Installation Manual

Type: CE 68 A
Serial #: 20 GA4026
 Introduction

Ateliers François low and medium pressure oil free air compressors are designed for PET stretch
blow moulded bottle applications and similar duties.

This manual is designed to assist you in the correct installation of your machine and its
ancillaries in order that the equipment operates satisfactorily for its intended purpose.

Whenever you contact Ateliers François, please indicate the compressor model and
manufacturer’s serial number.

Ateliers François reserves the right to make modifications and apply new developments. For this
reason, it is possible that the drawings shown in this manual do not correspond entirely with the
equipment in your possession. The technical specifications are not restrictive and may not lead
to any claim. Ateliers François reserves all rights over this manual as well as over the drawings
and documents that it contains.

https://www.afcompressors.com

2-43 MIN 20 GA4026

 Evolutions

Revision
Date Affected § Change designation
Number
2016-02 Source
00 2021-09-21 Creation Master-MIN-EN-C-CA-REV00.0

MIN 20 GA4026 3-43

 List of abbreviations & vocabulary frequently used

AFC Ateliers François Compressors

AFC P Ateliers François Compressors Production
AFS Adjustable Flow System

CE Compresseur Equerre (L-Compressor)

EMC ElectroMagnetic Compatibility

MC MonoCylinder
MIN (Manuel d'INstallation) - Installation Manual
MOP (Manuel OPérateur) - Operator Manual

OPC Oil-free Piston Compressor

PET PolyEthylen Terephthalate

PICKList Installation and control procedure
PLC Programmable Logic Controller
PPM Parts Per Million
PTFE PolyTetraFluoroEthylene

RPM Round Per Minute

SERMI SERvice Maintenance Instruction

UMI User Maintenance Instruction

4-43 MIN 20 GA4026

 DANGER - SAFETY ADVICES - TO BE READ

WARNING:
This chapter must be read and fully understood prior to undertaking any handling,
installation, service, maintenance and repair operation. All advices shall be fully
complied with.

Rules and Regulations

When carrying out work on the equipment, one shall always observe:
• all accident prevention and safety rules and regulations in force,
• recognised good practice and engineering good practice,
• the rules and regulations of the country of use and the appropriate professional bodies and associations
within that country.

Failure to observe the safety rules and regulations

Failure to fully observe all applicable rules and regulations may place staff at risk of injury.

In addition, damage may be caused to the equipment. Some of the hazards involved with installation, handling
and operation of the equipment, but not limited solely to these, are:
• high electric voltage hazard,
• high pressurised air,
• hot surfaces,
• contact with moving equipment,
• hazards involved in the transportation, handling, commissioning, maintenance, repair and disposal of the
equipment or its constituent components,
• hazard through contact with hazardous, chemical or bacteriological substances.

Pictograms and warning signs

Staff shall conform with all the advice and instructions shown on the equipment and in particular:
• shall comply with the arrows indicating the direction of movement of rotating equipment,
• shall comply with all the prohibitive and warning labels,
• shall wear the appropriate personal protection equipment at all times.

All the Pictogram and warning signs shall be kept in a clean and legible state.

An index of the pictograms and warning signs employed in the instructions for handling, installation,
commissioning, operation and disposal is shown at the end of the manual -> 8.
These shall be studied and fully understood.

MIN 20 GA4026 5-43

Electrical installation rules
All country, state and local authority rules regarding electrical installation shall be observed when connecting the
equipment to the electrical supply.
All work on the electrical equipment shall only be carried out by electricians or qualified staff with the appropriate
qualifications and experience. They shall comply with the instructions shown on the electrical components and
in particular the directions of rotation, the warning and hazard labels. These labels shall be maintained in a good
and clean legible condition.
The term qualified staff has the meaning staff who, thanks to their professional training, their experience and the
instructions received have sufficient knowledge of the safety rules and regulations, the accident prevention rules
and the use and method of operation of the equipment on which they are required to work. They must be
capable of assessing the work which is asked of them, of recognising hazards and reducing all possible risks
associated with these hazards to an acceptable level. In addition, they shall have been authorised by a
responsible person, such as the safety officer in charge of their area, to carry out the required work.
The equipment provided is only suitable for use on a low voltage electrical supply in a safe area. The equipment
is not suitable for installation or use in a potentially explosive area as defined by Article 2 of Directive 99/92/EC
(otherwise known as the ATEX directive) and shall not be installed and operated in this manner.
No liability will be accepted by Ateliers François or its subsidiaries in the event of installation and use different to
that for which the equipment was supplied.

