Original instructions

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Engine fault codes
Table of Contents

1. FAULT CODES OF ENGINE CONTROL (PLD-MR) VIA SAE J1939 ........................................... 3

2. FAULT CODES OF VEHICLE CONTROL (ADM2) VIA SAE J1939 ............................................. 24

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Engine fault codes

1. FAULT CODES OF ENGINE CONTROL (PLD-MR) VIA SAE J1939 ID: 28133

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
45/12 16409D) heater flange open circuit fault The heating flange becomes after Kl. 15
(heater flange uniquely briefly switched on. Here if no
defective) break-down of the battery voltage is
recognized, the heating flange is
classified as defective. Error threshold
and cyclic duration are deposited in the
data record.
94/0 11715 fuel pressure measuring If a fuel pressure sensor or a
sensor or fuel range exceeded combination sensor fuel pressure &
pressure & or short circuit to temperature is fitted to the engine
temperature terminal 30 / depends on the engine make
sensor terminal 15
94/1 11716 combination remains under
input (FPS, P- measuring
DK) range or short
circuit to ground
94/2 11717 combination signal not
input (FPS, P- plausible
DK)
94/3 13015 combination open circuit
input (FPS, P-
DK)
94/4 13016 combination short circuit to
input (FPS, P- ground
DK)
94/14 11917 Fuel line signal measured value
not plausible * not plausible
98/2 02026 engine oil fluid level too - message via CAN: warning oil level
circulation* high / too low too high (=98/0) or advance warning
(=98/1) or warning oil level too low
(=98/1)
02517 oil level sensor measured value - check oil level, correct if necessary.
(up to diagnosis not plausible - check wire for short circuit to battery,
version 4) repair or replace if necessary.
- check oil level sensor, replace if
necessary. nominal value: 20...25
Ohm
- perform functional check.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
98/4 02515 oil level sensor measuring - check oil level, correct if necessary.
** range exceeded - check wire for short circuit to ground,
repair or replace if necessary.
- check oil level sensor, replace if
necessary. nominal value: 20...25
Ohm
- perform functional check.
98/3 02516 oil level sensor measured value - check oil level, correct if necessary.
** not plausible - check wire for short circuit to ground,
repair or replace if necessary.
- check oil level sensor, replace if
necessary. nominal value: 20...25
Ohm
- perform functional check.
98/5 02509 oil level sensor open circuit fault - check oil level sensor , replace if
** necessary.
- check wire for open circuit fault, repair
or replace if necessary.
- perform functional check.
100/2 11617 oil pressure signal not - check oil level, correct if necessary.
sensor plausible - check wire for open circuit fault, repair
or replace if necessary.
- check oil pressure sensor, replace if
necessary.
- perform functional check.
100/3 11615 oil pressure measuring - check oil pressure sensor, replace if
sensor range exceeded necessary.
- check wire for open circuit fault or if
shortened to batteryvoltage, repair if
necessary.
- perform functional check.
100/4 11616 oil pressure remains under - check oil pressure sensor, replace if
sensor measuring necessary.
range - check wire for short circuit to ground,
repair if necessary.
- perform functional check.
100/14 02020 engine oil pressure too low - message via CAN: oil pressure
circulation ** advance warning or warning

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
102/0 11820 booster path * boost pressure - if fault codes 11415 or11417 are also
too high present, process them first.
- boost pressure system (boost air
tubes, boost air cooler) visual check.
- perform functional check.
102/1 11818 booster path * booster path - check tubes and connections between
defective turbocharger, boost air cooler and the
boost air tubes for leakage.
- check boost air cooler.
- perform functional check.
102/2 11417 boost pressure measured value - check wire for open circuit fault, repair
sensor not plausible if necessary.
- check boost pressure sensor, replace
if necessary.
- perform functional check.
- if fault code 01315 or 01316 also
actual: replace and calibrate ECU
engine control (e.g. MR-PLD).
102/3 11415 boost pressure measuring - check boost pressure, replace if
sensor range exceeded necessary.
- check wire for open circuit fault and if
shorted to battery voltage, repair if
necessary.
- perform functional check.
102/4 11416 boost pressure remains under - unplug the connector from
sensor measuring combination sensor. fault codes
range 01215 and 11415 actual: replace
combination sensor.
- check wire for short circuit to ground,
repair if necessary.
- perform functional check.
102/13 11873 booster path / max. output of
boost pressure booster speed
control ** balancing
governor
102/13 11874ord booster path / set value (with power reduction)
er 01874 boost pressure deviation too - check booster path fault codes
control high 11874* , 01874**
102/13 11875 booster path / boost pressure
boost pressure deviation too
control * high

