Mathematical Modeling of The Cyclic Distillation of Binary Mixtures With A Continuous Supply of Streams To The Column
Mathematical Modeling of The Cyclic Distillation of Binary Mixtures With A Continuous Supply of Streams To The Column
, 2018.
Original Russian Text © V.P. Krivosheev, A.V. Anufriev, 2018, published in Teoreticheskie Osnovy Khimicheskoi Tekhnologii, 2018, Vol. 52, No. 3, pp. 251–259.
*e-mail: [email protected]
**e-mail: [email protected]
Received May 24, 2017
Abstract⎯A mathematical model for cyclic binary distillation in a sectioned column with a continuous sup-
ply of streams has been proposed. A method has been developed for organizing cyclic modes in a sectioned
apparatus with the operation of one of the sections in the liquid flow mode and the other sections in the vapor
flow mode. The effect of the parameters of the proposed model on separation in the column has been studied.
Keywords: cyclic distillation, controlled phase movement, ideal displacement, perfect mixing, mass transfer,
column separation efficiency, thermodynamic criterion, Murphree tray efficiency
DOI: 10.1134/S0040579518020100
307
308 KRIVOSHEEV, ANUFRIEV
pressure of the jth component over its pure solution to the fraction of the liquid on the tray by the end of the
the total pressure in the system as follows: liquid flow period:
τ
Pi, j (Ti ) η
K i, j (Ti , Pi, j ) =
Pi
. (4) X i (τ) = β Z i (τ) + ∫
(1 − γ ) τ τ−ttr.d
Z i +1(t )dt. (9)
The vapor pressure of the jth component over a The concentration of the light key in the liquid on
pure solvent can be calculated using the extended Rie- the tray by the end of the liquid flow period depends
del equation [21] on the concentration of the component in the mixing
unit by the end of the liquid flow period and the inte-
Bj
ln Pi, j (Ti ) = A j + gral that describes the variation of concentration in the
Ti mixing unit on the above-located tray for the time
E
(5) interval from τ – ttr.d to τ. By mixing unit, we mean the
+ C j ln Ti + D jTi + 2j .
2
portion of liquid on the tray in which there is no vari-
Ti ation in the concentration of the light key during the
plug flow of the liquid. Within the transport delay
Thus, to calculate the fraction of a component in time, the fraction of the light key in the liquid that
the equilibrium vapor (2), it is necessary to determine flows from the ith tray is equal to the fraction of the
the temperature at which condition (3) is satisfied. light key in the mixing unit of the given tray Zi.
The fraction of the liquid on the feed tray by the
Liquid Flow Period end of the liquid flow period is calculated using the
following equation:
According to the model, in the liquid flow period
within the transport delay time, the liquid flow on H f +1 η
X f (τ) = β Z f (τ) +
trays takes place in the ideal displacement (plug flow) H f (1 − γ ) τ
mode. After the transport delay time, the interaction τ (10)
between the tray fluid and the downward-flowing liq- G t
uid occurs in the perfect mixing mode. The transport × ∫
τ−ttr.d
Z f +1(t )dt + F tr.d X F .
Hfγ
delay time is calculated using the following equation:
The variations in the fraction of the light key in the
1−β
ttr.d = (1 − γ ) τ, (6) mixing unit of the ith tray is described by the equation
η
dZ i (t ) η
where β is the degree of mixing between trays, which = {U (t − ttr.d − γτ) X i +1(γτ)
characterizes the proportion of the duration of the liq-
dt (1 − γ ) τβ (11)
uid flow in the perfect mixing mode. + [1 − U (t − ttr.d − γτ)] X i (γτ) − Z i (t )} ,
If the transport delay time is higher than or equal to where U(t – ttr.d – γτ) is the unit step function that
the liquid flow time, the downward-flowing liquid takes on the value 0 when t – ttr.d – γτ ≤ 0 and the value
replaces the tray fluid according to the ideal displace- 1 when t – ttr.d – γτ > 0. The fraction of the light key in
ment (plug flow) model. In this case, to calculate the the mixing unit on the ith tray at the beginning of the
fraction of the liquid on the tray by the end of the liq- liquid flow period is equal to the fraction of the com-
uid flow period, the following algebraic equation is ponent in the liquid on the same tray and remains
used: unchanged during the transport delay time as follows:
(a) (b)
Fig. 2. Division of a column into sections: (a) three sections and (b) five sections; (1) external shell, (2) internal shell, and
(3) partitions.
