Lecture 1
Lecture 1
DEVELOPING COUNTRIES
http://web.mit.edu/sp.784/www
Amos Winter ([email protected])
PhD Candidate, MIT Dept. Mechanical Engineering
February 3, 2009
COURSE INFO
Lecture: Required, can miss two, but not more without instructor permission. Attendance taken
starting second week of class.
Project and Labs: Project teams and class presentation times chosen next Thursday. Lab groups
will choose own meeting time.
Homework: Project and team website primary components of homework. Additionally there will be
readings and short assignments.
– Class participation/homework: 10
– Strategy presentation: 15
– Concept presentation: 15
– Most Critical Module (MCM) Presentation: 15
– Final presentation and prototype: 25
– Team website: 20
Deliverables:
– PowerPoint presentation for the Strategy, Concept, MCM, and Final
prototype.
– Poster for The MIT Museum in May
– Prototypes: Physical solution to each teams’ MCM for MCM presentation.
Proof-of-concept prototype for final presentation
– Website chronicling project development. Pages dedicated to major
milestones. Website completed by summer fellows
– Weekly update emails to community partners and mentors February 3, 2009
RESOURCES
Manufacturing:
MOBILITY LAB
MIT Foundry
• ~7 available
February 3, 2009
WDDC SYLLABUS
February 3, 2009
MOTIVATION
World’s disabled
• The World Bank and other authorities estimate that there are as
many as 600 million persons with disabilities around the world,
making them one of the largest minority groups of unserved,
marginalised people. (UNESCO Bangkok)
• About 600 million people in the world experience disabilities of
various types. 80% of the world's disabled people live in low-
income countries; the majority of them are poor and do not have
access to basic services including rehabilitation facilities. (World
Health Organization)
• Between 20 and 50 million people globally are estimated to be
injured or disabled in road traffic accidents each year. (World
Health Organization, 2004)
• Close to ten million severely or moderately disabled people are
added each year to the total global figure – or about 25,000 every
day. (Helander, 1999)
• 70% of disabled people in developing countries are estimated
to live in rural areas (Groce, 1999)
(Statistics provided by Motivation UK)
February 3, 2009
MOTIVATION
Need for wheelchairs
February 3, 2009
BETTER TECHNOLOGY THROUGH COLLABORATION
Parties interviewed
Supervision organizations
•Tanzanian Training Center for
Orthopedic Technologists, Moshi, TZ Wheelchair
users
•Whirlwind Wheelchair International,
San Francisco, USA
Interview locations
Wheelchair
workshops
Wheelchair
advocacy
groups
February 3, 2009
TZ WHEELCHAIR ASSESSMENT
Opportunities for purchasing and competing with imports
45
Contributed to current WC/trike
WC Foundation
35 •$100 to 150 price
# of interviewees
35
# of interviewees
before current mobility aid 25
20
•Mean age when acquired
15
first mobility aid is 21
10
•In TZ, 2,000 people have a 5
wheelchair, 30,000 to 50,000
0
need one. Crawling Cane Crutches Push Cart Other N/A
Means of transportation before current WC/trike
25
20
# of interviewees
15
10
0
0-9 10-19 20-29 30-39 40-49 50+ N/A
Age when received first WC/trike
February 3, 2009
TZ WHEELCHAIR ASSESSMENT
Opportunities to better serve user needs
35
30
•36% interviewees
traveling more than 5km 25
# of interviewees
per day 20
•Largest fraction of 15
Tanzanian-made trike
February 3, 2009
WHEELCHAIR DESIGN IN DEVELOPING COUNTRIES
Established in 2007
te Collaborate
a
in
e m
i ss
D
Wheelchair experts
1. Define projects with workshops
(Aug-Sept)
Students
travel to
workshops
How it works
• Pedal forwards:
you drive
normally
• Pedal backwards:
normal chain
ratchets at wheel
and figure-8
chain drives
forward
February 3, 2009
2008 CLASS PROJECTS
February 3, 2009
2009 PROPOSED PROJECTS
1. World-wide network to connect donors local workshops
Foreign
donor
Objectives:
Project details
• Low cost (~$50)
• Stowable on wheelchair
• Optimize usage of
bicycle parts
• Connects to both 3 and
4 wheelers made in
partner workshops
• Gear ratio appropriate
for local conditions
(may use 2-speed trike
from last year’s class)
February 3, 2009
2009 PROPOSED PROJECTS
3. Small businesses run from wheelchairs
Objective: Identify ways disabled people can buy their own mobility aid and
use it to generate an income.
