Jar Testing Procedures and Practical Applicati
Jar Testing Procedures and Practical Applicati
Agenda
Uses for jar testing
Jar test procedures
Stock solutions and Test solutions
Dosage selection
G values interpretations
Mixer speed selection
Settling time determination
Other analyses
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
1 2 3 4 5 6
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
All dosages
Temperature °C pH Alkalinity Hardness Turbidity Color TOC DOC POC
JAR NUMBER 1 2 3 4 5 6
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Chemical Reactions
Coagulation mechanisms
Charge neutralization
Sweep coagulation (enmeshment)
Interparticle bridging (polymers)
Oxidative reactions
Permanganates, chlorine, ozone, peroxide
Iron and manganese oxidation
Precipitative reactions
Lime softening
Soda ash or caustic soda softening
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Chemical Reactions
Charge Neutralization
Al 2 SO 4 3 2 Al 3 2
3 SO 4
3 2 1
Al H 2O AlOH H at pH 6.0
Al , Al OH 3 , Al 2 OH 2 , Al 3 OH 4
3 4 5
,
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Chemical Reactions
Charge Neutralization
FeCl 3 Fe 3 3Cl 1
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Chemical Reactions
Sweep Coagulation
Al 2 SO 4 3 3Ca HCO 3 2 2 Al OH 3 3CaSO 4 6CO 2
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Chemical Reactions
Alkalinity Solids produced, CO2 added,
Coagulant
consumed, mg/L mg/L mg/L
Chemical Reactions
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Chemical Reactions
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Precise concentrations important
1% = 10,000 mg/L
Dry chemicals weighed
Adjust for chemical purity
Liquid chemicals volumetrically measured
Adjust for chemical purity and specific gravity
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Dry chemicals
1 liter = 1,000 mL
1,000 mL * 0.01 = 10 mL
1 mL water weighs 1 gram
10 mL = 10 grams dry chemical
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Dry chemicals
Dry weight adjustment
Hydrated lime 88% purity
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Liquid chemicals
Calculations more difficult
1 liter = 1,000 mL
1,000 mL * 0.01 = 10 mL
Specific gravity and dry weight adjustments needed
Polymers adjust only for specific gravity
Industry standard is 100% active
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Liquid chemicals
Liquid alum SG 1.336, 48% purity
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Make 250 mL of 1% alum from dry alum
Chemical purity 98%
250 mL = 250 grams
250 grams * 0.01 = 2.5 grams dry
2.5 grams/0.98 = 2.551 grams needed
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Make 100 mL of 1% polymer
Specific gravity 1.16
100 mL = 100 grams
100 grams * 0.01 = 3.0 mLs polymer
3.0 mLs/1.16 = 2.6 mLs needed
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Stock Solutions
Make 500 mL of 1% lime from dry lime
Chemical purity 88%
500 mL = 500 grams
500 grams * 0.01 = 5.0 grams dry
5.0 grams/0.88 = 5.6818 grams needed
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Test Solutions
Stock solutions generally too strong for effective dosing
Prepare test solution from stock solution
Test solutions generally 0.1% - 0.5% (1,000 - 5,000 mg/L)
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Test Solutions
Make 500 mL of 0.3% lime from stock
Stock 10,000 mg/L
Test 3,000 mg/L
3,000 mg/L * 500 mL = 150 mL to dilute
10,000 mg/L
150 mL stock diluted to 500 mL is 3,000 mg/L test
solution
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
G Values
G values determined for gang stirrers
Gator jars or Hudson jars
G value curve defines mixer operating speeds
Identify G value
Align with water temperature
Read mixer speed
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Mixer speeds
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Mixer speeds
G value 50 sec-1
needed
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Mixer speeds
G value 50 sec-1
needed
Mixer speed
needed 60 rpm
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Settling Times
Sample collection based on vertical floc settling rate
Determined from SOR or upflow rate
Procedure in AWWA M56
Graph defines sampling times
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Settling Times
50
45
40
SAMPLING TIME, minutes
35
30
25
-1.00
y = 5.00x
2
20 R = 1.00
15
10
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
2
SURFACE OVERFLOW RATE, gpm/ft
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Settling Times
Upflow rate 0.65 gpm/ft2
Sampling time equation
5.0
Time
upflow
Sampling time 7 minutes, 42 seconds
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage/Turbidity Curve
8.0
7.0
6.0
5.0
Settled Turbidity, NTU
4.0
3.0
2.0
1.0
0.0
0 20 40 60 80 100 120 140 160
Alum Dosage, mg/L R² = 0.9979 45
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage/UVA Curve
0.120
0.115
0.110
0.105
0.100
0.095
0.090
UV Absorbance, cm-1
0.085
0.080
0.075
0.070
0.065
0.060
0.055
0.050
0.045
0.040
0.035
0.030
0 10 20 30 40 50 60 70
FeCl3 Dosage, mg/L 46
Jar Testing Procedures and Practical Applications for Water Treatment Processes
160
150
140
130
120
110
100
90
80
100 120 140 160 180 200 220 240 260 280
Lime Dosage, mg/L
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Physical Observations
Floc Development
0.5 mm to 3 mm diameter
Spherical not fluffy, jagged
Diameter increases, then decreases
Floc Settling
Density allows rapid settling
Apparent Clarity
More than 4-inches after settling
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and
Practical Applications for Water
Treatment Processes - Part 2
Marvin Gnagy, P.E., President
PMG Consulting, Inc.
