Crown Ma3600vz

POWER AMPLIFIER
SERVICE MANUAL
Macro-Tech
MA-3600VZ
Some models may be exported under the name Amcron®
© 2000 by Crown International, Inc., P.O. Box 1000, Elkhart, Indiana 46515-1000 U.S.A.
Telephone: 219-294-8000. Trademark Notice: PIP™, Grounded Bridge™, and SmartAmp™
are trademarks and Amcron®, Crown®, Macro-Tech®, IOC®, ODEP® and IQ System® are
registered trademarks of Crown International, Inc. Other trademarks are the property
of their respective owners.
130366-1
11-00
Rev. A
Downloaded from www.Manualslib.com manuals search engine
MA-3600VZ Service Manual 130366-1 Rev. A
The information furnished in this manual does not include all of the details of design, production, or
variations of the equipment. Nor does it cover every possible situation which may arise during installation,
operation or maintenance. If you need special assistance beyond the scope of this manual, please contact
the Crown Technical Support Group.
Mail: P.O. Box 1000 Elkhart IN 46515-1000

Shipping: Plant 2 SW 1718 W. Mishawaka Road Elkhart IN 46517
Phone: (800) 342-6939 / (219) 294-8200
FAX: (219) 294-8301
CAUTION AVIS
TO PREVENT ELECTRIC SHOCK DO
NOT REMOVE TOP OR BOTTOM À PRÉVENIR LE CHOC
COVERS. NO USER SERVICEABLE ÉLECTRIQUE N’ENLEVEZ
PARTS INSIDE. REFER SERVICING PAS LES COUVERTURES.
TO QUALIFIED SERVICE PERSON- RIEN DES PARTIES UTILES
NEL. DISCONNECT POWER CORD À L’INTÉRIEUR.
BEFORE REMOVING REAR INPUT DÉBRANCHER LA BORNE
MODULE TO ACCESS GAIN SWITCH. AVANT D’OUVRIR LA
MODULE EN ARRIÈRE.
WARNING
TO REDUCE THE RISK OF ELECTRIC
SHOCK, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN OR MOISTURE!
The lightning bolt tri- The exclamation point trian-

angle is used to alert gle is used to alert the user to
the user to the risk of important operating or main-
electric shock. tenance instructions.
II ©2000 Crown International, Inc.

130366-1 Rev. A MA-3600VZ Service Manual
Revision History
Revision Number Date Comments
Rev. A 11-2000 Initial Printing
©2000 Crown International, Inc. III

This page intentionally left blank
IV ©2000 Crown International, Inc.

Table of Contents
1 Introduction............................................................................ 1-1
1.1 Introduction ...........................................................................................1-1
1.2 The Macro-Tech Series Amplifiers ........................................................1-1
1.3 Scope....................................................................................................1-1
1.4 Warranty................................................................................................1-1
2 Specifications ......................................................................... 2-1
2.1 Performance .........................................................................................2-1
2.2 Power ....................................................................................................2-1
2.3 Controls.................................................................................................2-1
2.4 Indicators ..............................................................................................2-1
2.5 Input/Output..........................................................................................2-2
2.6 Protection ..............................................................................................2-2
2.7 Construction..........................................................................................2-2
3 Theory of Operation .................................................................. 3-1
3.1 Overview ...............................................................................................3-1
3.2 Features ................................................................................................3-1
3.3 Front End Operation..............................................................................3-1
3.4 Voltage Amplification ............................................................................3-2
3.5 Grounded Bridge Topology ..................................................................3-2
3.6 Output Device Emulation Protection (ODEP)........................................3-4
3.7 VZ Power...............................................................................................3-4
4 Maintenance .......................................................................... 4-1
4.1 Cautions and Warnings........................................................................ 4-1
4.2 General Information ..............................................................................4-1
4.3 Test Procedures ...................................................................................4-1
5 Parts .................................................................................... 5-1
5.1 General Information .............................................................................5-1
5.2 Ordering and Receiving Parts ............................................................ 5-1
5.3 Mechanical Parts ..................................................................................5-1
5.4 Circuit Board Parts..............................................................................5-19
6 Schematic Diagrams ................................................................ 6-1
©2000 Crown International, Inc. V

This Page Intentionally Left Blank
VI ©2000 Crown International, Inc.

feature balanced inputs with bridged and parallel

1 Introduction monophonic capability. Specific features vary
depending on model.
1.1 Introduction 1.3 Scope

This manual contains complete service information on This Service Manual in intended to apply to all
the Crown® MA-3600VZ power amplifier. It is designed versions of the MA-3600VZ amplifier. The Parts
to be used in conjunction with the Reference Manual; Listings include parts specific for the US version and
however, some important information is duplicated the European version (E17CE). For parts specific only
in this Service Manual in case the Reference Manual to other versions contact the Crown Technical Support
is not readily available. Group for help in finding part numbers.
NOTE: THE INFORMATION IN THIS MANUAL 1.4 Warranty

IS INTENDED FOR USE BY AN EXPERIENCED Each Reference Manual contains basic policies as
TECHNICIAN ONLY! related to the customer. In addition, it should be
stated that this service documentation is meant to be
1.2 The Macro-Tech Series Amplifiers used only by properly trained personnel. Because
The Macro-Tech ® series is a complete family of most Crown products carry a 3-Year Full Warranty
amplifiers designed for pro sound reinforcement. (including round trip shipping within the United
Macro-Tech amplifiers are designed to provide States), all warranty service should be referred to
enormous levels of pure, undistorted power in the Crown Factory or Authorized Warranty Service
a rugged low-profile package, utilizing Crown's Center. See the applicable Reference Manual for
patented Grounded Bridge™ output topology. They warranty details. To find the location of the nearest
also employ Crown's patented ODEP® protection Authorized Warranty Service Center or to obtain
circuitry, which keeps the amplifier working under instructions for receiving Crown Factory Service,
extreme conditions that would shut down a lesser please contact the Crown Technical Support Group
amplifier. The MA-3600VZ features Crown's PIP™ (within North America), or your Crown/Amcron
(Programmable Input Processor) expansion system. Importer (outside North America). If you are an
The PIP expansion system makes it easy to tailor Authorized Warranty Service Center and have ques-
the amplifier to a specific application. Providing tions regarding the warranty of a product, please
high power amplification from 20 Hz to 20 kHz with contact the Field Service Manager or the Technical
minimum distortion, Macro-Tech series amplifiers Support Group.
Crown Customer Service

Technical Support Group
Factory Service
Parts Department
Mailing Address: P.O. Box 1000, Elkhart IN 46515

Shipping Address: Plant 2 S. W.
1718 W. Mishawaka Rd., Elkhart IN 46517
Phone: (219) 294-8200
Toll Free: (800) 342-6939
Fax: (219) 294-8301
http://www.crownaudio.com
©2000 Crown International, Inc. Introduction 1-1

Figure 1.1 MA-3600VZ Front and Rear Views
Introduction 1-2 ©2000 Crown International, Inc.

120 VAC International Units:

Stereo mode with both channels driven:
2 Specifications 1490 watts into 2 ohms.
1300 watts into 4 ohms.
These specifications apply to 120 VAC units in stereo mode with 8 ohm loads and an input Bridge-Mono mode:
sensitivity of 26 dB unless otherwise specified.
120 VAC, 60 Hz Units: These units are equipped with transformers rated for 120 VAC,
60 Hz power. 2600 watts into 8 ohms.
International Units: These units are equipped with transformers for either 100 VAC, 50/60 Parallel-Mono Mode
Hz, or 230 VAC, 50/60 Hz power. 2980 watts into 1 ohm.
2.1 Performance 230 VAC International Units:
Frequency Response: ±0.1 dB from 20 Hz to 20 kHz at 1 Stereo mode with both channels driven:
watt.
Phase Response: ±10° from 10 Hz to 20 kHz at 1 watt. 1325 watts into 4 ohms.
Signal-to-Noise Ratio: Greater than 105 dB below rated 965 watts into 8 ohms.
output (20 Hz to 20 kHz, A-weighted); 100 dB below rated Bridge-Mono mode:
output (20 Hz to 20 kHz, no weighting). 2800 watts into 4 ohms.
Harmonic Distortion (THD): At rated output, less than 0.05% 2515 watts into 8 ohms.
from 20 Hz to 1 kHz increasing linearly to less than 0.1% at Parallel-Mono Mode
20 kHz. 2910 watts into 1 ohm.
IM Distortion (IMD): Less than 0.05% from 368 milliwatts to 2565 watts into 2 ohms.
full rated output.
Damping Factor: Greater than 1,000 from 10 Hz to 400 Hz. Load Impedance: Rated for 16, 8, 4, and 2 ohm use only.
Crosstalk: See Figure 2.1. Safe with all types of loads, even reactive ones.
Slew Rate: Greater than 30 volts per microsecond. AC Power Requirements: 100 VAC, 50/60 Hz; 120 VAC,
50/60 Hz; and 230 VAC, 50/60 Hz units are available. 230
Voltage Gain: (At maximum output) 20:1 ±3% or 26 dB ±0.25 VAC, 50/60 Hz units can be used with 220 and 240 VAC.
dB at +26 dB sensitivity, and 124.6:1 ±12% or 41.9 dB ±1.0 All versions draw 90 watts or less at idle. 100 and 120 VAC
dB at 0.775 volt sensitivity. units can draw up to 30 amps of current; 230 VAC units can
draw up to 15 amps. Refer to the back panel for your unit’s
2.2 Power specifications.
Output Power:
Note: Maximum average watts per channel (unless in Mono 2.3 Controls
mode) at 1 kHz with 0.1% or less THD. Enable: A front panel push button used to turn the amplifier
on and off.
120 VAC, 60 Hz Units:
Stereo mode with both channels driven: Level: A 31-position detented rotary attenuator for each
channel located on the front panel used to control the output
level.
1120 watts into 8 ohms. Stereo/Mono: A three-position back panel switch used to
Bridge-Mono mode: select Stereo, Bridge-Mono or Parallel-Mono operation.
3505 watts into 4 ohms. Sensitivity: A three-position switch located inside the PIP
3140 watts into 8 ohms. compartment used to select one of three input sensitivities
Parallel-Mono mode: for both channels: 0.775 volts or 1.4 volts for standard 1 kHz
3555 watts into 1 ohm. power or a voltage gain of 26 dB.
3190 watts into 2 ohms. Input Ground Lift: A two position back panel switch used to
100 VAC International Units: isolate the phone jack signal grounds from the chassis (AC)
Stereo mode with both channels driven: ground.
1460 watts into 2 ohms. Reset: A back panel button for each channel used to reset
1300 watts into 4 ohms. the corresponding power supply. 100 and 120 VAC units
980 watts into 8 ohms. have 15 amp circuit breakers. 230 VAC units have 7.5 amp
Bridge-Mono mode: circuit breakers.
2625 watts into 8 ohms. 2.4 Indicators
Parallel-Mono Mode Enable: This amber indicator is on when the amplifier is
switched on to show that the low voltage power supply is
2820 watts into 1 ohm.
operating.
Signal / IOC: Two green indicators flash with medium inten-
sity in sync with the amplifier’s outputs to show signal pres-
©2000 Crown International, Inc. Specifications 2-1

ence. In the unlikely event the output waveform differs from

that of the input by 0.05% or more, they flash brightly to indi-
2.7 Construction
cate distortion. As sensitive distortion indicators they provide Durable black powder coated steel chassis and aluminum
proof of performance. Note: It is normal for the Channel 2 IOC front panel with Lexan overlay; specially designed “flow-
indicator to remain on in Parallel-Mono mode. through” ventilation from front to side panels.
ODEP: Each channel has a multifunction LED (light emitting Cooling: Forced-air with custom heat diffusers and patented
diode) indicator that shows the channel’s energy reserve circuitry to promote uniform dissipation.
status. Normally, the LEDs are brightly lit to show that reserve Dimensions: 19 inch (48.3 cm) standard rack mount (EIA
energy is available. An indicator will dim proportionally as the Std. RS-310-B), 3.5 inch (8.9 cm) height, 16 inch (40.6 cm)
energy reserve for its channel decreases. In the rare event depth behind mounting surface and 2.5 inches (6.4 cm) in
that a channel has no reserve energy, the indicator turns front of mounting surface (see Figure 2.2).
off and ODEP proportionally limits the channel’s output drive Approximate Weight: Center of gravity is 6 inches (15.2 cm)
level so the amplifier can continue safe operation even when behind the front mounting surface.
conditions are severe.
120 VAC, 60 Hz Units:
2.5 Input/Output Net weight 55 lbs, 1.5 ounces (25.0 kg); shipping weight
Input Connector: Balanced ¼-inch phone jacks on chassis 63 lbs, 10 ounces (28.9 kg).
and internal PIP connector. (Balanced 3-pin XLR connectors 100 VAC International Units:
are provided on the P.I.P.-FX which is a standard feature.) Net weight 54 lbs, 5 ounces (24.7 kg); shipping weight 63
Input Impedance: Nominally 20 k ohms, balanced. Nominally lbs, 0.5 ounces (28.6 kg).
10 K ohms, unbalanced. 120 VAC International Units:
Net weight 55 lbs, 1.5 ounces (25.0 kg); shipping weight
Input Sensitivity: Switchable between 0.775 V (unbalanced)
63 lbs, 10 ounces (28.9 kg).
for rated output or a fixed voltage gain of 26 dB.
230 VAC International Units:
Output Connector: Color-coded dual binding posts (banana Net weight 53 lbs, 6 ounces (24.2 kg); shipping weight 61
jacks). lbs, 15 ounces (28.1 kg).
Output Impedance: Less than 10 milliohms in series with
less than 2 microhenries.
DC Output Offset: (Shorted input) ±10 millivolts.
Output Signal;
Stereo: Unbalanced, two-channel,
Bridge-Mono: Balanced, single-channel. Channel 1 controls
are active; Channel 2 controls are inactive and not removed
from operation,
Parallel-Mono: Unbalanced, single-channel. Channel 1
controls are active; Channel 2 controls are inactive but dB
notremoved from operation.
2.6 Protection
Macro-Tech amplifiers are protected against shorted, open
or mismatched loads; overloaded power supplies; excessive
temperature, chain destruction phenomena, input overload
damage and high-frequency blow-ups. They also protect
loudspeakers from input/output DC and turn-on/turn-off tran- TEF ®
100 1K 10 K 20 K
sients. FREQUENCY (Hz)
If unreasonable operating conditions occur, the patented

