Keynote Encit JRB Final
Keynote Encit JRB Final
Keynote Encit JRB Final
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Abstract. We address the latest developments in magnetocaloric refrigeration by our research group at the National
Institute of Science and Technology (INCT) in Cooling and Thermophysics at the Federal University of Santa Catarina.
The research activities are divided into three parts related to (i) the experimental characterization of the magnetocaloric
effect in magnetic materials, (ii) the development of mathematical models for heat transfer, fluid flow and geometrical
optimization of active magnetocaloric regenerators and (iii) the development of magnetic refrigerator prototypes and test
facilities to evaluate the performance of regenerative geometries.
1. INTRODUCTION
The magnetocaloric effect is the thermal response of a magnetic material when subjected to a changing magnetic
field. Magnetocaloric refrigeration harvests the magnetocaloric effect in a regenerative thermodynamic cycle to transfer
heat from a low-temperature environment to a high-temperature one by means of magnetic work. The main advantage of
magnetocaloric refrigeration compared to well-established vapor compression technologies is that the former is based on
internally-reversible thermodynamic cycles (i.e., Brayton, Stirling, Ericsson), while the latter are based on an internally
irreversible cycle (Standard vapor compression or Reversed Rankine cycle). The magnetocaloric effect is also reversible
in some materials used as solid refrigerants in magnetic cooling cycles (including gadolinium, Gd, and other alloys).
In principle, permanent magnet arrangements allow for a recovery of the magnetic work needed to magnetize the solid
refrigerant. This reduction of the required work input makes the theoretical potential for large efficiency of magnetic
refrigeration very attractive. Other advantages of magnetic cooling include: (i) the absence of harmful gases such as
ozone depleting chemicals (CFCs), hazardous substances (NH3 ) or greenhouse gases (HCFCs and HFCs); (ii) more
compact layouts since the working material (i.e., refrigerant) is a solid; and (iii) less noise generation due to a reduced
number of moving parts.
The discovery of the magnetocaloric effect in the early 1900’s can be attributed to Weiss and Piccard (Smith, 2013),
but the research on magnetic refrigeration for near room temperature applications started only with the first magnetic
cooler prototype developed by Brown (1976). Two decades later, a breakthrough paper on the discovery of the giant
magnetocaloric effect of Gd5 Si2 Ge2 was published by Pecharsky and Gschneidner (1997). Since then, a number of
laboratory demonstration prototypes have been reported in the literature (Gschneidner and Pecharsky, 2008; Yu et al.,
2010).
Despite the potential benefits of magnetic refrigeration as an emerging cooling technology, its true gains are yet to
be fully verified for near room temperature applications. Commercial prototypes are yet to be developed, and some of
the challenges associated with the technology involve (i) the investigation of new magnetocaloric working materials,
(ii) new permanent magnet configurations and (iii) the development of new active magnetic regenerator geometries for
which a substantial knowledge of the conjugate heat transfer and fluid flow in a porous matrix is essential for achieving
an optimum design of the cooling system (Engelbrecht and Pryds, 2014). These three fronts are being advanced in our
research group at the INCT in Cooling and Thermophysics with the purpose of designing a new rotary magnetocaloric
refrigerator prototype. The objective of this paper is to provide an overview of our research.
The paper is divided into four parts. Firstly, the basic thermodynamics of magnetocaloric refrigeration is reviewed.
Secondly, our efforts to quantify experimentally the adiabatic temperature change of promising magnetocaloric materials
via the so-called direct method are presented. Thirdly, the mathematical modeling of the heat transfer and fluid flow in ac-
tive magnetic regenerators (AMRs) is discussed. Finally, experimental analyses involving the performance of regenerators
and the development of a rotary magnetic cooling prototype are presented.
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
Copyright
c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
2. FUNDAMENTALS
A detailed introduction to the thermodynamics of magnetocaloric systems can be found in Kitanovski and Egolf
(2006) and Smith et al. (2012). Here, only the fundamental aspects are reviewed so as to define the most relevant
practical parameters, namely, the isothermal entropy change and the adiabatic temperature change. At constant pressure
and volume, the change in Gibbs free energy of a magnetocaloric material can be derived from:
∂G ∂G
−dG = SdT + M dH = dT + dH (1)
∂T H ∂H T
where M is the magnetization and H is the magnetic field. Entropy and magnetization are related by the following
Maxwell relationship:
∂S ∂M
= (2)
∂H T ∂T H
Integration of the above equation results in a relationship for the entropy as a function of temperature and magnetic
field as follows:
Z H2
∂M
∆S = dH (3)
H1 ∂T H
Entropy can also be written in terms of the specific heat capacity as follows:
∂S C (H, T )
= (4)
∂T H T
It follows that Eq. (4) can be integrated to find the entropy change if the specific heat capacity as a function of
temperature and magnetic field is known. For zero field (H = 0) and arbitrary non-zero fields (H 6= 0), one has:
Z T
C (H = 0, T )
S (T )H=0 − S (0)H=0 = dT (5)
0 T
Z T
C (H, T )
S (T )H − S (0)H = dT (6)
0 T
or:
Z T
1
∆S = S (T )H − S (T )H=0 = [C (H, T ) − C (H = 0, T )] dT (7)
0 T
It should be noted that Eqs. (3) and (7) represent two ways of determining the entropy change of a magnetocaloric
material as a function of temperature and magnetic field. A suitable engineering approximation for the majority of
magnetocaloric materials is to assume that the specific entropy of the material is a combination of magnetic, lattice
and electronic parts (Kitanovski and Egolf, 2006). While the lattice and electronic parts are assumed to depend only
on temperature, the magnetic entropy variation depends on both the temperature and magnetic field. Thus, at constant
temperature:
At constant pressure and volume, entropy can be written in terms of temperature and magnetic field as follows:
∂S ∂S
dS = dT + dH (9)
∂T H ∂H T
Substituting Eqs. (2) and (4), for an adiabatic reversible process, one has:
T ∂M
dT = − dH (10)
C (H, T ) ∂T
Z H2
T ∂M
∆Tad = − dH (11)
H1 C (H, T ) ∂T
Z H2
T ∂M
∆Tad = T (S (H1 )) − T (S (H2 )) = − dH (12)
H1 C (H, T ) ∂T
Isothermal and adiabatic magnetization and demagnetization processes are basic to a number of thermodynamic mag-
netic cycles, such as the Ericsson and Brayton cycles. Figure 1 illustrates the isothermal and adiabatic magnetization
processes in a T -S diagram.