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
102/13 11876 booster path / braking power
boost pressure too low
control *
102/13 12415 scavenging (boost - check sensor, replace if necessary.
gradient sensor pressure ) - check wire for open circuit
(P2S-P3) ** measuring
range exceeded
102/13 12416 scavenging (boost - check sensor, replace if necessary.
gradient sensor pressure ) - check wire for open circuit
(P2S-P3) ** remains under
measuring
range
103/7 12612 no speed no engine
booster 1 ** speed
103/14 12712 no speed no engine
booster 2 ** speed
105/0 01822 booster path ** temperature to - temperature of boost pressure too
high high
105/3 11215 boost measuring - check temperature sensor, replace if
temperature range exceeded necessary.
sensor - nominal value: 2.4 k Ohm
(corresponds to 215C)
- check wire if connected to battery
voltage and if open circuit fault, repair
if necessary.
- perform functional check.
105/4 11216 boost remains under - check temperature sensor, replace if
temperature measuring necessary.
sensor range - nominal value: 2.4 kOhm
(corresponds to 215C)
- check wire for short circuit to ground,
repair if necessary.
- perform functional check.
110/0 02122 coolant temperature too
temperature high
sensor *

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
110/3 11515 coolant measuring - check sensor, repair or replace if
temperature range exceeded necessary.
sensor - nominal value: 2.4 kOhm
(corresponds to 215C)
- check wire for open circuit fault or if
shortened to battery voltage, repair if
necessary.
- perform functional check.
110/4 11516 coolant remains under - check sensor, repair or replace if
temperature measuring necessary.
sensor range - nominal value: 2.4 kOhm
(corresponds to 215C)
- check wire for open circuit fault, repair
or replace if necessary.
- perform functional check.
158/2 12219 terminal 15 inconsistency - check fuse, replace if necessary.
detection * MR<->FR - check wires and plug connectors for
terminal 15 open circuit fault, repair or replace if
necessary.
- perform functional check.
158/2 12319 terminal 50 inconsistency - check wires and plug connectors for
detection * MR<->FR open circuit fault, repair if necessary.
terminal 50 - check wires and plug connectors for
open circuit fault, repair if necessary.
168/3 07542 terminal 30, nominal range - 24 V-Mode: 30 V, 12 V-Mode: 16 V
battery voltage exceeded - alternator or governer defect
168/4 07543 terminal 30, remains below - 24 V-Mode: 22 V, 12 V-Mode: 10 V
battery voltage nominal range - battery defect
- alternator, governor or fuse defect
174/3 11115 fuel temperature measuring - check wire, repair or replace if
sensor range exceeded necessary.
- nominal value: 2.4 kOhm
(corresponds to 215C).
- check wire if shortened to battery
voltage and if open circuit fault, repair
if necessary.
- perform functional check.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
174/4 11116 fuel temperature remains under - check sensor, repair or replace if
sensor measuring necessary.
range - nominal value: 2.4 kOhm
(corresponds to 215C).
- check wire for short circuit to ground,
repair if necessary.
- perform functional check.
175/3 01015 oil temperature measuring - check oil temperature sensor and
sensor range exceeded replace if necessary.
- nominal value: 2.4 kOhm
(corresponds to 215C).
- check wire for ground short, repair if
necessary.
- perform functional check.
175/4 01016 oil temperature remains under - check oil temperature sensor B11 and
sensor measuring replace if necessary.
range - nominal value: 2.4 kOhm
(corresponds to 215C).
- check wire for ground short, repair if
necessary.
- perform functional check.
190/0 10530 engine speed engine speed - inform about authorized engine speed
too high - delete fault memory
609/11 04056 internal fault * backup control - check all affected connectors, plug
defective* connections and electrical
components for damage, loose
contact, corrosion etc. and repair if
necessary.
- if fault code is still present, renew and
program control unit.
- perform functional check.
609/12 01315 ambient measuring - if fault codes 11415 or 11416 are
pressure sensor range exceeded present, remove them first.
- fault code 01315 remains present:
read out actual values 014 and 015
and compare with each other.
- actual value should be inside
tolerance band (+/- 10%) while engine
stops.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
609/12 01316 ambient remains under - if fault codes 11415 or 11416 are
pressure sensor measuring present, remove them first.
range - fault code 01316 remains present:
read out actual values 014 and 015
and compare with each other.
- actual value inside tolerance band (+/-
10%) while engine stops: replace and
program ECU engine control (e.g. MR-
PLD).
609/12 04024 internal fault auxiliary - check all affected connectors, plug
controller connections and electrical
defective components for damage, loose
contact, corrosion etc. and repair if
necessary.
- if fault code is still present, renew and
program control unit.
- perform functional check.
609/12 14034D) internal fault ** HS-transistor - Change control unit
PVB1 high-
resistance
Highside-
Transistor
609/12 14035D) internal fault ** HS-transistor - Change control unit **
PVB2 high-
resistance
609/12 14036D) internal fault HS-transistor - Change control unit **
PV5 high-
resistance
609/12 04038 internal fault * high resistance present, remove this fault code first.
starter driver - check all affected connectors, plug
(redundant-/ connections and electrical
auxiliary path) components for damage, loose
contact, corrosion etc. and repair if
necessary.
- perform functional check.
609/12 14038 internal fault ** starter driver - check all affected plugs, plug
high-resistance connectors and electrical components
(main path) for damage, loose contact, corrosion
etc. and repair if necessary.
- perform functional check.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
609/12 14039 internal fault * 14039 starter - check all affected plugs, plug
driver low- connectors and electrical components
resistance for damage, loose contact, corrosion
(main path or etc. and repair if necessary.
auxiliary path) - perform functional check.
609/12 04040 internal fault level detection - check all affected plugs, plug
starter defec- connectors and electrical components
tive for damage, loose contact, corrosion
etc. and repair if necessary.
- perform functional.
609/12 14041 internal fault (till PV- Highside- - check all affected plugs, plug
diagnosis transistor connectors and electrical components
version 4) defective for damage, loose contact, corrosion
etc. and repair if necessary.
- perform functional check.
609/12 14054 internal fault CAN-data area - check all affected plugs, plug
defective connectors and electrical components
for damage, loose contact, corrosion
etc. and repair if necessary.
- if fault code is still present, replace and
program control unit.
- perform functional check.
609/12 18039 internal fault ** Starter output Main branch: During the controller