ODEP circuitry proportionally limits the drive level to protect Figure 2.1 Typical Crosstalk
the output devices, particularly in the case of elevated tem-
perature. Transformer overheating results in a temporary
shutdown of the offending channel. When it has cooled to a
safe temperature, the transformer automatically resets itself.
Controlled slew rate voltage amplifiers protect against RF
burnouts, and input overload protection is provided by cur-
rent-limiting resistance at the input.
Turn On: The four second turn-on delay prevents dangerous
turn-on transients. Turn-on occurs at zero crossing of the
AC waveform, so power sequencers are rarely needed with
multiple units. Note: The turn-on delay time may be changed.
Contact Crown’s Technical Support Group for details.
Circuit Breaker: Circuit breaker current ratings vary based
on the AC operating power. Figure 2.2 Dimensions
Specifications 2-2 ©2000 Crown International, Inc.

front panel and are of the rotary type. Front panel

indicators let the user know the status of the low
3 Theory of Operation voltage power supply (enable), an ODEP indicator for
each channel which shows the reserve energy status,
and a SPI/IOC indicator for each channel which
3.1 Overview indicates signal output and distortion. In general, the
It should be noted that over time Crown makes packaging of this model is designed for maximum
improvements and changes to their products for watt/price/weight/size value with user friendly
various reasons. This manual is up to date as of the features.
time of writing. For additional information regarding
these amplifiers, refer to the applicable Technical For additional details refer to the specification section,
Notes provided by Crown for this product. or to the applicable Owner’s Manual.
This section of the manual explains the general

operation of a Macro-Tech 3600VZ power amplifier. 3.3 Front End Operation
Topics covered include Front End, Grounded Bridge, The front end is comprised of three stages: Balanced
ODEP, and VZ supply. Due to variations in design Gain Stage (BGS), Variable Gain Stage (VGS), and
from vintage to vintage (and similarities with other the Error Amp. Figure 3.1 shows a simplified diagram
Crown products) the theory of operation remains of a typical front end with voltage amplification
simplified. stages.
3.3.1 Balanced Gain Stage (BGS)

3.2 Features Input to the amplifier is balanced. The shield may
Macro Tech amplifiers utilize numerous Crown be isolated from chassis ground by an RC network
innovations including grounded bridge and ODEP to interrupt ground loops via the Ground Lift Switch.
technologies. Cooling techniques make use of the The non-inverting (hot) side of the balanced input
what is essentially air conditioner technology. Air is fed to the non-inverting input of the first op-amp
flows bottom to top, and front to side. Air flows a stage. The inverting (negative) side of the balanced
short distance across a wide heatsink. This type of input is fed to the inverting input of the first op-amp
air flow provides significantly better cooling than stage. A potentiometer is provided for common mode
the “wind tunnel” technology used by many other rejection adjustment. Electrically, the BGS is at unity
manufacturers. Output transistors are of the metal gain. (From an audio perspective, however, this stage
can type rather than plastic case. This allows for actually provides +6dB gain if a fully balanced signal
a significantly higher thermal margin for the given is placed on its input.) The BGS is a non-inverting
voltage and current ratings. All devices used are stage. It’s output is delivered to the Variable Gain
tested and graded to ensure maximum reliability. Stage.
Another electronic technique used is negative
feedback. Almost all power amplifiers utilize negative
3.3.2 Variable Gain Stage (VGS)
feedback to control gain and provide stability, but
From the output of the BGS, the signal goes to the
Crown uses multiple nested feedback loops for
VGS where gain is determined by the position of the
maximum stability and greatly improved damping.
Sensitivity Switch, and level is determined by the
Most Crown amplifiers have damping in excess of
level control. VGS is an inverting stage with the input
1000 in the bass frequency range. This feedback,
being fed to its op-amp stage. Because gain after
along with our compensation and ultra-low distortion
this stage is fixed at 26dB (factor of 20), greater
output topology, makes Crown amplifiers superior.
amplifier sensitivity is achieved by controlling the
ratio of feedback to input resistance. The Sensitivity
Features specific to the Macro Tech Series’ include
Switch sets the input impedance to this stage and
two seperate power transformers (one for each
varies the gain such that the overall amplifier gain is
channel), a full time full speed fan which also serves
26 dB, or is adjusted appropriately for 0.775V or 1.4V
as the low voltage transformer, slew rate limiting,
input to attain rated output.
and audio muting for delay or protective action. This
amplifier can operate in either a Bridged or Parallel
Mono mode as well as dual (stereo). A sensitivity
3.3.3 Error Amp
The inverted output from the VGS is fed to the non-
switch allows selection of input voltage required
inverting input of the Error Amp op-amp stage through
for rated output. Level controls are mounted on the
©2000 Crown International, Inc. Theory of Operation 3-1

an AC coupling capacitor and input resistor. Amplifier Also tied into the Voltage Translator inputs are
output is fed back via the negative feedback (NFb) ODEP limiting transistors and control/protection
loop resistor. The ratio of feedback resistor to input transistors. The ODEP transistors steal drive as
resistor fixes gain from the Error Amp input to the dictated by the ODEP circuitry (discussed later). The
output of the amplifier at 26 dB. Diodes prevent control/protection transistors act as switches to totally
overdriving the Error Amp. Because the Error Amp shunt audio to ground during the turn-on delay, or
amplifies the difference between input and output during a DC/LF or Fault protective action.
signals, any difference in the two waveforms will
produce a near open loop gain condition which in 3.4.2 Last Voltage Amplifiers (LVAs)
turn results in high peak output voltage. The output The Voltage Translator stage channels the signal
of the Error Amp, called the Error Signal (ES) drives to the Last Voltage Amplifiers (LVA’s) in a balanced
the Voltage Translators. configuration. The +LVA and -LVA, with their push-
pull effect through the Bias Servo, drive the fully
3.4 Voltage Amplification complementary output stage. The LVAs are configured
The Voltage Translator stage separates the output of as common emitter amplifiers. This configuration
the Error Amp into balanced positive and negative provides sufficient voltage gain and inverts the audio.
drive voltages for the Last Voltage Amplifiers (LVAs), The polarity inversion is necessary to avoid an overall
translating the signal from ground referenced ±15V polarity inversion from input jack to output jack, and
to ±Vcc reference. LVAs provide the main voltage it allows the NFb loop to control Error Amp gain by
amplification and drive the High Side output stages. feeding back to its non-inverting input (with its polarity
Gain from Voltage Translator input to amplifier output opposite to the output of the VGS). With the added
is a factor of 25.2. voltage swing provided by the LVAs, the signal then
gains current amplification through the Darlington
3.4.1 Voltage Translators emitter-follower output stage.
A voltage divider network splits the Error Signal
(ES) into positive and negative drive signals for 3.5 Grounded Bridge Topology
the balanced voltage translator stage. These offset Figure 3.2 is a simplified example of the grounded
reference voltages drive the input to the Voltage bridge output topology. It consists of four quadrants
Translator transistors. A nested NFb loop from of three deep Darlington (composite) emitter-follower
the output of the amplifier mixes with the inverted stages per channel: one NPN and one PNP on the
signal riding on the offset references. This negative High Side of the bridge (driving the load), and one
feedback fixes gain at the offset reference points (and NPN and one PNP on the Low Side of the bridge
the output of the Error Amp) at a factor of -25.2 with (controlling the ground reference for the rails). The
respect to the amplifier output. The Voltage Translators output stages are biased to operate class AB+B for
are arranged in a common base configuration for ultra low distortion in the signal zero-crossing region
non-inverting voltage gain with equal gain. They shift and high efficiency.
the audio from the ±15V reference to VCC reference.
Their outputs drive their respective LVA.
+15V Voltage +VCC

BGS VGS Error Translators
Amp
Voltage Divider
Q105
Q100 Q121 Q101
Audio + + + NPN Outputs (+HS)
Q102
Inputs - - - PNP Outputs (-HS)
Q103
Q122 Q110
-+ Mute
-15V ODEP -VCC
NFb Loop LVA’s
Figure 3.1 Typical Amplifier Front End and Voltage Amplification Stages.
Theory of Operation 3-2 ©2000 Crown International, Inc.

3.5.1 High Side (HS) HS bias is regulated by Q18, the Bias Servo. Q18
The High Side (HS) of the bridge operates much like is a Vbe multiplier which maintains approximately
a conventional bipolar push-pull output configuration. 3.3V Vce under static conditions. The positive and
As the input drive voltage becomes more positive, negative halves of the HS output are in parallel with
the HS NPN conducts and delivers positive voltage this 3.3V. With a full base-emitter on voltage drop
to the load. Eventually the NPN devices reach full across predrivers and drivers, the balance of voltage
conduction and +Vcc is across the load. At this time results in approximately .35V drop across the bias
the HS PNP is biased off. When the drive signal is resistors in the positive half, and about .5V across
negative going, the HS PNP conducts to deliver -Vcc the bias resistor in the negative half. Q18 conduction
to the load and the HS NPN stage is off. (and thus bias) is adjustable.
The output of the +LVA drives the base of predriver A diode string prevents excessive charge build up
device. Together, the predriver and driver form the within the high conduction output devices when off.
first two parts of the three-deep Darlington and are Flyback diodes shunt back-EMF pulses from reactive
biased class AB. They provide output drive through loads to the power supply to protect output devices
the bias resistor, bypassing the output devices, from dangerous reverse voltage levels. An output
at levels below about 100mW. An RLC network terminating circuit blocks RF on output lines from
between the predriver and driver provide phase shift entering the amplifier through its output connectors.
compensation and limit driver base current to safe
levels. Output devices are biased class B, just below 3.5.2 Low Side (LS)
cutoff. At about 100mW output they switch on to The Low Side (LS) operates quite differently. The
conduct high current to the load. Together with power supply bridge rectifier is not ground referenced,
predriver and driver, the output device provide an nor is the secondary of the main transformer. In other
overall class AB+B output. words, the high voltage power supply floats with
respect to ground, but ±Vcc remain constant with
The negative half of the HS is almost identical to the respect to each other. This allows the power supply to
positive half, except that the devices are PNP. One deliver +Vcc and -Vcc from the same bridge rectifier
difference is that the PNP bias resistor is slightly and filter as a total difference in potential, regardless
greater in value so that PNP output devices run of their voltages with respect to ground. The LS uses
closer to the cutoff level under static (no signal) inverted feedback from the HS output to control
conditions. This is because PNP devices require the ground reference for the rails (±Vcc). Both LS
greater drive current. quadrants are arranged in a three-deep Darlington
+
+Vcc (Positive Rail)
Input
signal
Load
(speaker)
Inverting Op-amp
HIGH SIDE -Vcc (Negative Rail) LOW SIDE
Figure 3.2 Grounded Bridge Output Topology

and are biased AB+B in the same manner as the 3.6 Output Device Emulation Protection
HS.
(ODEP)
When the amplifier output swings positive, the audio To further protect the output stages, a specially
is fed to an op-amp stage where it is inverted. This developed ODEP circuit is used. It produces
inverted signal is delivered directly to the bases of a complex analog output signal. This signal is
the positive (NPN) and negative (PNP) LS predrivers. proportional to the always changing safe-operating-
The negative drive forces the LS PNP devices on area margin of the output transistors. The ODEP signal
(NPN off). As the PNP devices conduct, Vce of the controls the Voltage Translator stage by removing
PNP Darlington drops. With LS device emitters tied drive that may exceed the safe-operating-area of
to ground, -Vcc is pulled toward ground reference. the output stage.
Since the power supply is not ground referenced
(and the total voltage from +Vcc to -Vcc is constant) ODEP senses output current by measuring the
+Vcc is forced higher above ground potential. This voltage dropped across LS emitter resistors. LS NPN
continues until, at the positive amplifier output peak, current (negative amplifier output) and +Vcc are
-Vcc = 0V and +Vcc equals the total power supply sensed, then multiplied to obtain a signal proportional
potential with a positive polarity. If, for example, the to output power. Positive and negative ODEP voltages
power supply produced a total of 70V from rail to are adjustable via two potentiometers. Across ±ODEP
rail (±35VDC measured from ground with no signal), are a PTC and a thermal sense (current source). The
the amplifier output would reach a positive peak PTC is essentially a cutoff switch that causes hard
of +70V. ODEP limiting if heatsink temperature exceeds
a safe maximum, regardless of signal level. The
Conversely, during a negative swing of the HS output thermal sense causes the differential between +ODEP
where HS PNP devices conduct, the op-amp would and –ODEP to decrease as heatsink temperature
output a positive voltage forcing LS NPN devices increases. An increase in positive output signal output
to conduct. This would result in +Vcc swinging into a load will result in –ODEP voltage dropping;
toward ground potential and -Vcc further from ground an increase in negative output voltage and current
potential. At the negative amplifier output peak, +Vcc will cause +ODEP voltage to drop. A complex RC
= 0V and -Vcc equals the total power supply potential network between the ±ODEP circuitry is used to
with a negative polarity. Using the same example as simulate the thermal barriers between the interior
above, a 70V supply would allow a negative output of the output device die (immeasurable by normal
peak of -70V. In summary, a power supply which means) and the time delay from heat generation at
produces a total of 70VDC rail to rail (or ±35VDC the die until heat dissipates to the thermal sensor. The
statically) is capable of producing 140V peak-to- combined effects of thermal history and instantaneous
peak at the amplifier output when the grounded dynamic power level result in an accurate simulation
bridge topology is used. The voltage used in this of the actual thermal condition of the output transis-
example are relatively close to the voltages of the tors.
PB-1/460CSL.
The total effect is to deliver a peak to peak voltage to 3.7 VZ Power

the speaker load which is twice the voltage produced VZ means Variable Impedance and is the name of
by the power supply. Benefits include full utilization Crown’s patented articulated power supply technol-
of the power supply (it conducts current during both ogy. It enables Crown to pack tremendous power into
halves of the output signal; conventional designs just 3½ inches of vertical rack space.
require two power supplies per channel, one positive
and one negative), and never exposing any output 3.7.1 Background
device to more than half of the peak to peak output A power supply must be large enough to handle
voltage (which does occur in conventional designs). the maximum voltage and current necessary for
the amplifier to drive its maximum rated power into
Low side bias is established by a diode string which a specified load. In the process of fulfilling this
also shunts built up charges on the output devices. requirement conventional power supply designs
Bias is adjustable via potentiometer. Flyback diodes produce excessive heat, are heavy, and take up
perform the same function as the HS flybacks. The precious real estate. It’s no secret that heat is one of
output of the LS is tied directly to chassis ground a power amplifiers worst enemies.
via ground strap.

