HYDROSTATIC TEST SPECIFICATION

Customer : PT. INTI KARYA PERSADA TEHNIK

Project Title : NEW PVC PILOT PLANT PROJECT
Owner : PT. ASAHIMAS CHEMICAL
Construction Code : ASME Sec VIII Div.1, 2019 Ed. ,TEMA 9th Ed.
Item Name : WD COOLER
Item No. : HE-P132

A hydrostatic Test shall be conducted using chart recorders and pressure gauges with
calibration certificates not exceeding 12 months duration. Shell and tube internals to be tested
shall be free od dirt, slag etc. prior to filling. The test pressure value in the below table shall be
checked against the value given in the relevant General Arrangement Drawing.

SHELL SIDE TUBE SIDE

TAG NO. DESCRIPTION MAWP Test Pressure MAWP Test Pressure TEST DURATION
(Kg/cm2) (Kg/cm2) (Kg/cm2) (Kg/cm2)

HE-P132 WD Cooler 19.27 25.05 18.13 23.57 1 Hour

Minimum Test Temperatur: 17oC [63oF]

Maximum Test Temperatur: 48oC [120oF]
Test Medium : Fresh Water
Chlor ide Content : Shall not exceed 50 ppm for carbon steel and 30 ppm for stainless steel
Corrosion Inhibitor : None
Leak Test (Soap Water) : Not Applicable
Preservation : Drained and dried by a flow of dry air

2924-WTT-1397C-PCD-0011-3
2924-WTT-1397C-PCD-0011-3
 REPORT NO. : WT-HTR-21WTO-243-03 DATE
JOB NO. : 21WTO-243 PAGE 1 OF 1

HYDROSTATIC TEST RECORD

Customer : PT. INTI KARYA PERSADA TEHNIK

Project Title : NEW PVC PILOT PLANT PROJECT
Owner : PT. ASAHIMAS CHEMICAL
Construction Code : ASME Sec VIII Div.1, 2019 Ed. ,TEMA 9th Ed.
Item Name : WD COOLER
Item No. : HE-P132

TESTING DETAIL FOR TUBE SIDE

TESTING CARRIED OUT AT : WORKSHOP PT WARU TEKNIKATAMA
DATE OF TEST :
PRESSURIZING MEDIUM : Fresh water TEST TEMPERATURE : (See Record)
TEST PRESSURE : 25.05 [Kg/cm ]2

PERIOD OF TEST : Holding 1 Hour

CHART RECORDER S/N : PRESS. GAUGE S/N :
CALIBRATION DATE : AND
TEST RECORDS
PRESSURE (psig) TEMPERATURE (oC)
TIME PR PG REMARKS
WATER AIR
[WT-PR-.....] [WT-PR-.....]

Notes : Start Pressure am - am, Holding Time 1 Hour Recorded by :

Signature :

RESULT
ACCEPTABLE, NO LEAKAGE AND NO SIGN OF BUCKLING WAS FOUND DURING THE TESTING

PT. Waru Teknikatama hereby certify the above test was conducted in accordance and to be correct with ASME Section VIII
Division 1 UG-99, Client's specification & Hydrostatic Test procedure No. 2924-WTT-1397C-PCD-0011-3

Signed Print Name

Prepared by, Reviewed by, Reviewed by,

QC INSPECTOR CIMC ENRIC PLN ENJINIRING

Date : Date : Date :
Reviewed/ Approved by, Reviewed by,

THIRD PARTY PT. PLN (PERSERO)

Date : Date :

2924-WTT-1397C-PCD-0011-3
2924-WTT-1397C-PCD-0011-3
 REPORT NO: WT-HTR-21WTO-243-03 DATE
JOB NO. : 21WTO-243 PAGE 1 OF 1

HYDROSTATIC TEST RECORD

Customer : PT. INTI KARYA PERSADA TEHNIK

Project Title : NEW PVC PILOT PLANT PROJECT
Owner : PT. ASAHIMAS CHEMICAL
Construction Code : ASME Sec VIII Div.1, 2019 Ed. ,TEMA 9th Ed.
Item Name : WD COOLER
Item No. : HE-P132

