Finite Element Analysis and Tests On Bolted End-Plate by Shi 2004
Finite Element Analysis and Tests On Bolted End-Plate by Shi 2004
Finite Element Analysis and Tests On Bolted End-Plate by Shi 2004
Gang Shi, Yongjiu Shi*, Yuanqing Wang, Shaofu Li and Hong Chen
Department of Civil Engineering, Tsinghua University, Beijing 100084, China.
(Received 14 May 2003; received in revised form 8 September 2003; accepted 18 September 2003)
Abstract: Bolted end-plate connections are being widely used in steel portal
frames. In this paper, some tests on beam-to-column and beam-to-beam
end-plate connections are reported and the corresponding finite element
analysis (FEA) is carried out to analyze their loading resistance and rotational
stiffness characteristics. The design method about extended end-plate
connections in current design code is discussed, and the necessary improvements
are proposed. Especially, some precautions about the classification criterion of
the joint stiffness in steel structures are recommended. From the results of
comparison, one new model of the bolt tension force distribution and the
corresponding design method are presented. It has been verified by the tests
that this method can calculate the actual stresses of the bolts and the end-plates
more accurately and mobilize their loading capacities more efficiently with
sufficient safety and reliability.
Key words: connection, portal frame, extended end-plate, rigidity of connection, finite element analysis.
Finite Element Analysis and Tests on Bolted End-Plate Connections in Steel Portal Frames
classifying standard. The division of joint rotational connects under load. For the beam-column end-plate
stiffness is shown in Figure 4. The connection is rigid connection, joint rotation Φ usually includes two parts:
when the initial rotational stiffness is bigger than some rotation caused by the relative deformation between the
specific value, which is 25EIb/Lb for unbraced frames as end-plate and the column flange, rotation caused by the
defined by Eurocode 3, where EIb/Lb is the linear stiffness shearing deformation of the panel zone. For the beam
of the beam. The connection is nominally pinned when splice connection, joint rotation Φ only includes the
the initial rotational stiffness is smaller than some specific rotation caused by the relative deformation between the
value, which is defined as 0.5EIb/Lb in Eurocode 3 (1993). two end-plates.
Because the moment-rotation curves of connections are
usually nonlinear, the initial rotational stiffness Sj,i is 1.4. Problems in Current Chinese Design Code
often taken as the secant stiffness corresponding to a (1) The design of semirigid connections is not advocated
certain moment, which is 2/3 of the design plastic in current Chinese design code yet. In portal frames,
moment resistance of the beam in Eurocode 3 (1993). the end-plate connection between the beam and
the column is calculated and designed as a rigid
1.3 Joint Rotation of End-Plate Connections connection which requires the connection to have
Joint rotation Φ is defined as the change of the included enough rigidity. But the constructional detail of
angle between the axes of the members that the joint end-plate connections sometime can not satisfy the
M M
Sj,i 1. rigid
2. semirigid
3. pinned
Mj,Rd 1
2
Moment
Moment
Gang Shi, Yongjiu Shi, Yuanqing Wang, Shaofu Li and Hong Chen
requirement for rigid connections (Jing 1999). Table 1. Sectional dimension of beam and
Generally speaking, the rigid-joint assumption will column (unit: mm)
lead to an underestimate of frame drift and
Web Web Flange Flange
overestimate of frame strength (Lui and Chen depth thickness width thickness
1986). Particularly in lightweight steel portal
frames, deflection is a major factor considered in Beam 388 3 160 6
Column 400 8 160 10
structural design, even as the controlling factor.
(2) No method for evaluating is recommended in current
Chinese design code for actual rotational stiffness
of connections. There is no classification criterion 300
stress (MPa)
to make the stiffness of connections complying 200
with the assumption of the calculation model, and 150
how to accurately estimate deflection of the 100
structure are questions unanswered. 50
(3) In drafting Chinese current design code for bolted 0
end-plate connections in lightweight steel portal 0 0.002 0.004 0.006 0.008 0.01
frames, experimental researches are insufficient strain
(Li 1998). But there is adaptability and limitation
Figure 5. Stress-strain curve of the steel
in the design method of each country. The relevant
research has also indicated that there is irrationality
in assumptions and calculations (Jing 1999; Shi
and Jing 1999). in Figure 5, which was obtained from material property
Also since flexibly-connected frame behavior is, to a tests. Flanges and webs of the members are all welded
large extent, affected by connection behaviour, additional to end-plates by full penetration groove welds.
