Honeywell Competency Management User Guide Optimized
Honeywell Competency Management User Guide Optimized
RELEASE 200.1
User Guide
IMCDOC-X532-en-2001A
April 2020
Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be
used solely for the purpose submitted, and no part of this document or its contents shall be
reproduced, published, or disclosed to a third party without the express permission of Honeywell
International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a purpose and makes no express
warranties except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents 4
Chapter 1 - About This Guide 7
1.1 Intended Audience 7
1.2 Skills Required 8
1.3 Terms and Acronyms 8
Chapter 2 - What's New in Immersive Competency R200.1 10
Chapter 3 - Introduction 11
Chapter 4 - Administrator Tasks 12
4.1 Install Workflow 12
4.2 Upgrade Workflow 12
4.3 IC Management Console 13
4.4 Registration 15
4.5 License Management 18
4.5.1 Export Usage Data 19
4.5.2 Top-up Plan 20
4.5.3 License Expiry Notification 21
4.5.4 Renew License Plan 22
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6.3.1 Microsoft HoloLens Prerequisite 37
6.3.2 Pre-Installation Tasks 37
6.3.3 Upgrade to Latest HoloLens Version 38
7.12 Troubleshoot 61
7.12.1 Management Console 61
7.12.2 IC Client Application 61
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9.2.5 Actions to Perform in C300 Cabinet 71
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CHAPTER
The purpose of this guide is to provide guidance for using the Immersive Competency R200.1
cloud solution for the first time also if you are upgrading from R101.1.
If you are using the Honeywell Immersive Competency for first time, then begin with Registration
and follow the order mentioned in the Install Workflow section. If you are upgrading from R101.1,
then begin with Top-up and follow the order mentioned in the Upgrade Workflow section.
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Chapter 1 - About This Guide
Documents Purpose
C300 Controller User Information to operate and troubleshoot of C300 Process Controllers
Guide in an Experion system.
Control Building User Overview of Control Builder, review, create and load control
Guide strategies, and configure modules.
Series C I/O User's Guide Information to perform basic tasks with the Series C I/O such as
configuring hardware devices, continuous control strategies.
Safety Manager On-line describes the theory, steps and tasks related to upgrading Safety
Modification Guide Builder and embedded software and modifying an application online
in a redundant Safety Manager.
Safety Manager Specifies the hardware components that build a Safety Manager
Hardware Reference project.
Safety Manager Software specifies the software functions that build a Safety Manager project
Reference and contains guidelines on how to operate them.
For more information about Experion control system, see Experion PKS System Documentation.
For more information about Safety system, see Safety Manager Documentation.
Term Definition
IC Client Application The Skills Insight-IC Client is an application that provides the
virtual platform to create the hardware infrastructure using the
standard 3D holograms. Hologram library consist of cabinets,
Series C - IOTA, C300, CF9, AI/AO, DI/DO, network cables, and
field devices. The IC Client enables you to learn how to create
the hardware infrastructure, inject faults, and view relevant
changes simulated in an Experion PKS. IC Client application can
be installed on either Microsoft HoloLens or Desktop.
Standard Hardware Honeywell provides six Hardware setups and eighteen Training
Setups/Training Modules (Lessons) that can be used for training without any
Modules/Lessons modification.
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Chapter 1 - About This Guide
Term Definition
Modules/Lessons
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CHAPTER
The following are features and enhancements available in Honeywell Immersive Competency
R200.1.
Immersive Competency Management Application:
A new application Honeywell Immersive Competency SM is introduced to provide a virtual
maintenance experience for the Safety Manager solution. The application is available for
download in the Microsoft Store. Honeywell Immersive Competency SM R200.1 is compatible with
Microsoft HoloLens, Mixed Reality Devices, and Desktop. This application can co-exist with
Experion PKS (Skills Insight Immersive Competency R101.1) application. However, you will be able
to actively use only one application at a time.
Honeywell Immersive Competency SM R200.1 contains the following salient features:
l Audio based virtual guide to learn and familiarize various components that is essentially
present in the Safety Manager cabinets.
l Thirteen lessons in assisted mode (Help Me mode) are available for learning the maintenance
activities.
o Seven lessons to learn how to install various components and establish
communication between Safety Manager and Safety Builder.
o Five lessons to learn how to inject faults and replace components such as QPP
Module, USI Module, SDI-1624 Input Module, SDI-1620 Input Module, and SDI-0824
Output Module.
o One lesson dedicated to learn how to perform On-line Modification.
For more information about lessons and hardware, see the chapter Safety Manager System.
