Manual User Series Nzs
Manual User Series Nzs
Manual User Series Nzs
,LTD
Thank you for choosing the Intelligent Pump Controller.
Incorrect handing might cause an unexpected fault. Before using
the inverter, always read this instruction manual and the instruction
manual packed with the product carefully to use the equipment to its
optimum.
Do not attempt to install, operate, maintain or inspect the inverter
until you have read through instruction manual and appended
documents carefully and can use the equipment correctly. Do not
use the inverter until you have a full knowledge of the equipment,
safety information and instructions. In this instruction manual the
safety instruction levels are classified into “Danger” and “Warning”,
please pay special attention to the symbols “ Danger ” and “
Warning” and their relevant contents.
“ Danger” Assumes that incorrect handing may cause hazardous
conditions,resulting in death or severe injury.
“ Warning” Assumes that incorrect handing may cause hazardous
conditions, resulting in medium or slight injury, or may cause
physical damage only.
The figures in this instruction manual are for convenience with
description, they may have slight differences compared to the
product, and the product update can also cause slight differences
between the figure and product, the actual sizes are subject to
actual products.
Please read carefully the operation manual before putting the
inverter to use so as to correctly install and operate the inverter,
give full play to its functions and ensure the safety. Please keep
the operation manual handy for future reference, maintenance,
inspection and repair.
If you have any questions, please contact us or our agents in time,
you will always receive our best attention.
Operation Instruction of Intelligent Pump Controller
Contents
Chapter 4 Wiring...........................................................................14
4-1 Main Circuit Wiring .............................................................15
4-1-1 Peripheral Devices Description ...............................15
4-1-2 Main Circuit Wiring Notice .......................................15
4-1-3 Peripheral Devices Specifications............................17
Contents‖1
Contents
Chapter 5 Operation.....................................................................21
5-1 Opeation panel....................................................................22
5-1-1 Key Function description..........................................22
5-1-2 Displays description.................................................22
5-2 Operating panel operation instruction.................................22
Contents‖2
Operation Instruction of Intelligent Pump Controller
Contents‖3
Chapter 1 Safety Cautions
Warning
The inverter has been strictly and well packed before ex-work .
Inconsideration of various factors during the transportation special
attention should be paid to the following points before the assembly
and installation. If there is anything abnormal please notify the
dealer or the relevant people of our company.
• Check if the inverter has got any damage or deformation during
the transportation and handling.
• Check if there is one piece of NZS series inverter and one copy of
the instruction manual available when unpacking it.
• Check the information on the nameplate to see if the specifications
meet your order (Operating voltage and KVA value).
• Check if there is something wrong with the inner parts, wiring and
circuit board.
• Check if each terminal is tightly locked and if there is any foreign
article inside the inverter.
• Check if the operator buttons are all right.
• Check if the optional components you ordered are contained.
• Check if there is a certificate of qualification and a warranty card.
Warning
·1·
Operation Instruction of Intelligent Pump Controller
recommended.
• Ensure that installation position and material can withstand the
weight of the inverter. Install according to the information in the
instruction manual.
• Do not install or operate the inverter if it is damaged or has parts
missing.
• When carring the inverter, do not hold it by the front cover or
setting dial. It may fall or fail.
• Do not stand or rest heavy objects on the product.
• Check the inverter mounting orientation is correct.
• Prevent other conductive bodies such as screws and metal
fragments or other flammable substance such as oil from entering
the inverter.
• As the inverter is a precision instrument, do not drop or subject it
to impact.
• Use the inverter under the following enviromental conditions.
Otherwise, the inverter may be damaged.
Ambient temperature: -10℃~40℃ <non-freezing>.
Ambient humidity: 95% RH or less <non-condensing>
Ambient environment: indoors <free from corrosive gas,flammable
gas,oil mist,dust and dirt, free from direct sunlight>
Vibration: max. 0.5G
• Please make sure that the screws are fixed, fastened firmly in
accordance with the stipulations of the instruction manual, to
prevent the inverter falling.
• If two or more inverters are installed in a control cabinet, please
install them according to the information in the instruction manual,
and it is required to keep enough space and install extra cooling
fans to keep the air in the cabinet flowing freely to keep the
temperature inside the cabinet lower than 40℃. Overheating may
cause inverter fault, fire or other accidents.
