Valustarp Partslist

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7508.

qxd 2/28/03 8:58 AM Page 19

For more information contact:


American Crane & Equipment Corp.
Authorized Distributor
Tel: 877-503-2972
Fax: 484-945-0430
[email protected] 19
www.americancrane.com

PARTS LIST
NUMBER REQUIRED PART NUMBERS PART NUMBERS
Models WB, Models Model Model Model Model Model Model Model
Key No. Part Name WE, WF, WH WJ, WL, WR WB WE WF WH WJ WL WR
624-100 Motor Housing 1 1 27028 24008
624-101 Gear Housing 1 1 28669 35620
(Includes Item 624-102) (Includes Items 624-102, 624-120, 624-129)
624-102 Intermediate Gear and Pinion 1 1 88440 Order 83670 (Bearing)
Bearing – Inboard and 24350 (Shaft Adapter)
(Includes Shaft Adapter for WJ, WL, WR)
624-103 Chain Guide 2 2 27008 35018
624-104 Liftwheel 1 1 27360 35421
624-105 Suspension Adapter Nut 2 2 927755 935791
624-106 Motor Housing Cover Screw and 2 2 C302 C303
Lockwasher
624-107 Liftwheel Gear Retainer Ring 1 – 27767 –
624-108 Motor Shaft Bearing, Inboard 2 2 27790 35764
Retainer Ring
624-109 Gear Housing Attaching Screw 4 4 28830 Order 35733 Screw
and Lockwasher and 940830 Lockwasher
624-110 Loose End Screw, Washer & 1 1 C304 C305
Lockwasher
624-111 Motor Shaft Bearing – Outboard 1 1 82009 88437
624-112 Motor Shaft Bearing – Inboard 1 1 82003 82004
624-113 Stator Pin 1 – 983541 –
624-114 Control Cable Screw, Washer 1 1 C306 C306
and Lockwasher
624-115 Back Frame Assembly 1 1 24620 24622
(Includes brake studs) (Includes Items 624-116 thru 624-118, 624-127, 624-128)
624-116 Drive Shaft and Pinion Bearing 1 1 82009 83691
624-117 Intermediate Gear and Pinion 1 1 82009 88437
Bearing – Outboard
624-118 Bearing Retainer Screw 1 2 C307 C308
and washers
624-119 Back Frame Attaching Screw 3 2 982699 Order 987322 Screw
and Lockwasher and 940830 Lockwasher
624-120 Liftwheel Bearing – Gear End 1 1 88429 82002
624-121 Motor Housing Cover 1 1 24504 24759
624-122 Back Frame Cover 1 1 24757 24758
624-123 Back Frame Cover Attaching 2 2 C309 C310
Screw and Lockwasher
624-125 Hoist I.D. Label 115-1-60, 230/460 1 1 Contact Factory Contact Factory
624-126 Capacity/Warning Label 1 1 24764 24765 24765 24766 24765 24766 24768
624-127 Hole Plug Set 4 1 982454 C311
624-128 Back Frame Expansion Plug 1 – 940837 –
624-129 Gear Housing Plug – 1 – 935767
624-130 Drive Shaft and Pinion Assembly 1 1 Order 624-116, 624-131 24639 24638 24638
(Includes items 624-131 thru 624-133 for 624-132 and 624-133
Models WB, WE, WF, WH, WJ, WL and WR.
Also Includes item 624-116 with
Models WJ, WL, WR.)
624-131 Drive Shaft and Pinion Assembly 1 1 24641 24642 35357 35356 35356
(8T. Pinion, 5-15/64" Long) (8T. Pinion, 5-43/64" Long) (18T.) (12T.) (12T.)
624-132 Brake Hub 1 1 27851 27852 – 24019 24019
(8T., 21/32" Long) (8T., 1-1/8" Long) (13T.) (13T.)
624-133 Brake Hub Retainer Ring 1 1 27766 35766
624-134 Liftwheel Gear 1 1 27009 (53T.) 35009 (79T.)
624-135 Intermediate Pinion 1 1 24351 (8T.) 35351 (10T.)
624-136 Intermediate Gear Retainer Ring 1 1 27765 35763
624-137 Protector 1 1 28694 28695 36668 36670 36670
624-138 Liftwheel Bearing – Motor End 1 1 88429 83669
624-139 Liftwheel Gear Nut & Lockwasher – 1 – C312
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PARTS LIST, continued