stage with low initialization the two transistors of the
impedance main branch are alternating switched on
(main branch or briefly. The level at the starter output
branch of changes thereby on "High", the main
emergency) or branch is classified as low impedance.
load (relay) also Backup branch: If that changes for
to high clamp 50 signal on "High" and follows
resistance and/ this level change a change of the level
or to high at the starter output before the starter
inductance. output stage was activated, the backup
branch is classified as low impedance.
609/14 04037 internal fault cylinder number - check all affected connectors, plug
implausible connections and electrical
components for damage, loose
contact, corrosion etc. and repair if
necessary.
- perform functional check.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
609/14 04047 internal fault characteristic - check all affected connectors, plug
data map de- connections and electrical
fective components for damage, loose
contact, corrosion etc. and repair if
necessary.
- perform functional check.
609/14 04048 internal fault cylinder number - check all affected connectors, plug
implausible connections and electrical
components for damage, loose
contact, corrosion etc. and repair if
necessary.
- perform functional check.
609/14 14049 internal fault ** parametrization - check all affected plugs, plug
fault connectors and electrical components
for damage, loose contact, corrosion
etc. and repair if necessary.
- perform functional check.
609/14 04050 internal fault incorrect - check all affected connectors, plug
hardware connections and electrical
detection components for damage, loose
contact, corrosion etc. and repair if
necessary.
- perform functional check.
609/14 04051 internal fault EEPROM: - check all affected connectors, plug
Checksum connections and electrical
failure1 components for damage, loose
(memory fault) contact, corrosion etc. and repair if
necessary.
- if fault code is still present, renew and
program control unit.
- perform functional check.
609/14 14052 internal fault EEPROM: CKS- - check all affected plugs, plug
fault 2 (groups connectors and electrical components
vehicle for damage, loose contact, corrosion
parameters) etc. and repair if necessary.
- if fault code is still present, replace and
program control unit.
- perform functional check.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
609/14 24053 internal fault ** EEPROM: - check all affected connectors, plug
Checksum- fault connections and electric components
3 (block for damage, loose contact, corrosion
production or etc., and repair if necessary.
immobilizer). - if fault code still present, renew and
calibrate control unit.
- perform functional check.
611/4 06506 oil separator * short circuit to
ground
diagnostic line.
611/12 06564 oil separator * oil separator
defective
625/2 10102 CAN connection CAN data not - work off actual faults of SG FRE apart
plausible from CAN data bus fault codes 10201,
00202 and 10203.
- perform functional check.
625/2 10104 CAN connection no connection to - check CAN connection to SG FRE.
CAN - check cables, connectors, plug
connectors and electrical components
for damage, correct connection, loose
contact and corrosion, repair if
necessary.
- remove engine CAN bus fault in the
SG FRE.
- perform functional check
- communication with the ECU engine
control (e.g. MR-PLD) restored: check
calibration of ECU engine control (e.g.
MR-PLD) for one wire capability.
625/14 10100 CAN connection CAN-High - check for open circuit fault, repair or
defective replace if necessary.
- switch on ignition.
- delete fault memory in ECU engine
control (e.g. MR-PLD).
- delete fault memory in SG FRE.
- perform functional check.
625/14 10101 CAN connection CAN-Low - check wire for open circuit fault, repair
defective of replace if necessary.
- switch on ignition.
- delete fault memory in ECU engine
control (e.g. MR-PLD).
- delete fault memory in SG FRE.
- perform functional.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
625/14 10149 CAN connection parameter fault - check parameters and
CAN - perform functional check.
636/1 10310 crankshaft crankshaft level - pull out position sensor while engine is
position sensor too low stopped and perform visual check.
- remove metal pieces/shavings if
necessary.
- replace position sensor in the case of
mechanical damage (clear stress
marks).
- replace clamping sleeve of the
position sensor if necessary.
- press-in speed (position) sensor
during engine standstill until
mechanical limit stop.
- perform functional check.
636/3 10309 crankshaft crankshaft - check wire and position sensor for
position sensor open open circuit fault, replace if necessary.
circuit fault - nominal value 1.2 kOhm.
636/4 10308 crankshaft crankshaft - check wire and position sensor for
position sensor ground ground short, replace if necessary.
- nominal value 1.2 kOhm.
636/7 10311 crankshaft crankshaft/ - pull out position sensor during engine
position sensor camshaft signal standstill and perform visual check.
assignment not - replace position sensor in the case of
plausible mechanical damage (clear stress
marks).
- check crankshaft- and camshaft
position sensor for tight fitting, replace
clamping sleeve if necessary.
- check wires at plug connection for
damage, correct connection and
corrosion, repair if necessary.
- check crankshaft- and camshaft
position sensor at plug for
interchanging.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
636/8 10312 crankshaft crankshaft - press in speed (position) sensor
position timeout - during engine standstill until
nocrankshaft mechanical limit stop.
signal Timeout - fault code 10309 actual: work off this
fault code.
- fault code 10312 actual: check
crankshaft position sensor, replace if
necessary.
- nominal value 1.2 kOhm
636/14 10313 crankshaft crankshaft - connect the position sensor correctly.
position sensor wrong - perform functional check.
polarity
651/3 24805 control solenoid shortened to - shortened to battery voltageHighside
valve ** battery bank 1
voltageHighside
bank 1
651/3 24905 control solenoid shortened to - switch off solenoid valves bank 2
valve ** battery
voltageHighside
bank 2
651/4 24806 control solenoid ground short - switch off solenoid valves bank 1
valve ** Low side bank 1
651/4 24906 control solenoid ground short - switch off solenoid valves bank 2
valve ** Lowside bank 2
651/5 15027 control failure control cylinder important note:
injector-/ 1 disturbed - upon removing mechanical or
solenoid valve electrical faults at the injector valves,
the engine-smoothness control has to
be set to zero.
651/6 25028 solenoid valve short circuit important note:
cylinder 1 ** injector solenoid - upon removing mechanical or
valve cylinder 1 electrical faults at the injector valves,
the engine smoothness control has to
be set to zero.
651/7 15026 contact no contact important note:
recognition cylinder 1 - upon removing mechanical or
injector-/ electrical faults at the injector valves,
solenoid valve the engine smoothness control has to
