INSTALLATION GUIDE

rev 1.1

INSTALLATION VALVES
PV-SAE 3/4" – 1 1/4"

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 INSTALLATION VALVES/ PV-SAE
INSTALLATION GUIDE

1. GENERAL 3
1.1. APPLICATIONS 3
1.2. OPERATING PRINCIPLE 3

2. SAFETY 5

3. TECHNICAL SPECIFICATIONS 6
3.1. CONSTRUCTION I 6
3.2. CONSTRUCTION II 7
3.3. LS-VALVE 8
3.4. PC-SAE 8

4. INSTALLATION 9
4.1. INSTALLATION TO DIFFERENT HYDRAULIC SYSTEMS 9
4.2. INSTALLATION THE PV-SAE 14
4.3. HYDRAULIC FLUIDS 15

5. SPARE PARTS 16

6. MANUFACTURERS LIMITED WARRANTY 17

7. PRODUCT DISPOSAL 18

8. DECLARATION OF CONFORMITY 19

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 INSTALLATION VALVES/ PV-SAE
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1. GENERAL

1.1. APPLICATIONS

DYNASET Priority valves (PV-SAE) are designed to enable easy and reliable
installation of DYNASET product to any type of hydraulic system.

DYNASET PV-SAE enables you to operate your DYNASET unit simultaneously with
other hydraulic equipment installed into the base machines hydraulic system.
DYNASET PV-SAE ensures the priorised and non-fluctuating hydraulic flow to your
DYNASET unit.

The PV-SAE consists of PC-SAE pressure compensator and LS-valve block.

1.2. OPERATING PRINCIPLE

1. When the solenoid valve is opened the prioritised contro flow (CF) is directed to start
the appliance.
2. The CF flow is controlled and stabilized by the LS-pressure to the corrected level.
3. The Pressure releaf valve opens the flow to the tank line when the pressure raises too
high. It protects the appliance form having too much pressure.

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 INSTALLATION VALVES/ PV-SAE
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1. When the solenoid valve is closed the the CF flow to the appliance stops and the main
flow (Q1) from the pump is not altered and the whole hydraulic flow is available
to the rest of the system.

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 INSTALLATION VALVES/ PV-SAE
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2. SAFETY

ATTENTION!
Operator and maintenance personnel must act in compliance with the
laws, regulations and recommendations issued by the local work safety
authorities.

WARNING
HIGH PRESSURE OIL!
Can cause severe injuries.
Always wear appropriate clothing
and safety equipment.

The pressure in hydraulic circuits is considerably high. Therefore the condition of

your equipment are to be kept under constant observation. All couplings, valves
and hoses are to be kept tight and clean. Leaks in the hydraulic system must be
repaired immediately to avoid injuries caused by high pressure and oil blowouts.

WARNING
RISK OF BURNS!
Parts of the unit, oil, and oil filler cap
can be hotter than 80 °C!

Wear personal safety equipment!

ATTENTION!
Before beginning any maintenance, repair or disassembly to the hydraulic
system and DYNASET product, ensure that the hydraulic system is stopped
and depressurized. Make sure that the system can not start accidentally.

NOTE!
When carrying out any maintenance to the hydraulic system keep the
components clean. This is to ensure safe, reliable and longlife operation of
your equipment.

When working with the hydraulic system wear appropriate protective clothing,
safety goggles, gloves, ear protection.

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 INSTALLATION VALVES/ PV-SAE
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3. TECHNICAL SPECIFICATIONS
DYNASET PV-SAE has following components
1. PC-SAE Sandwich-mounted 2. LS-VALVE that includes
pressure compensator with following components
SAE-flange specification
2.1. Solenoid valve 12/24V
1.1. PC-SAE includes one seal
flange as standard. 2.2. Flow limiting valve
1.2. Optional Height 2.3. Pressure relief valve
adjustment kit 3. Pressure line hose
4. LS-line hose
The PV-SAE comes in two main contructions

3.1. CONSTRUCTION I

p max. Q CF max.*
Model PC-SAE LSV
bar (psi) l/min (gpm)
PV-SAE 3/4-40-xx lpm-12/24 V 3/4" LSV 40 315 (4550) 35 (9.24)
PV-SAE 3/4-60-xx lpm-12/24 V 3/4" LSV 60 315 (4550) 55 (14.52)
PV-SAE 1-40-xx lpm-12/24 V 1" LSV 40 315 (4550) 35 (9.24)
PV-SAE 1-60-xx lpm-12/24 V 1" LSV 60 315 (4550) 55 (14.52)
PV-SAE 1 1/4 - 40-xx lpm-12/24 V 1 1/4" LSV 40 315 (4550) 35 (9.24)
PV-SAE 1 1/4-60-xx lpm-12/24 V 1 1/4" LSV 60 315 (4550) 55 (14.52)
*CF value is adjusted at the factory according to the customers specifications.