Entropy, S (a.u.)
Temperature, T (a.u.)
Figure 1. Illustration of isothermal and adiabatic magnetization processes in a temperature-entropy diagram.
The isothermal entropy change can be calculated from measurements of magnetization as a function of temperature and
magnetic field using SQUID (Superconducting Quantum Interference Device), PPMS (Physical Property Measurement
System) or VSM (Vibrating Sample Magnetometer) devices (Eq. 3). Alternatively, the entropy change can be determined
via measurements of the specific heat capacity using scanning or adiabatic calorimeters (Eq. 7). The adiabatic temperature
change can be determined from Eq. (12) (the so-called indirect approach) or via the direct measurement approach, which
consists of measuring the temperature change in an sample subjected to a change in magnetic field. This measurement can
be performed via temperature detectors, such as thermocouples or infrared thermography (Christensen et al., 2010). While
the indirect techniques require complex and sophisticated equipment — and quasi-static conditions to avoid deviation from
thermodynamic equilibrium — direct measurement can be performed more straightforwardly. Some magnetic materials
exhibit a significant MCE at near room temperature, such as gadolinium (Gd), La-based compounds (La(Fe,Si)13 H)
(Fujieda et al., 2004) or manganese-based compounds MnFe(P,As) (Tegus et al., 2002), which makes them potential
candidates as refrigerants in AMR devices.
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
Copyright
c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
As mentioned above, a magnetic refrigerator can be designed according to a number of thermodynamic cycles. The
so-called active magnetic regenerator (AMR) cycle has received some attention in the literature for near room temperature
applications. In an AMR refrigerator, the solid matrix is composed by a magnetocaloric material (solid refrigerant), whose
temperature is changed as a result of the magnetocaloric effect. In a cold blow, the heat transfer fluid flows through a
magnetized matrix which is locally hotter than the fluid. Conversely, in a hot blow, the demagnetized matrix is cooler than
the flowing fluid. These two processes are repeated in a cycle, thus establishing a temperature profile along the length of
the matrix (Shah and Sekulić, 2003; Nellis and Klein, 2009; Schmidt and Willmott, 1981). The magnetic cooling system
explored in this review is based on the thermo-magnetic Brayton cycle, presented schematically in a T -S diagram in Fig.
2, which consists of the following idealized steps (Rowe et al., 2005; Kitanovski and Egolf, 2006):
1. Adiabatic magnetization: by increasing adiabatically the magnetic field applied on the matrix, the total entropy of
the magnetic solid remains constant. However, the magnetic entropy decrease due to the magnetic field variation is
compensated by an increase in the lattice and electronic entropy contributions. As a result, the temperature of the
magnetic material increases.
2. Constant magnetic field cold blow: after the adiabatic magnetization, cold fluid (at TCHEX ) flows through the
matrix, cools down the solid phase (which releases heat to the fluid) and rejects heat to a hot source at THHEX .
3. Adiabatic demagnetization: similarly to the adiabatic magnetization, the demagnetization process reduces the tem-
perature of the solid material, which undergoes an adiabatic temperature change.
4. Constant magnetic field hot blow: hot fluid (at THHEX ) returns through the matrix, and the solid phase removes
heat from the fluid phase, increasing the internal energy of the matrix. At the cold end, the fluid absorbs heat from
a cold source at TCHEX .
The efficiency of a magnetic active cooling system depends on the magnitude of the MCE (refrigerating effect) and on
the effectiveness of the regenerative matrix. The MCE itself depends on the applied field change, i.e., the higher the field
variation the higher the MCE, and on the magnetic properties of the magnetic material. The effectiveness, in turn, depends
on the solid phase thermophysical properties, matrix geometry, thermal capacity, porosity and operating parameters, such
as frequency and flow velocity (Rowe et al., 2005; Tura and Rowe, 2011; Nielsen et al., 2012).
As mentioned above, the so-called direct approach to characterize the magnetocaloric effect is less expensive and
simpler in terms of experimentation and data analysis than the indirect approach. Moreover, depending on the nature
of the experimental procedure of the direct method, adiabatic and quasi-static conditions (compulsory in the indirect
approach) need not to be fulfilled. This ensures more realistic results from the point of view of the application in a
refrigeration system, since it is likely that, in this case, there will be heat transfer to or from the solid refrigerant over a
finite amount of time.
Different methods and apparatuses for direct measurement of ∆Tad have been reported in literature. The main dif-
ference between is related to how the magnetic field is generated. Some devices make use of an electromagnet (Zhang
et al., 2000; Canepa et al., 2005), others superconductor coils (Benford and Brown, 1981; Gopal et al., 1997; Gschneidner
and Pecharsky, 2000; Rosca et al., 2010) and, most recently, permanent magnet assemblies (Huang et al., 2005; Trevizoli
et al., 2009, 2012; Madireddi et al., 2009; Bahl and Nielsen, 2009; Khovaylo et al., 2010).
An experimental apparatus has been designed and constructed for directly measuring the MCE of promising magne-
tocaloric materials (Fig. 3). The magnetic field is provided by a Nd2 Fe14 B Halbach permanent magnet assembly with a
volume of uniform magnetic flux density of 1.75 T. A pneumatic actuator with a nylon arm is used to traverse the sample
into and out of the magnet with a change of magnetic field of the order of milliseconds.