Immersive Competency Management Console:
l Automated top-up process - Enhanced top-up process that automatically updates the number
of hours and users immediately after approval is complete.
l System Filter – A new option is introduced in Hardware Setup and Training Modules pages to
filter hardware setup or lesson based on the required system – Experion PKS or Safety
Manager.
l Enhanced System Request – System Management page is enhanced to request both
Experion PKS and Safety Manager Virtual Machines as required. However, only one system
can be actively used at any given instance.
l VM Status Notification – Email notification indicating VM status such as Assigned, Started,
Shutdown, and Deleted.
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3 INTRODUCTION
Immersive Competency is an cloud solution that provides a virtual platform to learn the control
and safety system maintenance. With IC, Honeywell leverages the power of cutting-edge
augmented reality technology enabling Maintenance Engineers to engage and interact with
control and safety system hardware and software on a virtual platform. IC brings the plant control
system to the training room wherein you can carry the virtual training platform with you and
practice modular and graded lessons in a hazard free environment.
The virtual, hands-on experience that IC brings to the hardware equipment Maintenance
Engineers to handle Experion PKS Server and Safety Manager operations, event sequences, and
maintenance familiarity which translates to a confidence boost when handling real plant and
safety system maintenance. IC not only enables Maintenance Engineers to train on a control and
safety system, it also enables instructors to set up courses and assessments.
The virtual platform provides the significant advantages of being available on-demand, giving
freedom of accessibility, providing hardware independence, and delivering an immersive learning
experience.
Immersive Competency provides the following out-of-the-box features:
l Hardware setups. Interactive component familiarization for Safety Manager system. 3D
holograms of hardware modules to create a hardware infrastructure and lesson for Experion
PKS system.
l Lessons that caters from installing and configuring a hardware setup to recovering from
faulty hardware scenario.
l Report on progress made in learning.
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4 ADMINISTRATOR TASKS
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Chapter 4 - Administrator Tasks
IC Management Console is upgraded with the latest features automatically. You will receive a E-
mail notification informing about the down-time for the up-gradation. For the complete list of New
Features, see Immersive Competency R101. Software Change Notification. You can view a message
stating the availability of new version of IC application on the Management Console. Make sure to
uninstall existing version and install the latest version available at Microsoft Store.
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Chapter 4 - Administrator Tasks
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Chapter 4 - Administrator Tasks
4.4 Registration
On receiving the license key from the License team, logon to the Management Console
https://ic.skillsinsight.honeywell.com and register the company. While registering you can also
create one default user with administrator privilege to proceed with further tasks. For more
information about responsibility of administrator, see Management Console Introduction.
1. Launch the Management Console URL https://ic.skillsinsight.honeywell.com .
2. Click Register.
3. In the Company Information page, enter the following details:
Field Description
License Enter the license key received from the Honeywell License Team.
Key
Name Provide the first name and last name of the user. First name will be display
as logged in user on the console.
User Provide a name to create an email ID to access the console. User Name can
Name be different from Name provided above.
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NOTE
If you do not receive OTP to your mail, click Resend OTP.
5. In the Password field, create a password which abide the following criteria: Minimum length of
8 character containing minimum of one uppercase and one lowercase alphabet, one number,
and one special character.
6. In the Confirm Password field, reenter the password.
7. Click Save. A successful message is displayed.
8. Click Login.
9. Login with the user credential received over the mail in Step7.
10. Enter the displayed captcha.
11. Click Sign in.
NOTE
Registration requires 60 seconds to take effect. If default Administrator signs in within this
period, you might not be able to perform tasks successfully.
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Chapter 4 - Administrator Tasks
You must next create users-(Trainers and Trainees) in the User Management and assign
appropriate privileges to the users in the Role Configuration.
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Chapter 4 - Administrator Tasks
List of features available for the procured license is displayed in the License Management option.
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Chapter 4 - Administrator Tasks
Number of hours n * 40
NOTE
Number of Users and Number of hours Top-up will expire on the License termination. You
must renew the license to continue using the solution. For more information about license
renewal, see the section License Renewal.
In case you have to renew the license, see the section Top-up Plan.
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Chapter 4 - Administrator Tasks
To Top-up the term, you must contact Honeywell License Team - ACT. On completing the process
with Honeywell License Team, the requested features will be automatically updated and visible in
the License Management page. In case the features are updated as requested, perform the
following to manually confirm the process completion.
1. Open the IC Management Console.
2. Click License Management option.
3. Click Top-up.
4. Select the check box to confirm reception of top-up from the License Team and click Top-up.
Based on the agreement, Training System, Application Usage, and User limits are updated.
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Chapter 4 - Administrator Tasks
In case you have more than 6 months of license duration but you have exceeded application user
limit or application usage limit, you can opt for Top-up. For more information, see the section Top-
up Plan.
To renew the license term, you must contact Honeywell License Team - ACT. On completing the
renewal process with Honeywell License Team, launch the IC Management Console and perform
the following.
