Pre-Mixed and Post-Mixed gas burners (PB– Series)

From 100 kW up to 4000 kW

Last update: 06/28/2022

www.packmangroup.com
www.raadman-burner.com
––

Ultra-Low NOx Emissions

 More than

48 Years of Reliability
History
The PACKMAN Company was established in February of 1975. This company started its official activity
in the field of construction of High-Pressure Vessels such as Hot-Water Boilers, Steam Boilers, Pool
Coil Tanks, Softeners, and Heat Exchangers since 1984. As the first supplier of Hot water boilers with
high quality and standard marks, PACKMAN has started exporting its products to other countries such
as Uzbekistan, United Arab Emirates, and other countries in the region. Currently, PACKMAN
honorfully is one of the largest producers of hot water and steam boilers in the Middle East. After 40
years of experience in the field heating industry, especially boilers and burners, this group started its
activity in January 2011 in the area of burners with the RAADMAN brand. The main objective of this
group was the improvement and development of industrial burners in order to produce high-quality
and high efficient industrial burners with optimum operation in the Middle East. Based on technical
knowledge and engineering design of industrial burners, PACKMAN Corporation started the
production of Small, medium, and large-sized industrial burners. By the efforts of R&D
departments engineers, the burner's combustion improved significantly and as a consequence, the
production of burners developed rapidly. Gas, Light oil (LFO), Heavy oil (HFO), and dual/triple fuel
burners with different firing ranges were produced and tested successfully.
Nowadays, the burners of this company cover a firing range of 100 to 40000 kW. Single-stage, double-
stage, modular, and Low NOx burners (generally lower than 80 mg/kWh and individually lower than 40
mg/kWh) are available for various domestic and industrial applications. High quality, optimum
operation, and customer satisfaction have always been considered in the production of RAADMAN
burners. The diversity and high quality of RAADMAN burners, besides their easy installation and
maintenance make them a perfect selection for many customers.

The real sense of Mixing

- raadman -
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A new class of emissions:
PB-Series Burners
Ultra-Low NOx
Today, high fuel consumption and environmental pollution are serious problems, especially in industrial
societies. The combustion industry plays a significant role in stated pollutants.
For more than one decade, PACKMAN Low NOx burners have been used on a wide variety of heat
generators and industrial plant. Currently, PACKMAN delightfully introduces new generation of Ultra
Low NOx pre-mixed as well as post-mixed burners known as PB-Series.
The Raadman PB burner series are applied wherever the very lowest of emission levels are being
demanded. A further advantage of this type of combustion system is that it can be utilized on appliances
with particularly small combustion chambers.
Raadman premix technology
for extremely low NOx emission