Precautions to be taken with machinery and compressed air

Only qualified staff may work on the various components of the installation including in particular, but not only,
the compressor, the dryer, the filters, the cooling system and connecting pipes and the air and water circuits.
The term qualified staff has the meaning staff who, thanks to their professional training, their experience and the
instructions received have sufficient knowledge of the safety rules and regulations, the accident prevention rules
and the use and method of operation of the equipment on which they are required to work. They must be
capable of assessing the work which is asked of them, of recognising hazards and reducing all possible risks
associated with these hazards to an acceptable level. In addition, they shall have been authorised by a
responsible person, such as the safety officer in charge of their area, to carry out the required work.
With the exception of the surveillance tasks in the checklist that do not require the equipment to be stopped no
work shall be undertaken on the equipment when it is operating or pressurised.
All the safety steps detailed in the MOP and MIN manual shall be performed as indicated before commencing
any work on the equipment.

Contact with various liquids and fluids

Many of the liquids contained in the equipment may be at relatively high temperatures (> 80°C) and some may
contain substances that cause toxic and/or allergic reactions if not handled safely.
Only qualified staff may service or work upon the equipment containing these liquids. They shall take all
necessary precautions.
The compressed air dryer contains a refrigerant gas which may be in a liquid or vapour state. Servicing this type
of equipment requires qualified staff who has received specific training in handling of refrigerants. Refrigerants
are subject to particular regulations concerning their use and disposal that shall be observed by the qualified
staff.

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The term qualified staff has the meaning staff who, thanks to their professional training, their experience and the
instructions received have sufficient knowledge of the safety rules and regulations, the accident prevention rules
and the use and method of operation of the equipment on which they are required to work. They must be
capable of assessing the work which is asked of them, of recognising hazards and reducing all possible risks
associated with these hazards to an acceptable level. In addition, they shall have been authorised by a
responsible person, such as the safety officer in charge of their area, to carry out the required work.

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 Table of contents

DANGER - SAFETY ADVICES - TO BE READ .................................................................................. 5

Rules and Regulations ................................................................................................................................. 5
Failure to observe the safety rules and regulations ....................................................................................... 5
Pictograms and warning signs ...................................................................................................................... 5
Electrical installation rules ............................................................................................................................ 6
Precautions to be taken with machinery and compressed air ........................................................................ 6
Contact with various liquids and fluids .......................................................................................................... 6

ANNEX A: COMPRESSOR INSTALLATION DRAWING LAYOUT ..................................................................... 40

MIN 20 GA4026 9-43

1 Synthesis

1.1 Purpose of the manual

This manual is designed to assist you in the correct installation and reception of the Ateliers François
compressor CE 68 A in order that the equipment operates satisfactorily for its intended purpose.
In addition, the manual gives information about the ancillary equipment included within the scope of supply.

1.2 Using the manual

The Installation Manual is designed for a quick location of the relevant information. To this end, the manual is
divided into 8 chapters, each of them covering a specific topic.

A potential dangerous hazard, which will put the operator at risk of injury or death, is signalled by the following
pictogram.

WARNING:

An instruction which identifies the possibility that the compressor and its ancillary equipment can be damaged is
signalled by the following pictogram.

CAUTION:

Supplementary information for the appropriate use and operation of the compressor is given using Note.

1.3 Applicable documents

Ref. Document Reference

A1
A2
A3

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MIN 20 GA4026 11-43

2 Preparation for the Compressor environment

2.1 Requirements to be satisfied for the compressor room

The compressor CE 68 A (and its ancillaries) shall be located in compliance with the following conditions.

Lifting means
• A means of lifting such as a gantry crane or a track with a hoist such as to permit the removal of heavy
parts (cylinders, pistons, etc.). See Annex A: Compressor installation drawing layout.

Example of:

H 4700 mm K 2200 kg

Quality of the floor

• The floor shall be flat, level maximum admissible slope 0.2% and strong enough to support the weight of
the compressor mounted on its anti-vibration mounts (see the compressor installation drawing layout).

