Service Repair Manual

Models

930K Wheel Loader

930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 1/11

Shutdown SIS

Previous Screen

Product: WHEEL LOADER

Model: 930K WHEEL LOADER TNY
Configuration: 930K Military Fork Lift TNY00001-UP (MACHINE)

Disassembly and Assembly

930K Wheel Loader Machine Systems
Media Number -UENR6148-00 Publication Date -01/03/2015 Date Updated -05/03/2015

i05975487

Piston Pump (Implement) - Disassemble

SMCS - 5070-015-FD; 5070-015-II; 5070-015; 5084-015; 5084-015-QP

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8H-0663 Bearing Puller Gp 1

Start By:

A. Remove the implement piston pump.

Illustration 1 g01305005

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 2/11

1. Remove bolts (1) and valve (2) .

Illustration 2 g01305006

2. Remove gasket (3) .

Illustration 3 g01305007

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

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3. Remove adjustment screw (4), housing (5), O-ring seal (6), spring (7), spring (8), and
retainer (9) .

Illustration 4 g01305010

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

4. Remove adjustment screw (10), nut (11), housing (12), O-ring seal (13), spring (14), spring
(15), retainer (17), and screw (16) .

Illustration 5 g01305011

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5. Remove spool (18) and spool (19) .

Illustration 6 g01305012

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

6. Remove bolts (20) and pump head (21) .

Illustration 7 g01305013

7. Remove O-ring seals (22), port plate (23), and bearing cup (24) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 5/11

Illustration 8 g01305014

8. Remove O-ring seal (25), spring (26), and piston (27) .

Illustration 9 g01305015

9. Remove piston (28) and bearing cone (29) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 6/11

Illustration 10 g01305016

10. Remove shim (30) .

Illustration 11 g01305018

11. Turn the pump housing over 180 degrees and hold the components in the pump housing.
Remove pump housing (31) from bearing cone (32), swashplate (33), and rotating group
(34) .

Illustration 12 g01305019

12. Remove shaft (35) and bearing cone (32) from swashplate (33) and rotating group (34) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 7/11

Illustration 13 g01305020

13. Use Tooling (A) and a suitable press in order to remove shaft (35) from bearing cone (32) .

Illustration 14 g01305021

14. Remove swashplate (33) from rotating group (34) .

Illustration 15 g02726717

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 8/11

15. Apply identification marks to retraction plate (36), pistons (37), and barrel (38) for
assembly purposes. The pistons must be installed in the original location in retraction plate
(36) and in barrel (38). All three components must be assembled to the original alignment.

Illustration 16 g02726721

16. Remove collar bearing (39) from pins (40) and barrel (38) .

Illustration 17 g02726619

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 9/11

17. Place barrel (38) in a suitable press. Use Tooling (A) in order to depress the spring that is in
barrel (38). Remove retaining ring (41) that secures the spring in barrel (41). Slowly release
the pressure from the spring and remove Tooling (A) from the assembly.

Illustration 18 g02726722

Illustration 19 g02726724

18. Remove retaining ring (41) and spring (42) from barrel (38) .

19. Remove seat (43) that was under spring (42) from barrel (38). Remove pins (40) from barrel
(38) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Document... 10/11

Illustration 20 g02726748

20. Remove brass bearings (45) from pump housing (44) .

Illustration 21 g02726753

21. Remove retaining ring (46) from pump housing (44) .

Illustration 22 g02726755

22. Remove lip seal (48) and bearing cup (47) from pump housing (44) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 1/13

Shutdown SIS

Previous Screen

Product: WHEEL LOADER

Model: 930K WHEEL LOADER TNY
Configuration: 930K Military Fork Lift TNY00001-UP (MACHINE)

Disassembly and Assembly

930K Wheel Loader Machine Systems
Media Number -UENR6148-00 Publication Date -01/03/2015 Date Updated -05/03/2015

i05975452

Piston Pump (Implement) - Assemble

SMCS - 5070-016-II; 5070-016; 5070-016-FD; 5084-016-QP; 5084-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
C 8T-5096 Dial Indicator Gp 1

Note: Apply a light film of 10W oil to all components before assembly.

Illustration 1 g02726753

1. Install retaining ring (46) to pump housing (44) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 2/13

Illustration 2 g02726756

2. Use Tooling (A) in order to install lip seal (48) to the pump housing. The sealing lip of the
lip seal should face toward the bearing cup. The lip seal must seat against the retaining ring.

Illustration 3 g02726758

3. Lower the temperature of bearing cup (47). Use Tooling (A) in order to install bearing cup
(47) to pump housing (44). Install bearing cup (47) until the bearing cup seats.

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 3/13

Illustration 4 g02726748

4. Install brass bearings (45) into pump housing (44) .

5. Use the following steps to determine the preload on the bearings of the pump assembly.

Illustration 5 g02726761

a. Lower the temperature of shaft (35). Use a suitable press in order to install shaft (35)
into bearing cone (32). Install shaft (35) until bearing cone (32) is seated onto shaft
(35) .

Illustration 6 g02726763

b. Install shaft (35) into pump housing (31) .