According to Ohm’s Law, the bigger the power VZ POWER SUPPLY

supply, the more heat the power transistors must
+
dissipate. Also, the lower the resistance of the power
POWER
transistors, the more voltage you can deliver to TRANSISTOR VZ
the load. But at the same time that you lower the STAGE
resistance of the transistors, you increase the current
passing through them, and again increase the amount SPEAKER
LOAD
of heat they must dissipate. +
VZ
3.7.2 The VZ supply POWER STAGE
An articulated power supply, like VZ, can circumvent TRANSISTOR
much of this problem by reducing the voltage applied
to the transistors when less voltage is required.
Reducing the voltage reduces the heat. Since the Figure 3.4 VZ Supply in Series Mode
amplifier runs cooler, you can safely pack more
power into the chassis. Sensing circuitry watches the voltage of the signal
to determine when to switch modes. The switching
The VZ supply is divided into segments to better circuitry is designed to prevent audible switching
match the voltage and current requirements of the distortion to yield the highest dynamic transfer
power transistors. Remember that audio signals like function—you hear only the music and not the
music are complex waveforms. amplifier. You get not only the maximum power with
the maximum safety, you also get the best power
For music the average level is always much less than matching to your load.
the peak level. This means a power supply does not
need to produce full voltage all the time. 3.7.3 VZ Switch Control
The two halves of U03 form identical comparators
The VZ supply is divided into two parts. When the that monitor the available voltage of DC supply V2
voltage requirements are not high, it operates in and compare it to the output voltage of the amplifier.
a parallel mode to produce less voltage and more When a positive going output voltage exceeds a
current (Figure 3.3). In this mode the power transistors predetermined ratio of the available supply voltage,
stay cooler and are not forced to needlessly dissipate U03 pin 1 produces a low voltage triggering U04.
heat. This is the normal operating mode of the VZ When triggered, the “Q” output of U04 changes from
power supply. low to high driving the gates of FET’s Q00, Q01, and
VZ POWER SUPPLY Q02. The other half of U03 (pin 7) reacts to negative
going output voltage. Both halves of U03 receive V2
and amplifier output voltage differentially.
POWER
TRANSISTOR
The time constant set by C18 and R16 on the input
+ +
of U04 sets the maximum switch frequency of the
SPEAKER VZ VZ supply. This time constant forces the supply to stay in
LOAD STAGE STAGE the series mode regardless of amplifier condition for
200 ms. The reset pin of U04 (pin 4) forces the output
of U04 low when FET damage conditions exist.
POWER
TRANSISTOR
C16 and C17 provide hysteresis around the compara-
tors of U03 to insure stable operation.
VZ Protection Circuit
Figure 3.3 VZ Supply in Parallel Mode Protecting high current transistors can be troublesome
in circuits that do not provide convenient current
When the voltage requirements are high the VZ supply sample points. FETs Q00-Q02 fall into this class of
switches to a series mode to produce the higher problems, but protection has been designed based
voltage and less current (Figure 3.4). The amplified on the following two conditions being present at
output signal never misses a beat and gets full voltage the same time:
when it needs it—not when it doesn’t need it.

• Higher than normal on-state drain to source FETs at pin 5. R17 in series with R18 forms a voltage
voltage divider to pin 5 of U05. The reference is set by a
voltage divider formed by R29, R20, and R22.
• Gate drive present.
When both conditions are detected the outputs of U05
When both of these conditions exist, a reasonable (pins 1 and 2) allow C20 to start charging through
assumption can be made that the FETs are operating R23. After 20µS, C20 will be sufficiently charged to
in an area that if sustained will cause damage to turn on the section of U05 whose output is pin 14,
the FETs. These two conditions are detected by U05 discharging C21. As C21 discharges, it turns on Q03
pins 5 and 7. which pulls the non-inverting input low (pin 9). U05
pin 13 drives the reset pin of U04 low which removes
U05 detects gate drive to the FETs at pin 7. Pin 6 is gate drive from the FETs. This hysteresis makes the
a reference input with the reference voltage set by circuit auto-resetting. Every 10ms (set by C21 and
R22 in series with R19. R26) it will make another 20µs try at driving the FETs.
R25 prevents Q03 from pulling the input of U05 below
U05 detects excessive source to drain voltage on the its negative supply.
+VCC
DISPLAY POSITIVE
PANEL VOLTAGE HIGH SIDE
TRANSLATOR LVA
OUTPUT STAGE
NPN
BALANCED
INPUTS
XLR
A (ODEP)
P.I.P. BIAS CURRENT
FX ODEP
SERVO LIMIT
B (ODEP) OUTPUT
BALANCE VARIABLE ERROR AMP

GAIN STAGE GAIN STAGE
1/4" PHONE
NEGATIVE
VOLTAGE HIGH SIDE
TRANSLATOR LVA
OUTPUT STAGE
PNP
-VCC
NFb
A
+VCC (ODEP)
POSITIVE
LOW SIDE
OUTPUT STAGE
NPN
BIAS
-1 NETWORK
INVERTING
BRIDGE
BALANCE
NEGATIVE
LOW SIDE
OUTPUT STAGE
PNP
B
-VCC (ODEP)
Figure 3.5 Typical Crown Grounded Bridge Amplifier Basic Block Diagram (One Channel Shown)

All tests assume that AC power is from a regulated

AC source appropriate for the unit under test.. Test
4 Maintenance equipment includes an oscilloscope, a DMM, a signal
generator, loads, and I.M.D. and T.H.D. noise test
equipment.
4.1 Cautions and Warnings
DANGER: The outputs of this amplifier can produce
LETHAL energy levels! Be very careful when making 4.3 Test Procedures
connections. Do not attempt to change output wiring 4.3.1 Standard Initial Conditions
until the amplifier has been off at least 10 seconds. Level controls fully clockwise.
WARNING: This unit is capable of producing high Stereo/Mono switch in Stereo.
sound pressure levels. Continued exposure to high Sensitivity switch in 26 dB fixed gain position.
sound pressure levels can cause permanent hearing Ambient Temperature: 20 to 30 degrees C.
impairment or loss. User caution is advised and It is assumed, in each step, that conditions of the
ear protection is recommended when using at high amplifier are per these initial conditions unless
levels. otherwise specified.
WARNING: Do not expose this unit to rain or mois-
ture. 4.3.2 Test 1: DC Offset
WARNING: Only properly trained and qualified Spec: 0 VDC, ±5 mV.
technicians should attempt to service this unit. There Initial Conditions: Controls per standard, inputs
are no user serviceable parts inside. shorted.
WARNING: When performing service checks with Procedure: Measure DC voltage at the output
the power off, discharge the main power supply filter connectors (rear panel). There is no adjustment for
capacitors fully before taking any measurements output offset. If spec is not met, there is an electrical
or touching any electrical components. A 300-ohm malfunction. Slightly out of spec measurement is
10-W resistor is recommended for this. Hold the usually due to U104/U204 out of tolorance.
resistor with pliers, as the resistor may become
extremely hot. 4.3.3 Test 2: Output Bias Adjustment
WARNING: Under load, with a sine wave signal Spec: 310 ±10 mVDC.
at full power into both channels, the amplifier may Initial Conditions: Controls per standard, heatsink
draw in excess of 30 amperes from the AC service temperature less than 40°C.
mains. Procedure: Measure DC voltages on the output PWA
WARNING: Do not change the position of the Mode across R02, adjust R26 if necessary. Measure DC
Switch when the amplifier is turned on. If the position voltages on the output PWA across R21, adjust R23 if
of this switch is changed while the amplifier is necessary. Repeat for second channel.
powered, transients may damage your speakers.
WARNING: Heatsinks are not at ground potential. 4.3.4 Test 3: ODEP Voltage Adjustment
Simultaneously touching either heatsink and ground, Spec: Bias Per Chart, ±0.1V DC.
or both heatsinks will cause electrical shock. Initial Conditions: Controls per standard, heatsink
CAUTION: Eye protection should be worn at all at room temperature 20 to 30°C (68 to 86°F). Note:
times when protective covers are removed and the This adjustment should normally be performed
amplifier is plugged in. within 2 minutes of turn on from ambient (cold)
CAUTION: Disconnect the power cord before install- conditions. If possible measure heatsink temperature,
ing or removing any cover or panel. if not measure ambient room temperature. Use
this information when referencing the chart on the
4.2 General Information following page.
The following test procedures are to be used to verify
operation of this amplifier. DO NOT connect a load
or inject a signal unless directed to do so by the
procedure. These tests, though meant for verification
and alignment of the amplifier, may also be very
helpful in troubleshooting. For best results, tests
should be performed in order.
©2000 Crown International, Inc. Mantenance 4-1

°F °CV –ODEPV +ODEP 4.3.6 Test 5: Common Mode Rejection

66 18.9 –11.31 11.31 Spec at 1KHz: –70 dB.
68 20.0 –11.26 11.26 Initial Conditions: Sensitivity switch in 0.775V
70 21.1 –11.20 11.20 Procedure: No load. Inject a 0 dBu (.775VRMS) 1K
72 22.2 –11.14 11.14 Hz sine wave into each channel, one channel at a
74 23.3 –11.09 11.09 time, with inverting and non-inverting inputs shorted
76 24.4 –11.03 11.03 together (common mode). Adjust R512 for minimum
77 25.0 –11.00 11.00 A.C output of Channel 1, R612 for Channel 2. At the
78 25.6 –10.97 10.97 output measure less than –28 dBu (30.5mVRMS).
80 26.7 –10.91 10.91
82 27.8 –10.86 10.86 4.3.7 Test 6: Voltage Gain
84 28.9 –10.80 10.80 Spec 26dB Gain: Gain of 20.0 ±3%.
86 30.0 –10.74 10.74 Spec 0.775V Sensitivity: ±12%.
88 31.1 –10.69 10.69 Spec 1.4V Sensitivity: ±12%.
90 32.2 –10.63 10.63 Initial Conditions: Controls per standard.
92 33.3 –10.57 10.57 Procedure: 8 ohm load connected. Inject a single
94 34.4 –10.51 10.51 ended 0.775 VAC 1 kHz sine wave with the Sensitivity
Switch in the 26 dB position. Measure 15.5 VAC, ±0.3
–ODEP Procedure: Measure pin 6 of U100 and, if VAC, at the amplifier output. Switch the Sensitivity
necessary, adjust R121 to obtain V–ODEP as speci- Switch to the 0.775V position. Adjust the level of
fied above. Measure pin 6 of U200 and, if necessary, the input signal so that the output is at rated power.
adjust R221 to obtain V–ODEP as specified above. Measure 0.775 VAC ±12% at the amplifier input.
+ODEP Procedure: Measure pin 6 of U103 and, if Switch the sensitivity switch to the 1.4V position
necessary, adjust R132 to obtain V+ODEP as speci- Measure 1.4 VAC, ±12%, at the amplifier input.
fied above. Measure pin 6 of U203 and, if necessary,
adjust R232 to obtain V+ODEP as specified above. 4.3.8 Test 7: Phase Response
Spec: ±10° from 10 Hz to 20 kHz at 1 Watt.
4.3.5 Test 4: AC Power Draw Initial Conditions: Controls per standard, 8 ohm
Spec: 100 Watts maximum quiescent. load on each channel.
Initial Conditions: Controls per standard. Procedure: Inject a 1 kHz sine wave and adjust for
Procedure: With no input signal and no load, 1 Watt output (2.8 VAC). Check input and output
measure AC line wattage draw. If current draw is signals against each other, input and output signals
excessive, check for high AC line voltage or high must be within 10° of each other.
bias voltage.
IN OUT
.047µf
1k ohm
Figure 4.1 Differentiator Circuit
Figure 4.2 Differentiated wave form at current limit
Mantenance 4-2 ©2000 Crown International, Inc.

4.3.9 Test 8: Level Controls Procedure: 8 ohm load on each channel. Inject a 20
Spec: Level controlled by level controls. kHz sine wave into the Channel 1 input and increase
Initial Conditions: Controls per standard. output level to 80 VAC. Measure less than 80 mVAC
Procedure: No Load. Inject a 1 kHz sine wave. at the output of Channel 2. Inject a 20 kHz sine wave
With level controls fully clockwise you should see into the Channel 2 input and increase output level to
full gain. As controls are rotated counterclockwise, 80 VAC. Measure less than 80 mVAC at the output
observe similar gain reduction in each channel. When of Channel 1.
complete, return level controls to fully clockwise
position. 4.3.13 Test 12: Output Power
Spec at 8 Ohm Stereo: ≥ 1125W at 0.1% THD.
4.3.10 Test 9: Current Limit Spec at 4 Ohm Stereo: ≥ 1625W at 0.1% THD.
Spec: Current Limit at 43 - 48 Amps Spec at 2 Ohm Stereo: ≥ 1800W at 0.1% THD.
Initial Conditions: Controls per standard. International 8 Ohm Stereo: ≥ 945W at 0.1% THD.
Procedure: Load each channel to 1 Ohm. Inject a 1 International 4 Ohm Stereo: ≥ 1255W at 0.1% THD.
kHz differentiated (or 10% duty cycle) square wave. International 2 Ohm Stereo: ≥ 1490W at 0.1% THD.
See figure 4.1. Increase output level until current limit Initial Conditions: Controls per standard.
occurs. Current limit should occur at 43 - 48 Amps Procedure: Load each channel to 8 ohms. Inject a
(43-48 Vpk). Disregard waveform overshoot. Observe 1 kHz sine wave and measure at least 94.67 VAC at
clean (no oscillations) current clipping. See Figure 4.2 the output of each channel. Load each channel to 4
for differentiated wave form at current limit. ohms. Inject a 1 kHz sine wave and measure at least
80.62 VAC. Load each channel to 2 ohms. Inject a
4.3.11 Test 10: Slew Rate & 10 kHz Square Wave 1 kHz sine wave and measure at least 60.00 VAC.
Spec: 30 - 40 V/µS. All power measurements must be at less than 0.1%
Initial Conditions: Controls per standard. THD. For international units, calculate output voltage
Procedure: Load each channel to 8 ohms. Inject a with above power specifications.
10 kHz square wave to obtain 90 volts zero-to-peak at
each output. Observe the slope of the square wave. 4.3.14 Test 13: Reactive Loads
It should typically measure 30 to 40 V/µS. Also, the Spec: No oscillations. Safe with all types of loads.
square wave must not include overshoot, ringing, or Initial Conditions: Controls per standard.
any type of oscillation. See Figure 4.3 for typical 10 Procedure Capacitive: Load each channel to 8
kHz square wave response. ohms in parallel with 2 µF. Inject a 20 kHz sine wave
with 48 VAC output for 10 seconds.
4.3.12 Test 11: Crosstalk Procedure Inductive: Load each channel to 8 ohms
Spec: -60dB at 20 kHz. in parallel with 159 µHenries. Inject a 1 kHz sine wave
Initial Conditions: Controls per standard. Terminate with 36 VAC output for 10 seconds.
input of channel not driven with 600 ohms.
Figure 4.3 10 kHz square wave response Figure 4.4 ODEP limiting wave form
©2000 Crown International, Inc. Mantenance 4-3

