INSTRUCTION MANUAL

MODEL 7025C10
PRESSURIZED CONSISTOMETER
Revision N – April 2015
P/N 07-1534

S/N: ___________

2001 N. Indianwood Ave.

Broken Arrow, Oklahoma 74012 U.S.A.
Tel: 918-250-7200 Telefax: 918-459-0165
E-mail: [email protected]
Website: www.chandlereng.com
Copyright 2015, by Chandler Engineering Company, LLC
P.O. Box 470710
Tulsa, Oklahoma 74147
All rights reserved. Reproduction or use of contents in any manner is prohibited without express permission from Chandler Engineering Company, LLC. While every
precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained herein

This publication contains the following trademarks and/or registered trademarks: AMETEK, CHANDLER ENGINEERING. These trademarks or registered trademarks and
stylized logos are all owned by AMETEK, Inc. All other company, product and service names and logos are trademarks or service marks of their respective owners.
 TABLE OF CONTENTS i

Table of Contents
General Information ....................................................................... P-1
Application of the Consistometer ..................................................................................................... P-1
Test Procedure ................................................................................................................................ P-1
Description of Apparatus ................................................................................................................. P-1
Specifications .................................................................................................................................. P-4

Section 1 - Installation.................................................................... 1-1

Unpacking the Instrument ................................................................................................................ 1-1
Utility Requirements ........................................................................................................................ 1-1
Tools and Equipment Required........................................................................................................ 1-1
Setting Up the Instrument ................................................................................................................ 1-1
Connecting Air and Water ........................................................................................................... 1-1
Connecting Power to the Consistometer ...................................................................................... 1-2

Section 2 – Operating Instructions ................................................. 2-1

Training........................................................................................................................................... 2-1
Preparing the Instrument for a Test.................................................................................................. 2-1
Preparing the Instrument for a Test.................................................................................................. 2-1
Configuring the Consistency Display............................................................................................ 2-1
Programming the Temperature and Pressure Controllers .............................................................. 2-1
API Slurry Cup Preparation ......................................................................................................... 2-2
Running a Test ................................................................................................................................ 2-3
After the Test is Complete ............................................................................................................... 2-5
Cooling the Cylinder .................................................................................................................... 2-5

Section 3 - Maintenance ................................................................. 3-1

After Every Test .............................................................................................................................. 3-1
Pressure Cylinder......................................................................................................................... 3-1
Potentiometer Mechanism............................................................................................................ 3-1
Slurry Cup ................................................................................................................................... 3-1
Thermocouple (Slurry Cup) ......................................................................................................... 3-2
Monthly .......................................................................................................................................... 3-2
Potentiometer Mechanism............................................................................................................ 3-2
Resistor Replacement .................................................................................................................. 3-2
Calibration Spring Replacement ................................................................................................... 3-2
Potentiometer Calibration ............................................................................................................ 3-3
Magnetic Drive ............................................................................................................................ 3-3
High Pressure Filter ..................................................................................................................... 3-4
Thermocouple and Temperature Control System ......................................................................... 3-4
Three Months .................................................................................................................................. 3-4
Oil & Filter .................................................................................................................................. 3-4
ii TABLE OF CONTENTS

Drive Motor ................................................................................................................................ 3-4

Six Months ...................................................................................................................................... 3-5
Timer .......................................................................................................................................... 3-5
Air Operated Valve...................................................................................................................... 3-5
Annually.......................................................................................................................................... 3-5
Pump ........................................................................................................................................... 3-5
Reservoir ..................................................................................................................................... 3-5
Heater ......................................................................................................................................... 3-5
Thermocouples (Slurry Cup and Cylinder) and Temperature Controller ....................................... 3-6

Section 4 - Troubleshooting ........................................................... 4-1

Section 5 - Replacement Parts ........................................................ 5-1
Section 6 - Drawings and Schematics............................................. 6-1
 PREFACE P-1

General Information
Application of the Consistometer
Cements have numerous applications in the drilling, completion, work-over, and abandonment of
wells. For each application, the cement is designed with special properties and is given additives
that provide predictable slurry density, volume, viscosity, compressive strength, and thickening
time. Thickening time, or the time a cement slurry remains able to be pumped into the well, is the
most critical properties in designing a cement. A short thickening time is desired, while maintaining
the special properties of the cement's design. The thickening time of cement can be measured in a
laboratory by testing a sample of the cement slurry in a Pressurized Consistometer. The elapsed
time between an initial application of pressure and temperature on the slurry sample and the
development of 100 Bearden units of consistency (Bc) is the thickening time for the sample at a
particular specification test schedule [Table 8.2, API Spec 10(1)].

Test Procedure
Briefly, the test procedure for the Model 7025C10 Pressurized Consistometer entails the
preparation of the slurry sample, placing it in the Consistometer, applying pressure and increasing
temperature according to the API Spec 10 Code Schedule(1), and recording the consistency of the
slurry as a function of time. Details of the procedure are contained in the Specification.

Description of Apparatus
The Pressurized Consistometer incorporates a rotating, cylindrical Slurry Cup equipped with a
stationary paddle assembly enclosed in a pressure chamber designed for a working pressure of 170
MPa (25,000 psi) at a maximum temperature of 200°C (400°F). (An air-operated hydraulic pump
generates pressure to the cylinder assembly.) The hydraulic system incorporates a reservoir, piping,
valves and filters. Heat is supplied to the chamber by a 4000-watt, internal, tubular heater
controlled by the automatic temperature control system program. Thermocouples are provided for
determining the temperatures of the oil bath and cement slurry.

The programmable temperature controller will automatically control the rate of temperature rise of
the slurry (i.e. temperature gradient). When the slurry reaches the desired maximum temperature,
the controller will hold the slurry temperature at that level. Pressure settings are maintained
through the control of a pressure release valve and air pressure available to the pump.

REFERENCES
P-2 PREFACE

American Petroleum Institute; API Specification for Materials and Testing for Well Cements, Latest Edition; Dallas,
TX.
 PREFACE P-3

The slurry container is rotated at a constant speed of 150 +/- 15 rpm by a Magnetic Drive (Drawing
8-229). Drive torque is transmitted from a set of outside drive magnets, through a non-magnetic
housing, to permanent magnets attached to the rotating shaft within the cylinder. Permanent, rare
earth magnets are used to ensure high torque and a long magnetic-field life.

The viscosity (i.e. consistency) of the cement slurry is indicated by a meter and is recorded on a
chart as a DC voltage obtained from a potentiometer installed within the pressure cylinder. The
potentiometer contains a standardized torsion spring, which resists the rotating force of the paddle.
Rotational force is proportional to consistency of the cement slurry.
P-4 PREFACE

Specifications

This unit is in complete compliance with API Spec 10A

Model 7025C10
Maximum Temperature: 400°F (200°C)
Maximum Pressures: 25,000 psi (170 MPa)
Heater Power: 4,000 Watts
Slurry Cup Rotational Speed: 150 rpm
Viscosity Range: 0-100 Bc (Bearden Units)
Pressurizing Medium: White Mineral Oil

Mechanical and Electrical

Input Voltage: 240 VAC ± 15% 50/60 Hz
Input Power: 7.5 kva
Heater Wattage: 4,000 watts

S hipping Dimensions and Weight

Dimensions Weight

In. cm lbs. Kg
Model 7025C10 56 x 38 x 75 142 x 96 x 190 2400 1090

Environment and Utility

• Operating Temperature: 40° to 120°F (0 to 50°C)
• Compressed Air: 75 to 125 psi (517 to 862 kPa)
• Cooling Water: 20 to 80 psi (138 to 552 kPa)
 PREFACE P-5

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 SECTION 1 – INSTALLATION 1-1

Section 1 - Installation
Unpacking the Instrument
After the consistometer is unpacked, the operating equipment and spare parts on the packing
list should be checked to affirm that all have been received and none are damaged.
File an insurance claim with your freight carrier if damage has occurred during shipment.