Magnetic refrigerant samples in bulk or powder form can be characterized. Bulk form samples are shaped from two
rectangular plates and between them a thin T-type thermocouple is carefully placed to enable the characterization of the
magnetic temperature change. The thermocouple tip is positioned in the center of the gap between the plates and, to
improve thermal contact, the gap is filled with a thin layer of a high-density ceramic-base thermal grease to minimize the
interference with the magnetic field. The samples were thermally insulated with a 5-mm layer of expanded polystyrene,
as seen in Fig. 4. The apparatus is placed inside a 29-liter thermally insulated chamber in which the temperature control is
performed via a combination of Peltier modules and a copper coil heat exchanger connected to a temperature-controlled
thermal bath. The system is capable of operating at temperatures between 250 and 350 K controlled to within ± 0.05 K.
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
Copyright
c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
Figure 3. Apparatus to measure the magnetocaloric effect via the direct method.
A typical measurement of the magnetocaloric temperature change consists of the following steps. Once the sample
stabilizes at the desired temperature, a solenoid valve activates the pneumatic actuator placing the sample inside the
magnet, which causes an instantaneous change of the magnetic field in the sample from 0 to 1.75 T (magnetization). The
sample stays in the magnetic field for a few seconds before the solenoid valve is closed and the sample is moved out of
the magnetic field (demagnetization). Fig. 5 shows the results of a typical measurement, which consists of three steps:
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
(a) Step-by-step preparation of a sample for the direct measurements. (b) Sample with the polystyrene insulation. .
temperature stabilization before (de)magnetization, the (de)magnetization process (with initiates with a thermocouple
signal interference due to the magnetic field change) and finally the (de)magnetization. This measurement procedure
is repeated five times for each desired temperature to guarantee reproducibility and decrease experimental uncertainty,
which was calculated as 0.20 K.
Magnetization Demagnetization
290
288
Temperature [K]
286
284
282
81.50 81.75 82.00 82.25 84.00 84.25 84.50 84.75
Time [s]
Figure 5. Typical experimental result of the temperature variation due to magnetization and demagnetization of a sample.
The adiabatic temperature change is taken as the difference between the average plateau temperatures of the sample
when it is out and in the magnetic field. The temperature fluctuations (spikes) due to the magnetic induction of the
thermocouple when it is moving in the field have been excluded from the averaging. The influence of the sample shape on
the magnetic field is taken into consideration through the sample demagnetization factor, ND . For prismatic bodies, the
demagnetization factor can be calculated according to the algebraic relationships of Aharoni (1998). ND is responsible for
reducing the intensity of internal magnetic field, Hint , in comparison with the applied magnetic field. For an isothermal
sample, ND is calculated as (Bahl and Nielsen, 2009; Smith et al., 2010):
where Happ corresponds to the applied magnetic field. In the present measurements, µ0 Happ = 1.75 T and µ0 is the
permeability of free space.
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
Copyright
c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
Preliminary experimental results were generated for gadolinium (Gd) samples (Trevizoli et al., 2012) as a means of
validating the experimental apparatus and procedure. Typical results for Gd are shown in Fig. 6. for ∆Tad as a function
of temperature for magnetization and demagnetization (the ND of the sample was 0.687). A distinct temperature shift
is observed between the curves, with the peaks of the curves taking place at around 293 K for magnetization and 297 K
for demagnetization. This result can be explained on the grounds of the reversibility of MCE under conditions of zero
heat transfer. Neglecting any kind of internal irreversibility (homogeneous material, uniform temperature variations),
the system is expected to perform a cycle and return to the original state (i.e., zero total entropy variation) with zero
entropy generation. The shift of the demagnetization curve with respect to that for magnetization is a consequence of this
constraint. For materials with a continuous adiabatic temperature change, such as Gd, it follows that,
In other words, when a magnetized material is demagnetized from a starting temperature T2 > T1 , it will cool to a
unique temperature T1 which obeys T2 = T1 + ∆Tad,mag (T1 , H1 , H2 ) (Nielsen et al., 2010a). Figure 6 shows a com-
parison between ∆Tad,demag calculated via Eq. (14) and ∆Tad,demag obtained experimentally. An excellent agreement
is observed.
4.0
ND = 0.687
3.8
Tad,mag (K)
3.6 Tad,demag (K)
Theoretical
3.4
3.2
Tad (K)
3.0
2.8
2.6
2.4
2.2
2.0
280 285 290 295 300 305
Temperature (K)
Figure 6. Validation of the experimental method using gadolinium low magnetic fields (< 2 T).
Direct measurements were also carried out of for MnFe(P,As) samples. Figure 7 shows the magnetization and demag-
netization curves for a sample subjected to heating (increasing temperature) and cooling (decreasing temperature) ramps.
Since Mn-based compounds undergo a first-order transition, a thermal hysteresis is expected to occur around the transition
temperature. In this sample, a thermal hysteresis of about 0.6 K was observed. Thermal hysteresis is, in principle, an
undesirable effect in the context of the application of these materials in AMR devices and a more detailed study of this
effect in these compounds is presented by von Moos et al. (2014). Before acquiring the data shown in Fig. 7, the sample
was subjected to heating-cooling thermal cycles to elminate training effects.
One of the main advantages of manganese-based compounds is the possibility of tuning its TC , which facilitates the
construction of multi-layer AMRs to reach larger temperature spans in the regenerator. Figure 8 shows the adiabatic tem-
perature change of samples with different compositions and different Curie temperatures. The difference in the adiabatic
temperature change between the samples is due to the distinct values of ND for each sample.
A recent review of the state of the art in mathematical modeling of AMRs has been conducted by Nielsen et al.
