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2022 Dme 483 Reliability Block Diagram

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RELIABILITY BLOCK DIAGRAM

RELIABILITY & FAILURE RATE


➢Reliability of a system is defined to be the
probability that the given system will perform its
required function under specified conditions for a
specified period of time.

➢MTBF (Mean Time Between Failures): Average time


a system will run between failures. The MTBF is
usually expressed in hours. This metric is more
useful to the user than the reliability measure

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RELIABILITY & FAILURE RATE
Exponential Failure Law:

Reliability of a system is often modeled as:


R(t) = e (-λt)

where λ is the failure rate expressed as failures


per 1000 hours or as failures per hour.

When the product “λt” is small,


R(t) = 1 - λt

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RELIABILITY & FAILURE RATE
• MTBF is the average time a system will run
between failures and is given by:

• In other words, the MTBF of a system is the


reciprocal of the failure rate.

• If “λ” is the number of failures per hour, the MTBF


is expressed in hours

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RELIABILITY BLOCK DIAGRAM (RBD)
➢ A diagrammatic method for showing how component
reliability contributes to the success or failure of a
redundant

➢ Diagram gives the relationship between component states


and the success or failure of a specified system function.

➢ Also known as a dependence diagram (DD)

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RELIABILITY BLOCK DIAGRAM (RBD)
➢ Drawn as a series of blocks connected in parallel or series
configuration
➢ Has a single starting point (a) and end point (b)
➢ Use rectangles or squares to represent each task (or
function) carried out by the system items
➢ Use lines and structuring into series or parallel structure,
or a combination of these to illustrate the logical
relationship between the functions

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RELIABILITY BLOCK DIAGRAM (RBD)
➢ Parallel structure (or system): A system that is functioning
if at least one of its n items is functioning.
➢ Series structure (or system): A system that is functioning if
and only if all of its n items are functioning.

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RELIABILITY BLOCK DIAGRAM (RBD)
In a series system, all components or subsystems must
function for the system to function. (A series system fails as
long as any one of the components fails.)

Basic Equation for System Reliability:


When components fail independently,

n
Rs (t ) = R1 (t ) R2 (t ) R3 (t ) Rn (t ) =  Ri (t )
i =1

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RELIABILITY BLOCK DIAGRAM (RBD)
Example 1:
Suppose a system consists of 4 components arranged in
series. The first two components have reliabilities of 0.9 at
time t = 1 year and the other two components have
reliabilities of 0.8 at t = 1 year. What is the overall
reliability of the system at one year?

Solution:
The probability of the system operating successfully at the
end of the 1st year is:

Rs (t ) = R1 (t ) R2 (t ) R3 (t ) R4 (t )
= (0.9) 2 (0.8) 2 =

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RELIABILITY BLOCK DIAGRAM (RBD)
Limit on System Reliability

Rs (t )  min{R1 (t ), R2 (t ), , Rn (t )}
• The system reliability can not be greater than the smallest
component reliability, why?

• It is important for all components to have a high


reliability, especially when the system has a large number
of components.

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RELIABILITY BLOCK DIAGRAM (RBD)
Example 2:
A truck cab assembly line is under development. The line will
utilize five welding robots.
a) If each robot has 95 percent reliability, what is the total
robot system reliability for the line?
Rs (t ) = R1 (t ) R2 (t ) R3 (t ) R4 (t ) R5 (t )
= (0.95)5 =

b) To have a robot system reliability of 95 percent, what


must each individual robot’s reliability be?
Rs (t ) = 0.95 = Ri5
Ri = 0.9898

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RELIABILITY BLOCK DIAGRAM (RBD)

# of components Component Component


in Series Reliability = Reliability =
99.999% 99.99%
100 99.9 99.01
250 99.75 97.53
500 99.50 95.12
1000 99.01 90.48
10,000 90.48 36.79
100,000 36.79 0.01

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RBD Example: Series System
➢ No redundancy
➢ Each component is needed to make the system work
➢ If any one of the components fails, the system fails

Keyboard CPU Monitor

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RBD Example: Series System
➢ Reliability Calculation
➢ Let 1 be the failure rate, then
➢ Rkeyboard(t) = e -1• t
➢ Rprocessor(t) =e -2• t
➢ Rkeyboard(t) =e -2• t

Keyboard CPU Monitor

➢ Rsystem (t) = Rmonitor (t) • Rprocessor (t) • Rkeyboard (t)


➢ = e -1• t • e -2• t • e -3• t = e –(1• t +2• t +3• t) = e –(1+2+3)• t

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RBD Example: Parallel System

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RBD Example: Parallel System
➢ Reliability Calculation

Keyboard1 CPU1 Monitor1


Keyboard2 CPU2 Monitor2

Computer

Computer
1 of 2

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Parallel/Series System

Processor 1 Keyboard 1 Monitor 1


Bus 1

Bus 2
Computer 2 Keyboard 1 Monitor 1

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Parallel/Series System
Assuming Buses are perfect

Monitor Processor Keyboard

Monitor Processor Keyboard

Compare to the RBD below, which one has better reliability?

Monitor Processor Keyboard

Monitor Processor Keyboard

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Parallel/Series System

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Parallel/Series System

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Parallel/Series System

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