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 INSTALLATION VALVES/ PV-SAE
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Hoses PV-SAE -> LSV40 PV-SAE -> LSV60

Size R 5/8 R 5/8
Pressure Line
Length 800 (31.5) 800 (31.5)
Size R 1/4 R 1/4
LS- line
Length 1000 (39.4) 1000 (39.4)

3.2. CONSTRUCTION II

p max. Q CF max.*
Model PC-SAE LSV
bar (psi) l/min (gpm)
PV-SAE 3/4-95-xxx lpm-12/24 V 3/4" LSV 95 350 (5100) 85 (22.44)
PV-SAE 1-95-xxx lpm-12/24 V 1" LSV 95 350 (5100) 85 (22.44)
PV-SAE 1 1/4 - 95-xxx lpm-12/24 V 1 1/4" LSV 95 350 (5100) 85 (22.44)
PV-SAE 3/4-150-xxx lpm-12/24 V 3/4" LSV 150 350 (5100) 140 (36.96)
PV-SAE 1-150-xxx lpm-12/24 V 1" LSV 150 350 (5100) 140 (36.96)
PV-SAE 1 1/4 - 150-xxx lpm-12/24 V 1 1/4" LSV 150 350 (5100) 140 (36.96)
*CF value is adjusted at the factory according to the customers specifications.
Hoses PV-SAE -> LSV95 PV-SAE -> LSV150
Size R 5/8 R 3/4
Pressure Line
Length mm (in) 800 (31.5) 800 (31.5)
Size R 1/4 R 1/4
LS- line
Length mm (in) 1000 (39.4) 1000 (39.4)

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 INSTALLATION VALVES/ PV-SAE
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3.3. LS-VALVE
Measurements and detailed installation information about LS-valve can be found
from the LS-Valve installation guide provided with PV-SAE installation guide.

3.4. PC-SAE

PC-SAE 3/4" PC-SAE 1" PC-SAE 1 1/4"

Opening pressure bar (psi) 13,5 (200) 14 (203) 17,5 (254)
Pressure max. bar (psi) 350 (5100) 350 (5100) 350 (5100)
Flow max. Q1 - Q2 l/min (gpm) 200 (52.8) 350 (92.4) 450 (118.8)
Flow max. Q1 - P l/min (gpm) 70 (18.48) 100 (26.4) 145 (38.28)
Pressure drop at Q1 - Q2 (open) bar (psi) 2,9 (42) 2,8 (41) 3 (44)
max. flow Q1 - P bar (psi) 3 (41) 3 (41) 3,5 (51)
SAE-flange 3000-6000 psi SAE 3/4" SAE 1" SAE 1 1/4"

PC-SAE 3/4" PC-SAE 1" PC-SAE 1 1/4"

A mm (in) 23 (0.9) 27,2 (1.1) 31,5 (1.2)
B mm (in) 49 (1.9) 55,6 (2.2) 63,5 (2.5)
L mm (in) 68 (2.7) 73 (2.9) 89 (3.5)
W mm (in) 67,5 (2.7) 82 (3.2) 95 (3.7)
H mm (in) 63 (2.5) 65 (2.6) 72 (2.8)
P(CF) BSP 3/4" BSP 3/4" BSP 3/4"
LS BSP 1/8" BSP 1/8" BSP 1/8"
MP BSP 1/4" BSP 1/4" BSP 1/4"
S1 mm (in) 3 (0.1) 3 (0.1) 3 (0.1)
S2 mm (in) 6 (0.2) 6 (0.2) 6 (0.2)

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 INSTALLATION VALVES/ PV-SAE
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4. INSTALLATION

4.1. INSTALLATION TO DIFFERENT HYDRAULIC SYSTEMS

The PV-SAE can be installed to various hydraulic systems. Most comon systems are
listed below.
• Open centre hydraulic system with a Load Sensing variable displacement
pump
• Closed centre hydraulic system with a Load Sensing variable displacement
pump
• Hydraulic system with a fixed displacement pump

The PV-SAE can be installed to almost any hydraulic system. In need of more
information about installing the PV-SAE to a different hydraulic system than listed
above please take contact to DYNASET for more information.