NUMBER REQUIRED PART NUMBERS PART NUMBERS
Models WB, Models Model Model Model Model Model Model Model
Key No. Part Name WE, WF, WH WJ, WL, WR WB WE WF WH WJ WL WR
624-140 Motor End Bell Attaching Screw – 4 –
and Lockwasher
115-1-60 – C314 C314
230/460 C313 C313 C313
624-141 Motor End Bell – 1 – 24007
624-142 Loose End Nut 1 1 82638 82639
624-143 Contactor/Capacitor Bracket – 1 Order (1) Bracket 24200 Order Bracket 35701 &
with Attaching Screws and (1) Screw 982717 (2) Dcrew 983643
624-144 Motor Shaft Bearing Retainer – 1 –
with Attaching Screws
115-1-60 C316
230/460 C317
624-145 Capacitor Clamp with Attaching – 1 – C318 (115-1-60)
Screws and L.W.
624-146 Motor Shaft Bearing Retaining Nut – 1 – 935770
624-147 Contact Block – 1 – – – 36764
624-149 Brake Disc Retainer Ring – 1 – 24801
624-151 Lower Hook with Latch 1 1 28686 28687 28686 28687 35611 35611 35612
(Includes Item 624-152)
624-152 Latch Kit 1 1 45661 45662 45661 45662 45662 45663 45663
624-156 Load Chain (Specify Length) 1 1 85889 (Specify Length Required) 85979 (Specify Length Required)
624-157 Lower Hook Assembly – Complete 1 1 – 28665 – 28665 – – 35645
(Items 624-151 and 624-158)
624-158 Lower Hook Collar (or Nut) 1 1 – C325 – C325 – – C326
Pin and Thrust Bearing
624-159 Lower Sheave 1 1 – 27017 – 27017 – – 35010
624-160 Lower Sheave Bearing 2 2 – 88429 – 88429 – – 83674
624-161* Hook Block (*Must order in pairs w 624-162) 2 2 – 27048 – 27048 – – 35034
624-162* Hook Block Screws, L.W. and Nuts 1 1 – C327 – C327 – – C347
(3 each) (*Must order in pairs w 624-161)
624-163 Loose End Chain 1 1 85832 (8 Links) 85832 (8 Links)
624-164 Loose End Block 1 1 24015 24016
624-165 Loose End Pin and 1 1 C328 C348
Load Chain Pin
624-166 Stop Block 1 1 24785 24786
624-170 Suspension Adapter 1 1 27703 27013 27703 27013 35740 35740 35741
624-171 Upper Hook with Latch 1 1 28689 28697 28689 28697 35617 35617 35616
(Includes item 624-152)
624-172 Upper Hook Collar (or Nut) and Pin 1 1 C329 C330 C329 C330 C331 C331 C332
624-173 Suspension Adapter Screw 2 2 987554 36849
624-174 Rigid Hook Suspension – Complete 1 1 2788 2789 2788 2789 3651 3651 3658
624-175 Dead End Bolt 1 1 – 89508 – 89508 – – 35957
624-176 Dead End Block, Pin, Washer 1 1 – C334 – C334 – – C335
and Cotter Pin
624-177 Suspension Lug 1 1 27450 27452 27450 27452 35456 35456 35457
624-178 Lug Suspension – Complete 1 1 2778 2779 2778 2779 3677 3677 3668
624-179 Suspension Adapter Anchor – 2 – 35066
624-180 Back Frame Dowel – 2 – 35768
624-190 Brake Plate 1 1 24741 24740
624-191 Brake Friction Plate 2 2 24603 24602
624-192 Brake Field 1 1 24606 24608
624-193 Brake Armature 1 1 24607 24609
624-194 Brake Spring 2 2 24731 24732
624-195 Brake Nut 2 2 982442 982443
624-196 Brake Coil Retainer Strap 1 1 24738 24738
624-197 Brake Disc 1 (Models WB, WE) 27817 24735
2 (Models WF, WH, WJ, WL, WR)
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PARTS LIST, continued