Utility Requirements
Your unit will require dry, oil-free compressed shop air (not instrument quality) of 75 to 125
psi, and a water supply of 20 to 80 psi. The unit is capable of operating in ambient
temperatures from 40°F to 120°F.

Tools and Equipment Required

A standard maintenance or mechanics tool set is adequate for the installation, operation, and
maintenance of the instrument. No special tools are required.
This unit is supplied with an installation kit, which includes the necessary hardware for the
water, air, and electrical hook-ups. The water and air hose may be cut to length and the
appropriate barbed fittings inserted into the hose and clamped into place.

Caution: The laboratory electrical power wiring must be capable of a 50-ampere

load and comply with local electrical codes. The instrument must be
securely connected to an appropriate earth ground. The ground wire must
have a larger diameter than that of the supply voltage conductors.

Setting Up the Instrument

Connecting Air and Water
Water and air hose hook-ups are located at the lower rear of the instrument. Use the adapters
provided in the accessory kit for each of these connections. All of the fitting threads are 1/4”
NPT.

1. Connect the air supply line to the inlet labeled AIR.

2. Connect the water supply line to the inlet labeled WATER IN.
3. If the optional chiller is being used, connect the outlet port of the chiller system to the
water inlet port and the water drain port to the chiller inlet port. Configure the chiller to
operate at the minimum set-point temperature (41°F, 5°C).
4. Connect the water drain line to the outlet labeled WATER OUT.
1-2 INSTALLATION

Connecting Power to the Consistometer

1. Connect the supplied twist-on power connectors to the receptacles at the rear of the unit.
2. Connect the power plugs to an appropriately rated power source and receptacle. For user
safety a power plug and mating receptacle are required.

Note: This receptacle MUST be properly grounded.

 SECTION 2 - OPERATION 2-1

Section 2 – Operating Instructions

Training
On site training classes are available. For more information, contact our Sales Department at
Chandler Engineering.

Preparing the Instrument for a Test

The chart recorder is configured at the factory and will be ready for use at power-up. A
manual has been enclosed for your reference.
The Bearden unit indicator is pre-configured at the factory to alarm at 100 Bc. The alarms
control four items. First, an audible alarm is triggered; second, the heater current is cut off;
third, the motor is shut off; and fourth, the timer is stopped.

Preparing the Instrument for a Test

Prior to running a test, the following steps must be performed.

Configuring the Consistency Display

1. Turn on the instrument.
2. Press or (Up or Down) to change the alarm limit.

A manual has been enclosed for your reference.

Programming the Temperature and Pressure Controllers

The programming for the temperature and pressure controllers is identical. Following is a
brief procedure for programming the controllers. For complete instructions, see the Model
8050/8051 Temperature Controller and Model 8060/8061 Pressure Controller manuals.

1. Press and hold the Advance key for approximately five seconds. The profile prompt
(ProF) will appear in the lower display and the profile number (e.g. P1) appears in the
upper display.
2. Multiple profiles (P1 to P4) can be stored in the device. The shortcut keys (EZ1 and EZ2)
are factory configured to start and stop profile P1. The 5270 DACS software also utilizes
P1 when a profile is downloaded to the controller for an automated test. Press the Up
or Down keys to select P1.
3. Press the Advance Key to move to the first step.
4. Press the Up or Down keys to move through and select the step type.
5. Press the Advance Key to move through the selected step settings.
6. Press the Up or Down keys to change the step settings.
7. Press the Infinity Key at any time to return to the step number prompt.
8. Press the Infinity Key again to return to the profile number prompt.
9. From any point press and hold the Infinity Key for two seconds to return to the Home
2-2 OPERATION

Page.
10. To manually start or stop a profile, press either the EZ1 or EZ2 key.

API Slurry Cup Preparation

For an accurate thickening time test to be performed, it is important for the slurry cup to be
properly maintained and prepared. The following procedure should serve as a guideline for
slurry cup preparations. While assembling the slurry cup, refer to drawing 07-0031 in the
Drawings section of this manual.

1. Thoroughly clean all parts and verify that all parts are in good condition.
2. Lightly grease all interior surfaces of the slurry cup with white lithium grease or the
equivalent.
3. Install the diaphragm support ring, the diaphragm, and the diaphragm backup plate onto
the paddle assembly. The diaphragm should be oriented so that the larger brass piece is at
the top.

Diaphragm Diaphragm
Diaphragm
Support Ring
Back-up Plate

4. Slide the shear pin assembly onto the paddle shaft. Place the potentiometer mechanism on
the paddle shaft until it seats. Using an Allen wrench, align the shear pin assembly into the
bottom of the potentiometer mechanism and tighten the set screw to secure it in place.
Remove the potentiometer mechanism from the paddle shaft.
 SECTION 2 - OPERATION 2-3

Shear Pin
Assembly

5. Install the complete paddle assembly into the slurry cup.

6. Screw the diaphragm lock-down ring into the top of the slurry cup while checking to
make sure the paddle turns freely.
7. Invert the slurry cup into the slurry cup support.
8. Prepare the cement slurry in accordance with API Spec 10.

Caution: According to API specs: The cement has to be under test (under pressure)
within 5 minutes of mixing.

9. Fill the cup with prepared cement slurry to the bottom of the threads.
10. Remove the plug (pivot) from the center of the bottom cap.
11. Replace the bottom cap without the plug. Slowly screw the cap into place and add
cement through the hole if required.
12. Grease the plug and replace.
13. Rinse the exterior surfaces of the slurry cup.

Running a Test
Air pressure, temperature, and oil viscosity will all have a significant effect on the time
required to fill and drain the cylinder. Optimum air pressure is 100 psi. For example, with a 60
psi air supply, your fill time will be doubled and the drain time tripled over those obtainable
with a 120 psi air supply. Low ambient air temperature will have a similar effect.
At 45°F, expect the fill time to double and the drain time to be triple of those at 70°F.

1. Turn the Power switch ON.

2. Attach the long bail through the holes on the top of the prepared slurry cup and insert it
into the test cell, rotating it until the bottom pins engage the cup drive table. Remove the
bail.
2-4 OPERATION

3. After the slurry cup is loaded into the cell, the potentiometer mechanism (pot. mech.) is
pushed onto the slurry cup paddle shaft and the test cell contact pins. Attach the short bail
to the top of the potentiometer and lower the pot mech into the test cell. When properly
engaged, the top of the paddle shaft will be flush with the top of the torque measurement
potentiometer bearing. Remove the bail.
4. Check to be certain that the slurry cup and pot mech are properly engaged. Turn the
Motor switch to ON. No rubbing noise should be heard.

The Model 7025C10 is supplied with two types of O-Ring seals for the cylinder plug. (See
drawing 08-0280, item 18.)

Caution: Selection of the proper O-Ring to match the test conditions is critical.