be set to zero.
651/12 09044 engine- LRR-limitation important note:
smoothness cylinder 1 - upon removing mechanical or
cylinder 1 electrical faults at the injector valves,
the engine smoothness control has to
be set to zero.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
651/14 09045 individual EZA-limitation important note:
cylinder cylinder 1 - upon removing mechanical or
adaption electrical faults at the injector valves,
the engine smoothness control has to
be set to zero
652/5 15127 injector-/ control cylinder - upon removing mechanical or
solenoid valve 2 disturbed / electrical faults at the injector valves,
cylinder 2 failure the engine-smoothness control has to
be set to zero.
- the engine-smoothness control can be
set to zero in the menu "controls" at the
menu level "check engine-
smoothness control".
652/6 25128 solenoid valve short circuit - check electrical screw connections of
cylinder 2 ** injector-/ the affected injector valve for short
solenoid valve circuit.
cylinder 2 - disconnect electrical screw
connections of the affected injector
valve.
652/7 15126 contact no contact - upon removing mechanical or
recognition cylinder 2 electrical faults at the injector valves,
injector-/ the engine-smoothness control has to
solenoid valve be set to zero.
cylinder 2 - the engine-smoothness control can be
set to zero in the menu "controls" at the
menu level "check engine-
smoothness control".
652/12 09144 injector-/ engine- important note:
solenoid valve smoothness - upon removing mechanical or
cylinder 2 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder be set to zero.
652/14 09145 injector-/ individual important note:
solenoid valve cylinder - upon removing mechanical or
cylinder adaptation: electrical faults at the injector valves,
EZA-limitation the engine smoothness control has to
cylinder be set to zero.
653/5 15227 injector-/ control cylinder important note:
solenoid valve 3 disturbed / - upon removing mechanical or
cylinder 3 failure electrical faults at the injector valves,
the engine-smoothness control has to
be set to zero.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
653/6 25228 injector-/ short circuit - check electrical screw connections of
solenoid valve injector-/ the affected injector valve for short
cylinder 3 ** solenoid valve circuit.
cylinder 3 - disconnect electrical screw
connections of the affected injector
valve.
653/7 15226 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 3 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 3
653/12 09244 injector-/ engine- important note:
solenoid valve: smoothness - upon removing mechanical or
cylinder 3 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder be set to zero.
653/14 09245 injector-/ individual important note:
solenoid valve: cylinder - upon removing mechanical or
cylinder 3 adaptation: electrical faults at the injector valves,
EZA-limitation the engine smoothness control has to
cylinder 3 be set to zero.
654/5 15327 control failure contact important note:
injector-/ recognition - upon removing mechanical or
solenoid valve injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 4
654/6 25328 injector-/ short circuit - check electrical screw connections of
solenoid valve injector-/ the affected injector valve for short
cylinder 4 ** solenoid valve circuit.
cylinder 4 - disconnect electrical screw
connections of the affected injector
valve.
654/7 15326 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 4 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 4
654/12 09344 injector-/ engine- important note:
solenoid valve smoothness - upon removing mechanical or
cylinder 4 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 4 be set to zero.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
654/14 09345 injector-/ individual important note:
solenoid valve cylinder - upon removing mechanical or
cylinder 4 adaption: EZA- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 4 be set to zero.
655/5 15427 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 5 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 5
655/6 25428 injector-/ short circuit - check electrical screw connections of
solenoid valve injector-/ the affected injector valve for short
cylinder 5 ** solenoid valve circuit.
cylinder 5 - disconnect electrical screw
connections of the affected injector
valve.
655/7 15426 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 5 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 5
655/12 09444 injector-/ engine- important note:
solenoid valve smoothness - upon removing mechanical or
cylinder 5 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 5 be set to zero.
655/14 09445 injector-/ individual important note:
solenoid valve cylinder - upon removing mechanical or
cylinder 5 adaptation: electrical faults at the injector valves,
EZA-limitation the engine smoothness control has to
cylinder 5 be set to zero.
656/5 15527 injector-/ control failure important note:
solenoid valve injector-/ - upon removing mechanical or
cylinder 6 solenoid valve: electrical faults at the injector valves,
control cylinder the engine smoothness control has to
6 disturbed be set to zero.
656/6 25528 injector-/ short circuit - check electrical screw connections of
solenoid valve injector-/ the affected injector valve for short
cylinder 6 ** solenoid valve circuit.
cylinder 6 - disconnect electrical screw
connections of the affected injector
valve.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
656/7 15526 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 6 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 6
656/12 09544 injector-/ engine- important note:
solenoid valve smoothness - upon removing mechanical or
cylinder 6 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 6 be set to zero.
656/14 09545 injector-/ individual important note:
solenoid valve cylinder - upon removing mechanical or
cylinder 6 adaption: EZA- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 6 be set to zero.
657/5 15627 injector-/ control failure important note:
solenoid valve injector-/ - upon removing mechanical or
cylinder 7 solenoid valve electrical faults at the injector valves,
the engine smoothness control has to
be set to zero.
657/6 25628 injector-/ short circuit - check electrical screw connections of
solenoid valve injector-/ the affected injector valve for short
cylinder 7 ** solenoid valve circuit.
cylinder 7 - disconnect electrical screw
connections of the affected injector
valve.
657/7 15626 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 7 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 7
657/12 09644 injector-/ engine- important note:
solenoid valve smoothness - upon removing mechanical or
cylinder 7 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 7 be set to zero.
657/14 09645 injector-/ individual important note:
solenoid valve cylinder - upon removing mechanical or
cylinder 7 adaptation: electrical faults at the injector valves,
EZA-limitation the engine smoothness control has to
cylinder 7 be set to zero.

