VOLVO

Asset No : Reg No : Date

Location :
Check list : Service type Every 2000 Hrs Remarks
Road test
1 Check Warning and Control Lamps Check
2 Check seat belt Check
3 Check after start Check
4 Check during road test Check
5 Check after road test Check
6 Connect-disconnect PC Check
7 Check height regulation for air suspension Check
External Check
8 Check lighting and reflectors Check
9 Check engine oil level Check
10 Check fluid levels in windscreen and headlamp Washer reserviors Check
11 Check refrigerent tank , Condensor, pipes and hoses Check
12 Check Coolant frost protection and fluid level Check
13 Check sealing on servo pump, oil connections, oil hoses and steering gear Check
14 Check tyre pressure Check
15 Check tyre wear Check
16 Check fuel tank, hoses, air vent pipe and mountings Check
17 Check air intake and air deflector Check
18 Check axial play, V -Stay Check
19 Check rear shock obsorbers Check
20 Check batteries -dirt, leakeage, attachment, fluid level, connections and battery box Check
21 Check rear wheels Check
22 Check rear wheel bearings Check
23 Check silensor for Modulator Check
Engine bay
24 Check drive belts and belt tensioners Check
25 Check A/C Compressor for A/C Unit Check
26 Check for electrical connections and cable for alternator, starter Motor and preheating unit Check
27 Check engine mountings Check
28 Check radiator, hoses and pipes Check
29 Check hoses and pipes for the intercooler Check
30 Check radiator fan, fan shroud and fan ring with rubber seal Check
31 Check engine, engine powered power take off and compressor for leakeage Check
32 Check fuel piping and lines Check
33 Check for exhaust leakeage Check
34 Check air pipe between air intake and turbo Check
35 Check engine sound baffles Check
36 Check steering system, oil level check Check
Lubrication oil and fluid level check
37 Cab Lubrication Check
38 Coupling Lubrication Check
39 Fifth wheel lubrication Check
40 Check oil level in gear box Check
41 Check sealing on the gearbox and power take-off and check cables Check
42 Checking propeller shaft and universal joints, slide joints and support bearings Check
43 Check sealing of real axle and hub reduction gear Check
44 Check rear Axle ventilation Check
45 Check oil level in rear axle Check
 Front Suspension, Steering gear
46 Check steering link system Check
47 Check king oin bearings Check
48 Check front shock obsorbers Check
49 Check front wheels Check
50 Check front wheel bearings Check
Check underneath the vehicle
51 Check exhaust pipe and silencer Check
52 Check anti -roll bar Check
53 Check springs and U-bolts Check
54 Check chasis frame and cross members Check
55 Check compressed air lines and hoses Check
56 Check air suspension bellows Check
57 Check sealing on the vehicle speed sensor Check
58 Check break linings Check
59 Check break calipers / Cylinders and brake discs Check
60 Check break cylinder, Levers and forks Check
61 Check clutch wear Check
Addittional Services
62 Change - Engine oil and Filter Change Change
63 Replace - Engine oil Filter Replace
64 Change - Gear box oil Change
65 Replace -Gear box oil Filter Replace
66 Change - Rear axle with hub reduction, oil change Change
67 Change - Power take off, oil Change
68 Replace - Power take off oil Filter Replace
69 Replace - Fuel filter Replace
70 Replace -Fuel Water seperator Filter Replace
71 Replace - Fuel tank air vent filter, replace Replace
72 Replace - Primary Air filter element, replace Replace
73 Replace - Secondary air filter element, replace Replace
74 Replace - Engine Coolant Replace
75 Replace - Ventilation filter Replace
76 Replace - Air drier element Replace
77 Change - Clutch oil Change
78 Change - Steering oil Change
79 Replace - Steering oil filter Replace
80 Replace - A/C air filter Replace
81 Check & Adjust - Valves and Unit Injectors Check
82 Check all Wheel nuts & tightness Check
83 Check Clutch wear Check
84 Check Battery Status Check
85 Check Brakes and tyres Check
86 Check Revolving light Check
87 Check reverse alarm Check
88 Check First Aid kit Check
89 Check Fire Exhtinguisher Check
90 Check Engine Low idling RPM Check
91 Check Engine High idling RPM Check
92 Check Radiator Upper & Lower Temperature Check

Checked by
PM carried out by

Mechanic :
Foreman Name & sign

Electrican :

P& E Engineer Name & sign