PARSUN F15、F9.9HP Outboard Motor: Installation & Operation Demo

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PARSUN F15、F9.

9HP
OUTBOARD MOTOR

INSTALLATION & OPERATION DEMO

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Please check there is no damage
on the carton.

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Record your outboard motor serial number to
assist you in ordering spare parts from your
dealer, or for reference in case your outboard
motor is stolen.

Outboard motor serial number Engine series number

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F9.9/15 MAIN COMPONENTS
11
10
1 12
13 14
2

9 15 16
20 17
8
19
7 3 18

21
4

6 5

1. Top cowling 9. Steering friction bolt 16. Throttle grip


2. Top cowling lock handle 10. Tiller handle 17. Clamp bolt
3. Drain screw 11. Starter handle 18. Rope attachment
4. Anti-cavitation plate 12. Warning indicator(s) 19. Tilt support bar
5. Propeller 13. Gear shift lever 20. Fuel joint
6. Cooling water inlet 14. Engine stop button/ 21. Fuel tank
7. Trim rod Engine stop lanyard switch
8. Clamp bracket 15. Throttle friction adjuster

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EXTERNAL FUEL TANK

2.AIR VENT SCREW 3.FUEL TANK CAP 4.FUEL CONNECTOR 5.FUEL GAUGE

1. FUEL TANK

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WARNING

The fuel tank could only be used as supply of fuel for


its running and must not be used as a fuel storage
container.

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Remote control box (FW model)

Power trim switch


Remoter control lever Neutral interlock trigger

Neutral throttle lever

Throttle friction adjuster Main switch

Engine stop lanyard switch

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Remote control lever(FW)

Moving the lever forward from the neutral position engages forward gear. Pulling the
lever back from neutral engages reverse. The engine will continue to run at idle until
the lever is moved about 35º (a detent can be felt). Moving the lever farther opens
the throttle, and the engine will begin to accelerate.

F N R
2 3
4 4 1.Neutral “N”
2.Forward “F”
3.Reverse “R”
5 5 4.Shift
6

5.Fully closed
6

7 6.Throttle
7.Fully open
7

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Neutral interlock trigger

To shift out of neutral, first pull the neutral interlock trigger up.

Neutral interlock trigger

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Neutral throttle lever

FULL OPEN FULL CLOSE

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WARNING

1.Do not smoke when refueling, and keep away from sparks, flames, or other
sources of ignition.
2.Stop engine before refueling.
3.Refuel in a well-ventilated area, refuel portable fuel tanks off the boat.
4.Do not overfill the fuel tank.
5.Take care not to spill gasoline, if gasoline spills, wipe it up immediately.
6.Tighten the filler cap securely after refueling.
7.If you should swallow some gasoline, inhale gasoline vapor, or get gasoline in
your eye, get immediate medical attention.
8.If any gasoline spills onto your skin, immediately wash with soap and water.
Change clothing if gasoline spill s on it.
9.Touch the fuel nozzle to metal components to prevent electrostatic sparks.

CAUTION:
Use only new clean gasoline which has been stored in clean containers and is not
contaminated
with water or foreign matter.

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ENGINE OIL
Recommended engine oil: 4-stroke outboard motor oil SAE10W30 and SAE10W40 (1.0L).

WARNING
Do not start the engine when the oil level is low. Serious damage might
occur.

Always check the oil level before starting the engine.

CAUTION
All 4-stroke engines are shipped from the
factory without engine oil.

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PROPELLER SELECTION
 The performance of your outboard motor will be critically
affected by your choice of propeller, as an incorrect choice
could adversely affect performance. The outboard motor is
fitted with propellers chosen to perform well over a range of
applications, but there maybe uses where a propeller with a
different pitch would be more appropriate.

 For a greater boat load and a low engine speed, a smaller-


pitch propeller is more suitable. Conversely, a large-pitch
propeller is more suitable for a smaller operating load as it
enables the correct engine speed to be maintained.

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Outboard motor installation
 Mount the outboard motor on the center line (keel line) of the
boat. For boats without a keel or which are asymmetrical,
consult your dealer.

1.Center line(keel line)


1
CAUTION
During water testing check the buoyancy of the boat, at rest, with its
maximum load. Check that the static water level on the exhaust housing is low
enough to prevent water entry into the power head, when water rises due to
waves when the outboard is not running.