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
658/5 15727 injector-/ control failure important note:
solenoid valve injector-/ - upon removing mechanical or
cylinder 8 solenoid valve: electrical faults at the injector valves,
control cylinder the engine smoothness control has to
8 disturbed be set to zero.
658/6 25728 injector-/ short circuit - check electrical screw connections of
solenoid valve injector-/ the affected injector valve for short
cylinder 8 ** solenoid valve circuit.
cylinder 8 - disconnect electrical screw
connections of the affected injector
valve.
658/7 15726 injector-/ contact important note:
solenoid valve recognition - upon removing mechanical or
cylinder 8 injector-/ electrical faults at the injector valves,
solenoid valve: the engine smoothness control has to
no contact be set to zero.
cylinder 8
658/12 09744 injector-/ engine- important note:
solenoid valve smoothness - upon removing mechanical or
cylinder 8 control: LRR- electrical faults at the injector valves,
limitation the engine smoothness control has to
cylinder 8 be set to zero.
658/14 09745 injector-/ individual important note:
solenoid valve cylinder - upon removing mechanical or
cylinder 8 adaptation: electrical faults at the injector valves,
EZA-limitation the engine smoothness control has to
cylinder 8 be set to zero.
677/3 18005 starter control starter relay - check wire - terminal 50 input of starter
(PLD-MR) ** external current relay if shortened to battery voltage,
supply repair or replace if necessary.
- check starter relay, replace if
necessary.
- restore electrical connection(s)
677/5 18009 starter control starter relay - check of starter relay if shortened to
(PLD-MR) ** external current battery voltage, repair or replace if
supply necessary.
- check starter relay, replace if
necessary.
- restore electrical connection(s)
677/6 18008 starter control short circuit to - check wire - terminal 50 input of the
(PLD-MR) ** ground starter relay for short circuit to ground,
repair or replace if necessary.
- check starter relay, replace if
necessary.