• Due to the inverter of akind of electrical and electronic product
·2·
Chapter 1 Safety Cautions
Warning
• Please do not damage the wires. Let the wires bear weight or be
clamped may damage the wires and cause an electric shock.
• Do not install a power factor correction capacitor or surge
suppressor/radio noise filter (capacitor type filter ) on the inverter
output side.
• Do not install switch devices such as the air switch and contactor
on the inverter output side, if it is for technologic demand, please
ensure that the inverter is switching without output.
• Wrong wiring might lead to damage of the inverter. The control
signal lines must be kept fully away from the main circuit to protect
them from noise.
Danger
·3·
Operation Instruction of Intelligent Pump Controller
Warning
·4·
Chapter 1 Safety Cautions
Danger
Warning
• Please ensure that the power supply and the power indicating light
is off before inspecting and maintaining. Otherwise you may get
an electric shock.
• For prevent damage due to static electricity,touch nearby metal
before touching this product to eliminate static electricity from your
body.
• Do not carry out a megger (insulation resistance) test on the
control circuit of the inverter.
Danger
·5·
Operation Instruction of Intelligent Pump Controller
damaged.
Danger
Warning
·6·
Chapter 2 Product Introduction
Chapter 2
Product Introduction
MODEL: NZS0015T2B
INPUT: 1PH 2200 50Hz / 60Hz
OUTPUT: 3PH 220V 7.0A 150% 60S
FREQ RANGE: 0.1-400HZ 1.5KW
1105100001
Model: NZ S 0015 T2 B
Installation mode
B: wall G: cabinet
Voltage range:
T2: one-phase AC/220V input;
T4: three-phase AC/380V input
Inverter capacity: 0015 means 1.5KW
0150 means 15KW
S Series inverter
Produter
·7·
Operation Instruction of Intelligent Pump Controller
Items NZS
Rated voltage,
Power One-phase/Three-phase 220V 50/60Hz
Frequency
Supply
Voltage Range 220V: 170V~240V
Voltage Range 220V: 0~220V
Output Frequency
0.10~400.00Hz
Range
Control method V/F control, Space vector control.
Operating status/Alarm definition/interactive
guidance: eg, frequency setting, the output
Indication
frequency/current, DC bus voltage, the
temperature and so on.
Output
Frequency 0.10Hz~400.00Hz
Range
Frequency
Digital input : 0.01 Hz, analog input: 0.1% of
Setting
maximum output frequency
Resolution
Output
Frequency 0.01Hz
Accuracy
Setting V/F curve to satisfy various load
V/F Control
Control Specifications
requirements.
Auto increase: auto raise torque by loading
Torque Control condition; Manual increase:enable to set
0.0~20.0% of raising torque.
·8·
Chapter 2 Product Introduction
Items NZS
PID Control Built-in PID control
Standard RS485 communication function
RS485
(MODBUS)
Analog input:0 to 10V, 0 to 20mA can be
Other Functions
Frequency selected;
Setting Digital input: Input using the setting dial of the
operation panel or RS485or UP/DOWN.
Six multifunction input terminals, 15 section
Multi-speed
speed can be set
Automatic
Automatic voltage regulation function can be
voltage
selected
regulation
Counter Built-in 2 group of counters
Overload 150%, 60second (Constant torque)
Protection/Warning
Ambient
Max. 95% (non-condensing)
Humidity
Altitude Lower than 1000m
Vibration Max. 0.5G
Protective
IP 20
Structure
Installation
·9·
Operation Instruction of Intelligent Pump Controller
·10·
Chapter 3 Installation of the Inverter
Chapter 3
Installation of the Inverter
·11·
Operation Instruction of Intelligent Pump Controller
Morethan
150mm Morethan
Morethan Morethan 50mm
50mm 50mm
Morethan
150mm
Correct installation position of the fan Incorrect installation position of the fan
·12·
Chapter 3 Installation of the Inverter
Unit: mm
Model W H D A B d
NZS0007T2B
NZS0022T2B
NZS0007T4B
NZS0022T4B
NZS0037T4B
NZS0055T4B
235 154 179 125 221 M4
NZS0075T4B
NZS0110T4B
NZS0150T4B
285 180 200 150 275 M5
NZS0180T4B
·13·
Operation Instruction of Intelligent Pump Controller
Chapter 4 Wiring
The wiring of the inverter can be divided into main circuit and control
circuit.
