of competence appropriate to out on the crane and wire ropes;
perform tasks safely. d) shift change-over log pre- and post checks,
A programme of training appropriate to each conveying to the incoming crane operator
individual crane discipline should be provided by information necessary for safe continuity of lifting
experienced instructors qualified to provide tuition operations;
in the rudiments of design, performance, e) an events log for detailing occurrences that may
maintenance and safe operation of offshore cranes influence safe lifting operations;
and associated equipment. The system of tuition f) details of non-destructive examinations and
should enable continued and effective measurement repair reports.
of the theoretical and practical performance of crane
personnel, leading to accreditation in the form of a 4.6.7 Cert(ficates
final certificate awarded by the assessor, valid Certificates should be current, valid and specifically
for 2 years. identifiable with the crane and its associated lifting
Certification should be revalidated through equipment.
assessment of personnel on the theoretical and 4.7 Maintenance programme
practical issues of safe use of offshore cranes,
specifically to the particular disciplines of personnel An effective planned maintenance programme should
and crane type(s). be established by the installation manager, allowing
routine and major selVicing to be undertaken safely
4.6 Documentation and to a standard ensuring the crane is safe for use.
4.6.1 General
The appointed person should ensure that all
documentation relevant to the condition of a crane
and its equipment (e.g. test certificates) is kept up to
date and readily available.
All documentation should be written in English.
4.6.2 Regulatory documents
All codes applicable to crane operation should be
available to key personnel.
© B811998 7
BS 7121-11:1998
--
5.3.1 General
To maintain effective and safe operations, certain
operational principles and practices should be
adhered to, including:
a) operational checks (see 6.2);
b) not using the crane's safety devices as a routine
means of stopping its motions;
c) all personnel standing clear of any load being
lifted (particularly from stacked materials, e.g.
drilling tubulars); c
d) being aware of helicopter movements, having Figure 3 - Possible movements of a
procedures in place to ensure that the crane does supply vessel during hoisting
not inhibit helicopter movements;
e) exercising care when lifting hoses for bulk
materials handling, and directing this activity by a g) the crane operator remaining at the controls when
clear radio communications system; a load is suspended from a crane;
f) the crane operator and signaller remaining on NOTE In no case should a crane be left unattended even for
station if the crane is used in support of critical short periods, unless all loads have been removed and the crane is
in a safe position, the prime mover stopped and all motion braked
activities required for certain diving or drilling effectively.
operations, and responding to instructions from
the appointed person directing the activities; h) exercising care when hoisting from supply
vessels, taking into account the possible movements
of the supply vessel in all directions (see Figure 3).
8 ©BSIl998
BS 7121-11:1998
5.3.2 Supply vessel cargo e) a safety line is fitted from the crane hook to the
The installation manager or appointed person should carrier, in addition to the main lifting equipment;
prepare a set of procedures (see 4.7.5) ensuring that f) the attendant vessel can maintain station
cargo shipped from shore bases arrives in a alongside the installation and that heave, pitch and
condition that enables safe access for the vessel and excursion of the vessel are commensurate with the
installation crews and safe lifting by crane. The set ability of the crane to maintain a plumb load line;
of procedures should include instructions for: g) visual and radio communications are
a) a pennant to be us~d for lif?ng !oads b~tween \\ES6>.aintained throughout operations.
the supply vessel and mstallatlOn, if practicabl ~ ~ These provisions are for safe use of the crane only.
b) cargo to be containerized, if practicable,' ~ SIRI,.1 1 edi'ti'~~rOvi!onsth' such asdaI\personal Pbr~tefictive eq';riprnent,
containers conforming to BS 7072: 1989' « HA,~~n . ons .or .e au:en t v~,j ne ng req~ernents, etc.,
, ~ BER should be contained m the operational safety polIcy for the
C) securing cargo within the container, at a ~o ' ation.