CAUTION:
Ateliers François recommends that a qualified foundation engineer be consulted.

Machinery space
• The machinery space shall comply with all the rules and regulations in force in the country of installation.
• The machinery space shall be equipped with:
 drainage to permit the removal of all condensates and solutions and liquids utilized in cleaning the
machinery space,

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  all vessels required for the collection of the various drainage and disposal of the various fluids
employed in the equipment,
 115 or 230 volt electricity supply and a low compressed air supply (7 bar) to allow the use of hand
tools and if needed for the supply for the compressor’s pneumatic regulation tank.

Aeration
• Efficient ventilation, either natural or forced ( see -> 2.2.1).

Quality of the inspired air

• The air sucked by the compressor should be as cool as possible but if the temperature of the machinery
space is below 10°C (50°F), heating of the area shall be provided. In no event may the temperature of the
location be below 5°C (41°F).
The quality of the inspired air shall comply with the conditions required for blowing into the food or
beverage containers.

Cooling water and by-pass system

• The location shall be equipped with a water supply that observes the conditions defined in -> 4.6.
• The compressor cooling water shall never fall below 2°C (36°F). If temperatures lower than this are
expected to arise, then a cooling bypass system shall be installed to maintain the cooling water above
2°C supplied to the compressor and dryer. For cooling water and system recommendations, refer to ->
4.6.

Precautions

CAUTION:
Do not store hazardous, flammable or volatile products in the machine room.

• Do not store other objects in the machinery space that reduce or impede access to the installed
equipment. Operators and maintenance and staff must have an easy access to the equipment.
• Access to the compressor room or rooms shall be marked with appropriate warning and safety notices.

MIN 20 GA4026 13-43

2.2 CE 68 A - Characteristics
2.2.1 Room Requirements
Height under lifting hoist 4700 mm
Maximum weight for lifting hoist (for maintenance) 2200 kg
Heat dissipation 45800 kcal/h
Natural ventilation (required openings to external unrestricted space) 2x9,2 m2
Forced ventilation air flow rate to achieve a max. ΔT10°C increase 14900 m3/h
Noise level (at 1m in free field conditions) 85+/-3 dB (A)

2.2.2 Electrical Requirements

Motor Power absorbed 355 kW
Motor power 355 kW
Power Supply Voltage See the Electrical diagram
Circuit breaker size 1250 A

2.2.3 Water & Air Requirements

Cooling water pressure 3 - 4 bar g
Total cooling water flow required 28,8 m3/h
Water volume (compressor) 350 l
Water drain connections 3/4"
Air outlet (40 Bar) 3"-300Lbs
Cooling Water in & out 2"
Cooling water pipe between Skid & Cooler: for max +/- 25m distance 2"1/2

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MIN 20 GA4026 15-43

3 Transportation

3.1 Handling and transportation

▪ Safety instructions
• During all transportation and handling operations, good practice as well as the rules and regulations in
force in the country shall be observed. These operations shall be performed by qualified staff.
• When the equipment is unloaded, Ateliers François recommends the delivery documents be signed with
the remark “Delivery accepted but material to be inspected”.
• The transportation and handling of the air dryer shall be the subject of particular care.
It shall only be transported in a vertical position and preferably by means of a forklift.

CAUTION:
On no account shall the dryer be laid on its side.

▪ For additional accessory equipment please consult the specific instructions for handling and transportation.
These are either on the packing in the container taking in the equipment or in the documentation delivered
with the shipment.

3.2 Unpacking
No special unpacking instructions are given here.
Each boxes and the compressor are marked with directions for their lifting.

3.3 Damage due to transportation

In the event of transportation damage:
▪ take pictures of the damaged equipment so as to permit the cause of the damage to be assessed,
▪ immediately transmit a report confirming the damage due to transportation and make sure that the carrier
signs a copy if he is still present.
This report, with supporting pictures, shall be transmitted to the carrier company, the supplier and Ateliers
François.

Some dryers have control units that must be checked after unloading and/or unpacking. If either of these
indicate an anomaly, it will be necessary to produce a report and transmit this to the carrier company, the
supplier and Ateliers François.

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MIN 20 GA4026 17-43

4 Installation
▪ Before any handling operation, it is necessary to check that the lifting eyes are secure.

CAUTION:
On no account shall the dryer be lifted by its air connection piping or damage may
result.