Project details
• Identify small business opportunities
• Develop business models for each
wheelchair-based business
• Locate resources to allow people to
buy own chairs
Ex) Mobility Care mobile
phone credit seller chair – Micro loans
– Pay-over-time plan from
manufacturers
• Optimize usage of available
materials and processes
• Work with mechanical engineers to
prototype add-ons to wheelchairs to
facilitate business
Project details
• Low cost (~$300-$500)
• Human-powered or
power-assisted or combo
(like a moped)
• Need to control engine
and pedals at the same
time
• Uses locally-available
components and parts
• Can transport the user at
~10mph for 10 miles
• Uses a locally-appropriate
fuel
February 3, 2009
2008 PROPOSED PROJECTS
5. Adjustable gear ratio for Kien Tuong tricycles
Objective: Enable the Kien Tuong tricycle to change gear ratios on the fly
Project details
• Current tricycle only has one
gear, but great
steering/geartrain combo
• Kien Tuong would like a
system to shift gears on the
fly
• Can change gear ratio by
Change moving pivot position
pivot
point • Cannot add significant cost
• Made from local components
Cool
steering
linkage
February 3, 2009
2008 PROPOSED PROJECTS
6. Flat-pack tricycle frame
Objective: Facilitate container shipments of tricycles
Project details
• Design a frame that can fold
down flat for shipping
• Also make foldable for
Most trikes do transport on busses
not fold • Make frame light weight –
not more than current trikes
• Optimize material usage for
high strength, low weight
• Make adaptable for different
trike designs (Kien Tuoung,
APDK)
Project details
• Study other successfully
Logo design marketed appropriate
made in 2007 technology (ex. Treadle pump)
• Identify potential forms of
media in Africa vs. USA
• Advertise to foreign donors
• Create materials for brochures,
posters, TV, and radio
• Create websites that can be
maintained by workshops
(consider internet speed)
• Assemble a grant-writing guide
to be used by local workshops
http://make.a.website.on.googlepages.com February 3, 2009
2009 PROPOSED PROJECTS
8. Electrically powered wheelchair/scooter
Objective: Design an appropriate electric wheelchair/scooter
Project details
• Use locally available
motors and batteries
• Develop control system
and user interface
• Small enough to use
indoors, through
doorways
• Possibly use solar
power
Wheelchair made
by Thaiwheel • Low-cost (~$300-500)
February 3, 2009
2009 PROPOSED PROJECTS
9. Sports wheelchairs and tricycles
Objective: Design new mobility aids purely for recreation
Project details
• Wheelchairs for tennis or
basketball
• Wheelchairs should conform
to international competition
standards
Disacare sports
wheelchairs • Tricycles made for sport or
commuting or possibly off-
road
• All products made low-cost
Freedom
out of local materials
Technology • Ideally produce jigs and
Racer production manuals for
products
OneOff Titanium
handcycle
February 3, 2009
2009 PROPOSED PROJECTS
20. Your idea
Have an Idea?
• Write it down and we will
include it when projects are
chosen
February 3, 2009
HOMEWORK
Due at beginning of next class
February 3, 2009
NEXT CLASS
Wheelchair relay race
Turnaround in
Start E25
8-205
Finish
1-005
February 3, 2009
PROPOSED CLASS PROJECTS FOR 2009
10. Folding 3-wheeler
Objective: Modify the popular African-made three-wheeler to collapse like a 4-
wheeled wheelchair
Project details
• Design a system to fold the
rear wheels in closer to the
frame
• Utilize bicycle parts and
other local materials
• Cannot add significant
weight or manufacturing
cost to the chair
• Can use in conjunction with
front wheel coupling
developed in last year’s
class.