TESTING DETAIL FOR SHELL SIDE

TESTING CARRIED OUT AT : WORKSHOP PT WARU TEKNIKATAMA
DATE OF TEST :
PRESSURIZING MEDIUM : Fresh water TEST TEMPERATURE : (See Record)
TEST PRESSURE : 23.57 [Kg/cm2]
PERIOD OF TEST : Holding 1 Hour
CHART RECORDER S/N : PRESS. GAUGE S/N :
CALIBRATION DATE : AND
TEST RECORDS
PRESSURE (psig) TEMPERATURE (oC)
TIME PR PG REMARKS
WATER AIR
[WT-PR-.....] [WT-PR-.....]

Notes : Start Pressure am - am, Holding Time 1 Hour Recorded by :

Signature :

RESULT
ACCEPTABLE, NO LEAKAGE AND NO SIGN OF BUCKLING WAS FOUND DURING THE TESTING

PT. Waru Teknikatama hereby certify the above test was conducted in accordance and to be correct with ASME Section VIII
Division 1 UG-99, Client's specification & Hydrostatic Test procedure No. 2924-WTT-1397C-PCD-0011-3

Signed Print Name

Prepared by, Reviewed by, Reviewed by,

QC INSPECTOR CIMC ENRIC PLN ENJINIRING

Date : Date : Date :
Reviewed/ Approved by, Reviewed by,

THIRD PARTY PT. PLN (PERSERO)

Date : Date :

2924-WTT-1397C-PCD-0011-3
2924-WTT-1397C-PCD-0011-3
 REPORT NO. : WT-HTR-21WTO-243-03 DATE
JOB NO. : 21WTO-243 PAGE 1 OF 1

HYDROSTATIC TEST MAPPING CHART

Customer : PT. INTI KARYA PERSADA TEHNIK

Owner : PT. ASAHIMAS CHEMICAL
Project Title : NEW PVC PILOT PLANT PROJECT
Construction Code : ASME Sec VIII Div.1, 2019 Ed. ,TEMA 9th Ed.
Item Name : WD COOLER
Item No. : HE-P132

HYDROSTATIC TEST SKETCH

OUTER PIPE

PG-2 TI

PR

PG-1

PUMP

INNER PIPE
TI
PG-2
PG-2

PR
PG-1

PUMP

Note :
PG-1 : Pressure Gauge-1
PG-2 : Pressure Gauge-2
TI : Temperature Indicator
PR : Pressure Recorder
PG-1 : Pressure Gauge-1
PG-2 : Pressure Gauge-2
TI : Temperature Indicator
PR : Pressure Recorder
 Customer : PT. INTI KARYA PERSADA TEHNIK
Project Tittle : NEW PVC PILOT PLANT PROJECT
HYDROSTATIC TEST ILUSTRATION
PT. WARU TEKNIKATAMA CHART FOR OUTER PIPE
Service : WD COOLER
Job No. : 21WTO-243 (OUTER Pipe) Tag No. : HE-P132

30

20.05 kg/cm2
(285.17Psi)
25 60 Min

Holding time 1519.27

minutes at 2
kg/cm 19.27 kg/cm2
50% Hydrotest (274.08
Pressure Psi) (274.08 Psi)
20
15 Min 15 Min

15

10

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125
Time (Min)
 Customer : PT. INTI KARYA PERSADA TEHNIK
Project Tittle : NEW PVC PILOT PLANT PROJECT
HYDROSTATIC TEST ILUSTRATION
PT. WARU TEKNIKATAMA CHART FOR INNER
Service : WD COOLER
Job No. : 21WTO-243 (INNER Pipe) Tag No. : HE-P132

25 23.57kg/cm2
(335.24 Psi)

60 Min

20
18.13kg/cm2 18.13kg/cm2
(257.86 Psi) (257.86 Psi)
Holding time 15 minutes at
15 Min
50% Hydrotest Pressure 15 Min

15

10

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125
Time (Min)