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Chapter 4 - Administrator Tasks
4. Select the check box to confirm reception of renewal from the License Team and click Renew.
2. Click .
3. Provide following information for a particular user.
a. In Name field, enter the First Name and Last Name of the user.
b. In the Email field, enter the valid corporate Email ID.
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Chapter 4 - Administrator Tasks
Trainees group.
d. In the Group field, select if the user belongs to IC Administrators, IC Trainers or IC
Trainees group.
e. Click Save.
An email with user credentials and next task is send to the Email ID provided in step 3b.
NOTE
Honeywell published standard Hardware Setups and lessons cannot be deleted with either
Delete Hardware setups or Delete Lesson permission.
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Chapter 4 - Administrator Tasks
Hardware usage.
Setup
Export Export the lesson and the control Yes Yes Yes
Lesson strategies associated with the lesson.
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Chapter 4 - Administrator Tasks
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Chapter 4 - Administrator Tasks
Role permission is updated only when the user whose permission is edited logs out of the current
session and login again.
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CHAPTER
5 TRAINER/TRAINEE TASKS
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Chapter 5 - Trainer/Trainee Tasks
1. New user receives a welcome mail containing logon credential for the portal.
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Chapter 5 - Trainer/Trainee Tasks
4. In the Username and Password fields, enter the credentials provided in the e-mail
respectively.
5. Recognize the alphanumeric Captcha and enter in the field. Click for audio assistance if
required.
6. Click Sign in.
7. Trainer or Trainee must Logon to the Honeywell Competency Management - Immersive
Competency Management Console using the credentials.
8. You can opt to reset the default password. Click Change Password. For more information, see
the section Change Password.
You can next begin to configure your IC Client and then request VM with Experion PKS Server.
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Chapter 5 - Trainer/Trainee Tasks
1. You can opt to reset the default password. Click Change Password.
3. Password change is successful message is displayed. You are required to login again with
updated password.
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Chapter 5 - Trainer/Trainee Tasks
4. Enter the OTP under the User Id field and click Verify OTP.
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Chapter 5 - Trainer/Trainee Tasks
You will receive a mail to your User id with a new password which can be modified if required.
5. Login with the new password.
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CHAPTER
6 INSTALL IC APPLICATION
6.1 Desktop
Software Requirement
Minimum Windows 10 Version 1703 OS Build 15063
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Chapter 6 - Install IC Application
Business, Education.
Expected headset 90 Hz
framerate
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Chapter 6 - Install IC Application
NOTE Make sure plug-in a USB Bluetooth 4.0 adapter to enable motion controllers.
In case you plan to use an Xbox gamepad or mouse, you can skip this step.
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Chapter 6 - Install IC Application
a. Press the Windows button for 2 seconds until the lights glow indicating controller is
powered on.
b. Remove the battery cover of the motion controller and find a small pairing button at the
edge of the controller. Follow the instructions on the Mixed Reality portal to pair the
controller with your PC.
The firmware on your controller is updated. Do not turn off your controller when the
update is in progress.
On update completion, controller will automatically restart, connection to the host is
established, and LED will glow bright constantly.
2. Choose either room-scale or desk-scale experience.
a. Desk-scale: You will confined to your desk and still be able to indulge in immersive reality
experience. You must select Set up for seated and standing option. No further
configuration is required.
b. Room-scale: You will be able to walk around the room and experience most immersive
reality motion. For this you must select Set me up for all experiences option. Make sure
to clear up space around to be able to move around. Center your headset and start
tracing the boundary. To complete the boundary keep the headset pointed towards your
PC. You will now be able to experience mixed reality in the defined boundary.
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Chapter 6 - Install IC Application
1. Make sure the HoloLens is charged and turn on the device. Calibrate and learn gestures.
2. Connect to Wi-fi or hotspot with internet connectivity and register. For more information, see
https://docs.microsoft.com/en-us/windows/mixed-reality/connecting-to-wi-fi-on-hololens.
NOTE
Make sure connected Wi-fi network does not have any security restrictions and
enables connecting PC to remote virtual machine.
To configure the device portal, make sure the HoloLens and the associated system (physical or
virtual) are connected to the same network. Configure the Device portal to Developer mode. For
more information about configuring device portal, see the sections Setting up HoloLens to use
Windows Device Portal and Connecting over Wi-Fi in https://docs.microsoft.com/en-
us/windows/mixed-reality/using-the-windows-device-portal. Make sure the HoloLens and the
associated physical system are connected to the same network.
NOTE
Do not Turn OFF the HoloLens while the download and installation is in progress.
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Chapter 6 - Install IC Application
2. Launch the Microsoft Store and Sign in with your Microsoft Account.
3. In Apps tab, search for Honeywell Immersive Competency SM.
5. Click .
The Honeywell IC SM client application is loaded into the IC Client (Microsoft HoloLens, Mixed
Reality device or PC).