(2011). In our group, multi-dimensional approaches (2D and 3D) have been pursued in the works of Oliveira et al.
(2009a,b, 2012) and Canesin et al. (2012) for parallel-plate regenerator geometries. The works of Oliveira et al. advanced
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
ΔTad,mag,cooling
3.0 Mn-2
- ΔTad,demag,cooling ND=0.58
ΔTad,mag,heating µ0H = 1.75 T
2.5 - ΔTad,demag,heating
2.0
ΔTad [K]
1.5
1.0
0.5
0.0
272 276 280 284 288 292 296
Temperature [K]
2.5 Heating
ΔTad [K]
2.0
1.5
1.0
0.5
0.0
270 280 290 300 310 320 330
Temperature [K]
Figure 8. Adiabatic
temperature change of three MnFe(P,As) samples with different compositions when submitted under
an applied magnetic field of 1.75 T.
a hybrid approach for solving the parallel-plate AMR geometry, which consisted of an analytical solution of the oscillating
flow field and a finite-volume numerical solution of the conjugate heat transfer in the solid and fluid phases. It has been
shown that for values of the kinetic Reynolds number below 3.5, the effect of frequency on the interstitial heat transfer
coefficient was small, i.e., there was a small deviation (lower than 10%) between the oscillating and steady-state values
of the Nusselt number. A kinetic Reynolds number of 3.5 corresponded to operating frequencies that are much higher
(in excess of 10 Hz) than those currently utilized in experimental AMRs. For this reason, one-dimensional models (with
steady-state closure relationships for fluid friction and interstitial heat transfer) appear to be adequate for the description
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
!
ρf ∂u ∂p µf cE ρf
=− − u − 1/2 |u|u (15)
ε ∂t ∂z K K
where ρf is the fluid density, ε is the porosity, u is the fluid velocity, p is the pressure and µf is the fluid dynamic viscosity.
K is the permeability and cE is the Ergun constant for beds of spheres given by Kaviany (1995),
ε3
K= d2 (16)
180(1 − ε)2 p
1.8
cE = 0.5 (17)
(180ε3 )
∂p
− = ρf At sin(2πf t) (18)
∂z
where At is the amplitude of the fluid flow waveform and f is the cycle frequency. The energy equation for the fluid phase
is given by,
∂Tf ∂Tf h̄β κd ∂ 2 Tf 1 ∂p
ε +u =− (Tf − Ts ) + ε + u (19)
∂t ∂z ρf cp,f ρf cp,f ∂z 2 ρf cp,f ∂z
where the terms on the left are the due to transient and advection effects, and those on the right are due to interstitial
heat transfer between the solid and the fluid, axial conduction/dispersion (Kaviany, 1995) and viscous dissipation. The
interstitial heat transfer coefficient, h̄, was calculated using the Whitaker correlation (Kaviany, 1995). The energy equation
for the solid phase is given by,
where the adiabatic temperature change was calculated via the Weiss-Debye-Sommerfeld (WDS) theory, which accounts
for the magnetic, lattice and electronic contributions to the total entropy change (Morrish, 1965). Thus,
Ts (t, z)
∆Tad (∆H, Ts (t, z)) = − ∆ss (∆H, Ts (t, z)) (22)
cs (t, z)
The governing equations for the fluid and solid phases were solved using the finite volume method (FVM) with a fully
implicit scheme. Further details can be found in Trevizoli et al. (2014c).
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
The entropy generation in the 1-D regenerator model is due to heat transfer between solid and fluid phases, axial heat
conduction in the fluid and solid phases and viscous dissipation in the fluid. Therefore, the rate of entropy change in a
control volume containing both the solid and fluid phases is given by Steijaert (1999),
" ! # " ! #
00 00
dS d qAC,s d qAC,f ds 000
= −(1 − ε)Ac dz − εAc dz + ṁ dz + Sg Ac dz (23)
dt dz Ts dz Tf dz
s f
where the first and second terms on the right are changes in entropy rate due to axial conduction heat transfer in the solid
and fluid. The third term is the rate of entropy change associated with the fluid flow into and out of the control volume.
The fourth term is the rate of entropy generation in the control volume. The rate of entropy change in the control volume
is the sum of the entropy changes in the fluid and solid phases,
dS dS dS
= + (24)
dt dt dt
f s
where the rates of entropy change in the fluid and solid are given by (Steijaert, 1999),
" # !
00 00
dS εAc dqAC,f qHT ds 1 dp
=− dz + Ac dz + ṁ dz + ṁ − dz (25)
dt Tf dz Tf dz ρf Tf dz
f f
" #
00
dS (1 − ε)Ac dqAC,s q 00
=− dz − HT Ac dz (26)
dt Ts dz Ts
s s
00 00 00
where qAC,f = κd dTf /dz and qAC,s = κst dTs /dz are the axial heat fluxes in the liquid and solid domains. qHT =
h̄β(Ts − Tf ) is the heat transfer rate per unit surface area between the fluid and solid phases.
Combining Eqs. (23)-(26) and Eq. (24), the local rate of entropy generation per unit volume is given by,
!2 !2 !
000 h̄β(Ts − Tf )2 εκf dTf (1 − ε)κst dTs 1 dp
Sg = + 2 + + uD − (27)
Ts Tf Tf dz Ts2 dz Tf dz
where the first term on the right is the entropy generation rate per unit volume due to interphase heat transfer with a finite
temperature difference. The second and third terms are the entropy generation rate due to axial conduction in the fluid
and solid matrix, and the fourth term is the entropy generation rate per unit volume due to viscous friction. The entropy
generation in the regenerator during a cycle, Sg , is calculated by (in J/K),
Z L Z τ
000
Sg = Ac Ṡg dt dz (28)
0 0
Sg is used as the objective function to be minimized in the regenerator optimization described next.