WARNING:
Never lift the equipment except by the anchoring points provided for this purpose.

Handling compressor units and some other equipment require qualified staff. The term qualified staff has the
meaning staff who, thanks to their professional training, their experience and instructions received, have
sufficient knowledge of the safety rules and regulations, of the accident prevention rules and the use and
method of operation of the equipment on which they are required to work.
They must be capable of assessing the work that is asked of them, of recognising hazards and reducing all
possible risks associated with these hazards to an acceptable level. In addition they shall have been authorised
by a responsible person, such as the safety officer in charge of their area to carry out the required work.

4.1 Compressor
▪ When lifting, you must ensure that the slings, cables or chains used for this purpose do not damage any part
of the unit and in particular the water pump, the air receiver, the inlet air filter or the electrical motor.
▪ The compressor shall be placed with its anti-vibration pads directly on the flat and level floor. If the floor is
not flat or level, this may cause severe vibration.
▪ The connection to the compressed air pipe-work network shall be carried out by using the special hose
assembly supplied with the equipment and connected at the outlet of the assembly (final cooler or,
depending on the model, the air receiver).

The flexible hose supplied by Ateliers François shall be attached to the floor at its fixed end by
means of the fasteners provided. The flexible hose shall be installed in accordance with the
installation drawing and the flexible hose shall be installed without creating tension in the flexible
hose.

Note:
It is essential to provide the necessary protection for operating and maintenance staff. In particular
appropriate mechanical protection shall be provided for the 40 bar flexible hose, or hoses, for which
Ateliers François provide specially designed guarding.
If the guard supplied with the equipment is not installed, Ateliers François refuses to accept any
liability in the event of an accident.

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Mechanical characteristics of the compressor are the following.

Dimensions Length 5400 mm

Width 2200 mm

Height 3500 mm

Weight 14000 kg

4.2 Air dryer (option)

▪ The air dryer shall be installed on the level floor.
▪ All planes of the air dryer have to be adjusted to make sure that the interconnecting air pipe work (supplied
with the installation) is accurately aligned so that no loads are placed on the dryer air connections.
In addition, it is essential that this positioning does not cause any tension in the flexible hose.

4.3 Electrical connections

The electrical connections must be made by qualified staff in electrical matters.

The cable type and wire cross-sectional area shall be selected to suit the installed power of all the equipment,
the supply voltage, cable length and the mode of installation and shall be in conformity with the rules and
regulations of the country of installation, the electrical utility and the local authority.

WARNING:
Large variations in voltage may seriously damage the motors and the electrical and
electronic equipment.

The voltage and the frequency of the electricity supply shall match the equipment supplied.

The electrical connections shall comply with the wiring diagram of the control console.

Electromagnetic compatibility is provided for an industrial environment. For a residential environment, it may be
necessary to take measures to prevent interference; appropriate protection equipment must then be installed in
order to comply with local regulations.

The information (motor power, voltage and frequency) are reported in the electrical diagram of the compressor
as shown in the example on next page.

MIN 20 GA4026 19-43

20-43
Compressor Type

CE 68 A Motor Power absorbed

Frequency

Voltage
Serial #
20 GA4026
Electrical diagram first page – Principle

MIN 20 GA4026
4.4 Pneumatic connections
The cross-section of the compressed air distribution pipes must be suited to the flow rate of the compressor or
compressors. Ateliers François can advise on the correct calculation of the pipe cross-sections for your air
circuit.

It is recommended that the customer's main air pipes shall be protected against internal and external corrosion.
The equipment is designed for the temperature limits shown in the compressor data section. Should the
customer expect any of the equipment or the associated piping will be used outside these limits the equipment
will not be suitable for its intended use. In these circumstances you shall contact Ateliers François for guidance.

If several compressors feed into the same piping installation, it is recommended to install a non-return valve and
an isolation valve between each compressor and the piping circuit. If the air receiver is located after the isolation
valve, it is mandatory that the compressor’s control pressure tapping point is positioned between the
compressor and the isolation valve or compressor control may be adversely affected resulting in unsafe
operation.

It is essential to provide a sufficient number of anchoring points for the compressed air pipework such as to
prevent any transmission of vibration. The first support immediately after the outlet flexible hose shall be
designed to be very rigid and its attachment to the floor very solid. This guidance also applies to the pipes
located at the outlet of the air dryer.