Procedure Torture: Load each channel with the 4.3.18 Test 17: Turn On Transients
primary (red and black leads) of a PSU transformer Spec: No dangerous transients.
(D 7040-5). Inject a 35 Hz sine wave for an output Initial Conditions: Controls per standard.
level of 89.5 Vrms, for 10 seconds. Procedure: From an off condition, turn on the amplifier
Procedure Short: Inject a 60 Hz sine wave with 30.0 and monitor the output noise at the time of turn on.
VAC at the amplilfier output. After establishing signal, Note: Turn on noise may increase significantly if the
short the output for 10 seconds. amplifier is cycled off and on.
4.3.15 Test 14: ODEP Limiting 4.3.19 Test 18: Turn Off Transients
Spec: ODEP Limiting occurs per the procedure. Spec: No dangerous transients.
Either channel controls limiting in Parallel Mono Initial Conditions: Controls per standard.
Mode. Procedure: From an on condition, turn off the amplifier
Initial Conditions: Controls per standard; rag or and monitor the output noise at the time of turn off.
other obstruction blocking fan so that it does not Note: Turn off noise may increase significantly if the
turn. amplifier is cycled off and on.
Procedure: Load the amplifier to 2 ohms on each
channel. Inject a 60 Hz sine wave and adjust for 4.3.20 Test 19: Intermodulation Distortion
30 Vrms at the output. After a few minutes observe Spec at 0 dB Output: 0.02%.
a wave form similar to Figure 4.4. Both positive Spec at –35 dB Output: 0.05%.
and negative alternations must show the distinctive Initial Conditions: Controls per standard.
waveform. There is no requirement of symmetry Procedure: Load each channel to 8 ohms. Inject a
between positive and negative alternations. There is SMPTE standard IM signal (60 Hz and 7 kHz sine
no requirement of uniformity from channel to channel. wave mixed at 4:1 ratio). Set the 60 Hz portion of the
Remove the input signal from both channels and sine wave to 72 Volt RMS. Set the 7 kHz portion to
allow the amplifier to cool for a few minutes. Switch 25%. With an IM analyzer measure less than 0.02%
the amplifier to Parallel Mono and remove the load IMD. Repeat test at –35 dB (reference 72 Volt RMS, 60
from Channel 1. Inject the signal into Channel 1 and Hz portion) and measure less than 0.05% IMD.
observe that ODEP limiting occurs at the output of
both channels. Remove the load from Channel 2, and 4.3.21 Test 20: High Line Cutout
install the load on Channel 1. Again, observe that both Spec: 10% - 12% above nominal.
channels limit. Return all amplifier controls to standard Initial Conditions: Controls per standard.
initial conditions. Remove the fan obstruction. Procedure: Using an AC line variac, increase the
line voltage until the unit goes into standby. The
4.3.16 Test 15: LF Protection unit should fo into standby at 10% - 12% above the
Spec: Amplifier mutes for low frequency. nominal (120V U.S. units).
Initial Conditions: Controls per standard.
Procedure: No load. Inject a 0.5 Hz, 10 volt peak-to- 4.3.22 Post Testing
peak, square wave, or a 1Hz, 17 volt peak-to-peak, After completion of testing, if all tests are satisfactory,
sine wave into each channel and verify that each the amplifier controls should be returned to the
channel cycles into mute. positions required by customer. If conditions are
unknown or unspecified, factory settings are as
4.3.17 Test 16: Signal to Noise Ratio follows:
Spec: 100 dB below rated 8 ohm power 20 Hz to 20 Level Controls: 9 to 11 O’Clock.
kHz. 105 dB A-Weighted. Sensitivity Switch: 0.775V U.S., 1.4V International.
Initial Conditions: 26dB Sensitivity. Short inputs. Stereo/Mono Switch: Stereo.
Procedure: Load each channel to 8 ohms. Measure Ground Lift: Lift.
less than 950 µV at the output of each channel (20 Power: Off.
Hz-20 kHz bandpass filter).
Mantenance 4-4 ©2000 Crown International, Inc.

established, after which an amount due will be issued

and shipment made upon receipt of payment. New
5 Parts parts returned for credit are subject to a restocking
fee, and authorization from the Crown Parts Depart-
ment must be obtained before returning parts for
5.1 General Information credit.
Replacement parts for this Crown amplifier can be
ordered from the Crown Parts Department.
5.2.2 Shipment
Shipment will normally be made via UPS, or best
PART PRICES AND AVAILABILITY ARE SUBJECT
other method unless you specify otherwise. Ship-
TO CHANGE WITHOUT NOTICE.
ments are made to and from Elkhart, Indiana USA,
only. Established accounts with Crown will receive
5.2 Ordering and Receiving Parts shipment freight prepaid and will be billed. All others
When ordering parts, be sure to give the product will receive shipment on a C.O.D. or prepayment
model, and include a description and part number (check or credit card) basis.
from the parts listing. Price quotes are available
on request. 5.3 Mechanical Parts
This section includes a mechanical part list for
5.2.1 Terms this product. All serviceable parts and assemblies
Normal terms are prepaid. Net-30 Days applies to will have a Crown Part Number (CPN) listed in this
only those having pre-established accounts with chapter. The parts listed are current as of the date
Crown. The Crown Parts Department does accept printed. Crown reserves the right to modify and
Visa or Master Card. If prepaying, the order must improve its products for the benefit of its customers.
be packed and weighed before a total bill can be
Crown Customer Service

Technical Support Group
Factory Service
Parts Department
Mailing Address: P.O. Box 1000, Elkhart IN 46515

Shipping Address: Plant 2 S. W.
1718 W. Mishawaka Rd., Elkhart IN 46517
Phone: (219) 294-8200
Toll Free: (800) 342-6939
Fax: (219) 294-8301
http://www.crownaudio.com
©2000 Crown International, Inc. Parts 5-1

14
15
13
16
12
11
10
25
8
17
7
18
19
4
3 20
6 21
23
2 22
5
24
Figure 5.1 Top Chassis Assembly
Parts 5-2 ©2000 Crown International, Inc.

5.3.1 Top Chassis Assembly

Refer to Figure 5.1 for Exploded View
Item Quantity Description Part # (CPN)
1 1 Front Assembly see Section 5.3.3

2 1 Chassis F12621-3
3 see Section 5.3.3
4 see Section 5.3.3
5 see Section 5.3.6
6 4 Heatsink Assembly see Section 5.3.8
7 2 Paper Shroud D 8867-0
8 Channel 1 B-L Switch Assembly see Section 5.3.5
9 2 Power Transformer 120VAC 60Hz Domestic D 8874-6
Power Transformer 230VAC 50Hz E17CE D8876-1
10 1 Transformer Plate F12588-4
11 8 #8 Nylon Shoulder Washer A10099-5
12 8 #8 Int Star Washer A10094-6
13 8 Screw, 8-32 x 2.75 MSCR PNHD Zinc A10089-10844
14 see Section 5.3.7
15 1 Fan Assembly see Section 5.3.7
16 1 Top Cover F12544J6
17 1 Back Panel Assembly see Section 5.3.4
18 1 Fuse, 1A 3AG 1.25 x .25 A10285-10
19 1 Control PWA see Section 5.4
20 5 1/4 PC BD Support C 6032-4
21 star washer included with screw
22 20 Screw, 6-32 x.31 TORX PNHD STAR 103433-70605
23 Channel 2 B-L Switch Assembly see Section 5.3.6
24 1 Bottom Cover F12609-8
25 1 Insulator, 11 x 15 Transformer D8249-1
Not Pictured 1 Cable Tie Mount C 6918-4

10
11
8
6
5 6
4 5
3 3
2 14
13
12
Figure 5.2 Bottom Chassis Assembly

5.3.2 Bottom Chassis Assembly

1 1 Chassis see Section 5.3.1

2 2 Pad, VZ Thru Hole D7839-0
Note: use CPN #D 7679-0 with Output PWB
P10316-1 and earlier.
3 2 Output PWA See Section 5.4
4 24 6-32 x .312 Pan HD T15 Screw A10315-1
5 4 Driver Bracket D8300-2
6 8 Screw, 6-32 x.312 Torx 103415-70605
7 2 Spacer, .75 Plastic C6914-3
8 2 Spacer, 1.0 Plastic C6913-5
9 1 Main PWA See Section 5.4
10 2 Screw, 8-18 x 1.375 PNHD MSCR Zinc A10109-10822
11 2 Nylon Washer D4137-2
12 2 Board Support, Plastic C6912-7
13 4 Slip Collar A10192-1
14 2 Sil Pad, 1.12 x 5 60 D8440-6

20
19
18
13
12
24
10
9
17
15
16
14
21
13
12
6 11
7 8 24
9 10
23
25
26
22
28
4
27
3
2
Figure 5.3 Front Assembly

5.3.3 Front Assembly

1 2 Foam Filter D7696-4

2 2 Screw, #8 x 1.00 Type AB Flat HD A10103-10816
3 2 Nylon Spacer A10101-12
4 2 Grille Clip A10173-1
5 1 Bottom Cover F12609-8
6 2 Knob D6265-9
7 1 Overlay D 9148-4
8 1 Display Panel F12887-0
9 2 Handle D8048J6
10 2 Panel Cap D8049J4
11 2 Screw, #6-32 x .75 FLTHD TT C10258-9
12 2 End Cap D8052J8
13 2 Screw, 8-18 x 1.375 PNHD A10086-10824
14 2 Screw, 4-40 x .37 Taptite Pan C5961-5
15 1 Display PWA See Section 5.4
16 2 5KOhm Linear 31 Detent Pot 15MM Shaft C7280-8
17 3 Screw, 6-32 x .25 RDHD A10086-10604
18 3 Washer, #6 Int Star A10094-3
19 3 Screw, 6-32 x ,437 Socket Cap A10092-20607
20 1 Switch, DPST Pushbtn 6A 250VAC C10180-5
21 1 Chassis see Section 5.3.1
22 1 Lower Grille Extrusion D8752-4
23 1 Push Button, .75 Threaded D6013-3
24 2 Panel Cap Spacer F12647-8
25 5 Self-Stick Rubber Feet C3342-0
26 1 Insulator, 11 x 15 Transformer D8249-1
27 2 .5 x .136 Nylon Washer A10101-5
28 8 Velcro Tape D5796-6
1 Grille Assembly (includes Bottom Cover) M46504-3
Note: Old style grilles with the one-piece

filter behind the grille are no longer available.
If an older amplifier needs a new grille, the
only option is to convert it to the new style
by ordering CPN #M46504-3, which includes
the bottom cover, grille extrusion, filters and
necessary hardware. New grilles will not fit
onto old bottom covers.

6 17
16
15
5 7
8
18
9 19
10
1 1
15
4
1
11
2
3 12
14 13
Figure 5.4 Back Panel Assembly

5.3.4 Back Panel Assembly

1 4 Dual Binding Post C10184-7

2 2 Screw, 8-32 x .37 RDHD MSCR A10086-70806
3 2 #8 Int Star Washer, Black A10094-5
4 1 Standard PIP Assembly See Section 5.3.9
5 1 Power Cord, NEMA TT-30P Plug, Domestic D8247-5
Power Cord, HAR 230VAC 15A Plug, E17CE D8844-9
6 1 Strain Relief C7315-2
7 1 Edge Connector C 6821-0
8 2 Circuit Breaker, 15A, Domestic C10169-8
Circuit Breaker, 8A, E17CE C10171-4
9 2 #4 Int Star Lockwasher A10094-2
10 2 Screw, 4-40 x .62 RDHD A10086-10410
11 1 Jumper, 4 Position Ground D8855-5
12 1 Back Panel F12864-9
14 2 Screw, 6-32 x .312 Pan HD T15 Taptite C 9491-9
15 2 Aluminum Spacer A10100-7
16 1 PWB, PIP Interconnect 101240-1
17 1 Cable W/Terminals D7623-8
18 1 Daisy Ribbon Cable D8573-4
19 2 2-Position Jumper F12812-8

12
13
9
8
10
11
6 LEFT
7 14 5
15
2
16
Figure 5.5 Channel 1 Bi-Level Switch Assembly

5.3.5 Channel 1 (Left) Bi-Level Switch Assembly

1 7 Screw, 6-32 x .25 Socket Cap A10092-20604

2 1 PWA, B-L Switch See Section 5.4
3 2 Clamp, TO-220 Bi-Level D8301-1
5 Same as #1
6 1 Left Shelf 125238-1
7 4 Screw, 4-40 x .25 RDHD A10086-10404
9 2 #8 Belleville Washer A10098-3
10 2 8 x 32 Hex Nut A10102-6
11 1 PWA, CH1 B-L Bridge See Section 5.4
12 4 Screw, 6.32 x.25 Ind Hex A10107-70604
14 2 Bridge, 35A 400V C10246-4
15 3 Nylon Hex Spacer A10608-10
16 4 Capacitor, 6900uF 100V Elec. D7595-8
Not Pictured 1 Insulator, 1.5 x .75 (Orange) C9539-5
Not Pictured 1 Insulator, 1.5 x 1.25 (Gray) D8480-2
1 Channel 1 Bi-Level Switch Assembly M46562-1
Note: for units built before September, 1995 use
CPN#M46663-7 Switch Assembly.