DC current P/+
reactor
Motor
Ground
·14·
Chapter 4 Wiring
Brake resistor
·15·
Operation Instruction of Intelligent Pump Controller
·16·
Chapter 4 Wiring
inverter V M Motor
(11) Before starting wiring or other work after the inverter is operated,
wait for at least 10 minutes after the power supply has been switched
off, and check that there are no residual voltage using a tester or the
like. The capacitor is charged with high voltage for some time after
power off and it is dangerous.
(12) Electromagnetic wave interference
The input/output (main circuit) of inverter includes high frequency
components, which may interfere with the communication devices
(such as AM radios) used near the inverter. In this case,set the EMC
filter valid to minimize interference.
(13) Across P/+ and PR terminals, connect only an external
regenerative brake discharge resistor. Do not connect a mechanical
brake.
·17·
Operation Instruction of Intelligent Pump Controller
Input Side
Motor Main Circuit Breaker
Applicable Input Magnetic
Output Cable Type Selection
Inverter Type voltage contractor
(kW) (mm2) (A)
(A)
NZS0007T2B 1PH 0.75 2.5 16 12
NZS0015T2B 220V 1.5 2.5 25 18
NZS0022T2B 50/60HZ 2.2 4 25 18
NZS0007T4B 0.75 2.5 10 12
NZS0015T4B 1.5 2.5 10 12
NZS0022T4B 2.2 2.5 16 12
NZS0037T4B 3PH 3.7 2.5 16 12
NZS0055T4B 380V 5.5 4 25 25
NZS0075T4B 50/60HZ 7.5 6 40 25
NZS0110T4B 11 6 50 35
NZS0150T4B 15 10 63 40
NZS0180T4B 18.5 10 63 50
*The above data are for reference only.
U V W B1 B2
POWER SUPPLY
Terminal
Terminal Name Description
Symbol
Connect to the commercial power
R,S,T AC power input
supply.
U,V,W Inverter output Connect a three-phase motor.
Brake resistor
B1, B2 Connect brake resistor.
connection
For earthing (grounding) the inverter
E Earth (ground)
chassis. Must be earthed (grounded).
Cable connection examples
E R/L1 S/L2 U V W B1 B2
·18·
Chapter 4 Wiring
·19·
Operation Instruction of Intelligent Pump Controller
Name of
Instruction Remark
the terminal
S1 Multi Function of Input Terminal P315 Multifunctional
S2 Multi Function of Input Terminal P316 Terminal S1-S4
can setting
S2 Multi Function of Input Terminal P317 according to
S4 Multi Function of Input Terminal P318 the P315-
P318,when
DCM Digital Signal of Public Terminal the terminal is
P24 cut with DCM
(sensor DC24V Maximum 100mA , it can worked
supply) effectively
0~10V/0-
AI (FIV) The Analog Voltage of Input Terminal
20MA
ACM Analogous earth terminal
MA,MB Output Terminal (opening) 250VAC/3A
RA, RB Output Terminal (opening) 250VAC/3A
SG+ SG- RS485 Protocol
·20·
Chapter 5 Operation
Chapter 5 Operation
LED indicators:
Red:Running
LED Red: Reverse
Indicators: RUN S TO P F WD REV
Running
Red: Forward Running
Red: Running stopped
·21·
Operation Instruction of Intelligent Pump Controller
·22·
Chapter 5 Operation
as example>
Program Key name Display Description
STOP FWD ① Display the frequency
1 Power on setting (initial display).
F00.0 ② The inverter is standing by.
STOP FWD To enter the parameter setup
2 Press state, and the first letter blinks
P000 (means modifiable item)
STOP FWD
Press for The digit is modified into "4"
3
four times P004 from "0".
Quickly press
2 times STOP FWD
Shift leftward for two digits
4
(quick press P004 and the third digit will clicker.
means shift)
STOP FWD
Press for The digit is modified into "1"
5
once P104 from "0".