• The viton O-Ring (C09762) is suitable only for low temperature/pressure tests below
20,000 psi (138 Mpa), or 275°F (135°C).
• The metal O-Ring (P-4080) is suitable for testing at any rated temperature or pressure.

5. Close the pressure cylinder by swinging the Swivel Arm Assembly and plug, vertically
above the cylinder, lowering the plug until the tapered threads engage. Screw the plug
down until it is firmly engaged. In order to assure that the cylinder will operate at the
maximum rated working pressure and temperature, we recommend that you work the
plug down until the line up mark on the plug matches the mark on the cylinder. Never run
a test with the line up mark on the plug tightened down past the mark on the cylinder.
Under these conditions, the plug may not unscrew from the cylinder without damaging the
threads or plug handles.
6. Slide the thermocouple through the test cell plug into the slurry cup paddle shaft. Start
the threads of the sealing gland into the test cell plug, but do not tighten the thermocouple
at this time. Verify that the thermocouple is plugged in.
7. Next, fill the test cell with oil. To accomplish this, close the Pressure Release Valve and
turn the CYLINDER control switch to the FILL position. When oil escapes from the top
thermocouple high-pressure fitting, tighten the sealing gland with a 5/8” wrench. Leave
the CYLINDER control switch in the FILL position during the test.
8. To apply the initial pressure to the test cell on a Model 7025C10 without pressure control,
turn the Pump Switch to the MANUAL position. When the pressure reaches the desired
level turn the Pump Switch to the OFF position. Adjust the pressure as required
throughout the test by turning the Pump Switch to MANUAL to increase pressure or by
slowly cracking open the Pressure Release Valve to relieve pressure. Use care to open the
Pressure Release Valve slowly when attempting to bleed pressure.
9. Turn the Heater Switch to the ON position, the Pump Switch to the AUTO position
(Model 7025C10 with pressure control), and start the timer. (The heater and pump will
not start until the program start up is initiated through the controller.)
10. To begin the test, the Temperature Controller and Pressure Controller (if equipped)
programs must be started as follows.
11. Press the Advance Key to display the Control Mode (AUTO, OFF or MAN). Press the
Up or Down keys to select AUTO. Press the Infinity Key to return to the main
screen. Press the EZ1 button to start the program. The “1” light should begin flashing
indicating the control output to the heater and or pump.
 SECTION 2 - OPERATION 2-5

Caution: The pressure cylinder and plug may be extremely hot. Severe burns can
result from touching.

After the Test is Complete

A buzzer will sound, signaling the slurry has reached the required consistency. The controllers
must now be shut down as follows:
1. Turn the alarm switch to ‘Off.”
2. Press the Infinity Key on the consistency display to reset the alarm condition.
3. Set the heater switch to ‘Off.”
4. If the profile status light is displayed on the temperature or pressure controller screen,
press the EZ1 button to stop the profile and place the controllers in OFF mode (OFF will
appear on the lower display).
5. If OFF does not appear in the lower display, press the Advance Key to d isplay the
Control Mode (AUTO, OFF or MAN). Press the Up or Down keys to select OFF.

Warning: If the cylinder is opened while its temperature is above 212ºF (100 ºC), steam will
escape, and the operator can be injured! Allow the unit to cool before opening the
cylinder.

Cooling the Cylinder

The cylinder cooling coil provides for cooling the cylinder rapidly prior to the start of another
test. (The coil can also be used to correct chamber overheating during a test.)

The following sequence of steps will allow the operator to manually cool down the cylinder
before removing the cup. This procedure must be carried out immediately because further
hardening of the slurry can result in damage to the Slurry Cup Paddle.
1. Set the Cool switch to ON, (manual control) in order to turn on the cooling water.
2. Set the Pump switch to MANUAL in order to circulate and cool the oil.
3. Allow the cylinder to cool to 190º F or less before continuing to the next step.
4. Turn the CYLINDER rocker switch to OFF.
5. Open the T-handled manual pressure release valve to relieve pressure in the cylinder to be
cooled. Slowly opening and closing the valve to release pressure in increments will
prevent rupture of the Slurry Cup Diaphragm.
6. Set the CYLINDER control rocker switch to the DRAIN position to start the oil transfer.
(Completion of transfer will be indicated by a bubbling or hissing noise in the reservoir.)
7. Set the CYLINDER control rocker switch to the OFF (middle position) to stop the oil
transfer.
8. Close the T-handled manual pressure release valve.

9. Loosen the Thermocouple Seal Gland to vent the remaining air pressure from the cylinder.
10. Remove the thermocouple from the cylinder head.
11. Remove the cylinder head by tapping the cylinder head handles with a rubber mallet to jar
the head loose and then remove the head itself.
12. When the plug is removed after a test, the metal O-Ring may come out with the seal shaft.
2-6 OPERATION

If this happens, clean the O-Ring and mating surfaces and inspect for scratches or dents. If
the parts are OK, drop the O-Ring back into the cylinder with the same side facing up. The
top side will be likely to have a slightly more flattened square surface.
13. Using the short Bail, reach into the cylinder and remove the Potentiometer Mechanism.
14. Using the Bail, reach into the cylinder and remove the Slurry Cup. The Cup should be
immersed immediately in a container of cold water, after which the slurry should be
removed from the Cup.
15. Prior to starting a new test, clean the Slurry Cup thoroughly and recoat it with grease.
Also, disassemble and clean the Diaphragm Hub and apply grease liberally to the hub O-
Rings.
 SECTION 3 – MAINTENANCE 3-1

Section 3 - Maintenance
The operating life of the Consistometer can be extended measurably if operating and
maintenance instructions provided in this manual are adhered to. Avoidance of down time and
parts replacement depends on the proper cleaning, lubrication, replacement of filters, and
calibration of instrumentation and controls. The following procedures will correspond with
the maintenance schedule time intervals included in this manual.

After Every Test

Pressure Cylinder
Inspect the metal O-Ring on the pressure cylinder seal shaft and wipe it free of cement
particles. ( The ring will seal many times if t he ring and seat are kept clean.) Replace the O-
Ring if any nicks, pits, or dents are present. Coat the O-Ring with a thin film o f molybdenum
disulfide grease before installation.

The thread of cylinder plug has been lubricated with a molybdenum disulfide grease by the
factory. If molybdenum disulfide grease is not immediately available, a mixture of white lead
and lubricating oil will be a satisfactory substitute.

Potentiometer Mechanism
The potentiometer mechanism (Pot Mech) must be cleaned after every test. Using a n ylon
brush, lightly brush down the unit with mild dish washing soap. Clean all cement sediment
from the contact springs, resistor, and exterior surfaces. Rinse the assembly thoroughly with
water. Apply a light coat of mineral oil to the resistor surface and bearings to prevent
oxidation.

Slurry Cup
1. All components of the slurry cup must be cleaned and inspected thoroughly after every
test to ensure proper operation of the consistometer.
2. Inspect the plug for any wear such as dishing or rounding out of the inner taper. Excessive
wear of the tapered seat will prevent the proper centering of the paddle shaft and result in
binding the paddle to the interior wall of the slurry cup.
3. Inspect the shaft tip for wear and ensure that the shaft is straight. Excessive wear of the
sharp tip or a bent shaft will prevent the shaft from centering in the cup base plug. Either
of these conditions will result in binding of the paddle to the interior wall of the slurry cup.
4. Replace the paddle any time damage such as bent or broken vanes exists. The paddle
weight should be recorded before the first use. Weigh the paddle after every 20 t ests.
When the original weight of the paddle has dropped by 20%, replace the paddle.
3-2 MAINTENANCE OF CONSISTOMETER

Thermocouple (Slurry Cup)

Inspect the thermocouple to insure that it is straight and the threaded collar is positioned with
two threads showing on the lower side. Inspect the threaded collar and gland nut for clean and
well formed threading. Worn threading on either part presents a safety hazard to the operator.
If the threads are damaged, the thermocouple may blow out under pressure. Inspect the
exterior of the probe for thinning or nicking. Replace any or all components as required.