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WARNING
 Overpowering a boat could cause severe instability. Do not install
an outboard motor with more horsepower than the maximum
rating on the capacity plate of the boat. If the boat does not have
a capacity plate, consult the boat manufacturer.
 Improper mounting of the outboard motor could result in
hazardous conditions. For permanently mounted models, your
dealer or other person experienced in proper rigging should
mount the motor. If you are mounting the motor yourself,
 you should be trained by an experienced person. For portable
models, your dealer or other person experienced in proper
outboard motor mounting should show you how to mount your
motor.
 he information presented in this section is intended as reference
only. Proper mounting depends in part on experience and the
specific boat and motor combination.

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Mounting height
The mounting height of the
outboard motor greatly affects
your boat running efficiency.

If the mounting height is too


high, cavitation tends to occur,
thus reducing the propulsion.

If the mounting height is too


low, the water resistance will
increase and thereby reduce
engine efficiency.

Mount the outboard motor so



that the anti-cavitation plate is
between the bottom of the boat
and a level 25mm below it

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CAUTION
NOTE:
The optimum mounting height of the outboard motor is
affected by the boat and motor combination and the desired
use. Test runs at a different height can help determine the
optimum mounting height. For further information, consult
your “PARSUN” dealer or boat manufacturer.

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Clamping the outboard motor
Tighten the transom clamp screw
evenly and securely. Occasionally
check the clamp screws for
tightness during operation of the
outboard motor because they
could become loose due to engine
vibration.

WARNING
Loose clamp screws could allow the outboard motor to fall off
or move on the transom.
This could cause loss of control.
Make sure the clamp screws are tightened securely.
Occasionally check the screws for tightness during operation.

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If the engine restraint cable
attachment is equipped on your
engine, an engine restraint
cable or chain should be used.
Attach to a secure mounting
point on the boat to avoid the
engine being completely lost if it
accidentally falls off the transom

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Breaking in engine
 Your new engine requires a period of break-in to allow mating
surfaces of moving parts to wear in evenly.

Caution
Failure to follow the break-in procedure could result in reduced engine life or even
severe engine damage.

1. For the first hour of operation: Run the engine at 2000 r/min or at approximately half
throttle.
2. For the second hour of operation: Run the engine at 3000 r/min or at approximately
three-quarter throttle.
3. For the next eight hours of operation: Avoid continuous operation at full throttle for more
than five minutes at a time.
4. Operate the engine normally.

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Pre-operation checks
FUEL
Check to be sure you have plenty of fuel for your trip.
Make sure there are no fuel leaks or gasoline fumes.
Check fuel line connections to be sure they are tight
Be sure the fuel tank is positioned on a secure, flat surface, and that the fuel line is not
twisted or flattened, or likely to contact sharp objects.

Fuel line

Clamp

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Control
Check throttle, shift and steering for proper operation before starting the
engine.

The controls should work smoothly, without binding or unusual free play.

Look for loose or damaged connections.

Check operation of the starter and stop switches when the

outboard motor is in the water.

Check the engine and engine base.

Check the propeller.

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WARNING
Do not start the engine out of water. Overheating and serious
engine damage can occur.

WITHOUT WATER FUEL

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Checking the engine oil level
1. Put the outboard motor in an upright
position (not tilted).

0~
(0-1
2.Check the oil level using the dipstick to be sure the level falls between the upper and
lower marks. Fill with oil if it is below the lower mark, or drain to the specified level if it
is above the upper mark.

Lower level mark


Oil dipstick Upper level mark

CAUTION:Be sure to completely insert the dipstick into the dipstick guide.

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Starting engine
1.Connect fuel joints securely after loosing the air vent screw on the fuel tank cap
(2 or 3 turns).

2.Connect fuel joints securely and squeeze the primer pump with the outlet end up
until you feel it becomes firm (if equipped with a fuel joint).

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3.Place the gear shift lever in neutral.

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NOTE:
The start-in-gear protection device prevents the engine from starting except when in neutral.
Attach the engine stop switch lanyard to secure place on your clothing, or your arm or leg. Then
install the lock plate on the other end of the lanyard into the engine stop switch.

Lock plate Stop switch lanyard

WARNGING
The engine must be started in neutral otherwise
damage to the starter can occur.