The outlet flexible hose must be attached in accordance with the installation drawing. The flexible hose shall not
be misaligned to create either tension or compression loads. Mechanical protection to limit the risk due to
accidental hose rupture is provided around the flexible hose connection. This protection shall not be removed.
For all standard installations, this protection is supplied with the machine.

The connection pipes to the blower shall be fitted by qualified staff. This work must not cause misalignment
loads on the dryer’s flanges. The acceptance tests on these pipes shall be carried out in conformity with the
regulations of the country where the equipment is installed. The creation of these pipe connections may
sometimes generate pipe vibration due to gas pulsations. If this problem arises, the customer shall make use of
a specialist firm that can provide a solution.

4.5 Drainage and Water collection Piping

Both the compressor and the dryer are equipped with automatic drainage and venting systems for both the
compressed air pipe-work and the water which may contain some air. The oil-free compressor does not
contaminate the air with lubricating oil. However, the environment in which the compressor is installed may
contain contaminants the compressor will inspire that are addressed by environmental regulations. If this is
expected then the customer shall take necessary action to remove these contaminants as required by the
process or by any legislation in force in the country of use.
The compressor and dryer automatic drainage/venting equipment is installed by Ateliers François or by the
manufacturer of the dryer. In the case of an external vertical air receiver it is necessary to provide a drainage
and ventilation system in accordance with the installation drawing.
If the installation pipe-work is not provided by Ateliers François, it is necessary to comply with all applicable
rules and regulations regarding equipment connection as required by the country of installation.

MIN 20 GA4026 21-43

4.6 Cooling Circuit connections
The water shall be clean and its quality shall comply with the following requests to ensure reliable operation of
the compressor:
• pH 7 to 9
• CaCo3 hardness of 30 to 500 ppm
• CaCo3 alkaline level 500 ppm max
• Dissolved solids 1000 mg/l max
• Chlorides 125 ppm max
• Sulphates 125 ppm max
• Recommended outlet pressure of the pump between 3 bar and 5.5 bar
• Recommended water inlet temperature 30-35 °C

In the event of a risk of freezing, a suitable anti-freeze product shall be added to the cooling circuit. This product
shall be suitable for the local conditions both for the local temperature and compatibility with the process
requirements. In some regions there are regulations, concerning hygiene and safety, which limit the choice of
products employed in machinery involved in the food industries.

If there is no glycol anti-freeze in the cooling system, it is recommended to add an anti-rust additive to the
cooling water.

CAUTION:
On no account shall the temperature of the cooling water at the compressor water
inlet connection be below 2°C (36°F).

The internal compressor water circuit is built by Ateliers François in our factory. On no account shall the
customer modify it. Any modification will result in the termination of all warranties and guarantees and could
affect the safety of the compressor.

The dimensions of the cooling pipes between the compressor and the cooling system shall be sized to restrict
the total pressure drop in the complete cooling water piping circuit to 1 bar maximum for the required water flow
rate.

If the water pump is not supplied with the compressor, it is mandatory to contact Ateliers François to receive
guidance and recommendation to ensure correct operation of the compressor.

4.7 Operational Safety Devices

All the operational safety devices are set in the factory. During the commissioning, the alarms settings are
adjusted to local conditions by the authorised persons.

The safety valves are calibrated in the factory by their manufacturer.

Except in the case of written approval from us, Ateliers François accepts no liability in the event of modification
of the settings of these safety devices.

WARNING:
Any ill-advised modification of the instructions regarding the safety devices or
interference with the safety valves may lead to damage to the installation and/or
injury to the staff.

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 WARNING:
On no account shall security devices be bypassed or neutralised.

4.8 Oil type and quantity

If the oil is not in the scope of supply to be provided by Ateliers François, the customer shall supply it in good
time so as not to delay commissioning.

The types of approved oil and quantities are shown in the following table.

Qty

Manufacturer Brand CE 68 A
Q8 Q8 SCHUBERT 150
Mobil Rarus 429 45
Shell Corena OIL P 150

4.9 Antifreeze type and quantity

If the antifreeze is not supplied by Ateliers François, the customer shall supply it in good time so as not to delay
commissioning. This product shall be suitable for the local conditions both for the local temperature and
compatibility with the process requirements. In some regions there are regulations, concerning hygiene and
safety, which limit the choice of products employed in machinery involved in the food industries. If necessary
antifreeze based on mono propylene glycol is recommended.