centralized point of balance; ~lvl ~
'i;;o;;;;;;~tr.4 Pennant selection
d) accurately defining and labelling the contents
and total weight of containers, and recording on The appointed person should select the pennant
the shipping manifest; taking the following into account:
e) loading dangerous or hazardous materials a) the single part rope or chain should be of
securely, in containers designed for safe handling sufficient length and rated capacity margin of
and shipment, in accordance with The Control of slack for safe connection to the heaviest load
Substances Hazardous to Health Regulations 1988; identified on the manifest;
f) all cargo to be pre-slung and the slings to be b) the working load limit should not be less than
identified with a current certificate of fitness for the heaviest load identified on the manifest;
purpose; c) the load connector and all terminations should
,=
-=,
i iiii
g) bundling drilling tubulars separately according
to size or length;
h) conspicuously marking heavy containers
carrying dangerous or hazardous materials or
be snag-free in operation at all times;
d) the pennant should be suitable for use in a
corrosive saline marine environment;
loads, to enable visual identification by the crane e) the pennant should be load tested and certified
appropriate for the operation;
*
Ul operator prior to lifting from the supply vessel;
* i) positioning cargo on the supply vessel so as to f) the pennant should be highly visible.
permit lifting onto the installation in a sequential 5.3.5 Access and egress
and disciplined manner; The crane operator should ensure that walkways are
j) providing the crane operator with a copy of the kept free of standing water, ice, oil based fluids, trip
shipping manifest, detailing the cargo, its weight hazards and obstructive items, and that cleaning
and any distinctive markings, before the arrival of materials and equipment are available.
the supply vessel at the installation;
Walkways should not be used as storage areas (e.g.
k) designating cargo laydown areas on the for drummed substances).
installation, in advance of the lifting operation, and
taking care that the areas are adequate to carry Access and egress systems should be illuminated at
the weight of the cargo, and that personnel access all times and supplemented with emergency lighting
ways or emergency escape routes are not maintained to operating standard.
inhibited 5.3.6 Constraints on the installation
5.3.3 Raising and lowering ofpersonnel To minimize the risk of dangerous occurrences, the
Raising or lowering of personnel by offshore cranes areas of the installation over which the crane may
with carriers such as personnel baskets, inspection move should be specified.
carriers and small sea-going craft should be Procedures for crane movements should be provided
performed in accordance with procedures approved by the appointed person, and should include the
by the duty holder. following:
The procedures should ensure, as appropriate, that: a) identification of prohibited, hazardous and
a) the crane operator, signaller and crew of the restricted areas;
attendant vessel are trained in the procedures for b) sensitivities and tolerances of plant and
safe personnel transfer; equipment to swinging loads and/or dropped loads,
b) the crane is approved for such use; and any consequential effects;
c) the environmental conditions are within the c) an assessment of the risks of the type of load;
defined limits for safe operation; d) the proximity of personnel in the work place,
d) the dedicated personnel carrier is inspected, personnel access ways and emergency escape
tested and certified fit for use as lifting equipment; routes;
© BSI 1998 9
BS 7121-11:1998
10 © BSI 1998
BS 7121-11:1998
.. ~
c) a test area that allows all the crane's Overloads should be kept as low to the deck as
mechanical drive and structural elements to be possible (lOO mm to 200 mm) and should not be
subjected to the test loads for all motions of the raised to pass over obstructions. If obstructions
crane (if there are obstructions, the competent exist, alternative tests should be carried out on the
person should consider alternative tests in the crane's performance in that position, or restrictions
obstructed area, and, if these are not possible, should be applied to use of the crane [see 6.1.2c)].
then use of the crane should be restricted to the The test programme should be arranged so that each
tested areas, and this should be endorsed load bearing component is tested once, to save
accordingly on the test certificate, with details of repetition (e.g. to test the hoist mechanism and
the crane's restricted use posted in the operator's brakes, a single overload should be applied on
compartment); maximum line pull).