Fiber metal heating head is Raadman burners have always An important feature of these
made of a steel chamber with a been particularly efficient and thermal heads is their rapid
coating of metal fibers. Metal environmentally friendly. cooling process, which will occur
Premix burner technology is
fibers are manufactured fibers only a few seconds after the
used to achieve NOx emissions
composed of pure metals and below 15 ppm and even lower. burner is getting turned off,
metallic alloys which can be Premixing followed by surface- during the post-purge period.
processed into textile products, stabilized combustion has been The orifices of these type of
porous media, plastic-coated state of the art for many years in burner heads are approximately
metals, etc. small condensing boilers. It is 150 microns, therefore the
This permeable thermal coating environmentally friendly, combustion air must be cleaned
reliable and efficient. Extending
releases most of the heat from the dust and particles. For
these benefits to typical heat
transfer through the radiation generators with larger outputs this reason, a 50 microns filter is
mechanism, part of which was the developmental goal for suggested to be applied at the
radiates from the hot surface of the PB burner series. Special gas entrance of burner air damper. If
the thermal head and the other / air mix Stabilized surface the orifices become clogged, the
part from the radiation of hot combustion relies on a temperature rises dramatically
combustion gases. These homogeneous gas / air mixture. and causes the head failure.
For that reason, a completely
heating heads are produced in In addition, excess air plays a
new mixing assembly was
different ways, two of the most developed for the PB burner critical role into their life span.
common production methods series. A key feature in post Even though they could last for
are weaving fibers and vacuum mixed burner is the separated 7-10 years in sufficient excess air
forming. feed of gas and air, the two condition, they would last only
media are not mixed together 20000 hours in low excess of air.
upstream of the burner head. A
uniform mixture is created by
the gas flow through the
distributor and the combustion
air that has been set in rotation
by the swirl plate.
Raadman Post-Mixed Burners
In nozzle mixed burners, fuel and air enter the combustion head from independent paths and are
mixed by diffuser and flow swirling blades. The idea of designing premix burners has been formed to
increase the Homogeneity of mixture, and consequently increases the combustion quality of the
burner and reduce NOx and CO emissions.
The mixing head has been innovatively designed for complete mixing of fuel and air using staging
mechanism and a set of flow rotating blades. The fuel and air are injected from independent paths and
are mixed through two rows of rotating blades, due to the creation of vortices and turbulence in the
flow.
Raadman Pre-mixed Burner
Raadman pre-mixed burners equipped with a centrifugal fan and a brushless electromotor that
guarantee high performance, low sound emission and optimized speed variation. The motor speed
variation controls the regulation of gas delivery. Pre-mixed burner gas train consist of a pneumatic
proportioning multiblock gas valve that regulates gas input by fan pressure feedback.
Thanks to standard mixing venturis, Gas and combustion air are completely mixed before the fan
wheel. Using the PWM pulse and, as a consequence, controlling the rotation of blower, the mixture is
transferred to combustion area. Finally, A well spark, results a pre-mixed flame with minimum
pollutions.
Electronic modular operation
Full electronic modulating burners are designed to safely operate throughout its firing range from high
fire to low fire. The most common turndown ratings in PB-Series burner are 1:5 up to 1:6. High
turndown is used to reduce the burner cycling and maintain a consistent temperature or pressure in
the boiler. This is crucial if the boiler is used in an industrial process that requires a consistent
temperature or pressure. PB-Series burners are equipped with an electronic microprocessor
management panel, which in post-mixed burners controls the air damper and fuel servomotors and in
pre-mixed burners, using PWM signals, controls fan rotational speed. Using electronic modulation,
hysteresis is prevented by the precise control of the separated in independent servomotors and the
software linked by can - bus. The Siemens LMV26/37 and Siemens LME71, as the most popular brands
used in Raadman Post-Mixed and Premix burners respectively. This burner Control System combines
the benefits of an electronic fuel/air ratio controller with an electronic burner control unit.
Raadman Post-Mixed Control Management System
Raadman Pre-mixed Control Management System
CFD experts in R&D department
Industry relies on heat from the burners in all combustion systems. Optimizing burner performance is
critical to complying with stringent emissions requirements and to improve industrial productivity.
Engineers involved in designing and building advanced combustion equipment for the hydrocarbon
process industries routinely use Advanced CFD to advance new burner technology. The science and
technology of CFD has matured to the point where performance predictions are made with a degree
of confidence from models covering a wide range of complex furnace, burner, and reactor geometries.
While tremendous advances have been made in understanding the fundamentals of combustion, the
remaining challenges are complex. To make improvements, it is critical to understand the dynamics of
the fuel fluid flow and the flame and its characteristics. Computational Fluid Dynamics offers a
numerical modelling methodology that helps in this regard. Commercial CFD codes utilize a standard
approach to simulate chemical kinetics, which approximate the consumption and production of
chemical species. This causes the engineer to use simplifying assumptions about the chemistry
considered in the simulation. CFD can help engineers to optimize flow through orifices, blades and
swirlers to achieve a homogenous mixture of air and gas.
Thanks to Ultra Low NOx combustion technology, we are delighted to gratefully guarantee the best
performance of our productions in order to meet our customer demands.
Installation and removal of post-Mixed burners:

PACKMAN Low NOx Post-Mixed burner

Capacity: 750 - 3000 Kw
Installation and removal of pre-mixed burners:
Firing rate of pre-mixed burner:

Firing rate of post-mixed burner:

Post-mix gas burner:
Low-pressure gas supply
Input pressure is < 360 bar
The total pressure loss in gas
valves, Butterfly gate valve and
combustion chamber
resistance does not exceed
200 mbar.

High-pressure gas supply, Multi

bloc version
Used when:
Input pressure is > 360 mbar
The total pressure loss in gas
valves, Butterfly gate valve and
combustion chamber resistance
does not exceed 350 mbar.
Pre-mixed gas burner:
In premix burners, a venturi is used
before fan to mix fuel and air. The gas
line used in these burners is a
multiblock gas line. This block consists
of two solenoid valves, a regulator and
a microfilter.
Pre-mixed burner general dimension:

Model L1 L2 L3 L4 D1 D2 D3 D4 D5 Number Of Holes

RPB-M-15/PE 745 442 204 238 98 285 265 228 6.6 8
RPB-M-20/PE 838 515 272 238 98 285 265 228 6.6 8
RPB-M-50/PE 915 483 300 158 200 460 435 364 11 8
RPB-M-80/PE 1192 613 450 158 245 510 480 415 11 8
RPB-M-125/PE 1419 838 674 158 245 510 480 415 11 8
RPB-M-150/PE 1668 1006 843 158 245 510 480 415 11 8
RPB-M-175/PE 1806 1149 983 158 245 510 480 415 11 8
RPB-M-200/PE 1948 1289 1123 158 245 510 480 415 11 8
RPB-M-250/PE 2053 1361 1145 210 300 580 550 475 11 8
RPB-M-300/PE 2280 1590 1374 210 300 580 550 475 11 8
RPB-M-400/PE 2752 2042 1745 286 350 655 620 574 13.5 8

Post-mixed burner general dimension:

Model L1 L2 L3 L4 D1 D2 D3 D4 D5 Number Of Holes

RPB-M-50/PM 1161 478 300 178 200 460 435 360 11 8
RPB-M-80/PM 1327 628 450 178 245 510 480 415 11 8
RPB-M-125/PM 1715 852 674 178 245 510 480 415 11 8
RPB-M-150/PM 1885 1021 843 178 245 510 480 415 11 8
RPB-M-175/PM 2025 1161 983 178 245 510 480 415 11 8
RPB-M-200/PM 2162 1301 1123 178 245 510 480 415 11 8
RPB-M-250/PM 2267 1373 1145 228 300 580 550 475 11 8
RPB-M-300/PM 2810 1602 1374 228 300 580 550 475 11 8
RPB-M-400/PM 2970 2042 1745 286 350 655 620 574 13.5 8

(*) Is under design

Minimum Combustion chamber size:

Legend
1 Mounting plate
2 Gap
3 Refractory / insulation
Note: The boiler door refractory / insulation may be tapered (≥ 60°).

D1 Minimum boiler opening

RPB-M-50/P--, RPB-M-80/P--, …………………………………………………………………………………. 370 mm
RPB-M-125/P--, RPB-M-150/P--, RPB-M-175/P--, RPB-M-200/P-- ………………………………………... 425 mm
RPB-M-250/P--, RPB-M-300/P……………….. …………………………………………………..…………… 485 mm
RPB-M-400/P ………………………………………………………………………………………..…………… 585 mm

D3 Minimum combustion chamber diameter

RPB-M-50/P--, RPB-M-80/P--…………………………………………………………………………………… 460 mm
RPB-M-120/P--, RPB-M-150/P--, RPB-M-170/P--, RPB-M-200/P--………………………………………… 515 mm
RPB-M-250/P--, RPB-M-300/P……………….. …………………………………………………..…………… 485 mm
RPB-M-400/P ………………………………………………………………………………………..…………… 585 mm

I1 Minimum combustion chamber length

RPB-M-50/P-- ………………...………………………………………………………………………………….. 525 mm
RPB-M-80/P-- …………………………………………………………………………………………………….. 770 mm
RPB-M-125/P-- ……………………………………………………………………………………….………….. 890 mm
RPB-M-150/P-- …………………………………………………………………………………………………… 1060 mm
RPB-M-170/P-- …………………………………………………………………………………………………… 1200 mm
RPB-M-200/P-- …………………………………………………………………………………………………… 1340 mm
RPB-M-250/P-- …………………………………………………………………………………………………… 1360 mm
RPB-M-300/P-- …………………………………………………………………………………………………… 1593 mm
RPB-M-400/P-- …………………………………………………………………………………………………… 2050 mm

l2 Maximum boiler door depth, including refractory / insulation

RPB-M-50/P--………………..…………………………………………………………………………………… 200 mm
RPB-M-80/P , RPB-M-120/P--, RPB-M-150/P--, RPB-M-170/P--, RPB-M-200/P--………………………. 200 mm
RPB-M-250/P--, RPB-M-300/P…………………………………………………………………………………..
220 mm
 Last but not the least!
Raadman Pre-mixed and Post-Mixed Burner (PB-Series) cover a range of 50 up to 4,000 kW generally. They can be used
wherever heat is needed – in heating residences or hospitals, schools or offices, especially condensing boilers. They are
suitable for all commonly available gas and are notable for their reliability, longevity and great economy. Nearly all burner
types over the entire performance range are available in a Low NOx version, with particularly low emission levels.

Head office: 79 No. 10 Street, Bokharest Ave. Tehran, Iran.

Tel: (+98) 021 42 362, (+98) 021 88739075-9, 88731618
Fax: (+98) 021 88737131
Technical consultant: Burner Factory: No.5, 102 ave. Montazeriye Industrial town,
Tel: (+98) 031 4229 0483 Vilashahr, Isfahan, Iran
Mobile: (+98) 913 430 5664
packmangroup.co
Email: [email protected]
raadman.burner
[email protected]

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