Copyright © Sandvik Mining and Construction 19 (30)

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
677/7 18086 starter control starter does not - check starter electrically and
(PLD-MR) ** engage mechanically.
- perform functional check.
677/14 18033 starter control starter relay - check starter relay, replace if
Starter relay is fixed in closed necessary.
(PLD-MR) ** position - perform functional
697/3 17007D) proportional shortened to - set output off
valve (MBR-BK) battery voltage
(-lead)
17705 proportional shortened to - set output off 1 2 3 4
valve bank battery voltage
1PVB (+lead)*
697/4 17708 proportional short circuit to - set output off 1 2 3 4
valve bank 1 ground
(PVB 1) (+lead)**
697/5 17009 proportional open circuit - check parametrization.
valve 1 (MBR- fault** ECU - parameter 06 has to be set to NOT
BK) engine control ACTIVE
(e.g. MR-PLD)
- if not, then the data set of ECU engine
wrong
control (e.g. MR-PLD) is wrong
calibration.
- replace and program ECU engine
control (e.g. MR-PLD).
- perform functional check.
697/6 17006 proportional short circuit to - check parametrization.
valve 1 (MBR- ground (-lead) - parameter 06 has to be set to NOT
BK) ECU engine ACTIVE
control (e.g.
- if not, then the data set of ECU engine
MR-PLD) wrong
control (e.g. MR-PLD) is wrong
calibration.
- replace and program ECU engine
control (e.g. MR-PLD).
- perform functional check.
698/3 17305C) proportional shortened to - set output off
17307D) valve 2 (MBR- battery voltage
KD) (-lead) High
Side
698/5 17317C) proportional open circuit fault - set output off
17309D) valve 2 (MBR- Low Side
KD)

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
698/6 17306 proportional short circuit to - check calibration, correct if necessary.
valve 2 ground (-lead) Parameter 007 has to be set to NOT
Activation: High Side wrong ACTIVE.
engine brake calibration - if not, then the data set of the control
reecompression unit MR is wrong.
valve (MBR-KD)
- replace and program ECU engine
control (e.g. MR-PLD).
- perform functional check.
699/3 17107D) proportional shortened to - set output off
valve 3 battery voltage
(-lead)*
699/5 17109 proportional open circuit fault - check calibration, correct if necessary.
valve 3 wrong Parameter 008 has to be set to NOT
calibration ACTIVE.
note:
- if a Linig-fan is installed, the following
calibration applies:
a) parameters 8 and 9 have to be set
to ACTIVE.
b) parameter 14 has to be set to "Type
0".
699/6 17106 proportional short circuit to - check calibration, correct if necessary.
valve 3 ground (-lead) Parameter 008 has to be set to NOT
ECU engine ACTIVE.
control (e.g. - if the calibration is OK, check wire for
MR-PLD) wrong short circuit to ground, repair or
calibration / replace if necessary.
short circuit to
- if still no fault can be detected, replace
ground
and program ECU engine control (e.g.
MR-PLD).
- perform functional check.
700/3 17207** proportional shortened to - set output off
valve 4 battery voltage
(-lead)*

Copyright © Sandvik Mining and Construction 21 (30)

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
700/5 17209 proportional open circuit fault note: ECU engine control (e.g. MR-PLD)
valve 4 wrong calibration / open circuit fault
- check calibration, correct if necessary.
Parameter 009 has to be set to NOT
ACTIVE.
note:
- if a Linnig-fan is installed, the following
calibration applies:
a) parameters 8 and 9 have to be set
to ACTIVE
b) parameter 14 has to be set to "Type
0".
- fault code17209 remains actual: check
wires for open circuit fault, repair or
replace if necessary.
- if no fault can be detected, replace and
program ECU engine control (e.g. MR-
PLD)
- perform functional check.
- set output off
700/6 17206 proportional short circuit to note: ECU engine control (e.g. MR-PLD)
valve 4 ground (-lead) wrong calibration / short circuit to ground
- check calibration, correct if necessary.
Parameter 009 has to be set to NOT
ACTIVE.
- check calibration, correct if necessary.
Parameter 009 has to be set to NOT
ACTIVE. if the calibration is OK, check
wire for short circuit to ground, repair
or replace if necessary.
- if still no fault can be detected, replace
and program ECU engine control (e.g.
MR-PLD).
- perform functional check.
705/3 17405 proportional shortened to - set output off
valve 5 battery voltage
(+lead)*
705/4 17408 proportional short circuit to - set output off for valve 6 and 5.
valve 5 ground (+lead)*
705/11 17805 proportional shortened to - set output off for valve 6 and 5.
valve bank 2 battery voltage
PVB 2 (+lead)*