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CHAPTER
Safety Manager is the logic solver of a Safety Instrumentation System (SIS) performing specific
Safety Instrumentation Functions (SIF) to ensure that risk are kept at predefined levels.
Honeywell Immersive Competency provides standard lessons that range from installing various
components onto the cabinet, connecting with Input and Output modules, establishing
communication between the Safety Manager and Safety Builder, injecting faults to replacements
of modules, to online modification in the assisted mode. However, provision to create custom
lesson are not available in this release. You will not be able to delete the Honeywell published
lessons.
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Chapter 7 - Safety Manager System
a. Bloom gesture.
b. Tap All Apps icon.
On the Desktop:
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Chapter 7 - Safety Manager System
You can first select the Hardware option and familiarize with the various components involved in
building the Safety Manager hardware setup in the cabinet. Then you can select a lesson to start
learn about building a working Safety Manager cabinet.
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Chapter 7 - Safety Manager System
To navigate to the rear side of the cabinet use, follow the steps-
1. Press W key to zoom-in to view the wall.
2. Use combination of Ctrl + mouse left button to turn toward the rear side of the cabinet.
l MR devices
For more information about controls in MR, see https://docs.microsoft.com/en-
us/windows/mixed-reality/motion-controllers.
Additionally, for launching or selecting you must use the button located at the controller grip.
This button is accessible via index finger on holding the controllers.
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Chapter 7 - Safety Manager System
l IO Power Cable
l Watchdog Cable
l IO Bus Extender
l Cross Cable
l Ethernet Cable- Yellow
l Flat Cable
2. Select / Tap the Component Familiarization.. option and click down-arrow adjacent to the title.
The selected hardware setup is downloaded.
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Chapter 7 - Safety Manager System
5. Click/ Tap on the circular marking on the cabinet to learn what the hardware module is.
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Chapter 7 - Safety Manager System
6. Once you are familiar with all the components, turn left / Press S Key to view the Action pane.
7. Click/Tap on Exit.
8. Click/Tap Yes to confirm to exit the mode.
Lesson
# System Type Description
ID
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Chapter 7 - Safety Manager System
Lesson
# System Type Description
ID
48 Safety L07 Power up Safety Manager cabinet and Load from Safety
Manager Builder
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Chapter 7 - Safety Manager System
1. On the dashboard, click Hardware. The list of hardware setups are displayed.
2. You can use the Right and Left arrows to view the complete list of lesson available. Select /
Tap the lesson you want to learn and click/Tap download icon adjacent to the title. The
selected lesson is downloaded.
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Chapter 7 - Safety Manager System
5. You will be able to see a blinking circle on the component required to perform the step. Click/
Tap on the appropriate component in the library.
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Chapter 7 - Safety Manager System
The component appears in the space between the library and the cabinet. You are also
prompted the location where the component must be placed in the cabinet by the yellow
glowing circle.
6. Click/ Tap on the prompted location to fit the component into the cabinet.
7. Follow the instructions. You may have to literally go to the back panel to perform few steps.
8. Once you have completed all the steps, turn left/Press A key to view the action pane.
9. Click/Tap on Finish.
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Chapter 7 - Safety Manager System
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Chapter 7 - Safety Manager System
3. Click Add New System or . The Configure New System dialog appears.
4. Select the system required and set the credentials to access the system from the remote
desktop.
a. In the System field, select either Experion PKS or Safety Manager system based on the
training requirement.
b. In the User Name field, enter a name. The User Name can be different from the IC Login
account.
c. In the Password field, create a password which meet the following criteria: Minimum
length of 14 characters containing minimum of one uppercase and one lowercase
alphabet, one number, and one special character.
d. In the Confirm Password field, reenter the password provided above.
NOTE
It is recommended to make note of the User Name and Password required for
remotely connecting to Experion PKS or Safety Manager VM.
e. Click Save.
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Chapter 7 - Safety Manager System
5. Process begins to identify, provision, and assign the VM. You will receive an email confirming
the assignment and instruction for next action.
6. Click Download button to download the RDP file. This RDP file is valid for only 15 minutes.
However, you can download the RDP file multiple times.
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Chapter 7 - Safety Manager System
NOTE
Make sure you connect to assigned VM within 30 minutes from assignment. After
30 minutes, VM will be released to the resource pool and you must restart the
request again.
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Chapter 7 - Safety Manager System
e. Click Other user and enter credentials created in Step 4 and OK.
f. Click Yes.
Or
a. Click Download. A Default.rdp is downloaded to connect to Safety Manager Server.
b. Click Default.rdp and click Connect. Enter Your Credentials dialog appear. In R200.1,
superuser is considered for login by default.
c. Click More Choice > Use a different User and enter the user credentials created in Step
4.
d. Click OK.