Agenda
Practical applications for jar testing
Treatments that can be simulated using jar testing techniques
Chemical evaluations and assessments
Details of various treatment/optimization applications
Case studies from projects
Various treatment optimization or enhanced treatment strategies
Examples provided with explanations
Specific information related to dosage selection or treatment
optimization
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Practical Applications
Jar testing can simulate most pre-treatment processes,
mixing processes, and clarification processes
Cannot simulate filtration operations with jar testing
Pilot-scale filters work best
Evaluation of chemical treatment
Effective dosing and sequencing
Selection and comparison of chemicals
TOC removal and DBP control
Cyanotoxin treatments
Chemical and process optimization
Solids production expectations
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Practical Applications
Numerous applications for chemical treatment and water
process operations
Use your imagination
Develop treatment strategies
Define more effective unit process operations
Optimum application points for chemical addition
Mixing intensity
Sequence in chemical addition
Account for previous chemical treatments
Adjust water quality goals
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Practical Applications
Dosage verifications
Oxidative conditioning studies
Coagulant comparisons
High-rate clarification simulations
Flocculation optimization
Softening optimization
Disinfection studies
Carbon adsorption studies
Cyanotoxin treatment strategies
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Practical Applications
Special studies from jar testing evaluations
Alternate coagulants and polymers
Permanganate oxidation and target residual
Enhanced TOC removal
Disinfection and chloramination studies
Solids production/reduction strategies
Cyanotoxin oxidation and adsorption
Optimum CT operations
Organics conditioning and enhanced removals
Iron/manganese removal treatments
Taste and odor dosing
Activated carbon comparisons
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
Customary verification of effective
chemical dosages
Jar testing reviews dosages below and
above current chemical treatment
One chemical at a time
Bracket existing treatment to verify results
and expectations
Compare analytical results between
dosages
Verify current treatment meet objectives
Adjust chemical dosing based on most effective
treatment
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
8.0
7.0
6.0
5.0
Settled Turbidity, NTU
4.0
3.0
2.0
1.0
0.0
0 20 40 60 80 100 120 140 160
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Alum Dosage, mg/L R² = 0.9979
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
8.0
7.0
6.0
of 3 NTU or less
4.0
3.0
2.0
1.0
0.0
0 20 40 60 80 100 120 140 160
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Alum Dosage, mg/L R² = 0.9979
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
4.0
3.5
3.0
2.0
1.5
1.0
0.5
0.0
0 3 6 9 12 15 18 21 24 27 30 33 36
ACH Dosage, mg/L 59
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
4.0
3.5
3.0
2.5 14 mg/L
Settled TOC, mg/L
2.0
1.5
1.0
0.5
0.0
0 3 6 9 12 15 18 21 24 27 30 33 36
ACH Dosage, mg/L 60
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
4.0
3.5
3.0
2.5 14 mg/L
Settled TOC, mg/L
2.0
1.5
0.5
0.0
0 3 6 9 12 15 18 21 24 27 30 33 36
ACH Dosage, mg/L 61
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Dosage Verifications
4.0
3.5
TOC removal
2.0
1.5
0.5
0.0
0 3 6 9 12 15 18 21 24 27 30 33 36
ACH Dosage, mg/L 62
Jar Testing Procedures and Practical Applications for Water Treatment Processes
0.150
0.145
0.140
0.135
0.130
0.125
0.120
0.115
0.110
0.105
0.100