11 12
10 13
9
RIGHT
8
4
3
14
15
2
16
Figure 5.6 Channel 2 Bi-Level Switch Assembly

5.3.6 Channel 2 (Right) Bi-Level Switch Assembly

1 1 Right Shelf 125238-1

2 1 PWA, B-L Switch See Section 5.4
3 7 Screw, 6-32 x .25 Socket Cap A10092-20604
4 2 Clamp, TO-220 Bi-Level D8301-1
6 Same as #3
7 4 Capacitor, 6900uF 100V Elec. D7595-8
8 2 Bridge, 35A 400V C10246-4
9 1 PWA, CH2 B-L Bridge See Section 5.4
10 2 #8 Belleville Washer A10098-3
11 2 8 x 32 Hex Nut A10102-6
12 4 Screw, 4-40 x .25 RDHD A10086-10404
14 4 Screw, 6.32 x.25 Ind Hex A10107-70604
16 3 Nylon Hex Spacer A10608-10
Not Pictured 1 Insulator, 1.5 x .75 (Orange) C9539-5
Not Pictured 1 Insulator, 1.5 x 1.25 (Gray) D8480-2
1 Channel 2 Bi-Level Switch Assembly M46561-3
Note: for units built before September, 1995 use
CPN #M46662-9 Switch Assembly.

5.3.7 Fan Assembly

1 2 Screw, 6-32 x 5/16 FLTHD C 7062-0

2 1 Fan Bracket D8439-8
4 1 Transmotor, 120V, Domestic H43076-1
1 Transmotor, 240V, E17CE H43358-3
5 1 Fan Blace, 4.5 Inch CCW C 9938-9
6 1 Label, 1A Fuse Replacement D8671-6
Figure 5.7 Fan Assembly

5.3.8 Heatsink Assembly

(Channel 1 and 2 are Identical)

2 12 NPN Power Transistor C 8187-4
3 12 PNP Power Transistor C 8188-2
4 2 PTC D 8774-8
5 2 LM234Z Thermal Sense C 5826-0
6 2 Heatsink M21322J8
7 2 Silpad, 2.87 x 14.57 D 7796-2
Note: use CPN #D6280-8 with Output PWB
P10316-1 or earlier.
Not Pictured Teflon Tubing 126508-1
7
6
Figure 5.8 Heatsink Assembly

Figure 5.9 Standard PIP Assembly

5.3.9 Standard PIP Assembly

1 1 PIP-FX Panel M21176J8

2 1 PWB, PIP-FX/BB w/GND Lift 128266-1
3 2 Female XLR Connector C 8163-5
4 2 Screw, #8 x 1/4 #6 PNHD C 7161-0
5 2 Cap, .01uF 100V Axial Cer C 6806-1
6 4 Screw, M3 x .5 x 7 MM PNHD A10330-9
7 2 Resistor, 22.0 Ohm .5W 5% A10266-2202
8 2 #8 Int. Star Lockwasher A10094-5
9 2 Screw, 8-32 x .37 RDHD MSCR A10086-70806


5.4 Circuit Board Parts Q43382-3

This section includes electrical parts lists for this Main PWA with Quad-Mute on D 8920-7 PWB. Not
product. All serviceable parts and assemblies will reverse compatible. For schematic see J0675-9.
have a Crown Part Number (CPN) listed in this
section. The parts listed are current as of the date Control PWAs:
printed. Crown reserves the right to modify and Q42859-1
improve its products for the benefit of its customers. Control PWA on P10291-6 PWB. For schematic see
Please note: where reference designations are listed J0454-9.
as “installed on next assembly,” the CPN (Crown Part
Number) for the associated part may be found in Q43124-9
Section 5.2, Mechanical Parts. Control PWA on D 8172-5 PWB. For schematic see
J0560-3.
5.4.1 Circuit Board and Schematic Part Numbers
The schematics referenced and provided are repre- Q43296-5
sentative only. There may be slight variations between Control PWA on D 8543-7 PWB. For schematic see
amplifier to amplifier. These schematics are intended J0643-7.
to be used for troubleshooting purposes only.
Q43363-3
Note on circuit board designations: Crown circuit Control PWA on D 8696-3 PWB. For schematic see
boards are referenced with a PWA and/or PWB part J0643-7 REV C.
number. PWA stands for Printed Wire Assembly. This
is the completed circuit board with all components Q43364-1
assembled. PWB stands for Printed Wire Board. This Control PWA on D 8696-3 PWB. For schematic see
is the circuit board only, without components. J0643-7 REV C.
Output PWAs: (left and right are identical) Display PWAs:

Q42893-0 Q42851-8
Output PWA on P10316-1 PWB. For schematic see Display PWA on D 7617-0 PWB. For schematic see
J0464-8. J0456-4.
Q43100-9 Q43314-6
Output PWA on P10373-2 PWB. Use Q43387-2 as Display PWA on D 8572-6 PWB. For schematic see
service replacement. For schematic see J0547-0. J0456-4.
Q43318-7 Q43440-9
Output PWA on P10423-5 PWB. Use Q43387-2 as Display PWA on D 8897-7 PWB. For schematic see
service replacement. For schematic see J0675-9. J0703-9.
Q43387-2 VZ Switch PWAs:

Output PWA on P10423-5 PWB. For schematic see Q42861-7
J0675-9. VZ switch PWA on D 7272-4 PWB. For schematic
see J0453-1.
Main PWAs:
Q42942-5 Q43123-1
Main PWA on D 7686-5 PWB. For schematic see VZ switch PWA on D 8174-1 PWB. For schematic
J0464-8. see J0561-1.
Q43107-4 Q43181-9
Main PWA on D 8102-2 PWB. For schematic see VZ switch PWA on D 8174-1 PWB. For schematic
J0547-0. see J0561-1.
Q43298-1
VZ switch PWA on D 8174-1 PWB. For schematic
see J0561-1.

Q43323-7
VZ switch PWA on D 8589-0 PWB. For schematic
see J0561-1.
Bridge PWAs: Used with Q43323-7 VZ Switch PWA

Only
Q43411-0
Channel 2 bridge PWA on D 8870-4 PWB. For
schematic see J0699-9.
Q43412-8
Channel 1 bridge PWA on D 8869-6 PWB. For
schematic see J0699-9.

Q42893-0 Output PWA (P10316-1 PWB) Parts List

Capacitors Resistors
C01 C 3978-1 .047µF R00 C 5236-2 130
C02 C 8426-6 .1µF R01 C 2872-7 100
C03 C 8426-6 .1µF R02 C 8544-6 8.2 .5W
C04 C 6806-1 .01µF R03 C 3583-9 .33 5W
C05 C 6806-1 .01µF R04 C 3583-9 .33 5W
C06 C 6806-1 .01µF R05 C 3583-9 .33 5W
C07 C 6807-9 .001µF R06 C 3583-9 .33 5W
C08 C 8577-6 68pF R07 C 3583-9 .33 5W
C12 C 6809-5 220pF R08 C 3583-9 .33 5W
C13 C 7502-5 .47µF R09 C 7779-9 22
C15 C 6809-5 220pF R10 C 2872-7 100
C16 C 8426-6 .1µF R11 C 6625-5 5.6 5W
R12 C 1001-4 2.7 1W
R13 C 5236-2 130
Diodes R14 C 1001-4 2.7 1W
D01 C 2851-1 1N4004 R15 C 3583-9 .33 5W
D02 C 2851-1 1N4004 R16 C 3583-9 .33 5W
D03 C 2851-1 1N4004 R17 C 3583-9 .33 5W
D04 C 2851-1 1N4004 R18 C 3583-9 .33 5W
D05 C 8383-9 MR822 R19 C 3583-9 .33 5W
D06 C 8383-9 MR822 R20 C 3583-9 .33 5W
D07 C 8383-9 MR822 R21 C 8544-6 8.2 .5W
D08 C 8383-9 MR822 R22 C 7779-9 22
D09 C 2851-1 1N4004 R23 C 6844-2 250 POT
D10 C 2851-1 1N4004 R24 C 4300-7 13K
D11 C 2851-1 1N4004 R25 C 2628-3 2.2K
D12 C 2851-1 1N4004 R26 C 6844-2 250 POT
R27 C 6495-3 390
R28 C 4300-7 13K
Inductors R29 C 6402-9 51
L00 D 7701-2 2.5µH R30 C 6626-3 102 1%
L01 C 3510-2 470µH R31 C 6625-5 5.6 5W
L02 C 3510-2 470µH R35 C 3612-6 1 .5W
R36 C 3612-6 1 .5W
Transistors
Q01
Q05
C 8159-3
C 8186-6
2SC4029
2SA1553
Miscellaneous
(2) C 7057-0 10 Pin Header
Q12 C 8159-3 2SC4029
Q16 C 8186-6 2SA1553
Q17 C 8508-1 2SC3298B
Q18 D 2962-5 MPSA18
Q19 C 8509-9 2SA1306B


R06 C 3583-9 .33 5W
Capacitors R07 C 3583-9 .33 5W
C01 A10434-473JD .047µF R08 C 3583-9 .33 5W
C02 C 8426-6 .1µF R09 C 7779-9 22
C03 C 8426-6 .1µF R10 A10266-1011 100
C04 C 6806-1 .01µF R11 C 6625-5 5.6 5W
C05 C 6806-1 .01µF R12 A10266-2R74 2.7 2W
C06 C 6806-1 .01µF R13 A10266-1311 130
C07 C 6807-9 .001µF R14 A10266-2R74 2.7 2W
C08 C 8577-6 68pF R15 C 3583-9 .33 5W
C10 C 6807-9 .001µF R16 C 3583-9 .33 5W
C11 C 6806-1 .01µF R17 C 3583-9 .33 5W
C12 C 6809-5 220pF R18 C 3583-9 .33 5W
C13 C 8991-9 .47µF R19 C 3583-9 .33 5W
C15 C 6809-5 220pF R20 C 3583-9 .33 5W
C16 C 8426-6 .1µF R21 A10266-8R22 8.2 .5W
R22 C 7779-9 22
R23 C 6844-2 250 POT
Diodes R24 A10266-1331 13K
D01 C 2851-1 1N4004 R25 A10266-2221 2.2K
D02 C 2851-1 1N4004 R26 C 6844-2 250 POT
D03 C 2851-1 1N4004 R27 A10266-3911 390
D04 C 2851-1 1N4004 R28 A10266-1331 13K
D05 C 8383-9 MR822 R29 A10266-5101 51
D06 C 8383-9 MR822 R30 A10265-10201 102 1%
D07 C 8383-9 MR822 R31 C 6625-5 5.6 5W
D08 C 8383-9 MR822 R35 A10266-1R02 1 .5W
R36 A10266-1R02 1 .5W
Inductors R37
R38
C 7779-9
C 7779-9
22
22
L00 D 7701-2 2.5µH
L01 C 3510-2 470µH R39 C 7779-9 22
L02 C 3510-2 470µH R40 C 7779-9 22
R41 C 7779-9 22
R42 C 7779-9 22
Transistors R43 A10266-5101 51
Q00 C 4647-1 TIP47 R44 A10266-2021 2K
Q01 C 8159-3 2SC4029 R45 A10266-7511 750
Q05 C 8186-6 2SA1553
Q12 C 8159-3 2SC4029
Q16 C 8186-6 2SA1553 Miscellaneous
Q17 C 8508-1 2SC3298B (4) A10094-2 Lockwasher, #4
Q18 C 4647-1 TIP47 (2) C 7481-2 4 Way Tab Conn.
Q19 C 8509-9 2SA1306B (4) A10608-3 4-40 x 3/8 Standoff
(1) D 8441-4 Fishpaper, 5.5 x 018
(4) A10020-1 4-40 x .25 Capt. Stud
Resistors (2) C 9828-2 12 Pin Header
R00 A10266-1311 130
R01 A10266-1011 100
R02 A10266-8R22 8.2 .5W
R03 C 3583-9 .33 5W
R04 C 3583-9 .33 5W
R05 C 3583-9 .33 5W


R05 C 3583-9 .33 5W
Capacitors R06 C 3583-9 .33 5W
C01 A10434-473JD .047µF R07 C 3583-9 .33 5W
C02 C 8426-6 .1µF R08 C 3583-9 .33 5W
C03 C 8426-6 .1µF R09 C 7779-9 22
C04 C 6806-1 .01µF R10 A10266-1011 100
C05 C 6806-1 .01µF R11 C 6625-5 5.6 5W
C06 C 6806-1 .01µF R12 A10266-2R74 2.7 2W
C07 C 6807-9 .001µF R13 A10266-1311 130
C08 C 8577-6 68pF R14 A10266-2R74 2.7 2W
C10 C 6807-9 .001µF R15 C 3583-9 .33 5W
C12 C 6809-5 220pF R16 C 3583-9 .33 5W
C13 C 8963-8 .47µF R17 C 3583-9 .33 5W
C15 C 6809-5 220pF R18 C 3583-9 .33 5W
C16 C 8426-6 .1µF R19 C 3583-9 .33 5W
R20 C 3583-9 .33 5W
R21 A10266-8R22 8.2 .5W
Diodes R22 C 7779-9 22
D01 C 2851-1 1N4004 R23 C 6844-2 250 POT
D02 C 2851-1 1N4004 R24 A10266-1331 13K
D03 C 2851-1 1N4004 R25 A10266-2221 2.2K
D04 C 2851-1 1N4004 R26 C 6844-2 250 POT
D05 C 8383-9 MR822 R27 A10266-3911 390
D06 C 8383-9 MR822 R28 A10266-1331 13K
D07 C 8383-9 MR822 R29 A10266-5101 51
D08 C 8383-9 MR822 R30 A10265-10201 102 1%
D15 C 2851-1 1N4004 R31 C 6625-5 5.6 5W
D16 C 2851-1 1N4004 R35 A10266-1R02 1 .5W
R36 A10266-1R02 1 .5W
Inductors R37
R38
C 7779-9
C 7779-9
22
22
L00 D 7701-2 2.5µH
L01 C 3510-2 470µH R39 C 7779-9 22
L02 C 3510-2 470µH R40 C 7779-9 22
R41 C 7779-9 22
R42 C 7779-9 22
Transistors R43 A10266-5101 51
Q00 C 4647-1 TIP47 R44 A10266-2021 2K
Q01 C 8159-3 2SC4029 R45 A10266-7511 750
Q05 C 8186-6 2SA1553
Q12 C 8159-3 2SC4029
Q16 C 8186-6 2SA1553 Miscellaneous
Q17 C 8508-1 2SC3298B (4) A10094-2 Lockwasher, #4
Q18 C 4647-1 TIP47 (2) C 7481-2 4 Way Tab Conn.
Q19 C 8509-9 2SA1306B (4) A10608-3 4-40 x 3/8 Standoff
(1) D 8441-4 Fishpaper, 5.5 x 018
(4) A10020-1 4-40 x .25 Capt. Stud
Resistors (2) C 9828-2 12 Pin Header
R00 A10266-1311 130
R01 A10266-1011 100
R02 A10266-8R22 8.2 .5W
R03 C 3583-9 .33 5W
R04 C 3583-9 .33 5W