Monthly
Potentiometer Mechanism
The potentiometer mechanism must be completely disassembled and cleaned. If any of the
following components exhibit signs of wear, they must be replaced as follows.

Resistor Replacement
1. Remove the Shaft Bearing Retainer and Contact Arm.
2. Remove the old Resistor, using care not to damage the slot.
3. Position the new Resistor straight side down with equal overlap from the Contact Strips to
the end of the winding.
4. Seat the Resistor firmly in the slot (use a block of wood to press into position). The top
surface of the Resistor must be level.
5. Bur nish the resistance wire lightly by rubbing the top surface with a hardened drill rod
shank. This will ensure that the Contact Arm slides smoothly.
6. Rotate the Contact Arm by hand. Affirm that the arm rotates smoothly and maintains
contact with the Resistor from Contact Strip to Contact Strip with no dragging. If
necessary, adjust the arm by bending it up or down.
7. Adjust the position of the Stop Arm on the Center Shaft in order to obtain strip-to-strip
travel of the Contact Arm. All set screws must be tight.
8. Replace the Shaft Bearing Retainer.
9. Calibrate the Potentiometer.

Calibration Spring Replacement

1. Remove the Shaft Bearing Retainer and Contact Arm.
2. Remove the old Calibration Spring.
3. Install a new spring (when the center shaft of the Potentiometer Mechanism is turned
counterclockwise, the spring is wound tighter).
4. Replace the Contact Arm.
5. Loosen but do not remove, three screws on underside
6. Rotate the Spring Adjuster until slack is out of the spring and the Contact Arm lines up
with the Contact Strip. Tighten the screws.
7. Replace the Shaft Bearing Retainer.
8. Calibrate the Potentiometer.
 SECTION 3 – MAINTENANCE 3-3

Potentiometer Calibration
Depending on the frequency of its use, the potentiometer mechanism should be recalibrated
regularly and whenever the spring, contact arm, or resistor is adjusted or replaced. Higher
operating temperatures in the pressure chamber require more frequent recalibration of the
potentiometer.

The potentiometer mechanism and the voltage measuring circuit, which indicate consistency,
should be calibrated by using the Weight-Loaded Potentiometer Calibrating Device. T his
device is used to apply torque to the potentiometer spring, using the radius of the
potentiometer frame as a lever arm.

The step-by-step calibration procedure is as follows:

1. Set the calibrator at a table's edge for free cord movement.

2. Install a po tentiometer on the holder and insert the wedge into the open slot nearest the
mounting frame "Stop" contact.
3. Locate the steel cable around the potentiometer frame and over the pulley. Place the hanger
weight hook in the cord eye.
4. Install wire-end clips to the potentiometer.
5. Insert the plug on the end of the calibrator wires into the Calibrator Socket.
6. Turn on Master Switch.
7. Place 350 grams of weight on the 50 gram hanger, for a total of 400 grams mass.

The Bearden Unit Gauge should read 100 Bc. (100 Bearden Units is 10 volts) The contact
points of the spring should be oiled, the weights lifted and released, and the calibrator lightly
tapped to offset friction during the calibration. If the unit does not read 100 Bc, manually
adjust the Pot Mech calibration screw located on the front panel.

The radius of the potentiometer mechanism is 5.2 centimeters and is multiplied by the total
weight on the hanger to obtain gram centimeter torque. S lurry consistency is expressed in
Bearden units where 100 Bc is equivalent to the spring deflection observed with 2080 gcm of
torque (400 grams weight) using the Weight-Loaded Calibration Device.

For further calibration details, refer to API Spec 10 booklet. This unit is supplied with weights
to accommodate the full range of tests per API specs.

Magnetic Drive
The Magnetic Drive should be flushed with clean solvent or oil whenever cement spills into
the cylinder or particles contaminate the drive. M ore frequent flushing of the Drive is
required when high-temperature, high-pressure tests are run.

The inner magnetic shaft must be pulled and inspected. Replace the complete assembly if the
magnet sleeve is worn through or bulging at the center. Remove the magnetic housing drain
plug and flush all cement sediment from the cylinder using solvent. Dry any remaining water
on the cylinder floor using towels. Inspect and replace the following components as required.
3-4 MAINTENANCE OF CONSISTOMETER

• Carbon bearing: Remove and clean all cement from the OD and ID of the bearing. Clean
all cement from the external grooving. Repl ace the carbon bearings when excessive
chipping is visible. Replace the carbon bearing if the OD or ID has lost .010” of material.
The bearing must fit snugly on the shaft with no visible wobble.

• Bronze bearing: Remove and clean all cement from the OD and ID of the bearing. Clean
all cement from the perimeter weep holes. Replace the bronze bearing if when the upper
collar has lost .030” off its original height.
• Thrust ring: Replace the ring if a groove is present on the lower side. The lower surface
should be flat with no cutting or gouging occurring from contact with the bronze bearing
collar.
• O-Ring & Backup ring: Replace at every cleaning or any time the drain plug is removed.

Before the center shaft of the Magnetic Drive is reinstalled, the drain plug should be screwed
in (but not tightened) and the drive filled with clean oil. T hen install the center shaft, and
pressurize the cylinder with oil (air supply pressure only) to ensure that air is not trapped in
the lower part of the drive. Oil passing by the plug will purge the air.

High Pressure Filter

Disassemble and clean as follows.
Cleaning is best achieved using an ultrasonic bath filled with a citric acid solution.

Thermocouple and Temperature Control System

API specs require that the temperature measuring system be verified for accuracy monthly. No
equipment is supplied with the unit for performing these tests. Review your API specs for
details and contact Chandler Engineering.

Three Months
Oil & Filter
The mineral oil in the reservoir should be drained and replaced when it becomes dirty. At the
same time, the oil filter element should be replaced. A drain plug is provided on the oil
reservoir, and a fill plug is located on top. Additions of mineral oil may be made by pouring
oil into the pressure cylinder. The oil level in the reservoir should be kept at 3/4 full. The
mineral oil supplied with the instrument is white technical oil (API gravity approximately 24.2,
pour point 40°C, flash 214°C, and viscosity 60 to 63 SSU at 38°C). This oil may be ordered
from the factory.

Drive Motor
API requires that the speed be checked and maintained at 150 rpm +/- 15 rpm. A motor speed
adjustment screw is located on the rear of the electrical cabinet. A tachometer for this test is
user supplied.
 SECTION 3 – MAINTENANCE 3-5

Six Months
Timer
Accuracy should be verified according to API specs every six months. There are no provisions
for adjusting the timer provided with the instrument. Review your API specs for details.

Air Operated Valve

1. Relieve system pressure. Remove the valve from the system and place it securely in a vice.
2. Fully open the valve stem.
3. Remove the packing gland locking device.
4. Unscrew the packing gland and remove the packing gland and stem.
5. Remove the packing from the body. Note the packing and washer arrangement.
6. Replace the packing and place the packing and packing washers into the valve body.
7. Replace the stem and packing gland, tightening to the appropriate torque.
8. Replace the packing gland locking device.