NUMBER REQUIRED PART NUMBERS PART NUMBERS
Models WB, Models Model Model Model Model Model Model Model
Key No. Part Name WE, WF, WH WJ, WL, WR WB WE WF WH WJ WL WR
624-198 Brake Friction Plate – Double 1 1 24600 24601
(Not Required for Models WB, WE)
624-199 Brake Coil 1 1 See Parts List on Page 19 See Parts List on Page 19
624-200 Gear Housing Gasket 1 1 27747 35707
624-210 Rotor Assembly 1 1 See Parts List on Page 19 See Parts List on Page 19
(Items 624-108 and 624-112 Included)
(For 115-1-60 Units, Item 624-212 Included)
624-211 Stator 1 1 See Parts List on Page 19 See Parts List on Page 19
(Also order 624-113 for Models WB, WE, WF, WH)
624-212 Centrifugal Mechanism and Spacer 1 1 C349 C349
624-213 Capacitor 1 1
115-1-60 27716 24802
624-214 Capacitor Mounting Spring 1 1
and Mounting Screw
115-1-60 C336 –
624-215 Cut-out Switch with Attaching Screws 1 1 Order (1) Cut-Out Switch C339
115-1-60 24675 & (2) Screw 987523 (115-1-60 Units Only)
624-216 Contactor with Attaching Screw 1 1 Order (1) Contactor 28553, (2) Screw For 115-1-60 Units, Order
957854 and (2) Lockwashers 957855 (1) Contactor 35182, (2) Screw 957854
& (2) Lockwashers 957855.
For 230/460-3-60 Units, Order
(1) Contactor 24729, (2)
Screw 957854 & (2) L.W.
957855.
624-218 Transformer with Attaching Screws 1 1 C343 (230/460 Units Only) Order (1) Transformer
24900 & (2) Screw 982683
624-219 Wire Nuts (Specify Number Required) – – 982473 (Small) or 982477 (Large) 982473 (Small) or 982477 (Large)
624-220 Jumper Set 1 1 For 115-1-60 Units, Order (1 Each) 51847, For 115-1-60 Units, Order (1 Each
51847 24111, 24112 and 24113 Jumpers. 24111, 24112 and 24113 Jumpers
For 230/460-3-60 Units, Order (1 Each) 24111 For 230/460-3-60 Units, Order (1 Each
24111 24112, and 24113. 24112, and 24113
624-221 Power Cord 1 1
115-1-60 1 1 24106 24119
230/460-3-60 24107 24120
624-230 Control Station and Cable 1 1
10 ft. Lift Units 24100 24100
15 ft. Lift Units 24101 24101
20 ft. Lift Units 24102 24102
All Other Lifts Contact CM Contact CM
624-231 Control Cable 1 1
10 ft. Lift Units 24103 24103
15 ft. Lift Units 24104 24104
20 ft. Lift Units 24105 24105
All Other Lifts Contact CM Contact CM
624-232 Control Station 1 1 See Figure 16, Page 22 See Figure 16, Page 22
624-233 Warning Tag 1 – 81704 81704
624-234 Product Label 1 1 24707 24707
624-240 Rotor Wave Washer 1 – 27292 –
624-241 Rotor Bearing Spacer 1 – 27291 –
624-252 Warning Label (Electrical) 2 2 24842 24842
624-760 Lower Hook and Block Assembly 1 1 28683 – 28683 – 35651 35651 –
624-763 Lower Hook Body 1 1 45401 – 45401 – 35370 35370 –
624-764 Lower Hook Chain Block Pin 1 1 45943 – 45943 – 35790 35790 –
624-771 Lower Hook with Latch 1 1 28686 – 28686 – 35611 35611 –
624-772 Lower Hook Thrust Bearing 1 1 88485 – 88485 – 88485 88485 –
624-774 Lower Hook Nut Pin 1 1 983772 – 983772 – 983772 983772 –
624-775 Lower Hook Chain Block 1 1 28007 – 28007 – 35026 35026 –
624-776 Lower Hook Nut 1 1 98256 – 98256 – 98256 98256 –
624-777 Lower Hook Block Washer 1 1 945921 – 945921 – 945921 945921 –
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PARTS LIST
MODELS AND VOLTAGES
Key No. Part Name No. Req’d. WB, WE WF, WH WJ WL WR
115-1-60 230/460 115-1-60 230/460 115-1-60 230/460 115-1-60 230/460 115-1-60 230/460
624-199 Brake Coil 1 51001 51003 51001 51003 – 51002 51001 51002 51001 51002
624-210 Rotor Assembly 1 24662 28531 24663 28530 – 36401 24674 36401 24674 36401
Includes Items 624-108 and 624-112
115-1-60
Includes 624-212
624-211 Stator (also order 624-113 1 24782 24781 24783 24780 – 24796 24795 24796 24795 24796
for models WB, WE, WF, WH)

PACKAGED LUBRICANTS TOUCH-UP PAINTS


Used in the Valustar Electric Chain Hoists Valustar Electric Chain Hoists and Series 635 Low Headroom Trolleys
(Refer to page 12 for Lubrication Instructions) Name Color Quantity* Size Part No.
Usage Type Quantity Part No. Hoist Orange 1 case 12-12 oz. Aerosol Cans 84190
Trolley Black 1 case 12-12 oz. Aerosol Cans 84189
*Touch-up paints are only available in case quantities.
Hoist Gears Grease (Special) 1/2# Can 28605

1# Can 28616
NOTE: When painting Hoists or Trolleys, also order
4# Can 28617 warning labels, identification labels, etc. that may be
Spline on end of Drive Shafts Oil-Graphite Mixture 1 Pint Can 40628 coated during painting.
Load Chain Oil 1 Pint Can 28608

1 Gal. Can 28619


Lower Hook Thrust Bearing Grease: Heavy Cup Grease - obtain locally*
*These oils are not furnished by CM in packaged quantities.
When ordering lubricants, specify the type of lubricant, part number and
packaged quantity required.