and systematic research into connection behaviour is According to CECS102:2002, the bolted end-plate
deemed necessary (Lui and Chen 1986). So, in this connection must be designed to resist the maximum
paper, experimental research and finite element analysis internal force, and when the internal force is small, the
(FEA) on loading capacity and rotational stiffness of resistance should be larger than half of loading capacity
extended end-plate connections are presented and a new of the weaker member connected. In these two tests,
design method is proposed. the resistance of connections are designed to be equal to
that of the connected beam. The test specimens are
2. EXPERIMENTAL PROGRAM assembled with 14 mm thick end-plates and 8 M16 high
2.1. Design of Test Specimens strength friction grip bolts (Class 10.9) are installed on
Two tests were carried out to examine the strength and 4 rows with pretension force at 100 kN (Figure 6).
stiffness of typical extended end-plate connections. The
purpose of these two tests is to verify the feasibility and
35
54
54
54
54
40 80 40 40 80 40
of the beam and the column in both specimens are 160 160
Finite Element Analysis and Tests on Bolted End-Plate Connections in Steel Portal Frames
400
6
two test specimens. In the FEA models, all components
1
of the two specimens are meshed by 8-node solid
5 10 2
2 element SOLID45; the interfaces between the end-
200
8
plates are simulated by creating contact pairs with 3-D
1400
Gang Shi, Yongjiu Shi, Yuanqing Wang, Shaofu Li and Hong Chen
180
150
120
Load (kN)
90
Test
FEA
60
30
0
0 10 20 30 40 50 60
Displacement (mm)
Finite Element Analysis and Tests on Bolted End-Plate Connections in Steel Portal Frames
200
120
FEA
Test
80
40
0
0 0.02 0.04 0.06 0.08 0.1
Rotation Φ
Gang Shi, Yongjiu Shi, Yuanqing Wang, Shaofu Li and Hong Chen
120
105
100
95
0 50 100 150 200
Load (kN)
400
300
200
Bolt-row positioin (mm)
100
0
95 100 105 110 115 120
−100
−200 1
2
−300 3
A
−400
Bolt-row tension force(kN)
18.23 mm. The ultimate bearing capacity from FEA is 6120 kN-m (Lb = 3 m). The initial rotational stiffness
166.49 kN and the corresponding mid-span deflection Sj,iF of the connection from FEA is 318708 kN-m/rad
is 17.44 mm, which both agree with the measured value, which is 52.1 times of EIb/Lb. The initial rotational
and it has less variation compared with specimen 1. stiffness Sj,iT of the connection from test is 156171 kN-
The load-displacement curves of the mid-span point of m/rad which is 25.5 times of EIb/Lb. This connection is
specimen 2 from the test and FEA are shown in Figure17. rigid according to Eurocode 3. If the tested beam is used
The moment-rotation curves of the end-plate in lightweight steel portal frames with typical span
connection of specimen 2 from FEA and test are shown about 12m, the linear stiffness of the beam EIb/Lb is
in Figure 18. According to the definition of the joint 1530 kN-m, and Sj,iF is 208EIb/Lb and Sj,iT is 102EIb/Lb,
rotation above, the joint rotation of test specimen 2 can and hence this connection can be considered as rigid.
be measured by No. 5, 6 displacement transducers. 2/3 According to the FEA results, tiny gaps occur only in
of the design plastic moment resistance of the beam the very local area of the end-plates around the tension
is still 70.40 kN-m, and the initial rotational stiffness flange, and the end-plates contact closely in most part.