4.3.1 Evaluation of the influence of the magnetic field waveform and model validation
Trevizoli et al. (2014c) used the model described above to evaluate the effect of the applied magnetic field waveform
(instantaneous change, sinusoidal change and rectified sinusoidal change) and of demagnetizing effects on the perfor-
mance of an AMR containing spherical Gd particles. The instantaneous waveform is the ideal waveform of the thermo-
magnetic Brayton cycle, for which the changes between the minimum and maximum values of magnetic induction occur
instantly. For this reason, it cannot be implemented in practice, but is the easiest waveform to simulate numerically,
and most theoretical works published so far use this kind of applied field behavior in their simulations of AMR systems
(Nielsen et al., 2011).
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
The data used to evaluate the model were associated with an experimental facility described in detail by Arnold et al.
(2014) and Trevizoli et al. (2014c). The setup is composed by two regenerators filled with 0.5-mm Gd spheres and two
nested (concentric) cylindrical Halbach arrays dephased by 180◦ . The length of the regenerators was 150 mm and their
hydraulic diameter was 22.1 mm. The maximum magnetic field measured experimentally in the nested configuration was
1.4 T, while the minimum was about 0.06 T (Arnold et al., 2014). The working fluid was a water-glycol mixture (20%
vol.). The fluid displacement was described by a sinusoidal waveform, which was in phase with the applied magnetic field
waveform. The temperature in the hot heat exchanger was controlled by water chiller, while the cold heat exchanger was
a Joule heater to emulate the applied thermal load.
The maximum calculated regenerator temperature span (at zero thermal load), ∆Tspan,max , and the cooling capacities
associated with specified temperature spans were higher for the instantaneous waveform. This behavior was more or
less independent of the hot-side temperature, THHEX . For instance, at zero thermal load, ∆Tspan,max for the instanta-
neous waveform was roughly 5 K higher than for the sinusoidal waveform. The sinusoidal waveform, in turn, exhibited
temperature spans roughly 3-4 K larger than those of the rectified sinusoidal waveform.
A cooling load curve (∆Tspan vs. cooling capacity) is presented in Fig. 9 for THHEX = 295 K. The results show that
∆Tspan increases with THHEX and that the instantaneous waveform has the highest cycle-average cooling capacity, with
values 20%-60% higher than the sinusoidal waveform. The cycle-average cooling capacity for the rectified sinusoidal
waveform can be 20%-90% lower than that for the sinusoidal waveform. The instantaneous and cycle-average cooling
capacities are defined by:
Z τ
1
q̄C = q̇C dt (30)
τ 0
where T (t) is the instantaneous temperature of the fluid exiting the matrix during the hot blow and τ is the cycle period.
40
100
Reduction in cooling capacity [%]
20
20
10
0 5 10 15 20 25 30
Tspan [K]
15
10
Instantaneous
5 Sinusoidal
Rectified sinusoidal
0
0 20 40 60 80 100 120 140 160
Cooling capacity [W]
Figure 9. Load numerical results for different waveforms for the hot source at 295 K.
Although the maximum temperature span and the cooling capacity are the result of interconnected transport and
thermo-magnetic phenomena taking place in the regenerator matrix, it became clear from the analysis of Trevizoli et al.
(2014c) that, for a sinusoidal fluid displacement waveform, the regenerator heat transfer performance improved when
the magnetocaloric material remained for the longest time possible under a low magnetic field during the hot blow. A
detailed evaluation of the temperature distribution in the matrix as a function of time during the cycle revealed that the
sinusoidal and rectified sinusoidal waveforms gave values of solid temperature which were always higher than those due
to the instantaneous waveform.
The experimental tests with an applied thermal load were performed for the following conditions: (i) stroke of 15 mm,
frequency of 0.5 Hz and THHEX between 293 K and 298 K; (ii) stroke of 15 mm, frequency of 0.75 Hz and THHEX of
298 K, and (iii) stroke of 20 mm, frequency of 0.75 Hz and THHEX of 298 K Arnold et al. (2014). Figure 10 shows the
behavior of the temperature span as a function of the cooling capacity for different values of the piston stroke.
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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40
Experimental Str = 15 mm
35 Experimental Str = 20 mm
Numerical Str = 15 mm
Numerical Str = 20 mm
30
25
Tspan [K]
20
15
10
0
0 20 40 60 80 100
Cooling capacity [W]
Figure 10. Comparison between experimental and numerical results for tests with thermal load. Frequency of 0.75 Hz,
hot source temperature of 298 K and different strokes.
As can be seen from Fig. 10, the agreement between model and experiments improves as ∆Tspan goes to zero, which
can be justified based on the heat gain from the ambient due to insufficient thermal insulation. Additional thermal load
tests were performed in which THHEX and ∆Tspan were kept constant at 298 K and 5 K, respectively, while the stroke
(or the utilization factor) and frequency were changed, as shown in Fig. 11. Again, a good agreement between numerical
and experimental results was obtained at lower values of frequency.
140
Experimental - f=0.4Hz
Experimental - f=0.6Hz
120 Experimental - f=0.8Hz
Numerical - f=0.4Hz
Numerical - f=0.6Hz
100 Numerical - f=0.8Hz
Cooling capacity [W]
80
60
40
20
0
0.2 0.3 0.4 0.5 0.6 0.7
Utilization factor
Figure 11. Comparison between the experimental and numerical thermal load results for a hot source temperature of 298
K and a temperature span of 5 K.