CONTROL STATION
Key No. Part Name No. Req’d. Part No.
624-232* Control Station 1 28630 624-301
Consists of (1) Gasker, (1) Case, (2) Switch, (1) Jumper,
(1) Terminal, (1) Terminal Screw, (2) Switch Leaf Spring,
(2) Switch Mounting Pin, (2) Pin Retainer Scres and
(1) Warning Label.
624-252 Warning Label (Electrical) 1 24842
624-301 Control Station Kit 1 28627
Consists of (1) Grommet, (1) Grommet Retainer Ring,
(2) Grommet Retainer Ring Attaching Screw, (4) Cover Screw,
624-306
(1) Strain Cable Attaching Screw and (1) Strain Cable 624-252 624-303
Attaching Screw Washer.
624-302 Case 1 28873
624-303 Gasket 1 28876
624-304
624-304 Cover Assembly (Decal and Rocker Included) 1 51477
624-306 Control Station Parts Kit 1 51481
Consists of (1) Strain Cable Attaching Screw, (1) Strain Cable
Attaching Screw Washer, (2) Switch Mounting Pin, (2) Pin
Retainer Screw and (2) Switch Leaf Spring.
624-307 Control Station Switch Kit 1 51472
Consists of (2) Switch, (1) Jumper, (1) Terminal and
(1) Screw. 624-307
*Also order 28627 Control Station Kit.
624-302

624-301

Figure 16. Control Station Exploded View


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Figure 17. Valustar Electric Chain Hoist Exploded View


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SERIES 635 LOW HEADROOM TROLLEY PARTS LIST

For more information contact:


American Crane & Equipment Corp.
Authorized Distributor
Tel: 877-503-2972
Fax: 484-945-0430
[email protected]
www.americancrane.com

Figure 18. Series 635 Low Headroom Trolley Exploded View

Key No. Part Name No. Req’d. Part No. Key No. Part Name No. Req’d. Part No.
1-Ton 2-Ton 1-Ton 2-Ton 1-Ton 2-Ton 1-Ton 2-Ton
624-400 Trackwheel 4 4 35774 50762 624-409 Load Bracket
624-401 Trackwheel Stud 4 4 987790 35838 3-7/16" wide* 1 1 35019 –
624-402 Trackwheel Stud Nut 4 4 982520 948804 5-13/32" wide** 1 1 35024 –
624-403 Suspension Bolt 4-3/16" wide† 1 1 – 35033
(Special Alloy Steel Bolt)
6-11/16" wide†† 1 1 – 35043
9-5/32" long* 2 – 35450 –
624-410 Vertical Load Bar Pin
10-1/4" long** 2 – 35407 – (Special Alloy Steel Pin)
10" long† – 2 – 35445 2-11/16" long* 1 1 35371 –
12-1/16" long ††
– 2 – 35414 2-7/8" long** 1 1 – 35413
624-404 Trolley Spacer Washers 3-3/4" long† 1 1 – 35400
0.165" thick* 40 – 35782 – 624-411 Vertical Load Bar Pin Screw
0.125" thick** 38 – 958822 – 1/2" long* 1 1 982383 –
0.165" thick† – 32 – 35783 1-1/4" long** 1 1 982386 –
0.125" thick†† – 38 – 988039 3/4" long† 1 1 – 982433
624-405 Suspension Bolt Nut 4 4 948803 958818 1-1/2" long†† 1 1 – 987209
624-406 Suspension Bolt Nut Cotter Pin 4 4 988343 988368 624-412 Vertical Load Bar Pin Screw L.W. 1 1 983548 983547
624-407 Side Frame, Plain Side 624-413 Trackwheel Stud Nut L.W. 4 4 987923 987924
Without Trolley Guards*** 2 2 35640 35654 624-414 Identification Label 1 1 36916 36917
Trolley Guards*** 2 2 35635 35636 624-416 Trackwheel Washer – 1 – 987903
624-408 Side Frame, ID Plate Side 624-417 Warning Label 1 1 936984 936984
Without Trolley Guards*** 2 2 35640 35654
Trolley Guards*** 2 2 35635 35636

* These items are for the 1-Ton Trolley for operation on 2.66" thru 5.64" †
These items are for the 2-Ton Trolley for operation on 3.33" thru 6.00"
flange widths. flange widths.
** These items are for the 1-Ton Trolley for operation on over 5.64" thru 7.00" ††
These items are for the 2-Ton Trolley for operation on over 6.00" thru 8.25"
flange widths. flange widths.
*** If side frame is equipped with spacer block, contact factory.

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