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.150 dosage
0.145
0.140
0.135
0.130
0.125
0.120
0.115
0.110
0.105
0.100
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.150 dosage
0.145
0.140
0.135
0.130
0.125 0.2 mg/L target
0.120 residual
0.115
0.110
0.105
0.100
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.100
0.090
0.080
UV Absorbance, cm-1
0.070
0.060
0.050
0.040
0.030
0.0 0.5 1.0 1.5 2.0 2.5 3.0
KMnO4 Dosage, mg/L R² = 0.9946 67
Jar Testing Procedures and Practical Applications for Water Treatment Processes
0.080
UV Absorbance, cm-1
0.070
0.060
0.050
0.040
0.030
0.0 0.5 1.0 1.5 2.0 2.5 3.0
KMnO4 Dosage, mg/L R² = 0.9946 68
Jar Testing Procedures and Practical Applications for Water Treatment Processes
0.080
UV Absorbance, cm-1
0.070
0.060
0.15 mg/L
0.050
target residual
0.040
0.030
0.0 0.5 1.0 1.5 2.0 2.5 3.0
KMnO4 Dosage, mg/L R² = 0.9946 69
Jar Testing Procedures and Practical Applications for Water Treatment Processes
0.045
0.040
0.035
Settled UV Absorbance, cm-1
0.030
0.025
0.020
0.015
0.010
0.005
0.000
0.0 0.5 1.0 1.5 2.0 2.5
Chlorine Dioxide Dosage, mg/L
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
0.045
0.50 mg/L
0.040 target dosage
0.035
Settled UV Absorbance, cm-1
0.030
0.025
0.020
0.015
0.010
0.005
0.000
0.0 0.5 1.0 1.5 2.0 2.5
Chlorine Dioxide Dosage, mg/L
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
0.045
0.50 mg/L
0.040 target dosage 0.90 mg/L
0.035 ClO2- residual
at 1.5 mg/L
Settled UV Absorbance, cm-1
0.030
dosage
0.025
0.020
0.015
0.010
0.005
0.000
0.0 0.5 1.0 1.5 2.0 2.5
Chlorine Dioxide Dosage, mg/L
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Permanganate Oxidation
Demand reactions and residual determinations
Enhanced pretreatment techniques
Minimize manganese dissolution
Maintain effective treatment with seasonal water quality variations
Microcystin treatment removals
Oxidation of microcystin to amino acids
Leads to reduction in cyanotoxin levels
Target dosage is site-specific
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Permanganate Oxidation
0.100
0.090
Normal dosage 1.32
0.080 mg/L resulted in 0.96
mg/L residual
0.070
UV Absorbance, cm-1
0.060
0.050
0.040
0.030
0.020
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Permanganate Oxidation
0.100
0.090
Normal dosage 1.32
0.080 mg/L resulted in 0.96
mg/L residual
0.070
UV Absorbance, cm-1
0.060
0.050
0.040
0.030
0.020
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Permanganate Oxidation
0.100
0.090
Normal dosage 1.32
0.080 mg/L resulted in 0.96
mg/L residual
0.070
UV Absorbance, cm-1
0.030
0.020
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Permanganate Oxidation
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
Customary verification of effective chemical dosage
Frequency determined by operations experience
Meet specific water quality goals
Alternate coagulants evaluations
Compare existing coagulant to alternate coagulant types
pH adjustment needs
Turbidity control
Organics removals
DBP formation potentials
Solids production
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
Compare polymer treatment benefits and dosing
Check for organics increase or decrease
Polymers are generally organic material
Wrong polymer can add TOC back into water
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
8.00
7.00
6.00
Settled TOC, mg/L
5.00
4.00
3.00
2.00
1.00
0.00
0 10 20 30 40 50 60 70 80
80
Coagulant Dosage, mg/L R² = 0.994
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
8.00
7.00
6.00
Settled TOC, mg/L
5.00
4.00
41 mg/L 59 mg/L
3.00
2.00
1.00
0.00
0 10 20 30 40 50 60 70 80
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Coagulant Dosage, mg/L R² = 0.994
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
16 mg/L 72 mg/L