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Engine fault codes

Fault Fault Description Repair instructions

codes codes
SAE PLD-MR
J1939 ***
SPN/FMI
****
705/11 17808 proportional short circuit to - set output off for valve 6 and 5.
valve bank 2 ground (+lead)*
PVB 2
706/3 17609 proportional open circuit fault - set output off for valve 6
valve 6 *
723/3 10409 camshaft camshaft - check wire for open circuit, replace if
position sensor open necessary.
circuit fault - nominal value: 1.2 kOhm
723/4 10408 camshaft camshaft - check wire and position sensor for
position sensor sensor ground ground short, replace if necessary.
short - nominal value: 1.2 kOhm necessary.
723/8 10412 camshaft camshaft time- - if fault codes 10408 and 10409 are
position sensor out (no cam current, remove them first
shaft signal) - pull out position sensor during engine
Timeout standstill and perform visual check
- remove metal pieces/shavings if
necessary.
- replace position sensor in the case of
mechanical damage (clear stress
marks).
- press in speed (position) sensor
during engine standstill until
mechanical limit stop.
- perform functional check.
723/14 10413 camshaft camshaft - position sensor correctly with pin of the
position sensor wrong ECU engine control (e.g. MR-PLD)
polarity Sensor - perform functional check.
verpolt
986/8 17112 fan speed no signal currently not fan speed detection
(timeout) installed.
Timeout - check calibration, correct if necessary.
Parameter 14 has to be set to "Type
0".

* diagnosis version 5 D)=only for the D-Model of PLD-MR control units (diagnosis version 6)
** diagnosis version 6 and newer
*** Minidiag 2 Diagnostic unit
**** Driving panel master gauge (P1)

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Engine fault codes

2. FAULT CODES OF VEHICLE CONTROL (ADM2) VIA SAE J1939 ID: 28134

ADM2 ADM2 Description Remedial action Pin

fault fault
codes codes (k-
(J1939) line) ***
SPN/FMI
****
45/3 10003 decom- open circuit - check wiring 15/10
pression valve - check solenoid valve
MBR_KD
45/4 10004 decom- shorted to - check wiring 15/10
pression valve ground - check solenoid valve
MBR_KD
84/3 10103 vehicle speed open circuit - check wiring 15/03
signal C3 - check parameter 08/01
84/4 10104 vehicle speed shorted to - check wiring 15/03
signal C3 ground
84/14 10114 vehicle speed value not - check parameter 08/01 15/03
signal C3 plausible
91/0 10200 analog accelerator - restart accelerator pedal 21/11
accelerator pedal not adjustment routine
pedal adjusted - check wiring
- Limit value idle operation
position: 5,0 V
- Limit value kick down
position: 4,9 V
91/2 10202 analog voltage not - Pedal unit exchange, if
accelerator plausible defective
pedal - check wiring
- Limit value idle operation
position: 5,0 V
- Limit value kickdown
position: 4,9 V
91/3 10203 analog voltage too high - Pedal unit exchange, if 21/11
accelerator or shorted to defective
pedal battery voltage - check wiring
- Limit value idle operation
position: 5,0 V
- Limit value kickdown
position: 4,9 V
91/4 10204 analog voltage too low - Pedal unit exchange, if 21/11
accelerator or shorted to defective
pedal AFPS ground - check wiring
- Limit value idle operation
position: 5,0 V
- Limit value kickdown
position: 4,9 V

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Engine fault codes

ADM2 ADM2 Description Remedial action Pin

fault fault
codes codes (k-
(J1939) line) ***
SPN/FMI
****
98/0 10400 oil level oil level to high - Oil discharge with to PLD-MR
strong overstocking.
- remark: This problem can
occur also if in PLD-MR
the false type of oil pan
were programmed.
98/1 10401 oil level low oil level - refill oil PLD-MR
98/14 10414 oil level oil level too low - refill oil PLD-MR
- remark: This problem can
occur also if in PLD-MR
the false type of oil pan
were programmed.
100/1 10501 oil pressure low oil pressure - check oil pump and oil PLD-MR
sensor circuit
100/14 10514 oil pressure oil pressure too - check oil pump and oil PLD-MR
sensor low circuit.
107/0 10800 air filter sensor air pressure too - check wiring. 15/08
high
107/3 10803 air filter sensor open circuit - check wiring. 15/08
107/4 10804 air filter sensor shorted to - check wiring. 15/08
ground
110/0 10900 coolant high coolant - cooling-water level and PLD-MR
temperature temperature cooling circuit check.
110/14 10914 coolant coolant - cooling-water level and PLD-MR
temperature temperature too cooling circuit check.
high
111/1 11001 coolant level low coolant level - refill coolant 15/07
- check wiring
111/3 11003 coolant level open circuit - check wiring 15/07
- Voltage must be larger
than 2,0 V.
111/4 11004 coolant level shorted to - check wiring. 15/07
ground
158/0 11100 terminal 15 over voltage - check battery voltage 21/02
(ignition) - check parameter 2/08
(24V/12V selection)
158/1 11101 terminal 15 under voltage - check battery voltage 21/02
(ignition) - check parameter 2/08
(24V/12V selection)