d) environmental conditions appropriate for Linear dimensions should be measured to ensure
testing the crane throughout the test programme; that loads are applied at the correct position (the
e) the crane and any associated lifting attachment crane instrumentation should not be used for this).
correctly configured, inclusive of the correct With the jib set at maximum working radius (i.e.
counterweight and number of falls of rope as minimum working load), the rated capacity load for
specified by the crane manufacturer, with all the radius should be applied and the crane operated
safety devices and systems of the crane . through all motions at the slowest speed. The load
working order; ~~ should be raised sufficiently to ensure that each
f) a test load conforming to statutory ~ S\\".\w. <!; tooth in the train of gears is subjected to the load,
requirements, with test weights of a c itd",.. p..v.:;" and the load then held in the brake. The load should
accuracy of ±I %; 1$-0 ~....Q>' be increased by 25 % and the procedures repeated.
NOTE If water weights are used, the potential 10 ~ h The jib should be set at minimum working radius
.---....
:iiiii
iiiiiiii
water volumes and consequential hazards to personnel and
flooding of the installation should be considered prior to use.
g) load testing carried out with extreme care, with 6 4
all crane motions tested in isolation at the lowest
and the procedures repeated, at the maximimum
rated capacity and with the overload.
.1. Thorough examination
speed; On completion of the test in 6.1.3, a thorough
examination conforming to 6.1.Ic) should be carried
h) test loads kept as close as possible to the deck out, including:
(lOO mm to 200 mm), without passing over or
interfering with any obstruction on the installation; a) a detailed examination by a competent person
to ensure that the crane is safe for use;
i) measurement of the crane's test radius and test b) if necessaIY, dismantling of parts of the crane
weights by independent means, i.e., without using by a skilled person.
the crane's instrumentation (the crane's
instrumentation should be validated at the same The examination should be carried out with the
time, by the independent means); crane both operating and at rest.
j) during major repairs or change-out of brakes 6.1.5 CertiJication
and clutches, individual function testing to the full If the crane passes the tests in 6.1.2 to 6.1.4, the
load torque capacity without slip for a duration competent person should issue a certificate
specified by the crane manufacturer. confIrming this.
After load testing, the crane should be thoroughly 6.1.6 Inspection of cranes not in regular use
examined by the competent person to assess that the Company and manufacturer's inspection procedures
test loads have not caused any structural or and all statutory requirements should be carried out
mechanical damage, and that the crane is safe on cranes not in regular use.
for use.
6.1.7 DeJiciencies arising from inspections
6.1.3 Test procedures DefIciencies arising from inspections should be
Specialized crane vessels may be tested by lifting a reported to the appointed person. The appointed
prepared barge of known weight. Care should be person should assess whether safe crane
exercised to ensure that the crane vessel is correctly performance is affected. If safe crane performance is
trimmed by coordinated control of water ballast affected, the crane should be removed from
during the lifting operation. For cranes mounted on operational service and caution notices posted in the
barges or pontoons, testing should be carried out in cabin and at key points of access until the defIciency
accordance with annex D. is rectified.
All load bearing components of the crane should be If major repairs or modifIcations are undertaken to
tested at all crane motions. structural or mechanical components, thorough
examinations, followed by function and load testing
and a further examination, should be conducted by
the competent person.
© BSI 1998 11
BS 7121-11:1998
~
.\ le.Qperator. Check lists specific to the crane type
12 © BSI 1998
BS 7121-11:1998
-- ~
Annex A (informative)
Beaufort scale of wind forces and related
sea states
The Beaufort scale of wind forces and related sea
states are given in Table AI.
Table A.I - Beaufort scale of wind forces and I/- -;;l~V: "a states
Wind force Sea state Wind speed at about 10 m heighta W~~lght'\ r~\ Description
m/s knots f to;~ S\?-\~Q
..._~,",il' ~ ~)J
0 - 0.4 1 -
~~ r~lllL Sea smface glassy or
~O.:iNI .. ~~----r-like; wind not related
-=-
iiiii
, iiiii
iiiii
!!!!!!!!!!