Annually
Replace the High Pressure Filter, Cylinder Pressure Release Valve, Air to Cylinder Valve, and
Rupture Disk.

Pump
Chandler Engineering recommends that the pump valve body be disassembled, cleaned and
rebuilt by our service department.

Reservoir
Chandler Engineering recommends that the reservoir be removed, cleaned out, and flushed by
our service department.

Heater
Chandler Engineering recommends that the heater be inspected and tested for insulation
breakdown and voltage leakage, which can lead to arcing on the cylinder wall. This
procedure requires the use of specialized test equipment. Insulation breakdown poses two
potentially hazardous conditions: electrical shock hazard to the operator, and pitting of the
cylinder at the point of arcing. Chandler highly recommends that our service department
perform a series of tests on the heater at this time interval.
3-6 MAINTENANCE OF CONSISTOMETER

Thermocouples (Slurry Cup and Cylinder) and Temperature Controller

Our service department can perform a calibration procedure using specialized instrumentation
to assure that temperature drift and inaccuracies as a result of time and usage are compensated
for in order to keep your instrument compliant with API specs.
 SECTION 3 – MAINTENANCE 3-7

MAINTENANCE SCHEDULE CONSISTOMETER

COMPONENT EACH TEST MONTHLY 3 MONTHS 6 MONTHS ANNUAL

Slurry Cup Disassemble,
clean, inspect
Potentiometer Clean, lube, Disassemble,
Mechanism inspect clean, lube, inspect
Mag Drive Disassemble,
clean, inspect
Oil Replace
Low Press. Filter Replace
High Pressure Disassemble, Replace
Filter clean, inspect
Cylinder Press. Replace
Release Valve
Air Operated Valve Disassemble,
replace needle,
seat
Pump Maintenance
performed by qualified
factory service
technician
Pressure Gauge Calibration
Drive Motor Set Speed
Temp. Controller Inspect Calibration Calibrated by qualified
Thermocouple factory service
technician
Timer Calibration
Heater Tested by qualified
factory service
technician
Reservoir Clean-out by qualified
factory service
technician
Rupture Disk Replace
This maintenance schedule applies to normal usage conditions of two tests per day. Detailed procedures for these operations are
contained in your manual.
 PER API SPEC REQUIREMENTS
3-8 MAINTENANCE OF CONSISTOMETER

This page is intentionally left blank.

 SECTION 4 – TROUBLESHOOTING 4-1

Section 4 - Troubleshooting
Unit will not power-up
Causes
• Blown fuse
• Main breaker tripped

Control system components inoperative

Causes
• Recorder not initialized (Refer to operation manual)
• Blown fuse

Erratic/Incorrect temperature readout

Causes
• Defective thermocouple
• Broken or corroded/rusted terminal
•

Solutions
• Check all thermocouple wiring and components
• Replace thermocouple wiring
• Replace thermocouple

Drive motor inoperative

Causes
• Blown fuse
• Defective motor or controller
• Wiring
• Defective switch
• Recorder not initialized

Heater system inoperative

• No voltage at heater/blown fuse
• Defective switch
• Open heater circuit
• Heater shorted to ground
• Defective SSR
• No signal to SSR from controller
• Defective controller
4-2 TROUBLESHOOTING

Pressure
Causes
• Will not build pressure
• Pressure control valve open or leaking
• Pressure bleed valve open or leaking
• Cylinder plug leaking
• Pump malfunction
• Blown rupture disk
• No air at pump
• Oil level low

Solutions
• Disassemble and clean air control valve body and seat per maintenance instructions
• Replace stem, seat, and packing on air control valve per maintenance instructions
• Close or replace pressure bleed valve
• Remove cylinder plug and clean, lube, replace seal per maintenance instructions
• Contact Chandler Engineering service department for pump rebuild

Plug jammed in cylinder

Causes
• Failure to lubricate threads
• Foreign matter in seal ring
• Plug was over-tightened

Solutions
• Cool down plug and unscrew by striking handles with rubber mallet
• See cylinder maintenance section

Pressure will not bleed off

Causes
• Cement or other foreign material in manual valve

Solutions
• Disassemble and clean or replace valve

Erratic pump action

Causes
• Air lock in pump piston cavity
• Contaminants in pump valve body

Solutions
• Increase air drive pressure more gradually to slow down pumping cycle
 SECTION 4 – TROUBLESHOOTING 4-3

• Pump must be serviced by Chandler Engineering service tech.

Erratic Bearden Unit Meter Readings

Symptom: Meter drops to 0
• Pot mech resistor defective (refer to maintenance instructions)
• Pot mech has disengaged from the drive bar and/or is no longer touching the contact pins
• Pot mech bearings are contaminated with cement (refer to maintenance instructions)
• Set screw on pot mech drive shaft is loose
• Shear pin has broken

Solutions:
• Service pot mech per maintenance instructions
• Remove pot mech, check contact pin tabs, and re-insert properly into cylinder

Symptom: Meter jumps to 10

• Contact pins shorted to cylinder
4-4 TROUBLESHOOTING

This page is intentionally left blank.

 SECTION 5 – REPLACEMENT PARTS 5-1

Section 5 - Replacement Parts

Part Number Description
07-0031 Slurry Cup Assembly
07-0032 Sleeve, Slurry Cup
07-0033 Cup Base
07-0035 Plug, Cup Base
07-0036 Ring Cup Lock
07-0037 Collar, Cup Diaphragm
07-0038 Diaphragm
07-0039 Support Diaphragm
07-0042 Paddle
07-0043 Shaft, Paddle
07-0045 Disc, Shaft Drive
07-0046 Bar, Drive
07-0047 Bail, Slurry Cup
07-0053 Arm, Stop
07-0055 Sleeve, Spring
07-0056 Retainer, Bearing, Shaft
07-0058 Resistor, Potentiometer
07-0059 Collar, Spring
07-0060 Arm, Contact (Pot. Mech)
07-0061 Pin, Contact
07-0063 Pin, Ground
07-0064 Spring, Calibration
07-0065 Adjuster Spring
07-0182 Support, Slurry Cup
07-0183 Wrench, Slurry Cup
07-0216 Insulator
07-0405 Clamp, Spring Adjuster
07-0423 Jack Assy, Removal
07-0430 Wrench, Spanner
07-0454 Gasket, Heater
07-0536 Ring, Diaphragm Packing
07-0537 Cap, Hub
07-0538 Hub
07-0539 Potentiometer Mechanism Ass'y
07-0638 Strips, Connecting
07-0674 Heater, 4000 watt