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Engine fault codes

ADM2 ADM2 Description Remedial action Pin

fault fault
codes codes (k-
(J1939) line) ***
SPN/FMI
****
558/1 11701 idle switch Wiring idle - check wiring 21/12 and
(analog pedal) validation switch - Pedal unit exchange, if 21/13 or
GAS1 and defective 21/14
GAS2 twisted or
open circuit at
potentiometer
ground FP-
558/5 11705 idle switch both switches - check wiring 21/12 and
(analog pedal) open circuit - Pedal unit exchange, if 21/13
(GAS2 + GAS1 defective
open)
558/12 11712 idle switch both switches - check wiring 21/12 and
(analog pedal) closed (GAS2 + - Pedal unit exchange, if 21/13
GAS1 closed) defective
599/12 11812 cruise control both switches - check wiring 18/04 and
switch CC+ and closed - check cruise control 18/05
CC- switch
601/12 11912 cruise control both switches - check wiring 18/04 and
switch CC+ and closed - check cruise control 18/05
CC- switch
620/3 12103 power supply voltage too high - supply voltage > 5,2 V. 21/09
analog pedal
(AFP+)
620/4 12104 power supply voltage too low - supply voltage < 4,8 V. 21/09
analog pedal
(AFP+)
625/2 12202 CAN link ADM2 no - check wiring (engine CAN)
- MR communication - check configuration:
with MR
MR parameter (../..) and
ADM2 parameter 1/01
to be set to equal
functionality (0ne wire
capability)
625/14 12214 CAN link ADM2 one wire mode - check wiring (engine CAN)
- MR - check configuration:

MR parameter (../..) and

ADM2 parameter 1/01
to be set to equal
functionality (0ne wire
capability)
629/12 12312 ADM2 internal error

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Engine fault codes

ADM2 ADM2 Description Remedial action Pin

fault fault
codes codes (k-
(J1939) line) ***
SPN/FMI
****
677/5 13305 output relay 1 open circuit - check wiring 15/12
- check relay 1
677/6 13306 output relay 1 shorted to - check wiring 15/12
ground - check relay 1
730/0 13900 output relay 2 grid heater: no - check wiring 15/09
increasing boost - check relay 2
temperature
- check grid heater
after activation
730/1 13901 output relay 2 grid heater: - check wiring 15/09
relay - check relay 2
permanently
closed
730/2 13902 output relay 2 grid heater: - check wiring 15/09
relay - check relay 2
permanently
closed
730/3 13903 output relay 2 voltage too high - check wiring 15/09
or shorted to
battery voltage
730/4 13904 output relay 2 voltage too low - check wiring 15/09
or shorted to - check relay 2
ground
974/2 14202 remote pedal supply voltage - limit values for the supply 18/17
HFG out of range voltage of the HFG:

Minimum value: 4,8 V and

maximum value: 5,2 V.
974/3 14203 remote pedal voltage too high - check wiring 18/18
HFG or shorted to - check remote pedal
battery voltage
974/4 14204 remote pedal voltage too low - check wiring 18/18
HFG or shorted to - check remote pedal
ground
1004/3 14403 output relay 4 open circuit - check wiring 18/01
- check relay 4
1004/4 14404 output relay 4 shorted to - check wiring 18/01
ground - check relay 4
1005/3 14503 output PWM open circuit - check wiring. 15/05
pedalsupply or
transmission
1005/4 14504 output PWM shorted to - check wiring. 15/05
pedalsupply or ground
transmission

Copyright © Sandvik Mining and Construction 27 (30)

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Engine fault codes

ADM2 ADM2 Description Remedial action Pin

fault fault
codes codes (k-
(J1939) line) ***
SPN/FMI
****
1006/3 14603 exhaust brake open circuit - check wiring 15/06
valve MBR_BK - check exhaust brake valve
1006/4 14604 exhaust brake shorted to - check wiring 15/06
valve MBR_BK ground - check exhaust brake valve
639/2 14902 J1939 CAN- CAN identifiers - PGN ETC1 was received
interface ETC#1 or only once and did not
ACC#1 missing disappear.
1015/1 15001 PWM no supply - check wiring 15/05
accelerator voltage
pedal
1015/2 15002 PWM both signals - check wiring
accelerator missing (GAS1 - Pins 21/13, 21/12, 15/05 ,
pedal and GAS2) 21/14.
1015/3 15003 PWM signal GAS2, - check wiring
accelerator not available - Pins 21/13, 15/05 , 21/14.
pedal
1015/4 15004 PWM signal GAS1, - check wiring
accelerator not available - Pins 21/12, 15/05 , 21/14.
pedal
1015/5 15005 PWM accelerator - restart accelerator pedal
accelerator pedal not adjustment routine
pedal adjusted
1015/6 15006 PWM idle position out - restart accelerator pedal
accelerator of adjusted adjustment routine
pedal range
1015/7 15007 PWM accelerator - restart accelerator pedal
accelerator pedal out of adjustment routine
pedal adjusted range

* diagnosis version 5 D)=only for the D-Model of PLD-MR control units (diagnosis version 6)
** diagnosis version 6 and newer
*** Minidiag 2 Diagnostic unit
**** Driving panel master gauge (P1)

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