Trevizoli et al. (2014a) carried out numerical simulations of EGM in passive and active regenerators based on the
performance evaluation criteria (PEC) of Webb and Kim (2005). These proved to be a useful and versatile tool for
regenerator design according to different constraints. In the Variable Geometry (VG) PEC, the regenerator housing cross
sectional area (or housing diameter, Dh ) and length, L, are allowed to vary, keeping a constant housing volume. In the
Fixed Face Area (FA) PEC, the housing diameter is kept constant and the regenerator length can vary, so the housing
volume is variable. While the VG PEC is useful for optimizing regenerator geometries (i.e., aspect ratios) for a fixed
volume of regenerator material, the FA PEC is indicated for assessing the effect of the length of the regenerator on the
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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c 2014 by ABCM November 10-13, 2014, Belém, PA, Brazil
system performance.
The reference geometry for the active regenerator simulations of Trevizoli et al. (2014a) has a housing diameter of 25
mm and aspect ratio (ζ = L/Dh ) of 2, resulting in a housing volume of 24.544 cm3 . The ranges of values of Dh and
L/Dh for the VG and FA PEC were 12.5-75 mm and 1-16, respectively. For each possible combination of Dh and L/Dh ,
the particle diameter, dp , was also varied. The simulations were carried out considering constraints of fixed cycle-average
cooling capacity (40 W) and ∆Tspan (15 K). The solid material was gadolinium and the heat transfer fluid was treated as
water.
Figure 12 presents the cooling capacity-entropy generation contour lines for the VG and FA PEC applied to the thermal
analysis of AMRs. Lines of constant Sg (orange lines) are plotted together with lines of constant average cooling capacity
(black lines) for both PEC. The target cooling capacity of 40 W per regenerator (black solid line) can be achieved with
different combinations of Dh , ζ and dp , with the flow rate held constant. The response of Sg to these parameters in the
AMR PEC was found to be similar to the passive case. Nevertheless, as can be seen from Fig. 12, there is more than
one regenerator configuration that satisfies the optimization constraints. For instance, in the VG PEC, for dp = 1 mm, a
cooling capacity of 40 W can be achieved with Dh ≈ 15 mm or with Dh ≈ 55 mm. However, the entropy generation is
higher for the latter.
75 -2 0
0 16
0.05
70 0.04
5
15
5
0.0
8
-1
0.0
65 0.0
0.0
35
000.0
4 14
27
5
-1
06
5 0 13
0.
60 0.0
Housing diameter [mm]
3
-5
30
12
0
5
0.2 0.0
55 0.045
0.1
0.0
Aspect ratio [-]
0.0
0.0
25 0.0
4
11
0
50 0.0
17
22
5 0.0
35
0.0425
5
10
20
27
5 -1
0. 0. 00
01 02
45 5
0.0
3 9
0.08
5
42
04
5 0.0
40
6
0.
8
0.0
-5
40
0.0
0
50
4
5
0.0
35
30
0.
7
02 04
0.
02
5 0.0 0.
27
30 0
25 5
6 42
5
0.0
0.1
100 0.0
17
5
5
20
25
0.
02
5
01
-50 40
5
5
4
42
0.
0.0
75
0.0
0.0
20 17 5 100 04
0.03
0
0.0 0. -100
08
45
40 40
25
3
0.
-200
0.0
50 0 45
0.0 30 0.0
0.
0.0225 2
06
-100
15
02
5
0.
0.045
0.0 4 -200
0.027
0.035 0.0225 0.0
-200 5 -300
5
0.025 45 42
0.03-300
0.05 0.035 0
2 0.0
7
0.0
0.25 0.5 0.75 1 1.25 1.5 1.75 2 0.25 0.5 0.75 1 1.25 1.5 1.75 2
Particle diameter [mm] Particle diameter [mm]
(a) (b)
Figure 12. Average cooling capacity (black lines) and Sg (orange lines) for active regenerators as a function of: (a) Dh
and dp for PEC VG at 100 kg/h; (b) ζ and dp for PEC FA at 200 kg/h.
In addition to the VG and FA PEC, EGM-based simulations were carried out for the fixed geometry (FG) PEC. In this
criterion, the dimensions of the regenerator housing are fixed and the geometry and type of the regenerative material are
varied. This PEC is useful for evaluating different matrix types, such as bed of spheres, parallel plates, screen meshes and
pins (Trevizoli et al., 2014b).
In the FG analysis, the regenerator housing geometry had a face area of 169.72 mm2 and length of 100 mm in the
two cases simulated. In the first case, the frequency, f , was set at 1 Hz, while the equivalent particle diameter, Dp , and
mass flow rate, ṁ, were variable (0.3-1.5 mm and 10-100 kg/h). The utilization factor defined as the ratio of the thermal
masses of the fluid and solid phases (Nielsen et al., 2011),
ṁcP f
φ= (31)
f ρs cP s (1 − ε)Ac L
depended only on ṁ, and ranged from 0.183 (10 kg/h) to 1.83 (100 kg/h). Fig. 13 presents the results for the first case,
where the solid symbols are related to Sg and the open symbols to ṁ. For a given dp associated with each geometry, there
are two values of ṁ that satisfy the problem constraints. These become closer as dp increases, and the lowest ṁ always
gives the lowest Sg for a given geometry. Considering the problem constraints and parameter ranges, the parallel-plate
geometry presented the smallest Sg of all geometries, as seen in the table insert in Fig. 13. This can be attributed chiefly
to the lowest viscous dissipation and small demagnetizing losses when compared with the other geometries. However,
the smallest Sg is associated with a plate thickness of 0.1 mm (dp = 0.3 mm), which may not be easy to manufacture
considering a porosity of 0.36.
Proceedings of the ENCIT 2014 15th Brazilian Congress of Thermal Sciences and Engineering
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Figure 13. FG PEC results for variable particle diameter and mass flow rate.