-7025-REPL_PARTS REV A
 SECTION 5 – REPLACEMENT PARTS 5-2

Part Number Description

07-1084 Filter Element (High Pressure)
07-1112 Frame, Mounting, Teflon
07-1113 Springs, Contact (Set)
07-1144 Wire, Ground
08-1081 Thermocouple (Cylinder)
08-0087 Gasket, Base Plug
08-0136 Bearing, Carbon (Mag Drive)
08-0139 Bearing, Bronze (Mag Drive)
08-0189 Handle, Cylinder Plug
08-0229 Magnetic Drive Assembly
188-13668 Hex Key (1/16")
70-0023 Thermocouple (Slurry Cup)
C07539 Fuse, 3A
C08964 Element, Oil Filter (Includes P-1757 Gasket)
C09062 Sol. Valve, 3-Way, 240V
C09155 Sol. Valve, 2-Way, 240V, 60Hz
C09762 O-Ring, Cylinder, Rubber
C13800 Fuse, 30 A
H-43-101 Nut
P-0001 Bearing, Shaft
P-0007 Bearing, Frame
P-0061 O-Ring
P-0284 Regulator
P-0317 Valve, Solenoid
P-0397 Wrench, Hex (1/8")
P-0471 Drain Pan
P-0775 Pump
P-0779 Wrench, Hex (5/32")
P-0844 Pin, Shear (Shaft Drive Assembly)
P-0860 Pin, Roll (Paddle)
P-1080 Seal Ring, Cylinder, Metal
P-1454 Pin, Roll
P-1560 O-Ring (Magnetic Drive)
P-1582 Disc, Rupture
P-1599 Mallet, Black Rubber
P-1604 Belt, Timing
P-1667 Hex Key (5/64")
P-1765 Oil, White Mineral
P-1846 Ball Bearing

-7025-REPL_PARTS REV A
 SECTION 5 – REPLACEMENT PARTS 5-3

Part Number Description

P-1848 O-Ring, Drain Plug (Magnetic Drive)
P-1855 Ring, Backup (for P-1848)
P-3107 Sol. Valve, 1/4 FP, .0937 ORF.
P-3331 Motor, Gear
P-3517 Valve, Angle, 60000 PSI, SST, 3/8”
P-3518 Stem, Valve
P-3519 Packing, Valve

To ensure correct part replacement, always specify Model and Serial Number of instrument when
ordering or corresponding.

-7025-REPL_PARTS REV A
 
 SECTION 6 – DRAWINGS AND SCHEMATICS 6-1

Section 6 - Drawings and Schematics

Drawing Number Description
07-0031 Slurry Cup
07-0520 Typical Calibration Curve
07-0539 Assembly, Potentiometer Mechanism
07-1086 Filter Assembly
07-1250 Cylinder Assembly
07-1250-CP Cylinder Assembly, ChanProbe
07-1529 Piping Schematic
07-1530 Wiring Diagram
07-1531 Panel Layout
08-0174 Swivel Arm Assembly
08-0229 Assembly, Magnetic Drive
7222-UEP Electrical Panel
7222-UEP-0030 Electrical Panel Wiring
CP162-07-0505-01 Assembly, Potentiometer Calibrating Device

-7025-DWGS REV A
6-2 SECTION 6 – DRAWINGS AND SCHEMATICS

This page is intentionally left blank.

-7025-DWGS REV A
 8 7 6 5 4 3 2 1

REVISIONS
NOTES:
1. SHEAR PIN TO BE BENT UNDER DISC TO HOLD DISK AND BAR TOGETHER. ZONE REV. DESCRIPTION DATE APPROVED
2. LUBRICATE ALL PARTS WITH WHITE LITHIUM GREASE.
3. PACKAGE USING BOX C12549
N N ECN T1824; ADDED NOTE 3, CORRECTED ITEM NUMBERS 8/14/2008 TC

F
F

16
10

18
1 14
7 (P-1454)

E
E

3 17

4
D 6 1 D
5 8
9

19 12
20
11

ITEM NO. PART NUMBER DESCRIPTION QTY.

C C
1 07-0043 CUP SHAFT 1
2 P-0844 PIN,SHEAR,BRS,0.035x0.50L 1
3 07-0046 DRIVE SHAFT BAR 1
4 07-0045 DRIVE SHAFT DISK 1
5 07-0036 CUP LOCK RING 1
6 07-0039 DIAPHRAGM SUPPORT 1
7 P-0061 ORING 2
8 07-0037 COLLAR 1
9 07-0537 HUB CAP 1
10 07-0042 PADDLE 1
B B
11 07-0032 TAPERED SLURRY CUP 1
12 07-0033 SLURRY CUP BASE 1
14 07-0035 BASE PLUG PLUG 1
16 07-0538 HUB DIAPHRAGM 1
17 07-0536 PACKING RING 1
18 07-0038 SLURRY CUP DIAPHRAGM 1
19 P-0860 PIN,ROLL,STL,.0625X.50 1
20 08-0087 COPPER GASKET 1
. . UNLESS OTHERWISE SPECIFIED
DIMENSIONS IN INCHES
. . TOLERANCES: CHANDLER ENGINEERING
. . 1 PLACE
2 PLACE
0.030
0.010
A
NEXT ASSY USED ON 3 PLACE 0.005 TITLE A
ANGLES 1/2 63
CUP,SLURRY ASSY
APPLICATION SURF. FINISH

BREAK SHARP EDGES, DEBURR APPROVALS DATE

THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED

HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY, LLC
DRAWN: JB 1/24/07 SIZE DWG NO. REV.
REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY
AUTHORIZED BY THE OWNER IS FORBIDDEN. THE HOLDER AGREES TO RETURN
CHECKED: TC 4/5/07 C 07-0031 N
THIS DOCUMENT TO THE OWNER ON DEMAND.
ENGR.: JJM 1/24/07 SCALE: 1:2 TITLE BLOCK REV: 2.0 SHEET: 1 of 1
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

REVISIONS

NOTES: ZONE REV. DESCRIPTION DATE APPROVED

1 CONTACT ARM (ITEM 11) SHOULD ROTATE FROM FIRST WIRE WRAP AROUND TO LAST WIRE WRAP. ROTATION AS SHOWN. Z ECN T1630, REMOVED P-2014 5/6/2008 JB/TC

AA ECN T1806; ADDED NOTE 5 8/14/2008 TC

2 ORIENT STOP ARM (ITEM 12) AS SHOWN, AGAINST (ITEM 21).
AB ECN# T3972, REPLACE P-2019 W/H-6045 6/27/11 SS/TC
3 TOP OF ITEM 4 TO BE LEVEL WITH 07-1110. BEND EXCESS UNDER BOTTOM OF ASSEMBLY. 27 F
F AC ECN# T4233, ADD NOTE 6 11/3/11 SS/TC
4 LARGE DIAMETER HOLE OF ITEM 9 (07-0055) SLEEVE SPRING SHOULD BE ON TOP END TOWARDS ITEM 1 (07-0056). SMALL ROTATION
DIAMETER END SHOULD BE ON END WITH ITEM 2 (07-1112).
5 PACKAGE USING C12546. AA

6 ONE OF THE P-2016 SCREWS NEEDS TO GO THRU THE 07-0638 CONNECTING STRIP, TO HOLD IT IN PLACE.

ROTATION WRAP ITEM 22

AROUND SCREW
AND TIGHTEN 2
E E

17 3
1
4
8

24

7
13

D
5
D

12
4
9

22 6

14
2

13
C
ITEM NO. PART NUMBER DESCRIPTION Default/QTY.
C
1 07-0056 RETAINER,SHAFT BEARING 1
2 07-0058 ASSY,RESISTOR,POT MECH 1
3 07-0431 STOP,FRAME,POT MECH 1
4 07-0065 SPRING,ADJUSTER 1
DETAIL A
SCALE 2 : 1 5 07-0405 CLAMP,SPRING ADJUSTER 1
6 07-0216 INSULATOR 1
7 07-0064 SPRING,CALIBRATION 1
8 07-0055 SLEEVE SPRING 1
25 11 9 07-0060 ARM, CONTACT 1
10 07-0053 STOP,ARM 1
11 07-1113 SET, SPRING, CONTACT 1
23 A 12
13
P-2014
P-0001
SCREW,PHMS,2-56X1/8
BEARG,SGL ROW,.50X1.125X.25
REF
1
14 P-0007 BEARING,INT,5MMX19MMX6MM 2
14
15 H-6045 SCREW,SHCS,BK,6-32X.625,ALN 3
B 16 P-2016 SCREW,PHSM,SS,4-40X0.500,PHIL 5
10 17 P-2017 SCREW,FHMS,SS,4-40X0.250,SLOT 1 B