STOP FWD
7 Press Modified "1" into "0".
0000
Press and hold STOP FWD
To confirm that the value
8
P105 "P104" has been modified.
STOP FWD
Return back to the initial
9 Press
F00.0 display.
Note:
1. Pressing can interrupt the modification and return back to
the main display interface.
2. When a modification is confirmed, An Err may be displayed to
show the parameter modification is failed.
(2) Status display and inquiry
Parameter set: the frequency for the startup and shutdown (P102=0)
of the frequency converter controlled by the manipulator is given by
the potentiometer of the manipulator (P101=3).
·23·
Operation Instruction of Intelligent Pump Controller
·24·
Chapter 6 Table of Function Parameters
Chapter 6
Table of Function Parameters
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Main display
P000 0-32 1 1 42
data selection
Display the set
P001 Read only ----- ----- 43
frequecy.
Display
P002 the output Read only ----- ----- 43
frequency
Display the
P003 Read only ----- ----- 43
output current
Monitor
Display the
P004 Read only ----- ----- 43
motor speed.
Display the DC
P005 bus voltage Read only ----- ----- 43
functions
value.
Display the
P006 temperature of Read only ----- ----- 43
inverter.
P007 Display PID Read only ----- ----- 44
P010 Alarm record 1 Read only ----- ----- 44
P011 Alarm record 2 Read only ----- ----- 44
P012 Alarm record 3 Read only ----- ----- 44
P013 Alarm record 4 Read only ----- ----- 44
·25·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
The frequency
P014 setting in the Read only ----- ----- 44
last alarm.
The output
Monitor
The output
P017 voltage in last Read only ----- ----- 44
alarm.
The output DC
P018 bus voltage in Read only ----- ----- 44
last alarm.
Digital
0.00—Maximum
P100 frequency 0.01 0.00 46
frequency
setting
0: Digital frequency
setting (P100)
1: Analog voltage
(0—10VDC)
2: Analog current
Frequency (0—20mADC )
P101 setting 3. Setting dial 1 0 46
Basic functions
·26·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
frequency
·27·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
0: regular start
Start mode
P200 1: restart after 1 0 57
selection
inspection
0: deceleration to a
Stop mode
P201 stop 1 0 58
selection
1: coasting
Starting
P202 0.10~10.00Hz 0.01 0.5 58
frequency
Stopping
P203 0.10~10.00Hz 0.01 0.5 59
frequency
DC injection
brake 0~150% rated motor
P204 1% 100% 59
operation current
current (start)
DC injection
brake
P205 0~25.0S 0.1 0 59
operation time
Basic functions
(start)
DC injection
brake 0~150% rated motor
P206 1% 100% 60
operation current
current (stop)
DC injection
brake
P207 0~25.0S 0.1 0 60
operation time
(stop)
P208 Torque boost 0~20.0% 1 5% 60
Rated motor
P209 0~500.0V 0.1 380.0 61
voltage
Rated motor
P210 0~current of system 0.1 Changing 61
current
No load current
P211 0~100% 0.1 40% 61
ratio of motor
Rated motor
P212 0~6000r/min 1 1420 61
rotation speed
Number of
P213 0~20 1 4 61
motor poles
·28·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Rated motor
P214 0~10.00Hz 0.01 2.50 61
slip
Rated motor
P215 0-400.00Hz 0.01 50.00 62
frequency
Resistance of
P216 0-100Ω 0.01 0 62
stator
Basic functions
Resistance of
P217 0-100Ω 0.01 0 62
rotor
Self inductance
P218 0-1.000H 0.01 0 62
of rotor
Mutual
P219 inductance of 0-1.000H 0601 0 63
rotor
FIV minimum 0~FIV maximum
P300 0.1 0 63
voltage input voltage
FIV maximum FIV minimum
P301 0.1 10.0 63
voltage input voltage~10V
FIV input filter
P30 2 0~25.0S 0.1 1.0 63
time
FIC minimum 0~FIC maximum
P303 0.1 0 64
current input current
FIC maximum FIC minimum current
P304 0.1 20.0 64
current input input~20mA
I/O functions
·29·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Direction of
