TERAL INSTRUCTIONS

TERAL HE Booster System

[ENGLISH] Installation and operating instructions

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CONTENTS
1. Installation ...................................................................................................................................................................3
1.1 Mechanical installation ........................................................................................................................................3
1.1.1 Location...........................................................................................................................................................3
1.1.2 Pipework..........................................................................................................................................................3
1.1.3 Foundation ......................................................................................................................................................3
1.1.4 Vibration dampers ...........................................................................................................................................3
2. Product description .....................................................................................................................................................5
2.1 Teral HE booster pump system ............................................................................................................................5
3. Shihlin SS2 KP Series Inverter Operations ...................................................................................................................6
3.1 Shihlin SS2 KP Series Operation..........................................................................................................................6
3.2 Shihlin SS2 KP Series Inverter Parameter Settings ..............................................................................................6
3.3 Shihlin SS2 KP Series Inverter Common Alarm Codes .........................................................................................7
4. Fault Finding Chart ......................................................................................................................................................8

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1. Installation

Warning
Installation and operation must comply with
local regulations and accepted codes of good
practice.

Before installation check that:

 The booster system corresponds to the one ordered.
 No visible parts have been damaged.

1.1 Mechanical installation

1.1.1 Location

The booster system must be installed in a well ventilated room to ensure sufficient cooling of the pumps and control cabinet.
The booster system must have a 1-metre clearance in front and on the two sides for inspection and dismantling.

1.1.2 Pipework

Arrows on the pump base show the direction of flow of water through the pump. The pipework connected to the booster system
must be of adequate size. The pipes are connected to the manifolds of the booster system. Either end can be used. Apply sealing
compound to the unused end of the manifold, and fit the screw cap. For manifolds with flanges, fit a blanking flange with gasket. To
achieve optimum operation and minimise noise and vibration, it may be necessary to consider vibration dampening of the booster
system.
Noise and vibration are generated by the rotations in the motor and pump and by the flow in pipework and fittings. The effect on the
environment is subjective and depends on correct installation and the state of the other parts of the system.
If booster systems are installed in blocks of flats or the first consumer on the line is close to the booster system, it is advisable to fit
expansion joints on the suction and discharge pipes to prevent vibration being transmitted through the pipework.
All nuts should be re-tightened prior to start-up. The pipes must be fastened to parts of the building to ensure that they cannot move
or be twisted.

1.1.3 Foundation

The booster system should be positioned on an even and solid surface, for instance a concrete floor or foundation. If the booster
system is not fitted with machine shoes, it must be bolted to the floor or foundation.

1.1.4 Vibration dampers

To prevent the transmission of vibrations to buildings, it is advisable to isolate the booster system foundation from building parts by
means of vibration dampers. Which is the right damper varies from installation to installation, and a wrong damper may increase the
vibration level.

Vibration dampers should therefore be sized by the supplier of vibration dampers. If the booster system is installed on a base frame
with vibration dampers, expansion joints should always be fitted on the manifolds. This is important to prevent the booster system
from "hanging" in the pipework.

Electrical installation

Warning
The electrical installation should be carried out
by an authorised person in accordance with
local regulation and the relevant wiring diagram.
regulations and the relevant wiring diagram.

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The electrical installation of the booster system must comply with enclosure class IP54. Make sure that the booster system is
suitable for the electricity supply to which it is connected. Make sure that the wire cross-section corresponds to the specifications in
the wiring diagram

1.1.5 Start-Up Procedure

After having carried out the mechanical, electrical and hydraulic installation proceed as follows:

1. Open the door of the control panel.

2. Turn on the electricity supply. All three indicators will light up indicate all three phase are ready.
 Turn on the MCB located inside the control cabinet.
 Cross check the PLC switch is on “RUN” mode.
3. Turn on the MCB and MCCB [located inside control panel].
4. On the automatic / manual selector [AOM], select “A” for automatic function [located inside control panel].

Fig. 1 Cam Lock and RYB / Low Level Indicators

Fig. 2 A-O-M Switch and Pump 1 and Pump 2 Manual Switch

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2. Product description

2.1 Teral HE booster pump system

As standard, Teral HG booster systems consist of two to four AB / AHN / AHI pumps coupled and mounted on a common mild steel
base frame with all the necessary fittings and a control cabinet.

Fig. 3 HE System

Nr. Descriptions
1 Control cabinet
2 Isolating valve
3 Common base plate
4 Suction manifold
5 Teral pump and motor
6 Pressure transmitter
7 Pressure gauge
8 Discharge manifold
9 Pressure tank

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3. Shihlin SS2 KP Series Inverter Operations

3.1 Shihlin SS2 KP Series Operation

For detailed operation procedures, kindly refer to the Shihlin SS2 Inverter user manual.