PWA #Q43387-2 Component Map


Q42942-5 Main PWA (D 7686-5 PWB) Parts List

C157 C257 C 6813-7 27pF
Capacitors C158 C258 C 6806-1 .01µF
C1 C 3913-8 470µF C159 C259 C 8551-1 .01µF
C2 C 4303-1 1000µF C160 C260 C 6811-1 100pF
C4 C 6802-0 .47µF C161 C261 C 6814-5 12pF
C7 C 6804-6 .1µF C162 C262 C 6808-7 470pF
C100 C200 C 8576-8 100µF
C101 C201 C 6227-0 20pF
C103 C203 C 6805-3 .022µF Diodes
C104 C204 C 6805-3 .022µF D1 C 2851-1 1N4004
C105 C205 C 6813-7 27pF D2 C 2851-1 1N4004
C106 C206 C 6813-7 27pF D3 C 2851-1 1N4004
C107 C207 C 7870-6 .33µF D4 C 2851-1 1N4004
C108 C208 C 6813-7 27pF D5 C 2851-1 1N4004
C109 C209 C 6683-4 4700pF D6 C 2851-1 1N4004
C110 C210 C 5362-6 2.2µF D7 C 2851-1 1N4004
C111 C211 C 6804-6 .1µF D108 D208 C 3181-2 1N4148
C112 C212 C 8529-7 .33µF D109 D209 C 3181-2 1N4148
C113 C213 C 8530-5 12µF D110 D210 C 3181-2 1N4148
C114 C214 C 8848-1 100µF D112 D212 C 3181-2 1N4148
C115 C215 C 8848-1 100µF D113 D213 C 3181-2 1N4148
C116 C216 C 8530-5 12µF D120 D220 C 3181-2 1N4148
C117 C217 C 8529-7 .33µF D121 D221 C 3181-2 1N4148
C118 C218 C 6813-7 27pF D122 D222 C 3181-2 1N4148
C119 C219 C 6802-0 .47µF D124 D224 C 3181-2 1N4148
C120 C220 C 6804-6 .1µF D125 D225 C 3181-2 1N4148
C122 C222 C 5194-3 68pF D126 D226 C 2851-1 1N4004
C123 C223 C 6808-7 470pF D127 D227 C 2851-1 1N4004
C124 C224 C 5194-3 68pF D129 D229 C 5061-4 1N3070
C129 C229 C 6812-9 47pF D130 D230 C 3181-2 1N4148
C130 C230 C 6814-5 12pF D131 D231 C 3181-2 1N4148
C133 C233 C 6813-7 27pF D132 D232 C 3181-2 1N4148
C134 C234 C 6805-3 .022µF D133 D233 C 3181-2 1N4148
C135 C235 C 6805-3 .022µF
C136 C236 C 6808-7 470pF
C137 C237 C 6808-7 470pF Resistor Networks
C138 C238 C 6812-9 47pF N101 N201 D 7606-3 7 Pin SIP
C139 C239 C 6812-9 47pF N102 N202 D 7639-4 7 Pin SIP
C140 C240 C 6814-5 12pF
C141 C241 C 6814-5 12pF
C144 C244 C 8576-8 100µF Transistors
C145 C245 C 6812-9 47pF Q100 Q200 D 2961-7 2961
C146 C246 C 6812-9 47pF Q101 Q201 C 8104-9 MPSW92
C148 C248 C 6808-7 470pF Q102 Q202 C 8103-1 MPSW42
C149 C249 C 6807-9 .001µF Q103 Q203 C 3786-8 PN4250A
C150 C250 C 6806-1 .01µF Q105 Q205 C 8104-9 MPSW92
C151 C251 C 6806-1 .01µF Q106 Q206 C 3625-8 2N4125
C152 C252 C 6811-1 100pF Q107 Q207 C 3786-8 PN4250A
C153 C253 C 6804-6 .1µF Q108 Q208 C 5891-4 MTS105
C154 C254 C 8426-6 .1µF Q109 Q209 D 2961-7 2961
C155 C255 C 6804-6 .1µF Q110 Q210 C 8103-1 MPSW42
C156 C256 C 6804-6 .1µF Q112 Q212 C 3625-8 2N4125
Q113 Q213 C 3625-8 2N4125

Q42942-5 Main PWA (D 7686-5 PWB) Parts List Cont.

Q118 Q218 D 2961-7 2961 R129 R229 A10266-1041 100K
Q119 Q219 C 3625-8 2N4125 R130 R230 A10266-1041 100K
Q120 Q220 C 3625-8 2N4125 R131 R231 A10266-1031 10K
Q121 Q221 C 7458-0 2N4123 R132 R232 C 5062-2 100K Pot
Q122 Q222 C 7458-0 2N4123 R133 R233 A10266-2741 270K
Q123 Q223 C 7458-0 2N4123 R134 R234 A10266-2431 24K
Q124 Q224 C 3625-8 2N4125 R135 R235 C 7782-3 100 FP
Q125 Q225 C 8104-9 MPSW92 R136 R236 A10265-11021 11K 1%
Q126 Q226 C 8103-1 MPSW42 R137 R237 C 7782-3 100 FP
Q127 Q227 C 3786-8 PN4250A R138 R238 A10265-11021 11K 1%
Q128 Q228 C 5891-4 MTS105 R139 R239 A10266-8211 820
R140 R240 A10265-75R01 75 1%
R141 R241 A10266-1541 150K
Resistors R142 R242 A10266-1541 150K
R1 A10265-22121 22.1K 1% R143 R243 A10266-1041 100K
R4 A10265-28721 28.7K 1% R144 R244 A10266-1041 100K
R7 A10266-4331 43K R145 R245 A10266-3351 3.3M
R8 A10265-75021 75K 1% R146 R246 A10265-14321 14.3K 1%
R9 A10266-5121 5.1K R147 R247 A10266-5102 51 .5W
R10 OPEN R148 R248 A10266-2721 2.7K
R16 A10266-5121 5.1K R149 R249 A10266-5102 51 .5W
R17 A10265-75021 75K 1% R150 R250 A10266-2721 2.7K
R18 A10266-4331 43K R151 R251 A10265-14321 14.3K 1%
R19 A10266-2R72 2.7 .5W R152 R252 A10265-11821 11.8K 1%
R101 R201 A10265-24911 2.49K 1% R154 R254 A10265-20031 200K 1%
R102 R202 A10266-5111 510 R155 R255 A10266-4731 47K
R103 R203 A10265-49923 49.9K 1W 1% R156 R256 A10266-1321 1.3K
R104 R204 A10266-2721 2.7K R157 R257 A10266-1321 1.3K
R105 R205 A10266-2721 2.7K R158 R258 A10265-11821 11.8K 1%
R106 R206 A10266-1231 12K R159 R259 A10266-1331 13K
R107 R207 A10266-9131 91K R160 R260 A10265-10021 10K 1%
R108 R208 A10266-8211 820 R161 R261 A10266-4701 47
R109 R209 A10265-75R01 75 1% R162 R262 A10266-4701 47
R110 R210 A10266-9131 91K R163 R263 A10265-20031 200K 1%
R111 R211 A10266-1231 12K R164 R264 A10265-10021 10K 1%
R112 R212 A10266-5131 51K R165 R265 A10265-20031 200K 1%
R113 R213 A10266-4721 4.7K R166 R266 A10266-3351 3.3M
R114 R214 A10266-4721 4.7K R167 R267 A10266-1021 1K
R115 R215 A10266-5141 510K R168 R268 A10265-97601 976 1%
R116 R216 A10266-3351 3.3M R170 R270 A10266-1021 1K
R117 R217 A10266-4731 47K R171 R271 A10265-95301 953 1%
R118 R218 A10265-28701 287 1% R173 R273 A10265-10021 10K 1%
R119 R219 A10265-16911 1.69K 1% R174 R274 A10265-11821 11.8K 1%
R120 R220 A10265-28701 287 1% R175 R275 A10265-22611 2.26K
R121 R221 C 5062-2 100K Pot R176 R276 A10265-11821 11.8K 1%
R122 R222 A10266-2041 200K R179 R279 A10266-1021 1K
R123 R223 A10266-2431 24K R180 R280 A10266-4711 470
R124 R224 A10265-11021 11K 1% R181 R281 A10266-4721 4.7K
R125 R225 C 7782-3 100 FP R182 R282 A10266-2201 22
R126 R226 C 7782-3 100 FP R183 R283 A10266-2421 2.4K
R127 R227 A10265-11021 11K 1% R184 R284 A10266-4741 470K
R128 R228 A10266-1031 10K R185 R285 A10266-2421 2.4K


R187 R287 A10266-3631 36K
R188 R288 A10266-3631 36K Switches
R189 R289 A10266-2731 27K S2 C 7325-1 DPDT, GND LFT
R190 R290 A10266-2051 2M S3 C 7363-2 Input Sensitivity
R191 R291 A10266-3331 33K S4 C 6781-6 6P3T, MONO
R192 R292 A10266-1031 10K
R193 R293 A10266-1031 10K
R194 R294 A10265-49921 49.9K 1% Integrated Circuits
R195 R295 A10266-4701 47 U1 C 5095-2 7815, +15V Reg
R196 R296 A10266-3921 3.9K U2 C 5096-0 7915, -15V Reg
R197 R297 A10266-1031 10K U100 U200 C 6911-9 UPA75
R198 R298 A10266-3921 3.9K U101 U201 C 4345-2 LM339
R199 R299 A10266-1031 10K U102 U202 C 4345-2 LM339
R500 R600 A10266-1541 150K U103 U203 C 6910-1 UPA76
R501 R601 A10266-1541 150K U104 U204 C 7558-7 33079
R502 R602 A10266-1541 150K
R503
R504
R603
R604
A10266-4702
A10266-4741
47 .5W
470K
Miscellaneous
(2) A10094-4 Washer, #6 Int Star
R505 R605 A10266-4741 470K (2) A10102-5 Nut, 6-32 Hex
R506 R606 A10266-1521 1.5K (2) A10240-0608 Screw, 6-32 x .5
R507 R607 A10266-4711 470 (2) C 5341-0 Heatsink, TO220
R508 R608 A10266-1051 1M (2) C 6541-4 Torque Spreader
R509 R609 A10265-10021 10K 1% J2 C 4508-5 IC Socket, 16 Pin
R510 R610 A10265-10021 10K 1% J100 J200 C 8432-4 3 Pin Phone Jack
R511 R611 A10265-10021 10K 1% J100X J200X C 6778-2 Phone Jack Cover
R512 R612 C 6173-6 100 J500 J800 D 7625-3 7.75" Ribbon Cable
R513 R613 A10265-10021 10K 1% J600 J700 D 7624-6 2.5" Ribbon Cable
R514 R614 C 7340-0 24 5W P1 C 7593-4 Header, 5 Pin
R516 R616 A10266-1051 1M P6 C 8418-3 Header, 3 PIn Gold
R517 R617 A10265-75R01 75 1% P11 C 7526-4 Header, 3 Pos
R518 R618 A10265-75R01 75 1% P101 P201 C 7526-4 Header, 3 Pos
R519 R619 A10265-16911 1.69K 1% (6) C 3450-1 IC Socket, 14 Pin
R520 R620 A10266-1521 1.5K
R521 R621 A10266-9121 9.1K
R522 R622 A10266-5641 560K
R523 R623 A10266-1521 1.5K
R524 R624 A10266-5641 560K
R525 R625 A10265-95311 9.53K 1%

Q43107-4 Main PWA (D 8102-2 PWB) Parts List

C156 C256 C 6804-6 .1µF
Capacitors C157 C257 C 6813-7 27pF
C1 C 3913-8 470µF C159 C259 C 8551-1 .01µF
C2 C 4303-1 1000µF C160 C260 C 6811-1 100pF
C4 C 6802-0 .47µF
C7 C 6804-6 .1µF
C100 C200 C 8576-8 100µF Diodes
C101 C201 C 6227-0 20pF D1 C 2851-1 1N4004
C102 C202 C 8576-8 100µF D2 C 2851-1 1N4004
C103 C203 C 6805-3 .022µF D3 C 2851-1 1N4004
C104 C204 C 6805-3 .022µF D4 C 2851-1 1N4004
C105 C205 C 6813-7 27pF D5 C 2851-1 1N4004
C106 C206 C 6813-7 27pF D6 C 2851-1 1N4004
C107 C207 C 7870-6 .33µF D7 C 2851-1 1N4004
C108 C208 C 6813-7 27pF D100 D200 C 3181-2 1N4148
C109 C209 C 8576-8 100µF D101 D201 C 3181-2 1N4148
C110 C210 C 5362-6 2.2µF D108 D208 C 3181-2 1N4148
C112 C212 C 8991-9 .47µF D109 D209 C 3181-2 1N4148
C113 C213 C 8530-5 12µF D110 D210 C 3181-2 1N4148
C114 C214 C 8576-8 100µF D112 D212 C 3181-2 1N4148
C115 C215 C 8576-8 100µF D113 D213 C 3181-2 1N4148
C116 C216 C 8530-5 12µF D114 D214 C 8158-5 1SS143
C117 C217 C 8991-9 .47µF D115 D215 C 8158-5 1SS143
C118 C218 C 6813-7 27pF D122 D222 C 3181-2 1N4148
C119 C219 C 6802-0 .47µF D124 D224 C 3181-2 1N4148
C122 C222 C 5194-3 68pF D125 D225 C 3181-2 1N4148
C123 C223 C 6808-7 470pF D126 D226 C 8158-5 1SS143
C124 C224 C 5194-3 68pF D127 D227 C 8158-5 1SS143
C129 C229 C 6812-9 47pF D129 D229 C 5061-4 1N3070
C130 C230 C 6814-5 12pF D130 D230 C 3181-2 1N4148
C131 C231 C 6814-5 12pF D131 D231 C 3181-2 1N4148
C132 C232 C 6807-9 .001µF D132 D232 C 3181-2 1N4148
C133 C233 C 6813-7 27pF D133 D233 C 3181-2 1N4148
C134 C234 C 6805-3 .022µF
C135 C235 C 6805-3 .022µF
C136 C236 C 6808-7 470pF LED's
C137 C237 C 6808-7 470pF E100 E200 C 9857-1 Red
C138 C238 C 6812-9 47pF E101 E201 C 9857-1 Red
C139 C239 C 6812-9 47pF
C140 C240 C 6814-5 12pF
C141 C241 C 6814-5 12pF Resistor Networks
C143 C243 C 6808-7 470pF N101 N201 D 8279-8 Resistor Network
C144 C244 C 8576-8 100µF N102 N202 D 7639-4 7 Pin SIP
C145 C245 C 6812-9 47pF
C146
C148
C246
C248
C 6950-7
C 6808-7
82pF
470pF
Transistors
Q100 Q200 D 2961-7 2961
C149 C249 C 6807-9 .001µF Q101 Q201 C 8104-9 MPSW92
C151 C251 C 6806-1 .01µF Q102 Q202 C 8103-1 MPSW42
C152 C252 C 6811-1 100pF Q103 Q203 C 3625-8 2N4125
C153 C253 C 6804-6 .1µF Q104 Q204 C 8104-9 MPSW92
C154 C254 C 8426-6 .1µF Q105 Q205 C 8104-9 MPSW92
C155 C255 C 6804-6 .1µF Q106 Q206 C 3625-8 2N4125