If you are unsure of the hydraulic system, please contact the manufacturer of your
base machine.

Next three paragraphs describe the most common hydraulic systems in more
detail.

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 INSTALLATION VALVES/ PV-SAE
INSTALLATION GUIDE

OPEN CENTRE HYDRAULIC SYSTEM WITH LOAD SENSING VARIABLE

DISPLACEMENT PUMP
In open centre hydraulic system the flow is returned to tank through the control
valves open centre; that is, when the control valve is centered. It provides an open
return path to tank and the fluid is not pumped into a high pressure. In variable-
displacement pump, the flow rate and output pressure adjusts automatically
based on the load of the hydraulic system.

Placement of the PV-SAE in described system:

1. DYNASET hydraulic equipment 4. Open centre directional

control valves
2. DYNASET Priority valve PV-SAE
5. Oil cooler
2.1. DYNASET PC-SAE
pressure compensator 6. Oil filter
2.2. DYNASET LSV Load 7. Oil tank
Sensing valve
3. Base machine’s variable
displacement pump

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 INSTALLATION VALVES/ PV-SAE
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CLOSED CENTRE HYDRAULIC SYSTEM WITH LOAD SENSING

VARIABLE DISPLACEMENT PUMP
In a closed centre hydraulic system the oil flow is stopped from the pump when
control valve is centered. The pump can rest when the oil is not required to operate
a function. In variable-displacement pump, the flow rate and output pressure
adjusts automatically based on the load of the hydraulic system.

It is recommended to install DYNASET product to a closed centre hydraulic system

of an excavator without the pressure compensator (PC-SAE), using only a LS-valve
of required capacity. Installed to a closed centre hydraulic system of a modern
excavator, pressure compensator may cause certain deceleration of machine's
movements and funtions when the prioritised flow to the DYNASET product is on.

Placement of the PV-SAE in described system:

1. DYNASET hydraulic equipment 5. Closed centre directional

control valves
2. DYNASET LSV Load
Sensing valve 6. Oil cooler
3. DYNASET Shuttle valve 7. Oil filter
4. Base machine’s variable 8. Oil tank
displacement pump

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 INSTALLATION VALVES/ PV-SAE
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For other base machine's closed centre hydraulic systems (e.g. fire trucks) the
installation of DYNASET product can be made with the complete PV-SAE valve.

1. DYNASET hydraulic equipment 5. Open centre directional

control valves
2. DYNASET Priority valve PV-SAE
6. Oil cooler
2.1. DYNASET PC-SAE
pressure compensator 7. Oil filter
2.2. DYNASET LSV Load 8. Oil tank
Sensing valve
2.3. Shutle valve
4. Base machine’s variable
displacement pump

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 INSTALLATION VALVES/ PV-SAE
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HYDRAULIC SYSTEM WITH FIXED DISPLACEMENT PUMP

In hydraulic system which has the fixed displacement pump, the oil flow from the
pump is fixed. Every stroke of the hydraulic motor moves the same amount of oil.
The output flow is function of the motor’s rpm and pump’s displacement.

Placement of the PV-SAE in described system:

1. DYNASET hydraulic equipment 4. Open centre directional

control valves
2. DYNASET Priority valve PV-SAE
5. Oil cooler
2.1. DYNASET PC-SAE
pressure compensator 6. Oil filter
2.2. DYNASET LSV Load 7. Oli tank
Sensing valve
3. Base machine’s fixed
displacement pump

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4.2. INSTALLATION THE PV-SAE