4 2to3 5.4 to 8.0 11 to 16 1.5
whitecaps.
Moderate breeze. Waves
with numerous whitecaps
spotting the surface.
5 4005 8.1 to 10.7 16 to 21 2.5 Fresh breeze. Waves with
en* prominent white crests;
* spray beginning to blow
from crests.
6 5to6 10.8 to 13.8 21 to 27 3003.5 Strong breeze. Waves with
numerous streaks of spray
blowing from foamy crests.
7 6to7 13.9 to 16.9 27 to 33 5 Moderate gale. Waves with
white foam whipped in the
direction of wind gusts.
8 7to8 17.000 20.6 33 to 40 6to8 Fresh gale. Extremely rough,
violent sea; dense foamy
waves with streaks showing
wind direction.
a For cranes 50 m to 100 m above LAT, the wind speed is approximately 15 % higher than shown.
© BSI 1998 13
BS 7121-11:1998
Annex B (informative)
Recommended s:i.gnaller's hand signals
The signaller should stand in a position clearly visible
to the crane operator, and from which the load can be
seen at all times,
CLENCH AND
UNCLENCH
FINGERS TO
SIGNAL
'INCH THE LOAD'
04--
--. SIGNAL WITH ONE HAND, OTHER HAND ON HEAD
14 © BSI 1998
BS 7121-11:1998
--- --- A
- OPERATIONS CEASE
== TRAVEL IN DIRECTION INDICATED
-
===-
iiiiiiiiii
OR CEASE TO FOLLOW MY INSTRUCTIONS
co BSI 1998 15
Annex C (nonnative)
Statutes for inspections, tests and thorough examinations of offshore cranes
Inspections, tests and thorough examinations should be carried out in accordance with the statutes and at the intervals given in Table C.l.
'.I8.ble C.I - Statutes for inspections, tests and thorough examinations of offshore cranes
Statute Interval R
Before erection, Before first ose Weekly Twelve-monthly Fourteen monthly Four-yearly After snbstantial
after adjnsments alterations or
or conditions repairs likely to
affecting affect strength or
anchorage or stability
ballasting
The Docks Test and Test and Regulation Test and thorough
Regulations thorough thorough 15(1)(a) examination;
1988 SI 1655 examination; examination; Regulations
Regulations Regulations 14(l)(b) and
14(1)(a) 14(1)(a) 15(O(b)
and 15(1)(b) and 15(1)(b)
The Shipbuilding Test and Thorough Test and thorough
and Ship thorough examination; examination;
Repairing examination; Regulation 34(2) Regulation 34(1)
Regulations 1960 Regulation 34(1)
SI 1932 /~
tl'/>-::!f
The Factories Test and Thorough
Act 1961 thorough
examination;
examination;
Section 27(2)
(e,:~ nl)
, ,-" I
..,'
'I
~!;lf,
I:/,t,<
~)/~
1
-p
'7l
';: . .. ;"\-.1.-".-::7
101111111111
)
Table C.I - Statutes for inspections, tests and thorough examinations of offshore cranes (continued)
Statute
Before erection, Before first use Weekly 'l'tvelve-monWy Fourteen monthly Foor-yearly After substantial
after adjusments alterations or
or conditious repairs likely to
affecting affect strength or
_chorage or stability
balIasting
The Construction Examination of Test and Inspection; Thorough Test and thorough Test and thorough
(Lifting anchorages thorough Regulation examination; examination; examination;
Operations) and/or ballasting; examination; 10(1)(c) Regulation 28(3) Regulation 28(1) Regulations 28(2)
Regulations Regulations 19(3) Regulation 28(1) and (3)
1961 SI 1581 and (7)b
18 © BSI 1998
BS 7121-11:1998 ;:
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