MIN 20 GA4026 23-43

5 Optional equipment presentation

5.1 Electrical cabinet

The electrical cabinet provides power supply, control and regulation for the compressor and its ancillaries.

5.2 Air conditioning

The air conditioning equipment allows the electrical cabinet to operate under normal temperature in a hot
environment.

WARNING:
The electrical cabinet equipped with air conditioning shall always remain in vertical
position.

5.3 SIS (Smart Inverter Starter)

This frequency converter allows avoiding current peaks at the motor starting.

5.4 Air Dryer

This ancillary equipment filters and dries up the compressed air.

WARNING:
The Air Dryer equipment shall always remain in vertical position.

5.5 Additional filter

The additional filter improves the quality of compressed air to its limits.

5.6 Non return valve

The non return valve allows the compressed air flow not to return to the compressor during operation, but to
flow from the compressor to the high pressure piping network.

5.7 Cooling System

This ancillary equipment allows maintaining the compressor cooling water at normal operating temperatures.

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MIN 20 GA4026 25-43

6 Checking before commissioning

6.1 Presentation
Prior to the installation please read carefully the Presentation and the PICKList and its Presentation received
previously. This program is created to help you during the installation of your Ateliers François compressor and
its auxiliary equipment.
The PICKList will give you and to AF the exact preparation status of the compressor installation. It confirms if
the compressor is ready PRIOR to Ateliers François’s service engineer’s arrival on site. By using this PICKList,
you will ensure that the start-up of your compressor will be performed in the best conditions, without wasting
precious time.
On this PICKList Presentation you will find the way to fill in the Installation Commissioning Check List.
Should you have any questions, please feel free to contact us.

6.2 PICKList to be filled in

The PICKList will control:
• whether any parts or components are damaged or missing,
• the positioning of the AF compressor, the AF electrical cabinet, the dryer and the cooling system,
• whether the supply from the factory is correct and compliant with the compressor needs (electricity, water,
drain, appropriate lifting equipment, etc.).

The PICKList is an installation organizer; it allows you to describe step by step the different tasks to the fitters
and to control the realized work during the complete period of Ateliers François equipment installation.
All the required operations are classified following the real job achievement, which means 100 % visibility for the
installation status.
All the required operations are listed below.

Reference Operation designation Comment

1-0 Positioning of the compressor

1-1 Compressor room requirements
1-2 40 bar flexible
1-3 Positioning of the receiver
1-4 Positioning of the dryer Mechanical installation
1-5 The cooling system
1-6 The draining system
1-7 General conditions
1-8 The piping

2-0 Connections of AF electrical cabinet

2-1 Connection of the main motor
2-2 Compressor connections Electrical connections
2-3 Dryer & receiver connections
2-4 Radiator cooler connections (if any)

Reference Operation designation Comment

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 Reference Operation designation Comment

2-5 Cooling tower connections (if any)

2-6 Water cooling cabinet connections (if any) Electrical connections
2-7 Energy saver connections (if any)

Each operation needs several tasks to be performed; those tasks are listed in the PICKList as shown in the
example given on next pages. In addition, each task is detailed in the PICKList.

Refer to the document for complete instructions of how to use the PICKList.

A model of PICKList, in English, is given on next pages.

Remark
Please note that the Excel and PDF PICKList files are available in the following languages:
Chinese, English, French, German, Spanish, Portuguese and Russian.

MIN 20 GA4026 27-43

 Example of PICKList

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MIN 20 GA4026 31-43

7 Commissioning the Compressor

7.1 Commissioning procedure

Please use the PICKList to guaranty your compressor installation conformity within the requested Ateliers
François standards. It is the first step for ensuring an efficient operation under safe and favourable conditions.

When the compressor and all the auxiliary equipment installation are finished and confirmed with the PICKList,
our Service Engineer or the accredited person will proceed with the commissioning according to the Ateliers
François procedure.