8. For Safety Manager system, you will be able to view system configuration details displayed on
the Desktop. The displayed information CP1 IP Address and CP2 IP Address are required to
complete the configuration in Safety Builder.
You can begin to view and learn how hardware faults and changes impact the state change in
C300 controller status in the Control Builder. For more information about C300 lessons to learn,
see the section Lessons.
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Chapter 7 - Safety Manager System
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Chapter 7 - Safety Manager System
a. In the Component pane, right-click the plant created in Step (1a) and select Restore
Configuration.
b. Browse to the location where the Training Module that was exported from the
Management Console is saved.
c. Select the backup file with extension BAK.
d. Confirm the file selection and click OK.
3. Create a Physical View:
a. Click Physical View.
b. Drag and drop Safety Builder.
c. Click Physical Network. Change the Interface option to Ethernet. Provide justification for
the change and click OK.
d. Drag and drop SM Controller.
l General Tab
1. In Controller Architecture field, select either redundant or non-redundant option
based on your system.
2. Select the Remote Load Enable checkbox.
3. Select the Load to Simulation Environment checkbox.
4. In the IP Address field, enter the CP1 IP address displayed on the SB desktop.
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l COM Module 2 Tab
Select USI-0002 option.
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Chapter 7 - Safety Manager System
e. Click OK.
4. Create a Logical View. Click Generate Logical View.
5. Create a Hardware Configurator.
The controller modules are loaded based on the BAK file imported into Safety Builder and the
corresponding setup is displayed.
6. In the left-pane, click Application Compiler. A message is displayed.
7. Click Yes to confirm the compilation request. Compilation begins and justification for the action
for audit purpose is demanded.
8. Enter justification for the request and click OK.
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7.12 Troubleshoot
Problem: License Management page displays the Service not running error message.
Solution: Refresh the Management Console (Ctrl + F5).
Login failure
Problem: In your Mixed Reality environment cabinet and other hologram would appear above your
eye-level causing discomfort in performing the operation.
Cause: In case you have changed the location, then the previous environment setting would not
match the dimension of your current environment.
Solution: Reset the environment to the current location, and verify the actual ground matches the
ground in Mixed Reality.
Follow the steps to reset the environment:
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Chapter 7 - Safety Manager System
3. In the left-pane, click Environment. In the center-pane, click Clear environment data.
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CHAPTER
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Chapter 8 - Uninstall IC Client Application
3. Click Uninstall.
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CHAPTER
NOTE
In case you have previous version of Honeywell Competency Management - Immersive
Competency application installed, then complete the uninstallation first. For more
information about uninstall, see the section Uninstall IC Application.
2. Launch the Microsoft Store and Sign in with your Microsoft Account.
3. In Apps tab, search for Honeywell Competency Management - Immersive Competency.
4. Select Honeywell Competency Management - Immersive Competency and click
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Chapter 9 - Experion PKS System
. Download begins.
5. Click .
The Skills Insight – IC Client components are loaded into the IC Client (Microsoft HoloLens, Mixed
Reality device or PC).
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Chapter 9 - Experion PKS System
1. Launch IC Application:
On the Mixed Reality Device:
a. Click Windows button
b. Select Skills Insight Immersive Competency application from the Start menu.
If the Mixed Reality Portal configured and Controllers are paired, then the application
automatically opens in Mixed Reality environment.
On the Microsoft HoloLens:
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Chapter 9 - Experion PKS System
a. Bloom gesture.
b. Tap All Apps icon.
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Chapter 9 - Experion PKS System
On the Desktop:
l Click Start > Skills Insight Immersive Competency.
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l MR devices
For more information about controls in MR, see https://docs.microsoft.com/en-
us/windows/mixed-reality/motion-controllers.
9.2.4 Limitations
l Series C - AI/AO redundant infrastructure can be created, however system interaction is not
supported in this version.
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Chapter 9 - Experion PKS System
System Lesson
# Description
Type ID
21 Experion L21 Add AI device in Series C IOspare channel with junction box
22 Experion L22 Add AO device in Series C IOspare channel with junction box
23 Experion L23 Add DI device in Series C IOspare channel with junction box
24 Experion L24 Add DO device in Series C IOspare channel with junction box
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Chapter 9 - Experion PKS System
System Lesson
# Description
Type ID
28 Experion L28 Disconnecting cable end points from Junction Box which is
connected to DI device
29 Experion L29 Disconnecting cable end points from Junction Box which is
connected to DO device
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Chapter 9 - Experion PKS System
strategy required to complete the lesson must be imported into the Control Builder.
1. On the Honeywell Competency Management - Immersive Competency Dashboard, click
Training Modules.