Do not attach the lanyard to clothing that could tear


loose.
Do not route the lanyard where it could become
entangled, preventing it from functioning.

Avoid accidentally pulling the lanyard during normal


operation. Loss of engine power means the loss of
steering control.

Also, without engine power, the boat could slow rapidly.


This could cause people and objects in the boat to be
thrown forward.

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4.Put the throttle grip at “ ” start position。

Align the mark MARK

FW: Put the main switch to


“0N”postion

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5.Pull the chock knob fully

CHOKE HANDLE

CAUTION
It is not necessary to use the choke when starting a warm engine.
If the choke is left the home position while the engine is running, the
engine will run poorly or stall.

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6.Pull the manual starter handle slowly until you feel resistance. Then give
a strong pull straight to crank and start the engine. Repeat if necessary.

Pull the manual starter handle slowly strong pull straight to crank and
until you feel resistance. start the engine

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FW model: Turn the main switch to “START” (start), and
hold it for a maximum or 5 seconds.

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7.After the engine starts, slowly return the
manual starter handle to its original
position before releasing it.
FW model: immediately after the engine
starts, release the main switch and allow
it to return to “ON”(on).

8.Slowly return the throttle grip to


the fully closed position.

CAUTION
When the engine is cold, it needs to be warmed up.
If the engine does not start on the first try, repeat the procedure. If the engine fails
to start after 4 or 5 tries, open the throttle a small amount (between 1/8 and 1/4),
and try again.

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Warming up engine

1.After starting the engine, place the gear shift lever in neutral. For
approximately the first 3 minutes after starting, warm up the engine by
operating at one fifth throttle or less. Otherwise, will shorten engine life.

CAUTION
If the choke knob is left pulled out after the engine starts, the engine will stall. In the
temperatures of -5℃ or less, leave the choke knob pulled out fully for approximately 30
seconds after starting.

2. Check for steady flow of water from the cooling water pilot hole.

CAUTION

If water is not flowing out of the hole at


all times while the engine is running, stop
the engine and check whether the cooling
water inlet on the lower case or the
cooling water pilot hole is blocked.

If the problem cannot be located and


corrected, consult your PARSUN dealer.

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Shifting
CAUTION
Before shifting, make sure there are no swimmers or obstacles in the water near you.

To shift from forward to reverse or vice versa, first close the throttle so that the engine idles (or
runs at low speeds).

FORWARD
1. Place the throttle grip in the fully
closed position

For F15/9.9FW
2. Move the gear shift lever quickly Pull up the neutral interlock rigger and move the
and firmly from neutral to forward. remote control lever quickly and firmly from
neutral to forward.

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REVERSE
CAUTION
When operating in reverse, go slowly. Do not open the throttle more than half.
Otherwise the boat could become unstable, which could result in loss of control and
an accident.

1. Place the throttle trip in the fully closed position.

2.Move the gear shift lever quickly and firmly


from neutral to reverse.

For F15/9.9FW
1.Check that the tilt lock lever is in the lock position.
2.Pull up the neutral interlock rigger and move the remote
control lever quickly and firmly from neutral to reverse.

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Tiller
1.Change direction
To change direction, move the tiller handle to
the left or right as necessary.

2.Change speed
Turn the grip counterclockwise to increase
speed and clockwise to decrease speed.

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Throttle indicator Throttle indicator

The throttle indicator is on the throttle grip. The


fuel consumption curve on the throttle indicator
shows the relative amount of fuel consumed for
each throttle position. Choose the setting that
offers the best performance and fuel economy for
the desired operation.

FW: Throttle indicator

CAUTION
Do not over-tighten the friction adjuster. If
there is too much resistance, it could be difficult
to move throttle lever or grip, which could result
in an accident.

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Stopping engine
CAUTION STOP BUTTON LOCK PLATE
Before stopping the engine, first let it cool off for
a few minutes at idle or low speed. Stopping the
engine immediately after operating at high speed
is not recommended.

1.Push and hold the engine stop button(FW: Turn the main
switch to “OFF”, until the engine comes to a complete stop.
the engine can also be stopped by pulling the lanyard and
removing the lock plate from the engine stop switch.

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2. Tighten the air vent screw on the fuel tank cap.

3. Disconnect the fuel line.

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