18 P-2021 SCREW,SHCS,SS,10-32X0.500,AL 1
19 H-4119 SCREW,PHMS,SS,4-40X1.750,PHIL 4
20 H-4001 WASHER,LOCK,SS,#4 4
6 21 21 07-0638 STRIP,CONNECTING 2
20 22 07-1144 WIRE,GROUNDING 1
26 11 23 07-1112 FRAME,MOUNTING,TEFLON,POT MECH 1
24 07-0059 COLLAR,SPRING,W/SCREWS 1
25 07-1110 SPRING,GROUND REF
16 26 07-1109 SPRING,CONTACT REF
19 27 P-2020 SCREW,SKHSS,SS,8-32X0.250,CUP REF
. . . . .1
-04 -03 -02 -01 PART NUMBER DESCRIPTION MATERIAL SPEC. ITEM
18 QTY. REQD. PARTS LIST
UNLESS OTHERWISE SPECIFIED
A DIMENSIONS IN INCHES
A
TOLERANCES:
1 PLACE 0.030
CHANDLER ENGINEERING
. . 2 PLACE 0.010
NEXT ASSY USED ON 3 PLACE 0.005 TITLE
11 26 ANGLES 1/2 63
APPLICATION SURF. FINISH POT,MECH,ASSY
BREAK SHARP EDGES, DEBURR APPROVALS DATE
THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED
HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY, LLC DRAWN: JB
. .1/25/07 SIZE DWG NO. REV.
REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY
AUTHORIZED BY THE OWNER IS FORBIDDEN. THE HOLDER AGREES TO RETURN CHECKED: TC
. 2/23/07
. D 07-0539 AC
THIS DOCUMENT TO THE OWNER ON DEMAND.
COPYRIGHT BY CHANDLER ENGINEERING COMPANY, LLC ENGR.: JJM 1/25/07 SCALE: 1:1 TITLE BLOCK REV: 2.0 SHEET: 1 of 1
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

E ECN T1791; REDESIGNED 07/07/2008 JJM

F
F

A A

E
E

APPLY THREAD ANTI-SEIZE (C08033)

4 PRIOR TO ASSEMBLY
TORQUE TO 25 FT-LB (APPROX.)
<----------FLOW------------

D FINGER TIGHTEN D
2

SECTION A-A
SCALE 1 : 1

C C

B B

. . SEE BOM . 1
-04 -03 -02 -01 PART NUMBER DESCRIPTION MATERIAL SPEC. ITEM

QTY. REQD. PARTS LIST

NOTES: . . UNLESS OTHERWISE SPECIFIED
1. MAXIMUM WORKING PRESSURE: 40000 PSIG AT 600 F. DIMENSIONS IN INCHES
. . TOLERANCES: CHANDLER ENGINEERING
. . 1 PLACE
2 PLACE
0.030
0.010
A
NEXT ASSY USED ON 3 PLACE 0.005 TITLE A
ITEM NO. PART NUMBER DESCRIPTION QTY. ANGLES 1/2 .
FILTER, ASSY
APPLICATION
1 07-1087 HOUSING,FILTER 1
SURF. FINISH
APPROVALS
2 07-1084 FILTER, POROLLOY 1
BREAK SHARP EDGES, DEBURR DATE

3 07-1246 NIPPLE,FLTR,10-32x.50x.115ID 1
THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED
HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY, LLC
DRAWN: JJM 07/07/08 SIZE DWG NO. REV.

4 07-1088 SEAT 1 PED CONTROLLED DRAWING REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY
AUTHORIZED BY THE OWNER IS FORBIDDEN. THE HOLDER AGREES TO RETURN
CHECKED: DH 07/07/08 C 07-1086 E
5 07-1089 RETAINER,SEAT 1 THIS DOCUMENT TO THE OWNER ON DEMAND.
ENGR.: JJM 07/07/08 SCALE: 1:2 TITLE BLOCK REV: 2.0 SHEET: 1 of 1
8 7 6 5 4 3 2 1
CHANDLER ENGINEERING
CHANDLER ENGINEERING
CHANDLER ENGINEERING
CHANDLER ENGINEERING
CHANDLER ENGINEERING
CHANDLER ENGINEERING
 8 7 6 5 4 3 2 1

REVISIONS

NOTE: ZONE REV. DESCRIPTION DATE APPROVED

1 ENSURE THAT ALL CONTROLLERS ARE INSTALLED TIGHTLY SO THAT BRACKETS SNAP INTO PLACE AT TOP AND BOTTOM ON BOTH SIDES. C ECN# T4222, REPLACE ITEMS 6 AND 43 10/27/11 SS/TRB
2 ENSURE THAT THE FRONT-FACING SIDE OF EACH PANEL IS FREE OF SCRATCHES AND OTHER COSMETIC DEFECTS.
3. USE DRAWING 7222-UEP-0030 FOR WIRING INSTRUCTIONS D ECN T4894; CHANGED CONTROLLERS AND RECORDER 9/18/12 TRB
F
F ECN T5174; UPDATED COMPONENTS, ADDED #45 AND
E NOTES 2/19/13 TRB

F ECN T5809; ADDED 2 EA C13800 3/11/14 TC

38 13

33

10
1
E
34
E
1

2 4
27
2

1
7 21

20
D D

ITEM PART NUMBER DESCRIPTION QTY.