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Illustration 7 g01306945

c. Install shim (30) and bearing cone (29) on shaft (35) .

Illustration 8 g01306947

d. Lower the temperature of bearing cup (24). Use Tooling (A) and a suitable press in
order to install bearing cup (24) in pump head (21). Install the bearing cup until the
cup is seated.

Illustration 9 g01305012

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 5/13

Illustration 10 g02726655

e. Position pump head (21). Install bolts (20) but do not tighten bolts (20) at this time.

f. Use a feeler gauge to measure the distance between the pump head and the pump
housing. Take measurements at three equal locations on the surface between the
pump head and the pump housing.

g. The average of the three dimension should be zero to 0.050 mm (0.0020 inch).

h. If the dimension is not correct remove shim (30). Refer to Illustration 7. To achieve
the correct dimension, grind the shim or replace shim (30) .

i. When the correct dimension is achieved, tighten bolts (20) and then invert the pump
assembly.

j. Use Tooling (C), a suitable screwdriver, and a set of slip joint pliers to check the end
play on shaft (35). If end play exists on the shaft, repeat Step 5 until the correct
dimension is reached.

k. Remove bolts (20) and pump head (21). Remove bearing cone (29) and shim (30)
from shaft (35). Remove shaft (35) .

Illustration 11 g02726764

6. Install pins (40) into barrel (38) .

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Illustration 12 g02726724

7. Install seat (43) in order to secure pins (40) in barrel (38) .

Illustration 13 g02726722

8. Position barrel (38) in a suitable press. Install spring (42) in barrel (38). Position retaining
ring (41) on top of the spring.

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 7/13

Illustration 14 g02726619

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure

and wear protective equipment.

9. Position Tooling (A) and the suitable press on top of the spring and inside of retaining ring
(41). Use Tooling (A) in order to depress the spring that is in barrel (38). Install retaining
ring (41) that secures the spring in barrel (38). Remove Tooling (A) .

Illustration 15 g02726721

10. Install collar bearing (39) to pins (40) and barrel (38) .

Illustration 16 g02726717

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 8/13

11. Install pistons (37) to the original positions in retraction plate (36). Install pistons (37) and
retraction plate (36) to barrel (38). Pistons (38) must be installed to the original positions.

Illustration 17 g01305021

12. Position swashplate (33) to rotating group (34) .

Illustration 18 g01305019

13. Raise the temperature of bearing cone (32) .

14. Install bearing cone (32) onto shaft (35) .

15. Install shaft (35) and bearing cone (32) into swashplate (33) and rotating group (34) .

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Illustration 19 g01305018

16. Install pump housing (31) onto bearing cone (32), swashplate (33), and rotating group (34).
Turn the pump housing over 180 degrees and hold the components in the pump housing.

Illustration 20 g01305016

17. Install shim (30) .

Illustration 21 g01305015

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18. Install piston (28) and bearing cone (29) .

Illustration 22 g01305014

19. Install O-ring seal (25), spring (26), and piston (27) .

Illustration 23 g01306958

20. Install O-ring seals (22) and port plate (23) .

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Illustration 24 g01305012

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure

and wear protective equipment.

21. Install pump head (21) and bolts (20) .

Illustration 25 g01305011

22. Install spool (18) and spool (19) .

Illustration 26 g01305010

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Document... 12/13

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

23. Install screw (16), retainer (17), spring (15), spring (14), O-ring seal (13), housing (12), nut
(11), and adjustment screw (10) .

Illustration 27 g01305007

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

24. Install retainer (9), spring (8), spring (7), O-ring seal (6), housing (5), and adjustment screw
(4) .

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Document... 13/13

Illustration 28 g01305006

25. Install gasket (3) .

Illustration 29 g01305005

26. Install valve (2) and bolts (1) .

End By: Install the implement piston pump.

Copyright 1993 - 2020 Caterpillar Inc. Thu Apr 30 01:19:56 UTC+0800 2020
All Rights Reserved.
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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 1/2

Shutdown SIS

Previous Screen

Product: WHEEL LOADER

Model: 930K WHEEL LOADER TNY
Configuration: 930K Military Fork Lift TNY00001-UP (MACHINE)

Disassembly and Assembly

930K Wheel Loader Machine Systems
Media Number -UENR6148-00 Publication Date -01/03/2015 Date Updated -05/03/2015

i05981572

Gear Pump (Hydrostatic, Charge) - Remove and Install

SMCS - 5073-010

Removal Procedure
Start By:

A. Remove the cab.

1. Drain the hydraulic oil. Refer to Operation and Maintenance Manual, "Hydraulic System
Oil - Change" for the correct draining and filling procedures.

Illustration 1 g03798454

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930K Military Fork Lift TNY00001-UP (MACHINE)(SEBP7182 - 08) - Documentation 2/2

2. Disconnect hose assemblies (3). Disconnect hose (2). Remove the bolts and remove
hydrostatic charge gear pump (1) .

Installation Procedure
1. Install hydrostatic charge gear pump (1) in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc. Thu Apr 30 01:20:53 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.

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