Q111 Q211 C 8103-1 MPSW42 R123 R223 A10266-2432 24K .5W
Q112 Q212 C 3625-8 2N4125 R124 R224 A10265-11021 11K 1%
Q113 Q213 C 3625-8 2N4125 R125 R225 A10266-1011 100
Q114 Q214 C 7458-0 2N4123 R126 R226 A10266-1011 100
Q115 Q215 D 2962-5 MPS8097 R127 R227 A10265-11021 11K 1%
Q116 Q216 C 3786-8 PN4250A R128 R228 A10266-1331 13K
Q117 Q217 D 2961-7 2961 R129 R229 A10266-1041 100K
Q118 Q218 D 2961-7 2961 R130 R230 A10266-1041 100K
Q119 Q219 C 3625-8 2N4125 R131 R231 A10266-1331 13K
Q120 Q220 C 3625-8 2N4125 R132 R232 C 5062-2 100K Pot
Q121 Q221 C 7458-0 2N4123 R133 R233 A10266-2741 270K
Q122 Q222 C 7458-0 2N4123 R134 R234 A10266-2432 24K .5W
Q123 Q223 C 3625-8 2N4125 R135 R235 A10266-1011 100
Q124 Q224 C 3786-8 PN4250A R136 R236 A10265-11021 11K 1%
Q125 Q225 C 5891-4 MTS105 R137 R237 A10266-1011 100
Q126 Q226 C 3625-8 2N4125 R138 R238 A10265-11021 11K 1%
Q127 Q227 C 7458-0 2N4123 R139 R239 A10266-8211 820
Q128 Q228 C 3625-8 2N4125 R140 R240 A10265-75R01 75 1%
Q129 Q229 C 7458-0 2N4123 R141 R241 A10266-1541 150K
Q130 Q230 C 3625-8 2N4125 R142 R242 A10266-1541 150K
R143 R243 A10266-4711 470
R144 R244 A10266-4711 470
Resistors R145 R245 A10266-4711 470
R1 A10265-22121 22.1K 1% R146 R246 A10265-11821 11.8K 1%
R4 A10265-28721 28.7K 1% R147 R247 A10124-24 Jumper Wire
R7 A10266-4331 43K R148 R248 A10265-19111 1.91k 1%
R8 A10265-75021 75K 1% R149 R249 A10266-5102 51 .5W
R17 A10265-75021 75K 1% R150 R250 A10265-19111 1.91k 1%
R18 A10266-4331 43K R151 R251 A10265-11821 11.8k 1%
R19 A10266-2R72 2.7 .5W R152 R252 A10265-11821 11.8K 1%
R101 R201 A10265-24911 2.49K 1% R153 R253 A10124-24 Jumper Wire
R102 R202 A10266-5111 510 R154 R254 A10266-5601 56
R103 R203 A10265-49923 49.9K 1W 1% R155 R255 A10266-4731 47K
R104 R204 A10265-26711 2.67K 1% R156 R256 A10266-1321 1.3K
R105 R205 A10265-26711 2.67K 1% R157 R257 A10266-1321 1.3K
R106 R206 A10265-11821 11.8K 1% R158 R258 A10265-11821 11.8K 1%
R107 R207 A10266-9131 91K R159 R259 A10266-1331 13K
R108 R208 A10266-8211 820 R160 R260 A10266-5601 56
R109 R209 A10265-75R01 75 1% R161 R261 A10266-4701 47
R110 R210 A10266-9131 91K R162 R262 A10266-4701 47
R111 R211 A10265-11821 11.8K 1% R163 R263 A10266-5601 56
R112 R212 A10265-49921 49.9K 1% R164 R264 A10266-4711 470
R113 R213 A10265-48711 4.87K 1% R165 R265 A10266-4711 470
R114 R214 A10265-48711 4.87K 1% R166 R266 A10266-4711 470
R115 R215 A10266-5141 510K R167 R267 A10265-10011 1K 1%
R116 R216 A10266-3351 3.3M R168 R268 A10265-97601 976 1%
R117 R217 A10266-4731 47K R169 R269 A10266-1041 100K
R118 R218 A10265-28701 287 1% R170 R270 A10265-10011 1K 1%
R119 R219 A10265-16211 1.62K 1% R171 R271 A10265-95301 953 1%
R120 R220 A10265-28701 287 1% R172 R272 A10266-1041 100K
R121 R221 C 5062-2 100K Pot R173 R273 A10266-5601 56
R122 R222 A10266-2041 200K R174 R274 A10265-11821 11.8K 1%


R179 R279 A10265-10011 1K 1%
R180 R280 A10266-4711 470 Switches
R181 R281 A10265-48711 4.87K S2 C 7325-1 DPDT, GND LFT
R182 R282 A10266-2201 22 S3 C 7960-5 Input Sensitivity
R183 R283 A10265-24911 2.49K 1% S4 C 6781-6 6P3T, MONO
R184 R284 A10266-4741 470K
R185 R285 A10265-24911 2.49K 1%
R186 R286 A10266-2751 2.7M Integrated Circuits
R187 R287 A10266-3321 3.3K U1 C 5095-2 7815, +15V Reg
R188 R288 A10266-3321 3.3K U2 C 5096-0 7915, -15V Reg
R189 R289 A10266-2731 27K U100 U200 C 6911-9 UPA75
R190 R290 A10266-2051 2M U101 U201 C 6411-0 H11C2
R191 R291 A10266-3331 33K U102 U202 C 4345-2 LM339
R192 R292 A10266-6221 6.2K U103 U203 C 6910-1 UPA76
R193 R293 A10266-6221 6.2K U104 U204 C 7558-7 33079
R194 R294 A10265-49921 49.9K 1%
R195
R196
R295
R296
A10266-4701
A10266-3921
47
3.9K
Miscellaneous
(4) C 1811-6 4" Cable Tie
R197 R297 A10265-10021 10K 1% (2) C 9494-3 Heatsink, TO220
R198 R298 A10266-3921 3.9K J2 C 4508-5 IC Socket, 16 Pin
R199 R299 A10265-10021 10K 1% J100 J200 C 8432-4 3 Pin Phone Jack
R500 R600 A10266-1541 150K J100X J200X C 6778-2 Phone Jack Cover
R501 R601 A10266-1541 150K J500 J800 D 8395-2 7.75" 12 Cond. Cable
R502 R602 A10266-1541 150K J600 J700 D 8397-8 2.5" 12 Cond. Cable
R503 R603 A10266-4702 47 .5W P1 C 7593-4 Header, 5 Pin
R504 R604 A10266-5141 510K P6 C 8418-3 Header, 3 PIn Gold
R505 R605 A10266-5141 510K P11 C 7526-4 Header, 3 Pos
R506 R606 A10266-1521 1.5K P101 P201 C 7592-6 Header, 3 Pos
R507 R607 A10266-4711 470 (1) C 9450-5 Header, 6 Pos, TP1
R508 R608 A10266-1051 1M (2) C 8019-9 IC Socket, 6 Pin
R509 R609 A10265-10021 10K 1% (4) C 3450-1 IC Socket, 14 Pin
R510 R610 A10265-10021 10K 1%
R511 R611 A10265-10021 10K 1%
R512 R612 C 9079-2 200
R513 R613 A10265-10021 10K 1%
R514 R614 C 7340-0 24 5W
R516 R616 A10266-1051 1M
R517 R617 A10265-75R01 75 1%
R518 R618 A10265-75R01 75 1%
R519 R619 A10265-16911 1.69K 1%
R520 R620 A10266-1521 1.5K
R521 R621 A10266-9121 9.1K
R522 R622 A10266-5641 560K
R523 R623 A10266-1521 1.5K
R524 R624 A10266-5641 560K
R525 R625 A10265-95311 9.53K 1%



















Q42859-1 Control PWA (P10291-6 PWB) Parts List

Capacitors Diodes
C801 C 5234-7 .047µF D801 C 2851-1 1N4004
C802 C 5234-7 .047µF D802 C 2851-1 1N4004
Resistors Transistors
R801 C 3753-8 10 Ohm Q801 C 3625-8 2N4125
R802 C 3753-8 10 Ohm Q802 C 3625-8 2N4125
Fuse Misc.
F801 C 3065-7 1 Amp P801-P815 C 7817-7 Tab, .25 Faston
J5 C 4508-5 16 Pin IC Socket
(2) C 5060-6 Fuse Clip
Relays
K801 C 7891-2 24V 10A Relay
K802 C 7891-2 24V 10A Relay
Q43124-9 Control PWA (D 8172-5 PWB) Parts List
C801 C 5234-7 .047µF R801 A10266-1001 10 Ohm
C802 C 5234-7 .047µF R802 A10266-1001 10 Ohm
C803 C 8897-8 .01µF R803 A10266-4731 47K
C804 C 8897-8 .01µF R804 A10266-8231 82K
R805 A10266-1331 13K
R806 A10266-1331 13K
Diodes R807 A10266-2231 22K
D801 C 2851-1 1N4004 R808 A10266-1331 13K
D802 C 2851-1 1N4004 R809 A10266-1331 13K
D803 C 3549-0 1N961B 10V
IC's
Fuse U801 C 7444-0 LM393
F801 C 3065-7 1 Amp
Misc.
Relays (2) C 5060-6 Fuse Clip
K801 C 9787-0 30A, 24V J5 C 4508-5 16 Pin IC Socket
K802 C 9787-0 30A, 24V P801-P815 C 7817-7 Tab, .25 Faston
P816, P817 C 7873-0 2 Pin Header
(1) C 3451-9 8 Pin IC Socket
Transistors
Q801 C 3625-8 2N4125
Q802 C 3625-8 2N4125

C801 C 5234-7 .047µF R801 A10266-1001 10 Ohm
C802 C 5234-7 .047µF R802 A10266-1001 10 Ohm
C803 C 8897-8 .01µF R803 A10266-1821 1.8K
C804 C 8897-8 .01µF R804 A10266-8231 82K
R805 A10266-1331 13K
R806 A10266-1331 13K
Diodes R807 A10266-2231 22K
D801 C 2851-1 1N4004 R808 A10266-1331 13K
D802 C 2851-1 1N4004 R809 A10266-1331 13K
D803 C 3549-0 1N961B 10V R810 A10266-2231 22K
D804 C 3181-2 1N4148 R811 A10266-4741 470K
D805 C 3181-2 1N4148 R812 A10266-8211 820 Ohm
D806 C 9596-5 1N5237B 8.2V R813 A10266-6221 6.2K
D807 C 9929-8 TL431ACLP R814 C 9928-0 51.1K
R815 C 9639-3 4.99K
Fuse
F801 C 3065-7 1 Amp IC's
U801 C 7444-0 LM393
Relays
K801 C 9787-0 30A, 24V Misc.
K802 C 9787-0 30A, 24V (2) C 5060-6 Fuse Clip
J5 C 4508-5 16 Pin IC Socket
P801-P815 C 7817-7 Tab, .25 Faston
Transistors P816, P817 C 7873-0 2 Pin Header
Q801 C 3625-8 2N4125 (1) C 3451-9 8 Pin IC Socket
Q802 C 3625-8 2N4125
Q803 C 3625-8 2N4125

C801 C 5234-7 .047µF R801 A10266-1001 10 Ohm
C802 C 5234-7 .047µF R802 A10266-1001 10 Ohm
C803 C 8897-8 .01µF R803 A10266-1821 1.8K
C804 C 8897-8 .01µF R804 A10266-8231 82K
C805 C 6807-9 .001µF R805 A10266-1331 13K
R806 A10266-1331 13K
R807 A10266-2231 22K
Diodes R808 A10266-1331 13K
D801 C 2851-1 1N4004 R809 A10266-1331 13K
D802 C 2851-1 1N4004 R810 A10266-2231 22K
D803 C 3549-0 1N961B 10V R811 A10266-4741 470K
D804 C 3181-2 1N4148 R812 A10266-8211 820 Ohm
D805 C 3181-2 1N4148 R813 A10266-6221 6.2K
D806 C 9596-5 1N5237B 8.2V R814 C 9928-0 51.1K
D807 C 9929-8 TL431ACLP R815 C 9639-3 4.99K
R816 A10266-1041 100K
R817 A10266-3941 390K
Fuse R818 A10266-1041 100K
F801 C 3065-7 1 Amp R819 A10266-3941 390K
Relays IC's
K801 C 9787-0 30A, 24V U801 C 7444-0 LM393
K802 C 9787-0 30A, 24V
Transistors Misc.
(2) C 5060-6 Fuse Clip
Q801 C 3625-8 2N4125 J5 C 4508-5 16 Pin IC Socket
Q802 C 3625-8 2N4125 P801-P815 C 7817-7 Tab, .25 Faston
Q803 C 3625-8 2N4125 P816, P817 C 7873-0 2 Pin Header
Q804 C 3786-8 MPS4250A (1) C 3451-9 8 Pin IC Socket
Q805 C 3786-8 MPS4250A