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Coagulant Comparisons
12.0
11.5
11.0
10.5 Sodium
10.0 Aluminate
9.5
9.0
8.5 Ferric
Settled Turbidity, NTU
8.0 Sulfate
7.5
7.0 Aluminum
6.5 Sulfate Ferric
6.0 Chloride
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0 Aluminum
0.5 Polyaluminum Chlorohydrate
0.0 Chloride
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
Coagulant Comparisons
8.00 Sodium
Aluminate
7.80 Poylaluminum
Chloride
7.60
7.40
7.20
7.00
6.80
Settled TOC, mg/L
Ferric
6.60 Sulfate
6.40 Aluminum
Sulfate
6.20
6.00
Ferric
5.80 Chloride
5.60
5.40 Aluminum
Chlorohydrate
5.20
5.00
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Flocculator Optimization
Jar testing used to define optimum mixing conditions and
G values
Existing coagulant dosage
Vary mixing speeds (G values)
Measure floc settling rate
Compare results
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Flocculator Optimization
0.70
0.65
0.60
0.55 Best settleability
0.50
of floc particles
Floc Settleability, gpm/ft2
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
20 30 40 50 60 70
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First Stage G Value, sec-1 R² = 0.9957
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Flocculator Optimization
1.40
1.20
Apparent floc settleability using
tapered flocculation at 15 sec-1
between stages
1.00
Settleability, gpm/ft2
0.60
0.40
0.00
20 25 30 35 40 45 50 55 60 65 70
R² = 0.9913 89
First Stage G value, sec-1
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
General hardness goal
140 mg/L to 150 mg/L
Alkalinity needed for
corrosion control
50 mg/L to 80 mg/L
Adjust lime dosage to
achieve hardness goals
Verify with jar testing without
compromising water quality
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
Hardness Calcium Magnesium
140
130
120
110
Concenrtration, mg/L as CaCO3
100
90
80
70
60
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100
91
Lime Dosage, mg/L
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
Hardness Calcium Magnesium
140
130
120 48 mg/L minimizes
110 hardness to 95 mg/L
Concenrtration, mg/L as CaCO3
100
90
80
70
60 52 mg/L Calcium as CaCO3
50
40 43 mg/L Magnesium as CaCO3
30
20
10
0
10 20 30 40 50 60 70 80 90 100
92
Lime Dosage, mg/L
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
T. Alk. CO3 Alk HCO3 Alk OH Alk
80
70
Concentration, mg/L as CaCO3
60
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100
Lime Dosage, mg/L 93
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
T. Alk. CO3 Alk HCO3 Alk OH Alk
80
70
Concentration, mg/L as CaCO3
60
50
34 mg/L TA
40
30
23 mg/L CO3
20
10
9 mg/L HCO3
0
10 20 30 40 50 60 70 80 90 100
Lime Dosage, mg/L 94
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
T. Alk. CO3 Alk HCO3 Alk OH Alk
80
60
50 mg/L TA
50
40
30
23 mg/L CO3
20 27 mg/L HCO3
10
0
10 20 30 40 50 60 70 80 90 100
Lime Dosage, mg/L 95
Jar Testing Procedures and Practical Applications for Water Treatment Processes
Softening Optimization
Hardness Calcium Magnesium
140
130
120 38 mg/L produces hardness
110 at 111 mg/L
Concenrtration, mg/L as CaCO3
100
90
80
70
69 mg/L Calcium as CaCO3
60
50
40 42 mg/L Magnesium as CaCO3
30
20
10
0
10 20 30 40 50 60 70 80 90 100
96
Lime Dosage, mg/L
Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
99
Jar Testing Procedures and Practical Applications for Water Treatment Processes
100
Jar Testing Procedures and Practical Applications for Water Treatment Processes
101
Jar Testing Procedures and Practical Applications for Water Treatment Processes
103
Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
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Jar Testing Procedures and Practical Applications for Water Treatment Processes
1
0
6