1. Detach the pressure line flange from the hydraulic pump.

2. Measure the A and B measurements and choose correct PC-SAE flange size from
the table below.

PUMP FLANGE MEASUREMENTS PC-SAE MEASUREMENTS

A mm(in) B mm(in) SAE A mm(in) B mm(in) PC-SAE
22,2 (0.9) 47,6 (1.9) 3000 psi -> 23 (0.9) 49 (1.9) 3/4"
23,8 (0.9) 50,8 (2) 6000 psi -> 23 (0.9) 49 (1.9) 3/4"
26,2 (1) 52,4 (2.1) 3000 psi -> 27,2 (1.1) 55,6 (2.2) 1"
27,8 (1.1) 57,4 (2.3) 6000 psi -> 27,2 (1.1) 55,6 (2.2) 1"
30,2 (1.2) 58,7 (2.3) 3000 psi -> 31,5 (1.2) 63,5 (2.5) 1 1/4"
31,7 (1.2) 66,7 (2.6) 6000 psi -> 31,5 (1.2) 63,5 (2.5) 1 1/4"

3. After ensuring the right size of the PC-SAE, install the PV-SAE to the hydraulic
system.

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 INSTALLATION VALVES/ PV-SAE
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4. Tighten the screws according to the picture above. Tight them in two sequence.
First tight them all to the 1/2 of the needed torque value. Second time tighten
them to the recommended torque value.

TORQUE NM (LB. FT) SIZE

40 (29) M10 UNC/UNF3/8
75 (55) M12 UNC/UNF 7/16
100 (74) M14 UNC/UNF 1/2

5. Install the LS-valve with the instructions in the LS-valve installation guide.

NOTE!
If the pump is in tight place and the PC-SAE can't be installed to it the PC-
SAE can be installed to the pressure line with a compatible flange. A hose
installation kit designed for this sort of installation is available by request
for open centre systems.

4.3. HYDRAULIC FLUIDS

Wide range of standard hydraulic fluids can be used with the DYNASET hydraulic
equipment. Depending on the operating temperature, following mineral hydraulic
oils are recommended:

MINERAL HYDRAULIC OIL OPERATION TEMPERATURE UP TO

ISO VG 32S 60 °C (140 °F)
ISO VG 46S 70 °C (158 °F)
ISO VG 68S 80 °C (176 °F)

Synthetic and bio oils can also be used if their viscosity characteristics and
lubricating efficiency are corresponding to the mineral oils.

Automatic transmission fluids and even engine oils can be used, provided that
they are allowed to be used in the hydraulic system of your base machine.

Hydraulic fluid change interval is according to the base machine’s maintenance

instructions. To use special hydraulic fluid with DYNASET equipment, please
contact nearest DYNASET presentative for an advice.

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5. SPARE PARTS

A = METRIC THREAD B = IMPERIAL THREAD L

Torque Nm(lb. ft) Size Size mm (in)
40 (29) M10 UNC/UNF 3/8 170 (6.69)
40 (29) M10 UNC/UNF3/8 180 (7.09)
75 (55) M12 UNC/UNF 7/16 170 (6.69)
100 (74) M14 UNC/UNF 1/2 190 (7.48)

POS. PART NO. DESIGNATION DETAILS

1 V100105590 PV-SAE 3/4" Screw set
1 V100105600 PV-SAE 1" Screw set
1 V100105610 PV-SAE11/4" Screw set
2 V100410510 PC-SAE 3/4" Height adjustment kit*
2 V100413510 PC-SAE 1" Height adjustment kit*
PV-SAE

2 V100415510 PC-SAE11/4" Height adjustment kit*

3 V100415505 PC-SAE 3/4" Hose installation kit*
3 V100413500 PC-SAE 1" Hose installation kit*
3 V100415500 PC-SAE 11/4" Hose installation kit*
4 V100113101 LSV40 Pressure relief valve
4 V100113104 LSV60 Pressure relief valve
4 V100113102 LSV95 Pressure relief valve
4 V100113103 LSV150 Pressure relief valve
*For optional installations.

16 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | [email protected] | www.dynaset.com
 INSTALLATION VALVES/ PV-SAE
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6. MANUFACTURERS LIMITED WARRANTY