2. From the System Type drop-down, select Experion.
l Start - For the first instance, request for Virtual Machine assignment. During subsequent
instance, you can start the VM in case it is shutdown.You will receive an email notifying about
the allocation of the VM along with FQDN required to connect remotely to the system.
l Stop - Shutdown the VM. However, VM is still assigned to the requested user. You will receive
an email notifying that you must Start the VM from the Management Console.
l Delete - You can return the VM to the resource pool on completion of tasks in Safety Builder. If
the VM is idle for 30 days, then it is automatically deleted. In both the case, VM will disassociated
from the assigned user. You must request for new VM using Start option. You will receive an
email notifying that assign VM is deleted and you must initiate the VM request process from the
Management Console.
l Refresh - Fetches the latest system detail.
3. Click Add New System or . The Configure New System dialog appears.
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Chapter 9 - Experion PKS System
4. Select the system required and set the credentials to access the system from the remote
desktop.
a. In the System field, select either Experion PKS or Safety Manager system based on the
training requirement.
b. In the User Name field, enter a name. The User Name can be different from the IC Login
account.
c. In the Password field, create a password which meet the following criteria: Minimum
length of 14 characters containing minimum of one uppercase and one lowercase
alphabet, one number, and one special character.
d. In the Confirm Password field, reenter the password provided above.
NOTE
It is recommended to make note of the User Name and Password required for
remotely connecting to Experion PKS or Safety Manager VM.
e. Click Save.
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Chapter 9 - Experion PKS System
5. Process begins to identify, provision, and assign the VM. You will receive an email confirming
the assignment and instruction for next action.
6. Click Download button to download the RDP file. This RDP file is valid for only 15 minutes.
However, you can download the RDP file multiple times.
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Chapter 9 - Experion PKS System
NOTE
Make sure you connect to assigned VM within 30 minutes from assignment. After
30 minutes, VM will be released to the resource pool and you must restart the
request again.
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e. Click Other user and enter credentials created in Step 4 and OK.
f. Click Yes.
Or
a. Click Download. A Default.rdp is downloaded to connect to Safety Manager Server.
b. Click Default.rdp and click Connect. Enter Your Credentials dialog appear. In R200.1,
superuser is considered for login by default.
c. Click More Choice > Use a different User and enter the user credentials created in Step
4.
d. Click OK.
8. For Safety Manager system, you will be able to view system configuration details displayed on
the Desktop. The displayed information CP1 IP Address and CP2 IP Address are required to
complete the configuration in Safety Builder.
You can begin to view and learn how hardware faults and changes impact the state change in
C300 controller status in the Control Builder. For more information about C300 lessons to learn,
see the section Lessons.
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3. Your prompted to install Windows Updates, you can ignore the updates. Click View Details and
close the dialog.
4. Open Configuration Studio, click Start > Honeywell Experion Tools >Configuration Studio.
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6. In the Configuration Studio, select Control Strategy > Configure process control strategies.
7. From the Task Bar, launch . The Control Builder - Library appears.
8. In the Project - Assignment pane, strategy for non-redundant C300 controller is displayed.
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1. From the Experion PKS machine login to the Management Console and click Training
Modules.
2. Select the lesson and click Export. A Download.zip file containing the Control Strategy is
downloaded.
3. Extract the contents of the Download.zip and import the control strategies from Control
Builder.
4. In Control Builder, go to File > Import. The Import dialog box appears.
5. Click Browse and navigate to the location where the <download_location>\Download\Setup
folder containing the saved strategy.
6. Under the Available Objects For Import, select the strategy and click Select. Click Import.
7. In Project tab of Control Builder, right-click the controller (Example: C300_NR) and select
Module Properties.
8. In the Main tab, perform the following:
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d. Click OK.
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You can plug-in IOTA, modules, network switches, or field devices in two scenarios. First when you
are creating a new hardware infrastructure and second when you are replacing a faulty hardware
module. However, to plug-in the hardware in second scenario requires you to perform one
additional task. The additional task is to select the target location to plug-in the module and then
select (click or air-tap) the module to view the menu options.
For example, when you are replacing faulty IOTA, you must first unplug the C300 and network
cables plugged into the IOTA. After replacing the faulty IOTA, before plugging in C300 or network
cable, you must first select the target IOTA location and then select (click or air-tap) the unplugged
C300 or cable to view the menu to select the action.
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Show Me
In Show Me mode, you can view the sequence of action that must be performed in other to
complete the lesson. During the course of each lesson you must perform few configuration steps
in the Control Builder.
1. Click or air-tap Lesson in the Dashboard.
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4. Warning to perform the selected lesson only if secondary controller is faulty is displayed.