Fold here too • Has to fit in the trunk of a
car or in a bus
February 3, 2009
2009 PROPOSED PROJECTS
11. Wheelchair modifications for women
Objective: Design wheelchair accessories specifically for women's needs
Project details
• Enable user to easily
get down to the floor
• Carry children
• Carry supplies/
groceries/water
• Removable to reduce
weight
• Low-cost (~$20)
• Made from local
components
February 3, 2009
2009 PROPOSED PROJECTS
12. Small business assessment plan
Objective: Improve practices and efficiency of local workshops and identify
supplemental income generating activities
Project details
• Create a general assessment
system to optimize local wheelchair
builders for their region
• Investigate the local market –
clients, funders, materials, labor
skill, etc.
APDK Kenya makes 200
wheelchairs per month, whereas • Determine whether to build
most local shops make 10-20 wheelchairs locally, import from
larger African manufacturers, or
import from Asia
• Identify supplemental income
sources from related products, such
as charcoal compactor or pedal
grinders
Project details
• Develop a curriculum to teach
people how to prescribe
wheelchairs for different
disabilities
• Offer different levels of training
(similar to PADI)
• Make prescriber also salesman
for products
• Train prescribers so they can be
posted far away from workshop,
as to utilize central
manufacturing
• Write for people with english as
a second language
• Class to be taught by
wheelchair technicians
February 3, 2009
2009 PROPOSED PROJECTS
14. Creating testing methods and instruments
Objective: Design protocols and instruments to test the appropriateness of
wheelchairs in developing countries
Project details
• All tests have to low-cost
and made from local
materials
• Modify double-drum test for
rough-road testing
• Test max user weight for
chairs
• Use tests to determine
Double drum tester appropriateness of donated
chairs
• ISO certify locally made
chairs
• Test bearings for life under
harsh conditions (wet, mud,
Imported wheelchair
sand, dust, etc)
February 3, 2009
2009 PROPOSED PROJECTS
15. Organizational and logistical improvements
Objective: Optimize the logistics of workshop production and improve
product quality
Project details
Stock • Track manufacturing quality
material and customer satisfaction by
at APDK using serial numbers to trace
product defects back to the
workers
• Implement a computerized
stock room and purchasing
system
• Purchase in bulk to lower
unit cost of components
DAGE
• Outsource fabrication of
workshop some components to
specialty shops
• Apply lean manufacturing
techniques
February 3, 2009
2009 PROPOSED PROJECTS
16. Optimized tricycle biomechanics
Project details
• Upper body motion with highest
sustainable power output
• Gear ratio for different terrains
• Best configuration of hand
grips
Aligned or opposed hand cranks? • Best rake angle for stability vs.
comfort
• Appropriate, supportive seating
• Simplified production
Project details
Available • How can bicycle
materials components be used more
effectively in wheelchairs?
• What components are
available
• How could they be used
differently
• Life and durability
• Cost savings of
Castor
replacement
barrel-bike
hub concept
February 3, 2009
2009 PROPOSED PROJECTS
18. Welding jig and symmetric frame design
Project details
• Assess current process time
and manufacturing steps
• Identify bottlenecks in
production
• Find unnecessary frame
complexity
• Tolerance stack-up and
mitigation
• Simplified frame prototype
• Jig design prototype
Current Whirlwind jig with • Process plan for making
separate left and right sides frames
February 3, 2009
2009 PROPOSED PROJECTS
19. Tricycle frame jig and production manual
Project details
• Understand tricycle building
process
• Design to avoid tolerance
stack-up mitigation
• Accommodate bending errors
• Calculate process complexity
and time
• Produce a simplified frame
Tricycle frame production, prototype
APDK Nairobi • Produce a jig design prototype
February 3, 2009
2009 PROPOSED PROJECTS
20. Workshop manual
Project details
• Consider language,
literacy, and cost of
printing
• Demonstrate unsafe
practices in workshop
• Describe manufacturing
processes
Example: Manual to teach • Explain tolerance stack-up
mechanical engineering mitigation, bending errors
principles
• Introduce lean
manufacturing principles
February 3, 2009
2009 PROPOSED PROJECTS
21. Break design
Reverse
break Project details
• Examine existing bike
breaking systems
Break • Calculate stopping
lever requirements
• Understand road surfaces
Drum • Consider manufacturing
break cost/complexity and tire
wear
• Prototype break for both
tricycles and wheelchairs
Flip
break
February 3, 2009