Fig. 4 Shihlin SS2 KP Series Inverter

Nr. Descriptions
1 LED screen
2 SS2 operation panel
3 Knob
4 Top cover

3.2 Shihlin SS2 KP Series Inverter Parameter Settings

For all the system that had been delivered, all vital parameters had been pre-set. These parameters are suitable to be used for
inverter from 0.75kW until 2.2kW. Below are the parameters:

Shihlin KP Series 0.75 kW - 5.5 kW INV 1 / 2 / 3 / 4

Parameter Factory
Descriptions Setting Value
Nr: Value
1 Maximum frequency 120 Hz 50
5 Sec / 10
7 Acceleration time 5 Sec / 10 Sec
Sec
5 Sec / 10
8 Deceleration time 5 Sec / 10 Sec
Sec
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 9 Electronic thermal relay capacity Motor Rated Motor Rated
15 Manual operation frequency 50 Hz 50
16 Manual operation acceleration/deceleration time 5s 5
19 Base frequency voltage 415V / 240V 415V / 240V
32 Serial communication Baud rate selection 1 1
33 Communication protocol selection 1 0
34 Multi-inverter parallel communication station number 2 According to Inv
36 Inverter station number 0 According to Inv
48 Data length 0 0
49 Stop bit length 0 0
50 Parity check selection 0 2
79 Operation mode 4 4
87 Command slave start waiting time 5 5
88 Command slave inverter stop waitng time 5 5
126 Command slave stop frequency 45 Hz 45
129 Master and slave inverter alternate time 180 180
130 Slave awakened Start frequency 30 Hz 30
154 Modbus protocol adopt RTU format 4 4
157 Switch selection at alternate mode 0 0
160 PID selection 1 1
169 User pressure setting 20 Bar 20
179 Revival level 85% 85
181 PID Integral upper limit frequency 60 Hz 50
182 Slave forced start waiting time 10 Sec 10
185 Sleep level 25 Hz 25
186 Slave forced start level 20% 20

Sensor settings: IFM / WIKA Pressure Tx. 4 mA-20mA

184 Equivalent to 4mA
141 Equals to 20mA
1. When pressure equals to 0 [Inv value and pressure gauge
value], go to P168 to see the value and put the same value
at P168 into P184.
2. Calibrate P141 to synchronize both value at the inverter and
pressure gauge.
127 If DU 06 exist 1
127 IF DU 06 non-exist 2

3.3 Shihlin SS2 KP Series Inverter Common Alarm Codes

For detailed alarm codes, kindly refer to the Shihlin SS2 Inverter user manual.

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 4. Fault Finding Chart

Warning
Before making any connections in pumps, terminal boxes or breaker cabinet, make sure that the
electricity supply has been switched off for at least 10 minutes and that it cannot be accidentally
switched on.

Fault Possible cause Remedy

Wait until the pressure has dropped, or lower the pressure on the discharge
Current pressure is higher than or equal to the setpoint.
side of the Teral Water Pump Booster System, and check that the pumps start.

Electricity supply disconnected. Connect the electricity supply.

Main switch cut out. Cut in the main switch.

Pumps do not run when started. Main switch is defective. Replace the main switch.

Motor is defective Repair or replace the motor.

Pressure transmitter faulty Replace the pressure transmitter.

Cable is broken or short circuit. Replace the cable.

The pumps start, but stop immediately. Re-establish the supply of water to the Teral Water Pump Booster System.
Dry running or no inlet pressure.
The operating pressure is not reached. When the inlet pressure has been re-established, the pumps will restart.

Inlet pressure to low. Check the suction pipe and possible suction strainer.

Unstable water delivery from Teral Suction pipes or pumps partly blocked by impurities. Clean the suction pipes, strainer or pumps.
Water Pump Booster System [applies
to unstable water supply]. Pumps suck air. Check the suction pipe for leakages.

Pressure transmitter defective Replace the pressure transmitter.

The valves are closed. Open the valves.

Suction pipe or pumps blocked by impurities. Clean the suction pipe or pumps.
Pumps are running, but deliver no
Non-return valve blocked in closed position. Clean the non-return valve. The non-return valve must move freely.
water.
Suction pipe leaky. Check the suction pipe for leakages.

Air in suction pipe or pumps. Vent and prime the pumps. Check the suction pipe for leakages.

Leakage from the shaft seal. Shaft seal is defective. Replace the shaft seal.