is taken as the secant stiffness corresponding to this Corresponding to this, the distribution of flexural stress
moment. The linear stiffness of the beam EIb/Lb is on the end-plates is that, the stress where is near to the
Finite Element Analysis and Tests on Bolted End-Plate Connections in Steel Portal Frames
180
150
120
Load (kN)
FEA
90
Test
60
30
0
0 4 8 12 16 20
Displacement (mm)
180
160
140
120
Moment (kN-m)
Test
100 FEA
80
60
40
20
0
0 0.001 0.002 0.003 0.004 0.005 0.006
Rotation Φ
150
second bolt-row
130 third bolt-row
fourth bolt-row
120
110
100
90
0 30 60 90 120 150 180
Load (kN)
Gang Shi, Yongjiu Shi, Yuanqing Wang, Shaofu Li and Hong Chen
400
300 1
2
Bolt-row position (mm) 200 3
A
100
0
90 100 110 120 130 140 150
−100
−200
−300
−400
Bolt-row tension force (kN)
tension flanges of the beam and the lower two bolt-rows tension force is the first bolt-row on the inner side
is the largest and it yielded. of tension flange and the rotation center of the
From the FEA results, the bolt tension force against connection is generally on the center line of
applied load is shown as Figure 19, in which the first, compression flange. Some existing researches have
second, third and fourth bolt-row is sequential from the pointed out that, in order to ensure the end-plate
top to bottom. Similar to Figure 16, the tension force rotates as a plane and increase the tension force of
distribution of the four bolt-rows under different loading the bolt-row on the out side of tension flange so as
is shown as Figure 20, and the loads of curves 1, 2 and to increase moment resistance and improve the
3 are 55.98 kN, 147.25 kN and 166.49 kN separately. earthquake-resistant performance of bolted end-
From this, during the loading process, the tension plate connections, the solution is either using much
force on the third bolt-row (the first bolt-row in the inner thicker end-plate or applying rib stiffener on the
side of tension flange) is maximal, and it is significantly extended part of the end-plate (Tsai and Popov
larger than that of the fourth bolt-row (the bolt-row in 1990; FEMA-355D, 2000) .
the out side of tension flange), and the rotation center of (3) From the results of the FEA and tests, it can be
the connection is generally on the center line of predicted that, the extended end-plate connection
compression flange, which both agree with the design in most cases can satisfy the requirement of rigid
assumptions of Eurocode 3 (1993). connection if it is designed appropriately. But in
many cases it should be as a semirigid connection.
5. DISCUSSION Its detailed mechanical characteristics and design
(1) Table 2 gives the loading capacity of the two method are to be studied further.
specimens from FEA and the tests. From the results Especially, the differences between the test and
of the comparison and some other research findings, FEA values of connection rotational stiffness of the
it can be concluded that FEA can be applied to above two specimens indicate that it should be taken
calculate the ultimate bearing capacity and the into account that error of fabrication and assemblage
rotational stiffness of the end-plate connection very will lead decrease of connection rotational stiffness
well (Sherbourne and Bahaari 1994, 1997; Bahaari when the connection classification standards are
and Sherbourne 1997). regulated.
(2) The current Chinese design code assumes that the (4) In CECS102:2002, the formulae for calculating
end-plate is stiff enough and rotates as a plane thickness of the end-plate are deduced according to
about its central axis and the outermost bolt-row on the yield limit analysis theory in which the ultimate
the tension side bears the largest tension force. tension force of the bolt is replaced with the design
Neither assumption coincides with the tests or value of the tension force. Even the tension force
FEA. In fact, the bolt-row which resists the largest distribution model of the bolts adopted is traditional
Finite Element Analysis and Tests on Bolted End-Plate Connections in Steel Portal Frames
h1
plate is a rigid plate. This is inconsistent with the
yield limit analysis theory, consequently causing
deviation of calculating results, which often gives N2
much thicker end-plate. For example, when the
Ni
extended part of the end-plate is a projecting plate
where the tension force of the bolt-row is largest,
y1
h
y2
this tension force requires extremely thick end-
yi
plate to resist. But from the FEA and tests results,
the tension force of the outermost bolt-row is much
less but the actual tension force of the first bolt-row
in the inner side of tension flange is larger than the
calculated result from triangular distribution.
Therefore, when calculating the thickness of the
end-plate, instead of adopting triangular distribution to
determine the bolt-row tension force, the model of the Figure 21. Tension force distribution of bolts proposed
bolt-row tension force distribution introduced in the
following text is recommended. So the appropriate
thickness of the end-plate can be obtained in the design line of compression flange, and the tension force of the
of bolted end-plate connections ensuring strength and first bolt-row in the inner side of tension flange is
stiffness of the connection. maximal, so the tension force of each bolt can be
calculated from Eqns (1) to (5). It is required that the
6. PROPOSED DESIGN METHOD calculated maximal tension force of the bolt must not
The design procedure of the bolted end-plate connection exceed the design value of the tension resistance of
is normally suggested as: firstly, determine the tension single bolt.