Following our standard commissioning procedure, our Service Engineers will check the conformity of the
compressor and auxiliary components:
• Checking the installation with the PICKList (together with the person in charge of your installation),
• Mechanical control by using the UMI 1000 form,
• Performance control during full running operation as per Ateliers François documentation, the test report
certificate corrected according to local conditions:
 Total running hours & loading hours
 Compressor inlet air filter temperature, humidity, atmospheric pressure and altitude
 Pressures
 Temperatures
 Motor amperage and voltage on each phase (L1-L2-L3).

7.2 Commissioning training

During this commissioning our Service Engineer will provide ½ day training including:
• Basic Compressor functioning description,
• Start/stop of the compressor and its accessories,
• Presentation of the User’s Maintenance Instructions (UMI), including the UMI 1112 “Daily Performance
Record",
• Introduction to troubleshooting.

7.3 Commissioning documentation

To finalize the commissioning and start the warranty period, it is required to sign the following documents:
• Acceptance Certificate
• Warranty Certificate
• Test Running Certificate
• PICKList
• UMI 1000
• UMI 1112
• UMI 2009
• Spares parts List

32-43 MIN 20 GA4026

 • PLC Synopsis.

MIN 20 GA4026 33-43

8 Safety pictograms list
The safety pictograms and signs which can be found in a UMI and on the equipment are listed below.

Informative signs

Read the compressor manual Disconnect power

Lock compressor electrical cabinet Perform maintenance

Unlock compressor electrical cabinet Pulley and belt protection

Lock compressor + ancillaries Direction of movement

Unlock compressor + ancillaries Crane anchor point

Informative personal protective equipment signs

High noise area Safety vest

Safety shoes Safety gloves

Safety glasses Mask needed

Safety helmet Wash hands

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Prohibited, not allowed

No battery or battery charger No forklift / Don't use a forklift

No chemicals Don’t switch on

No poison No explosive materials

No car or truck exhaust-gas No maintenance allowed

No hot work allowed No voltage allowed

No magnetic field No pressure allowed

Danger or Warning

Electrically Live Under maintenance

Hot surface Magnetic field

Air under pressure Under pressure

Moving Parts Keep hands clear

Danger

MIN 20 GA4026 35-43

Combination of Pictogram signs

Maintenance NOT allowed

Maintenance allowed

Read the manual before action

Action pictograms

Take photo(s) showing precisely the problem

Send a mail to AF Aftersales Department

Check visually

Move in this direction

Checking the surface area

36-43 MIN 20 GA4026

Status pictograms

Correct

Incorrect or prohibited

Don't move

Locked Unlocked

Tools to use

Brush Vacuum cleaner

Sponge Marker

Paper for cleaning Plastic gloves

MIN 20 GA4026 37-43

 Clear water Oil recycling disposal container

Food industry compatible grease

AF recommended oil only
or AF recommended grease

Disposable oil filter canister

AF original genuine kit or Spare Parts only

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MIN 20 GA4026 39-43

 Annex A: Compressor installation drawing layout

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 Comments
(For personal use)

42-43 MIN 20 GA4026

 Whenever you contact Ateliers François, please indicate the
compressor model and serial number.

Liability

Ateliers François does not accept any liability for loss or damage that results as a consequence of:

• negligence in the maintenance and daily monitoring of the equipment, in particular failure to maintain the daily
record file and any failure to communicate this to Ateliers François or its local representative responsible for
monitoring machines under guarantee,
• any error in handling, installation, electrical connection and in particular faulty electricity supply or cabling unsuitable
for the local conditions,

• any error of handling, installation, pneumatic connection and in particular customer pipes unsuited either by their
size or by their arrangement or by a lack of suitable attachments,

• unauthorised modifications made to the equipment by the customer or the failure to observe Ateliers François’
recommendations and instructions,
• any failure to ensure that cooling water of the correct quality suitably inhibited, or protected in some manner, to
prevent freezing during operation or whilst stopped,

• the use of oils and greases that are not approved by Ateliers François.

Ateliers François withholds the right to void all warranty claims and guarantees when the customer uses counterfeit
replacement parts or accessories not supplied by Ateliers François.

No liability will be accepted by Ateliers François or its affiliates in the event of installation and use different to that f or which
the equipment was supplied.

To retain Ateliers François’s warranty, the customer shall follow the maintenance program and undertake all required
inspections.

The content of this manual is the property of Ateliers François and is protected by copyright. Any full or partial reproduction
is strictly prohibited.

End of Manual

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