Q42851-8 Display PWA (D 7617-0 PWB) Parts List
C501 C601 C 6802-0 .47µF Ax R501 R601 A10266-1051 1M
C502 C602 C 6806-1 .01µF Ax R502 R602 A10266-3331 33K
C503 C603 C 6806-1 .01µF Ax R503 R603 A10266-2741 270K
C507 C607 C 6809-5 220pF R504 R604 A10266-1031 10K
C701 C 6804-6 .1µF Ax R505 R605 A10266-1022 1K .5W
C702 C 6804-6 .1µF Ax R506 R606 A10266-2222 2.2K .5W
C703 C 6804-6 .1µF Ax R507 R607 A10266-3332 33K .5W
C704 C 6804-6 .1µF Ax R508 R608 A10266-1351 1.3M
R509 R609 A10266-7551 7.5M
R510 R610 A10266-7551 7.5M
Diodes R511 R611 A10266-4741 470K
D501 D601 C 3181-2 1N4148 R512 R612 A10266-2221 2.2K
D502 D602 C 3181-2 1N4148 R513 R613 A10266-1522 1.5K .5W
D503 D603 C 3181-2 1N4148 R514 R614 A10266-1001 10
R701 A10266-1522 1.5K .5W
R703 A10266-2031 20K
LEDs R704 A10266-1031 10K
E501 E601 C 7863-1 Grn SPI/IOC R705 A10266-1031 10K
E502 E602 C 4342-9 Amber ODEP R706 A10266-2031 20K
E701 C 4342-9 Amber Enable
Transistors ICs
U501 U601 C 4345-2 LM339
Q501 Q601 C 3625-8 PNP 2N4125 U502 C 5070-7 TL072
Q502 Q602 D 2961-7 NPN 2N3859A Sel U701 C 8518-0 MC78L15ACP +15V
Q503 Q603 D 2961-7 NPN 2N3859A Sel U702 C 8519-8 MC79L15ACP -15V
Q504 Q604 C 3625-8 PNP 2N4125
Misc.
J3 C 4508-5 16 Pin Header
Spacers (5) A10101-2 LED Spacer

Q43314-6 Display PWA (D 8572-6 PWB) Parts List
C501 C601 C 6802-0 .47µF Ax R501 R601 A10266-1051 1M
C502 C602 C 6806-1 .01µF Ax R502 R602 A10266-3331 33K
C503 C603 C 6806-1 .01µF Ax R503 R603 A10266-2741 270K
C507 C607 C 6809-5 220pF R504 R604 A10266-1031 10K
C701 C 6804-6 .1µF Ax R505 R605 A10266-1022 1K .5W
C702 C 6804-6 .1µF Ax R506 R606 A10266-2222 2.2K .5W
C703 C 6804-6 .1µF Ax R507 R607 A10266-3332 33K .5W
C704 C 6804-6 .1µF Ax R508 R608 A10266-1351 1.3M
R509 R609 A10266-7551 7.5M
R510 R610 A10266-7551 7.5M
Diodes R511 R611 A10266-4741 470K
D501 D601 C 3181-2 1N4148 R512 R612 A10266-2221 2.2K
D502 D602 C 3181-2 1N4148 R513 R613 A10266-1522 1.5K .5W
D503 D603 C 3181-2 1N4148 R514 R614 A10266-1001 10
D701 C 8235-1 1N6263 R701 A10266-1522 1.5K .5W
R703 A10266-2031 20K
R704 A10266-1031 10K
LEDs R705 A10266-1031 10K
E501 E601 C 7863-1 Grn SPI/IOC R706 A10266-2031 20K
E502 E602 C 4342-9 Amber ODEP
E701 C 4342-9 Amber Enable
ICs
U501 U601 C 4345-2 LM339
Transistors U502 C 5070-7 TL072
Q501 Q601 C 3625-8 PNP 2N4125 U701 C 8518-0 MC78L15ACP +15V
Q502 Q602 D 2961-7 NPN 2N3859A Sel U702 C 8519-8 MC79L15ACP -15V
Q503 Q603 D 2961-7 NPN 2N3859A Sel
Q504 Q604 C 3625-8 PNP 2N4125
Misc.
J3 C 8784-8 16 Pin Header
Spacers (5) A10101-2 LED Spacer





Q42861-7 VZ Switch PWA (D 7272-4 PWB) Parts List
Capacitors Integrated Circuits

C16 C 2821-4 10pF U03 C 7444-0 LM393
C17 C 2821-4 10pF U04 C 7445-7 LM555
C18 C 3411-3 200pF U05 C 4345-2 LM339
C19 C 3728-0 10µF
C20 C 3411-3 200pF
C21 C 6683-4 4700pF Transistors
C22 D 7595-8 6900µF Q03 D 2961-7 2N3859A, SEL
C23 D 7595-8 6900µF
C24 D 7595-8 6900µF
C25 D 7595-8 6900µF Misc.
C 3451-9 8 Pin IC Socket
Diodes
D17 C 3549-0 1N961B 10V
D18 C 6578-6 1N4735 6.2V
Resistors
R01 C 7421-8 2.5K .5W
R02 C 7441-6 90.9K 1%
R03 C 5707-2 100K 1%
R04 C 7440-8 27.4K 1%
R06 C 5707-2 100K 1%
R07 C 7441-6 90.9K 1%
R08 C 5707-2 100K 1%
R09 C 7440-8 27.4K 1%
R11 C 5707-2 100K 1%
R12 C 6317-9 953 1%
R13 C 6317-9 953 1%
R14 C 4850-1 1K 1%
R15 C 4850-1 1K 1%
R16 C 4225-6 470K
R17 C 3620-9 68K
R18 C 2631-7 10K
R19 C 3939-3 4.7K
R20 C 2632-5 15K
R21 C 2875-0 1.2K
R22 C 4167-0 43K
R23 C 3622-5 200K
R24 C 6090-2 62K
R25 C 3804-9 2K
R26 C 7654-4 3.9M
R27 C 5975-5 680
R28 C 2883-4 100K

C00 C 2288-6 .001µF R00 C 2872-7 100
C16 C 2821-4 10pF R01 C 7852-4 2.4K 5W
C17 C 2821-4 10pF R02 A10265-90921 90.9K 1%
C18 C 3411-3 200pF R03 C 5707-2 100K 1%
C19 C 3728-0 10µF R04 A10265-27421 27.4K 1%
C20 C 3411-3 200pF R06 C 5707-2 100K 1%
C21 C 6683-4 4700pF R07 A10265-90921 90.9K 1%
C22* D 7595-8 6900µF R08 C 5707-2 100K 1%
C23* D 7595-8 6900µF R09 A10265-27421 27.4K 1%
C24* D 7595-8 6900µF R11 C 5707-2 100K 1%
C25* D 7595-8 6900µF R12 C 6317-9 953 1%
R13 C 6317-9 953 1%
R14 A10265-10011 1K 1%
Diodes R15 A10265-10011 1K 1%
D17 C 3549-0 1N961B 10V R16 C 4225-6 470K
D18 C 6578-6 1N4735 6.2V R17 C 3620-9 68K
D19 C 8855-6 BYV72-150 R18 C 2631-7 10K
D20 C 8855-6 BYV72-150 R19 C 3939-3 4.7K
R20 C 2632-5 15K
R21 A10266-1221 1.2K
Ferrite Bead R22 C 4167-0 43K
FB00 C 9156-0 30 Ohm, 10MHz R23 C 3622-5 200K
FB01 C 9156-0 30 Ohm, 10MHz R24 C 6090-2 62K
FB02 C 9156-0 30 Ohm, 10MHz R25 C 3804-9 2K
R26 A10266-3951 3.9M
Transistors R27
R28
A10266-6811
C 5707-2
680
100K
Q00 C 8516-4 IRF641
Q01 C 8516-4 IRF641
Q02
Q03
C 8516-4
D 2961-7
IRF641
2N3859A, SEL
Misc.
P00 C 9527-0 6 Pin Header
Integrated Circuits C 3451-9 8 Pin IC Socket
U00 C 6901-0 MOC8021
U03 C 7444-0 LM393 * These components do not come with the Q43123-1
U04 C 7445-7 LM555 PWA.
U05 C 4345-2 LM339

C00 C 2288-6 .001µF R00 C 2872-7 100
C16 C 2821-4 10pF R01 C 7852-4 2.4K 5W
C17 C 2821-4 10pF R02 A10265-90921 90.9K 1%
C18 C 3411-3 200pF R03 C 5707-2 100K 1%
C19 C 3728-0 10µF R04 A10265-27421 27.4K 1%
C20 C 3411-3 200pF R06 C 5707-2 100K 1%
C21 C 6683-4 4700pF R07 A10265-90921 90.9K 1%
C22* D 7595-8 6900µF R08 C 5707-2 100K 1%
C23* D 7595-8 6900µF R09 A10265-27421 27.4K 1%
C24* D 7595-8 6900µF R11 C 5707-2 100K 1%
C25* D 7595-8 6900µF R12 C 6317-9 953 1%
R13 C 6317-9 953 1%
R14 A10265-10011 1K 1%
Diodes R15 A10265-10011 1K 1%
D17 C 3549-0 1N961B 10V R16 C 4225-6 470K
D18 C 6578-6 1N4735 6.2V R17 C 3620-9 68K
D19* C 8855-6 BYV72-150 R18 C 2631-7 10K
D20* C 8855-6 BYV72-150 R19 C 3939-3 4.7K
R20 C 2632-5 15K
R21 A10266-1221 1.2K
Ferrite Bead R22 C 4167-0 43K
FB00 C 9156-0 30 Ohm, 10MHz R23 C 3622-5 200K
FB01 C 9156-0 30 Ohm, 10MHz R24 C 6090-2 62K
FB02 C 9156-0 30 Ohm, 10MHz R25 C 3804-9 2K
R26 A10266-3951 3.9M
Transistors R27
R28
A10266-6811
C 5707-2
680
100K
Q00* C 8516-4 IRF641
Q01* C 8516-4 IRF641
Q02*
Q03
C 8516-4
D 2961-7
IRF641
2N3859A, SEL
Misc.
Integrated Circuits C 3451-9
D 8174-1
8 Pin IC Socket
Board
U03 C 7444-0 LM393
U04 C 7445-7 LM555
PWA.

C00 C 2288-6 .001µF R00 A10266-1011 100
C16 C 2821-4 10pF R01 C 7852-4 2.4K 5W
C17 C 2821-4 10pF R02 A10265-90921 90.9K 1%
C18 C 3411-3 200pF R03 A10265-10031 100K 1%
C19 C 3728-0 10µF R04 A10265-27421 27.4K 1%
C20 C 3411-3 200pF R06 A10265-10031 100K 1%
C21 C 6683-4 4700pF R07 A10265-90921 90.9K 1%
C22* D 7595-8 6900µF R08 A10265-10031 100K 1%
C23* D 7595-8 6900µF R09 A10265-27421 27.4K 1%
C24* D 7595-8 6900µF R11 A10265-10031 100K 1%
C25* D 7595-8 6900µF R12 A10265-95301 953 1%
R13 A10265-95301 953 1%
R14 A10265-10011 1K 1%
Diodes R15 A10265-10011 1K 1%
D17 C 3549-0 1N961B 10V R16 A10266-4741 470K
D18 C 6578-6 1N4735 6.2V R17 A10265-24921 24.9K 1%
D19 C 8855-6 BYV72-150 R18 A10265-10021 10K 1%
D20 C 8855-6 BYV72-150 R19 A10265-4721 4.7K
R20 A10266-1531 15K
R21 A10266-1221 1.2K
Ferrite Bead R22 A10266-4331 43K
FB00 C 9156-0 30 Ohm, 10MHz R23 A10266-2041 200K
FB01 C 9156-0 30 Ohm, 10MHz R24 A10266-6231 62K
FB02 C 9156-0 30 Ohm, 10MHz R25 A10266-2021 2K
R26 A10266-3951 3.9M
Transistors R27
R28
A10266-6811
A10265-10031
680
100K 1%
Q00 C 9927-2 IRF540
Q01 C 9927-2 IRF540
Q02
Q03
C 9927-2
D 2961-7
IRF540
2N3859A, SEL
Misc.
Integrated Circuits C 3451-9
D 8174-1
8 Pin IC Socket
Board
U00 C 6901-0 MOC8021
U03 C 7444-0 LM393
U05 C 4345-2 LM339 PWA.


Q43323-7 VZ Switch PWA (D 8589-0 PWB) Parts List Cont.










6 Schematic Diagrams
The schematics referenced and provided are

representative only. There may be slight variations
between amplifier to amplifier. These schematics are
intended to be used for troubleshooting purposes
only.
J0453-1
J0454-9
J0464-8
J0547-0
J0560-3
J0561-1
JO643-7
JO643-7 Rev. C
J0675-9
J0699-9
J0703-9
©2000 Crown International, Inc. Schematics 6-1

Schematics 6-2 ©2000 Crown International, Inc.

Crown Ma3600vz

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POWER AMPLIFIER

Mail: P.O. Box 1000 Elkhart IN 46515-1000

The lightning bolt tri- The exclamation point trian-

II ©2000 Crown International, Inc.

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Revision Number Date Comments

Rev. A 11-2000 Initial Printing

©2000 Crown International, Inc. III

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IV ©2000 Crown International, Inc.

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©2000 Crown International, Inc. V

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This Page Intentionally Left Blank

VI ©2000 Crown International, Inc.

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feature balanced inputs with bridged and parallel

1.1 Introduction 1.3 Scope

NOTE: THE INFORMATION IN THIS MANUAL 1.4 Warranty

Crown Customer Service

Mailing Address: P.O. Box 1000, Elkhart IN 46515

©2000 Crown International, Inc. Introduction 1-1

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Figure 1.1 MA-3600VZ Front and Rear Views

Introduction 1-2 ©2000 Crown International, Inc.

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120 VAC International Units:

©2000 Crown International, Inc. Specifications 2-1

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ence. In the unlikely event the output waveform differs from

If unreasonable operating conditions occur, the patented

Specifications 2-2 ©2000 Crown International, Inc.

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front panel and are of the rotary type. Front panel

This section of the manual explains the general

3.3.1 Balanced Gain Stage (BGS)

©2000 Crown International, Inc. Theory of Operation 3-1

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+15V Voltage +VCC

NFb Loop LVA’s

Theory of Operation 3-2 ©2000 Crown International, Inc.

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HIGH SIDE -Vcc (Negative Rail) LOW SIDE

Figure 3.2 Grounded Bridge Output Topology

©2000 Crown International, Inc. Theory of Operation 3-3

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The total effect is to deliver a peak to peak voltage to 3.7 VZ Power

Theory of Operation 3-4 ©2000 Crown International, Inc.

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According to Ohm’s Law, the bigger the power VZ POWER SUPPLY

©2000 Crown International, Inc. Theory of Operation 3-5

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BALANCE VARIABLE ERROR AMP

Theory of Operation 3-6 ©2000 Crown International, Inc.

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All tests assume that AC power is from a regulated

©2000 Crown International, Inc. Mantenance 4-1

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°F °CV –ODEPV +ODEP 4.3.6 Test 5: Common Mode Rejection