P313 0/1 1 0 66
high analog
Analog input
P314 reverse 0/1 1 0 67
selection
0: Invalid
1: Jog
2: Jog Forward
Input terminal 3: Jog reverse
P315 1 6 69
FWD (0~32) 4: Forward/ reverse
5: Run
6: Forward
7: Reverse
8: Stop
9: Multi-speed 1
Input terminal 10: Multi-speed 2
P316 1 7 69
REV (0~32) 11: Multi-speed 3
12: Multi-speed 4
13: Accleration/
I/O functions
Deceleration terminal 1
14: Accleration/
Input terminal Deceleration terminal 2
P317 1 1 69
S1 (0~32) 15: Frequency
increase signal (UP)
16: Frequency
decrease signal
Input terminal (DOWN)
P318 17: Emergency stop 1 18 69
S2 (0~32)
signal
Input terminal 18:Inverter reset
P319 S3 signal 1 15 69
(0~32) 19: PID in running
20: PLC in running
Input terminal 21: Start signal for
P320 S4 timer 1 1 16 69
(0~32) 22: Start signal for
P321 timer 2
Reserved 23: Counter pulse 1 8 69
(0~32)
signal
24: Counter reset
signal
P322
Reserved 25: Memory clear 1 9 69
(0~32)
26: Start winding
operation
·30·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
0: Invalid
1: In running
2: Frequency reached
3: Alarm
4: Zero speed
5: Frequency 1
Output terminal
P323 reached 1 01 75
M01 (0~32)
6: Frequency 2
reached
7: Accleration
8: Deceleration
9: Indication for under
voltage
10: Timer 1 reached
11: Timer 2 reached
12: Indication for
completion of phase
13:Indication for
completion of
P324 Reserved 1 02 75
procedure
14: PID maximum
I/O functions
·31·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Acceleration
P401 0~999.9s 0.1S 10.0 81
time 2
Deceleration
P402 0~999.9s 0.1S 10.0 81
time 2
Acceleration
P403 0~999.9s 0.1S 20.0 81
time 3
Deceleration
P404 0~999.9s 0.1S 20.0 81
time 3
Acceleration
time 4/Jog
P40 5 0~999.9s 0.1S 2.0 81
acceleration
time
Deceleration
Secondary application
time 4/Jog
P406 0~999.9s 0.1S 2.0 81
deceleration
time
Designated
P407 value of 0~999.9s 1 100 81
counter
Intermediate
P408 value of 0~999.9s 1 50 81
counter
Limitation of
P409 acceleration 0~200% 1% 150% 81
torque
Limitation of
P410 constant speed 0~200% 1% 00 82
torque
Over voltage
prevention
P411 0/1 1 1 82
selection in
deceleration
Automatic
Voltage
P412 0~2 1 1 83
regulation
selection
·32·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Automatic-
P413 energy-saving 0~100% 1% 00 84
selection
DC Braking
P414 Depends on models 0.1 800.0 84
voltage
Restart after
P416 instant power 0~1 1 0 85
off
Allowable time
P417 0~10s 1 5.0S 86
of power cut
Flank restart
P418 Current limited 0~200% 1 150% 86
level
Secondary application
Flank restart
P419 0~10s 1 50 87
time
Fault restart
P420 0~5s 1 0 87
times
Delay time for
P421 restart after 0~100 2 2 87
fault
Over torque
P422 0~3 1 0 88
action
Over torque
P423 0~200% 1 00 88
detection level
Over torque
P424 0~20.0S 0.1 00 88
detection time
Reaching 0.00~maximum
P425 0.01 100 89
Frequency 1 frequency
Reaching 0.00~maximum
P426 0.01 5.0 89
Frequency 2 frequency
·33·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Constant-
P429 speed torque 0~999.9s 0.1 Changing 89
limiting time
Width of arrival
P430 of frequency in 0.00~2.00 0.01 0.50 90
hysteretic loop
Jump 0.00~maximum
P431 0.01 0 90
frequency 1 frequency
Jump 0.00~maximum
P432 0.01 0 90
frequency 2 frequency
Jump
frequency
P433 0.00~2.00 0.01 0.50 90
hysteresis loop
width
Secondary application
UP/DOWN
P434 0~10.00Hz 0.01 0.1
frequency step
UP/DOWN
frequency 0: memory
P435 1 0
Memory 1: No Memory
options
PLC memory
P500 0~1 1 0 90
mode
PLC starting
P501 0~1 1 0 91
mode
0: PLC stops after
running for one cycle
1: PLC stop mode, it
stops after running for
one cycle
PLC running
P502 2: PLC cycle running 1 0 92
mode
3: PLC stop mode,
cycle running mode
4: PLC operates at the
last frequency after
running for one cycle.