In this second FG case, ṁ was held constant at 70 kg/h, while dp and f were varied (0.3-1.5 mm and 0.5-5 Hz). In
this case, the utilization factor depended only on f , and ranged from 2.56 (0.5 Hz) to 0.256 (5 Hz). Fig. 14 presents the
results for the second case, where the solid symbols are again related to Sg and the open symbols to ṁ. The behavior of
f and Sg with respect to dp is expected to be similar to that observed in the first case in the sense that there may be two
frequencies that satisfy the problem constraints for a given dp . However, for the conditions of the second case, this was
confirmed only for pins and spheres at high values of dp . The differences between the results for these two geometries are
related to demagnetizing losses. If f had been extended beyond 5 Hz, a minimum value of Sg would probably be seen for
a given dp (as was the case in Case 1 for pins and spheres). However, as 5 Hz is already high given the current state of the
art in magnetocaloric refrigeration, operating at this condition would not be practical.
Figure 14. FG PEC results for variable particle diameter and frequency.
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The first laboratory prototype tested at the Federal University of Santa Catarina has been described by Trevizoli et al.
(2011). The AMR experimental apparatus is shown schematically in Fig. 15 and consisted of a reciprocating system
with a fixed regenerator and a pneumatic system to move the magnet and change the magnetic flux. The regenerator
consisted of 28 parallel plates of commercial-grade Gd plates (160 mm long, 0.85 mm thick, 6.9 mm height), which
formed 26 parallel channels (160 mm long, 0.1 mm thick, 6.4 mm height). The total mass of Gd in the regenerator was
195.4 g. The matrix porosity was 9.2 %. The regenerator housing was made of AISI 304 stainless steel, and de-ionized
water was the heat transfer fluid. The magnetic field was generated by Nd2 Fe14 B permanent magnets in a Halbach
array. The (volume) average magnetic field applied on the regenerator was approximately 1.22 T (uncertainty of 3.5 %).
The operating frequency was fixed at 0.14 Hz. The hot heat exchanger (HHEX) was a cross-flow mini channel copper
heat exchanger. A thermoelectric module was attached to one side of the heat exchanger surface to emulate a constant
temperature hot source. The cold heat exchanger (CHEX) was an electric (Joule) heater with a constant dissipation rate.
The results obtained with the reciprocating AMR test device have shown qualitative agreement with the trends reported
in the literature for tests with and without applied thermal loads. The maximum temperature difference between the hot
and cold sources at zero thermal load was 4.4 K for an utilization factor of 0.4 and THHEX = 296.15 K. For tests with
a thermal load, the typical linear relationship between the cooling capacity and the temperature difference between the
sources has been observed. A maximum cooling capacity was achieved for an utilization factor of 0.9. In absolute and
general terms, the results obtained with the first lab demonstration prototype were quite modest, which can be attributed
to losses of several types along the cycle. Some of the potential losses have been investigated numerically by Nielsen
et al. (2010b). In these numerical simulations, the spatial variation of the magnetic field was taken into account as was
the regenerator geometry. Considering cases with and without thermal parasitic losses, it was shown that the numerical
AMR model significantly over predicted the zero load temperature span of the experiment. Given the conditions at which
the experiments were performed, a better performance was expected. It was argued that the main cause for the lack of
performance with the first apparatus was that the stainless steel casing acting as regenerator housing would have such a
large thermal conductivity that the regenerator in practice was “short-circuited” thermally, i.e., the thermal gradient was
partially destroyed by the housing.
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The partial success achieved with the first generation experimental device and the need to better understand the phys-
ical mechanisms responsible for improving the thermodynamic performance of magnetocaloric devices have motivated
the construction of a rotary magnetocaloric refrigerator prototype illustrated in Fig. 16. The main focus of this design has
been to reduce the thermal and mechanical losses found in state-of-the-art magnetic refrigerators.
Reservoir
Rotary
Valves
Magnetic
circuit
Cold end
Distributor
Flowmeter
Electric
motor
Cold Heat
Exchanger
One of the crucial aspects of the new device was the concern with the efficient use of the magnet system. As the
magnet is the most expensive and voluminous part of the cooling circuit, an optimum and effective magnetic configuration
is mandatory. A cross-section view of the rotary system is presented in Fig. 17(a). The AMR system consists in a 2-pole
rotor-stator magnetic array which generates 2 regions of high and low average magnetic flux density in a 20 mm gap of
0.93 T and 0.02 T, respectively. Fig. 17(b) shows the magnetic flux density of the magnetic circuit simulated in Comsol
Multiphysics COMSOL (2008). These simulations were later validated experimentally with a Hall probe. The rotor is
composed of 2 L of Nd-Fe-B permanent magnet with a maximum energy density product |BH| of 370 kJ/m3 and 4
segments of soft magnetic material (iron) which conduct the magnetic flux inside the rotor. In this magnetic circuit, the
calculated average |BH| product of the magnets is 335 kJ/m3 . The stator is built in laminated electrical steel to avoid
eddy losses due to magnetic field variations.
A fixed regenerator composed of 8 pairs of stationary Gd-sphere packed beds is placed inside the magnetic volume gap.
The dimensions of each bed (in mm) are 80 (length), 10 (height) and 28 (width). Approximately 1.7 kg of Gd spherical
particles with diameters between 425 and 500 µm have been used to fill up the regenerator section with a porosity of
approximately 40 %. It should be noted that a stationary flow system (as opposed to a rotating one) is preferred due to a
better control of fluid leakages in the machine.
The basic working principle of the rotary device is illustrated in Fig. 18. Only two pairs of regenerator beds (dephased
by 90◦ ) are shown to facilitate the explanation of the flow loop. In the 2-pole arrangement of Fig. 17(a), regenerator
pairs dephased by 180◦ are undergoing the same process in the AMR cycle. For example, at the rotor position shown in
Fig. 17(a), the regenerator pairs at “12 o’clock” and “6 o’clock” are being magnetized, while the regenerator pairs at “3
o’clock” and “9 o’clock” are being demagnetized.