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At this point, all the controllers and CF9s starts booting up, LED blinks, alphanumeric display
on the controller shows the boot sequence. Note the IP address of the controller at the end of
boot sequence should show 12.12.12.X with status as “NODB” (X is the device index set on the
controller and 12.12.12.0 is the base IP set in control builder. If base IP set is different, the IP
will show as per the defined base IP in the control builder).
8. View the next steps that are automatically displayed sequentially.
9. Task to perform from the Control Builder.
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For more information about the controller status representation, see Appendix.
10. Click Ok.
Help Me
In Help Me mode, you will be prompted with action that must be performed at each step. During
the course of each lesson you might have to perform few configuration steps in the Control
Builder. Following procedure shows the steps for Lesson - L03 Faulty C300 controller Module
replacement (non-redundant) with same firmware in Help Me mode as an example.
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4. Warning to perform the selected lesson only if secondary controller is faulty is displayed.
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At this point, all the controllers and CF9s starts booting up, LED blinks, alphanumeric display
on the controller shows the boot sequence. Note the IP address of the controller at the end of
boot sequence should show 12.12.12.X with status as “NODB” (X is the device index set on the
controller and 12.12.12.0 is the base IP set in control builder. If base IP set is different, the IP
will show as per the defined base IP in the control builder).
8. Click or air-tap Turn off the fuse.
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11. Click or air-tap Unplug Device to detach the controller from IOTA. Do not delete the device
before unplugging.
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12. Click or air-tap Delete to dispatch the faulty controller. A message confirming the delete action
appears. Click OK.
13. Select a new controller from the Library and add it in the cabinet.
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14. Click or air-tap Plug Device to add the Controller on to the IOTA.
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17. Click or air-tap Turn on the fuse. Replacing the faulty hardware component is complete. Now
you must enable synchronization from the Control Builder.
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For more information about the controller status representation, see Appendix.
20. Turn left and click/air-tap Lessons to go back to list of lessons.
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Try Me
8. Click Close.
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9. Click Lessons to go back to the list of lessons or click Home to go back the dashboard.
The Summary section on the IC Application dashboard is updated based on the lesson status. If
lesson is completed successfully, count under Completed increases and count under Not Started
decreases. If unable to complete the lesson successfully due to incorrect steps performed,
interrupted, or aborted, then count would increase under Incompleted and still decrease under
Not Started.
Pictorial representation and report of the Lesson status can be viewed in the IC Management
Console-Lesson Status option. For more information, see Lesson Status.
Administrator/Trainer View the lesson cumulative lesson status report and status for individual
user and self.
Administrator/Trainer View
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Trainee View
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2. Select the hardware you want to view and click Open. The selected hardware setup is loaded.
3. Remotely connect to Experion PKS/Safety Manager VM.
4. Perform modification required in IC application hardware and view the appropriate state
changes in Experion PKS/Safety Manager.
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6. Click Save.
7. Enter Name and description for the new hardware.
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Options Actions
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c. Click Edit and enter the description for the task performed in the specific step.
d. Double-click the level 1 task to create level 2 tasks or add messages.
h. You can opt to process the task automatically (for automatic process, select ) or
4. Click Save.
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5. Enter name and description for the hardware and the lesson.
6. Click Save.
A message indicating a successful hardware creation appears.
After creating a new lesson in the IC application, you must publish for other users to view the new
training module.
Training modules created using IC Client Application can be published for other user to access.
1. On the Honeywell Competency Management - Immersive Competency Dashboard, click
Training Modules. List of modules are listed.
2. Select the module and click .
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Heardware Setups.
Honeywell Competency Management - Immersive Competency provides the following standard
setup:
l Redundant C300 Controllers
l Non-redundant C300 Controller
l C300 Redundant setup for Series-C IO
l C300 Redundant setup for Series-C IO with C300 battery
l Empty cabinet
l C300 Redundant Hardware Setup with C300 battery
l Series C IO with Field Devices
l Series C IO with Field Devices connected using Junction Box
Hardware setups and associated configuration files available can be exported from IC
Management Console and be shared to other users.
NOTE You can successfully export configuration files separately only if the configuration file
is associated the specific hardware setup. In case configuration file is not associated, then
an error message is displayed.
4. Click .
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2. Click .
3. Browse to the location where the training modules are saved.
4. Select the ZIP file and click Open.
NOTE
Make sure to select the complete ZIP file and not the extract the content of
Download.zip or the JSON file. You may encounter error if you attempt to import the
JSON file.
5. If you want to include Configuration Files additionally click . The Add Configuration dialog
appears.
6. Browse to the location Experion PKS configuration files are stored. Select all the files and click
Open.
7. Click .
NOTE
You cannot delete Honeywell published Standard Training Modules and Hardware setups.
3. Click .
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3. Click .
9.9 Troubleshoot
Problem: License Management page displays the Service not running error message.
Login failure
Problem 1: Control builder state shows as NODB in the client while shows OK in Experion PKS
Server.