0.00~maximum
P503 Multi-speed 1 0.01 10.0 92
frequency
·34·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
0.00~maximum
P504 Multi-speed 2 0.01 15.00 92
frequency
0.00~maximum
P505 Multi-speed 3 0.01 20.00 92
frequency
0.00~maximum
P506 Multi-speed 4 0.01 25.00 92
Secondary application
frequency
0.00~maximum
P507 Multi-speed 5 0.01 30.00 93
frequency
0.00~maximum
P508 Multi-speed 6 0.01 35.00 93
frequency
0.00~maximum
P509 Multi-speed 7 0.01 40.00 93
frequency
0.00~maximum
P510 Multi-speed 8 0.01 45.00 93
frequency
0.00~maximum
P511 Multi-speed 9 0.01 50.00 93
frequency
0.00~maximum
P512 Multi-speed 10 0.01 10.00 93
frequency
0.00~maximum
P513 Multi-speed 11 0.01 10.00 93
frequency
0.00~maximum
P514 Multi-speed 12 0.01 10.00 93
frequency
0.00~maximum
P515 Multi-speed 13 0.01 10.00 93
frequency
PLC operation
0.00~maximum
P516 Multi-speed 14 0.01 10.00 93
frequency
0.00~maximum
P517 Multi-speed 15 0.01 10.00 93
frequency
PLC operation
P518 0~999.9s 1S 100 93
time 1
PLC operation
P519 0~999.9s 1S 100 93
time 2
PLC operation
P520 0~999.9s 1S 100 93
time 3
PLC operation
P521 0~999.9s 1S 100 93
time 4
·35·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
PLC operation
P522 0~999.9s 1S 100 93
time 5
PLC operation
P523 0~999.9s 1S 0 93
time 6
PLC operation
P524 0~999.9s 1S 0 93
time 7
PLC operation
P525 0~999.9s 1S 0 93
time 8
PLC operation
P526 0~999.9s 1S 0 93
time 9
PLC operation
PLC operation
P527 0~999.9s 1S 0 93
time 10
PLC operation
P528 0~999.9s 1S 0 93
time 11
PLC operation
P529 0~999.9s 1S 0 94
time 12
PLC operation
P530 0~999.9s 1S 0 94
time 13
PLC operation
P531 0~999.9s 1S 0 94
time 14
PLC operation
P532 0~999.9s 1S 0 94
time 15
PLC operation
P533 0~32767 1 0 94
direction
0: PID disable
PID starting 1: PID start
P600 1 0 97
mode 2: PID start by
external terminal
0: Negative feedback
PID operation
·36·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
PID figure
P604 target value 0.0~100.0% 0.1% 0.0% 99
setting
PID upper limit
P605 0~100.0% 1% 100% 100
alarm value
PID lower limit
P606 0~100.0% 1% 0% 101
alarm value
PID
P607 proportional 0.0~200.0% 0.1% 100% 101
band
PID integral 0.0~200.0 S.0
P608 0.1s 0.1s 101
time means closed
PID differential 0.00.0~20.00 S.0
P609 0.1s 0.0 101
time means closed
PID action
P610 0.00~1.00Hz 0.01 0.10Hz 101
step-lergth
PID operation
0.00~120.0Hz
PID standby (0.00Hz) 0.00Hz
P611 0.01 0.00Hz 102
frequency means sleep function
is closed
PID standby
P612 0~200s 1S 10s 102
duration
PID wake-up
P613 0~100% 1% 0 102
value
PID
P614 corresponding 0~10000 1 1000 103
value of display
PID diqit of
P615 1~5 1 1 103
display
PID decimal
P616 0~4 1 1 103
digits of display
PID upper limit
P617 0~max. frequency 0.01 48.00
frequency
PID lower limit
P618 0~max. frequency 0.01 20.00
frequency
·37·
Operation Instruction of Intelligent Pump Controller
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
1: When feedback
reaches upper limit
PID working
P619 (P605), it will work at 1 0
mode
Min-frequency. When
feedback reaches
lower limit (P606), PID
will begin to work.