1. Warranty coverage
All hydraulic accessories manufactured by DYNASET OY are subject to the terms
and conditions of this limited warranty. Products are warranted to the original
purchaser to be free from defects in materials or workmanship. Exclusions from
warranty are explained in item Exclusions from warranty.
2. Beginning of warranty period
Warranty period begins from the delivery date of the product. Delivery is
considered to be done on the date when installation has been accomplished or
purchaser has taken the product in use. Product is considered as taken in use at the
date when DYNASET OY has delivered the product to purchaser, unless separately
agreed otherwise by written agreement.
3. Warranty period
Warranty period is twenty four (24) months based on maximum of 2000 hours
usage during this time period. In cases where the system is provided complete with
certain special components (e.g. drive unit), those components are considered as
a subject to their manufacturer’s warranty.
4. Warranty procedures
Immediately upon identifying a problem which purchaser believes to be a failure
subject to the product’s limited warranty, purchaser must contact primary to the
seller of the product. Contact must be made as soon as possible, latest thirty (30)
days after the problem was identified. Seller and/or manufacturer technical staff
determines the nature of the problem primarily by phone or e-mail. Purchaser
commits to give necessary information and to perform routine diagnostic
procedures in order to determine the nature of the problem and necessary
procedures.
5. Warranty repairs
If the product is found to be defective during the warranty period, DYNASET
OY will, at its option, either repair the product, author it to be repaired at its
authorized workshop or exchange the defective product. If the product must be
repaired elsewhere than premises of DYNASET OY or authorized workshop, all
costs excluded from this warranty (traveling and waiting hours, daily allowance,
traveling expenses and uninstallation/reinstallation costs) will be charged from
the purchaser.
If the problem is not covered by this limited warranty, DYNASET OY has the right
to charge purchaser of troubleshooting and repairing.
6. Delivery terms of warranty repair
If the product is found possible to be defective under this limited warranty and it
needs to be repaired, DYNASET OY gives Warranty Return Number (WRN). Items
being returned must be shipped, at the purchaser’s cost, adequately packed for
shipment, to the DYNASET OY or to other location authored by DYNASET OY.
Shipment documents must contain:
Purchaser’s name and contact information
Receipt of original purchase
WRN code
Problem description
7. Warranty of repaired product
Warranty period of the product repaired under this limited warranty continues to
the end of original warranty period.

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 INSTALLATION VALVES/ PV-SAE
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8. Exclusions from warranty

This warranty shall not apply to:
• Failures due to normal wear and tear, improper installation, misuse, abuse,
negligence, purchaser selection of improper product to intended use, accident,
improper filtration of hydraulic oil or intake water or lack of maintenance.
• Cost of maintenance, adjustments, installation or startup.
• Coating, hydraulic oil, quick couplings and interconnection hoses (internal or
external to system assemblies).
• Products altered or modified in a manner not authorized by DYNASET OY in
writing.
• Products which have been repaired during warranty period by others than
DYNASET OY or its authorized workshop.
• Costs of any other damage or loss, whether direct, indirect, incidental, special or
consequential, arising out of the use of, or the inability to use, the product.
• Telephone or other communications expense.
• Product that is used in exceptional conditions, considered to cause excessive wear
and tear.
• Faults caused by nature phenomenon’s like flood, thunder, etc.

© DYNASET OY, all rights reserved

7. PRODUCT DISPOSAL

Dispose and recycle all the DYNASET products and their packaging
environmentally responsible way.

Do not dispose used oils, electrical components, batteries or any other hazardous
waste with normal waste. They are harmful for the environment and can be
recycled for re-use.

Contact your local waste recycling facility for more information about recycling
hazardous waste.

NOTE!
Always act according to the waste legislation, regulations and
recommendations in waste disposal and waste recycling issued by your
local authorities.

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 INSTALLATION VALVES/ PV-SAE
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8. DECLARATION OF CONFORMITY

We hereby declare that the design and manufacture of the product stated below
are in conformity with the provisions of the European Parliament and Councils on
the harmonization of the laws of Member States on the safety of machine’s.

Machine directive 2006/42/EC

LVD directive 2006/95/EC

EMC directive 2004/108/EC

Applied conformity standards:

CEN EN ISO 4413: EN ISO 4413:2010 Hydraulic fluid power -
General rules and safety requirements for systems and their
components.

EN60204-1 Safety of machinery – Electrical equipment of

machine’s.

Manufacturer: DYNASET Oy
Menotie 3, FI-33470 Ylöjärvi, Finland

Product group: INSTALLATION VALVES

Product: PV-SAE priority valves

If the device has been modified by someone other than the manufacturer or
without the manufacturer’s permission, this declaration is not valid.

Timo Nieminen
R&D Manager
Ylöjärvi, Suomi, 1.12.2015

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 Menotie 3
33470 Ylöjärvi
puh. +358 3 3488 200
[email protected]

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