Problem 2: Client is idle for more than an hour.
Problem 3: In the redundant scenario, both primary and secondary Experion PKS Server status in
displayed as OK in the client.
Problem 4: When multiple users connect to the server, then the no change is observed in client
after inducing faults.
Solution: On the Experion PKS Server node, restart the IC Agent service.
Follow the steps:
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1. Click Start button. Launch the Run, enter the services.msc and click OK.
2. In the services, locate IC Agent. Right-click the service and click Start or Restart.
Problem: In the IC Client Application (HoloLens/PC), hardware setup is created and cabinet is
powered ON. C300 controller LEDs blinks properly but the IP address displayed as -BP-. C300
Controller hardware is not mapped to relevant control strategy in the Control Builder.
Cause 1: User is not assigned Experion PKS Server.
Solution 1: Request for Experion PKS Server from IC Management Console- System Management.
Cause 2: Remote session to Experion PKS is not Active.
Solution 2: Start a remote connection to the assigned Experion PKS Server.
Cause 3: Lack or loss of communication between IC Agent and IC client application.
Solution 3: Restart Experion PKS Server to establish the connection.
Problem: In your Mixed Reality environment cabinet and other hologram would appear above your
eye-level causing discomfort in performing the operation.
Cause: In case you have changed the location, then the previous environment setting would not
match the dimension of your current environment.
Solution: Reset the environment to the current location, and verify the actual ground matches the
ground in Mixed Reality.
Follow the steps to reset the environment:
1. Open the Mixed Reality Portal.
2. Click ellipses at the bottom-left corner and select Settings. The Settings page appears.
3. In the left-pane, click Environment. In the center-pane, click Clear environment data.
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C300 Controller
Icons Represents
(C300 State)
Primary SIM C300 is not synchronized and partner SIM C300 is No Database
absent or incompatible
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C300 Controller
Icons Represents
(C300 State)
Primary SIM C300 is not synchronized and partner SIM C300 is Idle
visible.
Primary SIM C300 is not synchronized and partner SIM C300 is Idle
absent or incompatible.
Primary SIM C300 is not synchronized and partner SIM C300 is Run or OK
visible
Primary SIM C300 is not synchronized and partner SIM C300 is Run or OK
absent or incompatible
Secondary SIM C300 is not synchronized and partner SIM C300 is Backup
visible
Secondary SIM C300 is not synchronized and partner SIM C300 is Backup
absent or incompatible.
Primary SIM C300 is not synchronized and partner SIM C300 is Idle Soft Fail
visible
Primary SIM C300 is not synchronized and partner SIM C300 is Idle Soft Fail
absent or incompatible
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C300 Controller
Icons Represents
(C300 State)
Primary SIM C300 is not synchronized and partner SIM C300 is Run Soft Fail or OK
visible Soft Fail
Primary SIM C300 is not synchronized and partner SIM C300 is Run Soft Fail or OK
absent or incompatible Soft Fail
Secondary SIM C300 is not synchronized and partner SIM C300 is Backup Soft Fail
visible partner present.
Secondary SIM C300 is not synchronized and partner SIM C300 is Backup Soft Fail
absent or incompatible
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Notices
Trademarks
Experion®, PlantScape®, SafeBrowse®, TotalPlant®, ControlEdge™, and TDC 3000® are registered
trademarks of Honeywell International, Inc.
OneWireless™ is a trademark of Honeywell International, Inc.
Other trademarks
Microsoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation
in the United States and/or other countries.
Trademarks that appear in this document are used only to the benefit of the trademark owner,
with no intention of trademark infringement.
Third-party licenses
This product may contain or be derived from materials, including software, of third parties. The
third party materials may be subject to licenses, notices, restrictions and obligations imposed by
the licensor. The licenses, notices, restrictions and obligations, if any, may be found in the
materials accompanying the product, in the documents or files accompanying such third party
materials, in a file named third_party_licenses on the media containing the product, or at
http://www.honeywell.com/ps/thirdpartylicenses.
Documentation feedback
You can find the most up-to-date documents on the Honeywell Process Solutions support website
at:
l http://www.honeywellprocess.com/support
If you have comments about Honeywell Process Solutions documentation, send your feedback to:
l [email protected]
Use this email address to provide feedback, or to report errors and omissions in the
documentation. For immediate help with a technical problem, contact your local Honeywell
Process Solutions Customer Contact Center (CCC) or Honeywell Technical Assistance Center
(TAC).
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Support
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To
find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-
us/customer-support-contacts/Pages/default.aspx.
Training classes
Honeywell holds technical training classes about Experion PKS. These classes are taught by
experts in the field of process control systems. For more information about these classes, contact
your Honeywell representative, or see http://www.automationcollege.com.
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