force distribution of the bolts according to the applied
n
load, so as to calculate the tension force Ni on each bolt-
row; secondly, define appropriate rule and method to
N2 = My2 m y1 y2ξ1 ξ2 +
∑y
i=2
i
2
(1)
Table 3. Comparison of test value, code value and proposed value of the connection moment resistances
Test value Code value Proposed value Test value Test value
(kN-m) (kN-m) (kN-m) Code value Proposed value
Specimen 1 173.4 64.4 131.1 2.69 1.32
Specimen 2 167.2 64.5 116.0 2.59 1.44
Gang Shi, Yongjiu Shi, Yuanqing Wang, Shaofu Li and Hong Chen
7. CONCLUSIONS Shi, Y.J. and Jing, J. (1999). “Design moment resistance of end plate
(1) For the extended end-plate connection without connections”, The Second International Conference on Advance
stiffener on the extended part of the end-plate, the in Steel Structures, Hong Kong, China, December, Vol. 1,
first bolt-row on the inner side of tension flange pp. 277-282.
resists the largest tension force and the rotation center Sherbourne, A.N. and Bahaari, M.R. (1994). “3D simulation of
of the connection is generally on the center line of end-plate bolted connections”, Journal of Structural Engineering,
compression flange. Vol.120, No.11, pp. 3122-3135.
(2) In many cases, the extended end-plate connection Sherbourne, A.N. and Bahaari, M.R. (1997). “Finite element
should be regarded as a semirigid connection. Its prediction of end plate bolted connection behabior I: parametric
detailed mechanical characteristics and design study”, Journal of Structural Engineering, Vol. 123, No. 2,
method are to be studied further. pp. 157-164.
(3) When the connection rigidity classification Bahaari, M.R. and Sherbourne, A.N. (1997). “Finite element
standards are regulated, the influence of fabrication prediction of end plate bolted connection behavior II: analytic
and assemblage error should be taken into account. formulation”, Journal of Structural Engineering, Vol. 123, No. 2,
(4) It can be seen from Table 3, the design method of pp. 165-175.
the connection moment resistance in current Chinese Tsai, K. C. and Popov, E.P. (1990). “Cyclic behavior of end-plate
design code is too conservative, while the proposed moment connections”, Journal of Structural Engineering,
method above in this paper can calculate the actual ASCE, Vol. 116, No. 11, pp. 2917-2930.
stress of the bolts and the end-plate more accurately Federal Emergency Management Agency. FEMA-355D (2000).
and mobilize their loading capacities efficiently. State of the Art Report on Connection Performance.
(5) It has been validated that FEA can simulate and
analyze end-plate connections with sufficient NOTATION
feasibility and reliability. In addition, the The following symbols are used in this paper:
experimental research and FEA on cyclic behavior Mj,R = ultimate moment resistance of the connection,
of end-plate connections are now being conducted, kN-m;
and the corresponding research findings will be Sj,i = initial rotational stiffness of the connection,
published soon. kN-m;
ΦCd = rotational ability of the connection, rad;
ACKNOWLEDGEMENTS E = elastic modulus, MPa;
This work was supported by the Outstanding Teachers Ib = inertia moment of the beam section, m4;
Supporting Program of Chinese Ministry of Education. Lb = length of the beam, m;
fy = yield strength, MPa;
REFERENCES Sj,iF = initial rotational stiffness of the connection
CECS102:2002 (2003). Technical Specification for Steel Structure from FEA;
of Light-Weight Buildings with Gabled Frames. (in Chinese) Sj,iT = initial rotational stiffness of the connection
Eurocode 3 (1993). Design of Steel Structures: Part 1.1 General from test;
Rules and Rules for Buildings. yi = distance from the center line of ith bolt-row to
Jing, J. (1999). Behavior and Design Method of Bolted End-Plate the center line of compression flange;
Connection, Master thesis, Department of Civil Engineering, M = design value of the moment on the connection;
Tsinghua University, Beijing, China, (in Chinese). n = number of the bolt-rows;
Lui, E.M. and Chen, W.F. (1986). “Analysis and behaviour of m = number of the bolt columns;
flexibly-jointed frames”, Engineering Structures, Vol.8, No.4, h = distance between the center lines of tension
pp. 107-118. flange and compression flange of the beam;
Li, S. (1998). “Bolted end-plate connection of steel structure”, h1 = distance from the center line of tension flange to
Building Structures, No.8, pp. 24-26. (in Chinese). the edge of the extended part of the end-plate.
Finite Element Analysis and Tests on Bolted End-Plate Connections in Steel Portal Frames
Gang Shi is a PhD graduate student at the Department of Civil Engineering, Tsinghua
University. His topic of dissertation is loading capacity and seismic behavior of steel
structural semirigid end-plate connections.
Hong Chen is post doctorate at the Department of Civil Engineering, Tsinghua University.
He got his PhD from the China University of Mining and Technology. His main research field
is the seismic behavior of steel structures