At the particular instant in time depicted in Fig. 18, the regenator bed at the top is being demagnetized and the one
at the bottom is being magnetized, so the flow is toward the cold heat exchanger in the top regenerator and toward the
hot heat exchanger in the bottom one. The system has been designed so that the flow is always unidirectional in the hot
and cold heat exchangers. This is achieved thanks to two rotary valves and a flow distributor placed at the cold end (not
shown). The desired glycol solution flow rate is provided by a gear pump connected to a frequency inverter and a flow by-
pass; a paddle wheel flow meter measures the flow rate at the cold end. The rotary valves have been placed at the hot end
to avoid heat generation (friction) which is undesirable at the cold end. The cold heat exchanger is of a screw-type with
an immersion heat resistance to emulate the thermal load and the hot heat exchanger is of a parallel-plate type connected
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Stator
AMRs Rotor
Iron
Nd-Fe-B
(a) (b)
Figure 17. (a) Cross section view of the magnet array and (b) Magnetic flux density of the magnetic circuit.
Figure 18. Schematic diagram of the basic working principle of the rotary device.
to a temperature-controlled bath.
The experimental set up allows mapping of 4 different parameters that influence the performance of the magnetic
refrigerator: the operating frequency, the volumetric flow rate, the temperature of the hot fluid entering the regenerator
(i.e., the hot in temperature) and the thermal load. In this paper, the behavior of the machine when each one of those 4
parameters are varied is presented. The first experiments with the machine resulted in a maximum zero load temperature
span of 12 K obtained at a flow rate of 150 L/h, a frequency of 1 Hz (φ = 0.28) and a hot in temperature of 295.7 K. On
the other hand, a maximum zero-span load of 135 W was attained at a flow rate of 175 L/h, a frequency of 0.8 Hz (φ =
0.41) and a hot in temperature of 294 K.
Load curves (temperature span as a function of cooling capacity) of the machine with a constant operating frequency
of 0.4 Hz and a hot in temperature of 295.7 K are shown in Fig. 19. In these experiments, volumetric flow rates of 100,
125 and 150 L/h (φ = 0.47, 0.58, 0.70, respectively) were held constant while the thermal load was increased gradually
until a steady state was attained for each cooling capacity. These curves are in agreement with those normally found in
the literature or obtained from numerical simulations. A previous characterization of the MCE of the Gd spheres showed
that the Curie temperature is about 289 K, therefore, a better performance of the machine was expected to occur around
the actual hot in temperature (295.7 K).
The zero-load temperature span utilization behavior was studied in 2 different ways: by holding the flow rate constant
and by holding the operating frequency constant both at a hot in temperature of 295.7 K (Fig. 20). In the former, the flow
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10
100 L/h
8 125 L/h
0
0 20 40 60 80 100 120
Cooling Capacity (W)
Figure 19. Load curves for different volumetric flow rates at an operating frequency of 0.4 Hz and hot in temperature of
295.7 K.
14
V = 150 L/h
12
f = 0.8 Hz
Temperature Span (K)
10
0
0 0.25 0.5 0.75 1 1.25 1.5
Utilization (-)
Figure 20. Zero load temperature span as a function of the utilization when the frequency and the flow rate are varied for
a hot in temperature of 295.7 K.
rate was held at 150 L/h and the operating frequency was varied from 0.2 up to 1.4 Hz (φ = 1.43 to 0.20) and a peak on
the temperature span of 12 K was found at φ = 0.28. In the latter, the operating frequency was held at 0.8 Hz while the
flow rate was varied from 50 to 175 L/h (φ = 0.12 to 0.40) and a maximum temperature span of 11.7 K was found at φ =
0.40. Due to pressure drop limitations, the flow rate was not taking higher.
Finally, the dependence of the temperature span on the hot in temperature was performed at a flow rate of 150 L/h
and an operating frequency of 0.8 Hz (φ = 0.35) with an applied thermal load of 60 W as shown in Fig. 21. In this set
of experiments the hot in temperature was varied gradually from 290.2 to 301.8 K by changing the temperature at the
bath. The resultant curve resembles that of the adiabatic temperature change of the Gd (Fig. 6) but with a peak at higher
temperature, about 294 K, in accordance with literature Lozano et al. (2013). This is probably due to the maximization of
the magnetocaloric effect over the entire regenerator as the average temperature between the hot and cold end is near the
Curie temperature of Gd. A maximum temperature span of 7.1 K was found at a hot in temperature of 294 K.
6. CONCLUSIONS
Whether magnetocaloric refrigeration at near room temperature will succeed or not commercially is still an open
question. It certainly has great potential from a fundamental thermodynamic perspective, but it also has several challenges
in terms of cost, availability of materials, manufacturing processes and thermal-hydraulic performance. In this paper, we
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60 W
0
288 290 292 294 296 298 300 302 304
Hot in temperature (K)
Figure 21. Temperature span as a function of the hot in temperature at an operating frequency of 0.8 Hz and a volumetric
flow rate of 150 L/h (φ = 0.35) with a cooling capacity of 60 W.
have reviewed the work carried out at the POLO Laboratories (National Institute of Science and Technology in Cooling
and Thermophysics) at the Federal University of Santa Catarina. Significant progress has been made in the last decade
or so on the characterizarion of material properties, mathematical modeling of transport phenomena and development of
magnetic refrigerator prototypes. Future activities will involve further integration of these three research fronts in order
to improve basic understanding of the physical processes and increase the efficiency of the cooling devices.
7. ACKNOWLEDGEMENTS
Financial support from Embraco and CNPq (National Institute of Science and Technology in Cooling and Thermo-
physics and Science Without Borders Programmes) is duly acknowledged. BASF supplied the MnFe(P,As) samples for
the direct measurements of the magnetocaloric effect.
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9. RESPONSIBILITY NOTICE
The authors are the only responsible for the printed material included in this paper.