Thus, if the transport delay time is greater than or given number of sections (Fig. 2). Contact devices
equal to the liquid flow time, the calculation of the liq- (trays) are located along the height of each section.
uid flow is performed using algebraic equations (7) Each of the sections is connected to the common bot-
and (8). If the transport delay time is lower than the tom and the common reflux condenser.
liquid flow time, the mole fraction of the component
in the liquid on the tray by the end of the liquid flow As contact devices, it is proposed to use trays devel-
period is calculated by Eqs. (9) and (10) by solving dif- oped by Maleta [12, 13], which ensure the single
ferential equations (11) and (13). downward flow of the liquid without mixing. The
design feature of Maleta’s trays is that there are special
chambers to which the liquid is supplied in the liquid
The Bottom of the Column and the Reflux Condenser flow period (Fig. 3). In the subsequent supply of the
Variations in the fraction at the bottom of the col- vapor, the liquid flows to the tray located below with-
umn at a constant liquid level is described by the fol- out mixing.
lowing equation:
It is proposed to distribute the vapor stream among
dX W (t ) the sections of the column using a rotating cutoff plate
HW = ηH1 X 1(t )
dt that blocks the supply of the vapor to one of the sec-
(14)
⎡
− G VYW ( X W ) − GF − G V R − 1 ⎤ X W (t ).
tions (Fig. 4). Mass transfer takes place in the sections
⎢⎣ R ⎥⎦ open for the supply of the vapor. The flow of the liquid
occurs in the closed section. The rotation of the cutoff
Here, X1(t) is the fraction of the light key in the liquid plate ensures the alternation of the vapor flow period
that flows from the bottom tray of the section operated and the liquid flow period in sections.
in the liquid flow period.
The variations in the fraction of the light key in a It is proposed to distribute the feed stream and the
reflux condenser at a constant liquid level are reflux stream among the sections of the column using
described by the following equation: buffers (Fig. 5). A buffer consists of a rotating cylindri-
cal chamber (Fig. 5a) and a motionless section with
dX D(t )
HD = G V [YN (t ) − X D(t )] . (15) connecting pipes (Fig. 5b). The distributed liquid is
dt continuously supplied to the chamber through the
Here, YN(t) is the average fraction of the light key in lower opening 2 via the connecting pipe 4. The liquid
the vapor that enters from the column sections oper- is supplied to one of the column sections through the
ated in the vapor flow period. upper opening 1 of the cylindrical chamber via the
connecting pipes 3.
METHOD OF CONTINUOUS SUPPLYING The distributing cutoff plate and the rotating
STREAMS TO A COLUMN chambers of buffers are fastened to a movable shaft
To organize the continuous supply of material that passes through the center of the column. The
streams to a cyclic distillation column, it is proposed to mechanical connection of these devices into a unified
divide the column into sections in the vertical direc- rigid system simplifies the regulation process and
tion. Sectioning is performed by dividing the internal excludes a mismatch between the supply of the vapor
space of the column by vertical partitions into the and the liquid to the column.
Fig. 3. Operating principle of trays proposed by Maleta: (a) vapor flow, (b) liquid flow into the sluice chamber, and (c) liquid flow
to the below-located tray; (1) working zone of mass transfer, (2) sluice chamber, and (3) valve.
I II I II I II
Fig. 4. Operating principle of a distributing cutoff plate in a three-section column: (a) supply of the vapor to sections I and II, (b)
supply of the vapor to sections II and III, and (c) supply of the vapor to sections I and III.
2 2 2
∑X
j =1
F, j ln X F, j ∑X
−ε
j =1
D, j ln X D, j − (1 − ε ) ∑X
j =1
W, j ln X W, j
ξ= 2
. (16)
∑X
j =1
F, j ln X F, j
(a) (b)
Fig. 5. Schematic representation of a buffer: (a) rotating chamber and (b) motionless section; (1) opening for the liquid flow from
the chamber, (2) opening for the liquid flow into the chamber, (3) connecting pipe of the distribution device for the supply of the
liquid to the column section, and (4) connecting pipe of the distribution device for the introduction of the liquid into the chamber.
X, mol/mol
0.8
5
4
0.6
3
2
0.4 1
0 10 20 30
t, s
Fig. 6. Fraction of the light key in the liquid on trays as a function of time for section I in a three-section column (τ = 15 s, γ =
0.667, β = 0, and η = 1): (1) tray 1, (2) tray 2, (3) tray 3, (4) tray 4, and (5) tray 5.