28 33 NO.
1 7222-1609 PANEL,BASE,ELECTRICAL 1
2 P-0413 SWITCH,SPST,TOGGLE,3A,125V,BAT 1
3 C08262 RELAY,SSR,45 AMP,DC CONTROL 1
29 14 4 C10410 POT, 10K, 10 TURN 1
5 P-2380 JACK,PNL,TC,1.12,SQ FACE 2
6 C14040 CONTROLLER,AC INVTR,ACS55,1/2H 1
7 C13204 PLUG,HOLE,0.5IN,ZINC 1
8 07-1611 HANDLE,7222-UEP 1
9 07-1612 DIN RAIL ASSY,7222-UEP 1
10 P-3166 RCPT,SQ FLG,SIZE 13,9 CONT 1
30 15 11 C08112 CONTACTOR,2POLE,220V,30A 1
12 C09343 JACK,PHONE,1/4" DIAMETER 2
C 13 7222-0141 PCA,CONSISTOMETER 1 C
14 C09920 STRAIN RELIEF, 45 DEG. CONN 1
15 C09921 LOCKNUT,CONDUIT,3/4" 1
12 11 20 C13372 CONN,PANEL,MALE,4PIN,CPC 1
21 C13370 CONN,PANEL,250V,32A,NEUTRIK 1
23 07-1608 PANEL,FRONT,ELECTRICAL 1
24 C08126 SWITCH,SPDT,ROCKER,OFF/NONE/ON 4
43 25 C13140 SWITCH,CIRCUIT BRKR,10A,240V 1
26 C08106 SWITCH,SPDT,ROCKER,OFF/NONE/ON 1
27 C15517 CONTROLLER,1/8,2IP,1LGC,RS485 1
24 28 C15516 CONTROLLER,1/16,1IP,1RLY,RS485 1
6 29 C09078 CONTROLLER,PANEL MNT,6-DIG,240VDC 1
30 C13147 POT,500 OHM,7/8",WW 2W 1
32 H-8001 WASHER,LOCK,SS,#8 2
33 H-6041 NUT,KEPS,SS,8-32 14
34 H-4122 NUT,HEX,4-40,KEPS,SS 10
B 42 35 C13206 STANDOFF,6-32x1.25,F-F,.25 HEX,AL 4 B
36 H-6001 WSHR,LOCK,SS,#6 4
37 H-6009 SCREW,BHMS,SS,6-32 X 0.25 4
33 38 C15518 CONTROLLER,1/8,1IP,2TRIAC,485 1
39 07-1613 HARNESS,WIRING,7222-UEP 1
5 40 C13256 SWITCH,RCKR,PNL,NEON,RED,250VAC 2
42 H-8011 SCREW,BHMS,SS,8-32X0.375 6
43 C13979 FILTER, POWER LINE,10A,250VAC 1
44 103296 RECORDER,DIGITAL,ASSY 1
45 C01472 RES ,100K,1/4W,5% 1
26 8 25 23 9 46 43098-00 SCREW,SHCS,SS,8-32X0.375 6
40 40
47 C13800 FUSE, 32A, 14X51, 500V 2
. . UNLESS OTHERWISE SPECIFIED
DIMENSIONS IN INCHES
. . TOLERANCES: CHANDLER ENGINEERING
. . 1 PLACE
2 PLACE
0.030
0.010
A
NEXT ASSY USED ON 3 PLACE 0.005 TITLE A
ANGLES 1/2 32
ELECTRICAL PANEL,CONSISTOMETER
APPLICATION SURF. FINISH

BREAK SHARP EDGES, DEBURR APPROVALS DATE

THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED

HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY, LLC
DRAWN: TRB 4/12/10 SIZE DWG NO. REV.
REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY
AUTHORIZED BY THE OWNER IS FORBIDDEN. THE HOLDER AGREES TO RETURN
CHECKED: JS 4/26/10 C 7222-UEP F
SHEET: 1 of 2
THIS DOCUMENT TO THE OWNER ON DEMAND.
ENGR.: TRB 4/12/10 SCALE: 1:2 TITLE BLOCK REV: 2.0
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F
F

13

E
E

SECTION A-A 33
35

A A C

42

2
D D
5

10

21

20

14
B B
C
C
C

SECTION C-C

B 33 B

33
9

33

. . UNLESS OTHERWISE SPECIFIED

DIMENSIONS IN INCHES
. . TOLERANCES: CHANDLER ENGINEERING
. . 1 PLACE
2 PLACE
0.030
0.010
A
NEXT ASSY USED ON 3 PLACE 0.005 TITLE A
ANGLES 1/2 32
ELECTRICAL PANEL,CONSISTOMETER
APPLICATION SURF. FINISH

BREAK SHARP EDGES, DEBURR APPROVALS DATE

THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED TRB 4/12/10
SECTION B-B
DRAWN: SIZE DWG NO. REV.
HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY, LLC
REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY
AUTHORIZED BY THE OWNER IS FORBIDDEN. THE HOLDER AGREES TO RETURN
CHECKED: JS 4/26/10 C 7222-UEP F
SHEET: 2 of 2
THIS DOCUMENT TO THE OWNER ON DEMAND.
ENGR.: TRB 4/12/10 SCALE: 1:4 TITLE BLOCK REV: 2.0
8 7 6 5 4 3 2 1
CHANDLER ENGINEERING
CHANDLER ENGINEERING
Model 7025
DUAL CELL PRESSURIZED
CONSISTOMETER
A Critical Tool for Oil Well Cementing

The Model 7025 is designed for busy laboratories involved in:

oil well cement research, research and testing of cement
additives, cement quality assurance and the research and field
laboratories of well service companies. This instrument can
simultaneously perform two independent cement thickening
time tests under a variety of downhole well conditions.

The Model 7025 combines the functionality of two high pressure

high temperature (HPHT) consistometers into a single, smaller
system. This saves valuable lab space.

Proven Long-Term Performance

The Model 7025 design is one of Chandler Engineering’s

most proven consistometers. Hundreds of units are in operation
globally. Experience with these rugged instruments has demonstrated
FEATURES
that their service lifespan is one of the longest of any consistometer with
normal, routine maintenance. Every unit is tested extensively at the factory 3 Two Independently
Operated Test Cells
with standard cement to ensure that the instrument meets API / ISO
requirements. 3 Built-In Chart Recorders
3 Accurate Temperature
Operational Simplicity and Pressure Controllers
The Model 7025 Pressurized Consistometer is simple to operate with all of with Multi-Slope Gradient
Capability
the operational controls conveniently located on the front panel. The unit
is designed so that closure, heating and pressurization can be achieved 3 Adjustable Viscosity Alarm
quickly. The slurry cup drive automatically rotates the cup at the required, 3 Magnetic Drive
standard rate of 150 rpm. 3 High Temperature, Metal
Pressure-Vessel O-ring
Indicators for test time, consistency, pressure and temperature are readily
3 External Chiller
visible on the front panel of the unit. A chart recorder automatically tracks
Connections
the temperature and viscosity measurements during a test.

2001 North Indianwood Avenue, Broken Arrow, OK 74012 Phone: 918-250-7200 Fax: 918-459-0165

© 2008, by AMETEK, Inc. All rights reserved. e-mail: [email protected] www.chandlereng.com AEROSPACE & DEFENSE
Model 7025
The usefulness of the Model 7025 Consistometer is not limited to the standard testing of cement thickening time.
It can also be used to prepare slurries for other tests such as measuring free water content, testing for fluid loss
or rheological properties and viscosity. For enhanced research and testing capabilities, the 7025 can be equipped
with an external chiller for performing tests at deep-water temperatures.

Specifications
Maximum Temperature Utilities
400ºF / 204ºC Cooling Water
Maximum Pressure 20-80 psi / 138 – 552 kPa; nominal flow 2 lpm

25,000 psi / 172 MPa Compressed Air

75-125 psi / 517 – 862 kPa;
Heater Power
Power Supply
4000 Watts 240 VAC ±15% 50/60 Hz 7.5 kVa
Slurry Cup Rotation Speed Shipping Information
150 rpm Dimensions
Viscosity Range 56 in. x 38 in. x 75 in. / 143 x 96 x 190 cm
0 to 100 Bc (Bearden Units) Weight
2400 lb / 1090 kg
Operating Temperature
40 to 120ºF / 4 to 50ºC
Manufacturer’s specifications subject to change without
Pressure Medium
notice
White Mineral Oil
Data Acquisition
Two channel strip chart recorder tracks temperature and
consistency
Compliance
API Spec10A / ISO 10426-1

R0109.002

Houston Sales and Services

2001 North Indianwood Avenue, Broken Arrow, OK 74012 4903 W. Sam Houston Parkway, N., Suite A-400, Houston, TX 77041
Tel: +1 713-466-4900 Fax: +1 713-849-1924
Tel: +1 918-250-7200 Fax: +1 918-459-0165
e-mail: [email protected] www.chandlereng.com

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