The variations in the fraction of toluene on the case, a decrease in the efficiency of separation is
trays of section I in the operating mode for a three- observed.
section column are presented in Figs. 6 and 7. The In the operating mode, variations in the fraction of
flow of the vapor takes place over the time interval of toluene in the liquid on the tray in each of the sections
0–10 s, and the flow of the liquid occurs over the time are the same (Fig. 8).
interval of 10–15 s. The cycle is then repeated. Under
the conditions of single replacement of the liquid in In the mathematical model under consideration,
the ideal displacement mode (Fig. 6) in the vapor flow the duration of the period τ and the proportion of the
period, the fraction of toluene on the tray decreases to vapor flow period γ have no effect on the results of cal-
the fraction of toluene on the tray located below at the culations. According to Eq. (1), in the vapor flow
beginning of the vapor flow period as follows: period, the variations in the fraction of the light key in
the liquid on the tray is in inverse proportion to its vol-
X i (10) = X i +1(0). ume on the tray. Since there is no flow of the liquid in
the vapor flow period, the holding capacity of the tray
This regularity is disturbed at an insufficient frac- with respect to the liquid is determined by the flow
tion of the replaced fluid on the tray (Fig. 7). In this rates of the feed mixture and the reflux. The volume of
X, mol/mol
0.8
0.6
4
3
2
0.4 1
0 10 20 30
t, s
Fig. 7. Fraction of the light key in the liquid on trays as a function of time for section I in a three-section column (τ = 15 s, γ =
0.667, β = 0, and η = 0.5): (1) tray 1, (2) tray 2, (3) tray 3, (4) tray 4, and (5) tray 5.
X5, mol/mol
1
0.75
0.70 3
0.65
0 10 20 30
t, s
Fig. 8. Fraction of the light key in the liquid on the fifth tray as a function of time for a three-section column: (1) section I,
(2) section II, and (3) section III.
the liquid on the tray increases in proportion to the ment with literature data [6–8]. When hydrodynamic
duration of the vapor flow period. Therefore, by the conditions are different from the ideal displacement
end of the vapor flow period, the concentration of the mode, it is inexpedient to replace the entire volume of
light key is the same regardless of the cycle time, with the fluid on the tray. The maximum separation of
other parameters of the process being unchanged. For components is achieved when the condition β + η = 1
the liquid flow period, the movement of the liquid is satisfied.
depends on the quantity of liquid that flows from the A model calculated in the Unisim Design software
tray, but it does not depend on the duration of the liq- (Honeywell) was used to compare the efficiencies of
uid flow period. cyclic distillation and conventional continuous distil-
The effect of the fraction of the replaced fluid on lation. The Peng–Robinson model was used as the
the tray and the degree of mixing between trays is pre- model of the vapor–liquid equilibrium for continuous
sented in Fig. 9. The maximum efficiency of separa- distillation [23].
tion is achieved under the conditions of single replace- It can be seen from Fig. 10 that the efficiency of
ment of the fluid without mixing, which is in agree- separation in the cyclic mode is higher than the effi-
S = k =1
. (17)
Fig. 9. Thermodynamic criterion of the column separation N exp − 1
efficiency as a function of the fraction of the replaced fluid
on the tray at E = 0.5 for β = (1) 0, (2) 0.25, and (3) 0.5. For β = 0.3, the value of the criterion was
0.017 mol/mol. At an average value of YW = 0.297 mol/mol,
the relative error of calculated values was 5.7%.
χ
0.5 1
2 CONCLUSIONS
0.4 3 In this study, a mathematical model for cyclic
binary distillation with the continuous supply of
0.3 4 streams to a column has been proposed. The adequacy
of the proposed model has been assessed using exper-
0.2 imental data on cyclic distillation for the case of sepa-
rating a methanol–ethanol mixture. The higher effi-
0.1 ciency of a three-section column operated in the cyclic
mode compared with a conventional distillation col-
0 umn has been shown for the case of separating a tolu-
0.2 0.4 0.6 0.8 1.0 ene–ortho-xylene mixture.
EM
The effect of the parameters of the proposed model
for cyclic distillation on the separation process has
Fig. 10. Thermodynamic criterion of the column separa- been studied. The highest efficiency of separation is
tion efficiency as a function of the Murphree tray effi- achieved under the conditions of the single replace-
ciency: (1) cyclic distillation (β = 0 and η = 1), (2) cyclic
distillation (β = 0.5 and η = 1), (3) cyclic distillation (β = 0 ment of the fluid on the tray in the liquid flow period
and η = 0.5), and (4) continuous distillation. without mixing. When hydrodynamic conditions are
different from the ideal displacement (plug flow)
mode, it is inexpedient to replace the entire volume of
ciency of continuous distillation. The highest effi- the fluid on the tray.
ciency of cyclic distillation relative to continuous dis- A method has been proposed for organizing the
tillation is 166%, which is achieved at ЕM = 1, β = 0, continuous supply of material streams to a column by
and η = 1. dividing the column into vertical sections and distrib-
uting the liquid and vapor streams among the sections.