0: 4800bps
Communication 1: 9600 bps
P700 0 104
speed 2: 19200 bps
RS-485 Communication
3: 38400 bps
0: 8N1 FOR ASC
1: 8E1 FPR ASC
Communication 2: 8O1 FOR ASC
P701 104
mode 3: 8N1 FOR RTU
4: 8E1 FOR RTU
5: 8O1 FOR RTU
Communication
P702 0~240 1 0 104
address
Advanced
0: Locked
P800 application 1 111 111
1: Unlocked
parameter lock
System 50Hz/
P801 0~50Hz 1~60Hz 1 0 111
60Hz setting
Constant
Advanced application
·38·
Chapter 6 Table of Function Parameters
Parameters
Function
Minimum Refer
Name Setting Range Setting Initial value To
increments Page
Current display
P806 0~10.0 0.1 2.0 112
filter time
0-10V
analogue
P807 output low 0-65535 1 - 112
end calibration
coefficient
0-10V analog
output high
P808 0-65535 1 - 113
end calibration
coefficient
Advanced application
0-20mA
analogue
P809 output low 0-65535 1 - 113
end calibration
coefficient
0-20mA analog
output high
P810 0-65535 1 - 113
end calibration
coefficient
Compensation
0.00~maximum
P811 frequency point 0.01 0.00
frequency
for dead time
UP/DOWN
frequency 0: memory
P812 1 0
Memory 1: No Memory
options
·39·
Operation Instruction of Intelligent Pump Controller
Chapter 7
Detailed Explanations of Functional
Parameters
Setting
Parameters Name Descrption
Range
00 Displays the set frequency
01 Displays the inverter output frequency
02 Displays the inverter output current
03 Displays the motor speed
04 Displays the DC bus voltage
05 Displays the inverter temperature
09 Displays record of last faults (1)
10 Displays record of last faults (2)
Main display 11 Displays record of last faults (3)
data selection
(Initial value: 12 Displays record of last faults (4)
P000
00) Displays the recently set frequency of
Setting range 13
the inverter when the fault occured
(00-32)
Displays the recently output frequency
14
of the inverter when the fault occured
Displays the recently output current of
15
the inverter when the fault occured
Displays the recently output voltage of
16
the inverter when the fault occured
Displays the recently DC bus voltage
17
of the inverter when the fault occured
Displays the recently temperature of
18
the inverter when the fault occured
User can set the initial display of the inverter through parameter P000.
·40·
Chapter 7 Detailed Explanations of Functional Parameters
·41·
Operation Instruction of Intelligent Pump Controller
Displays the recently set frequency of the inverter when the fault
P014
occured
Displays the recently output current of the inverter when the fault
P016
occured
Displays the recently output voltage of the inverter when the fault
P017
occured
They display the detailed status when the latest fault occurs.
You can check the actual frequency setting, actual output
frequency, actual output voltage, and dc voltage of main circuit in
inverter by examining these parameters respectively.
You can check the detailed status when the latest fault occurs
by examining the content of P014--P018. You can examine the
frequency setting, actual output frequency, and actual output
current, actual output voltage, DC bus voltage of main circuit.
According to the above data, you can analyze the cause of fault
and find a solution quickly, which will help maintenance personnel in
repair work.
·42·
Chapter 7 Detailed Explanations of Functional Parameters
For NZS series inverter, you can use parameter “F.00” to set the
main display data. It’s also possible to monitor the data directly
through the parameters “P001~P018”.
You may monitor the data by pressing the switching key as shown
in below table:
·43·
Operation Instruction of Intelligent Pump Controller
when the inverter stops running or when power is off, the modified
content can be remembered.
If you change frequency by pressing “ ” key or “ ”
key, when the inverter stops running or power is off, the modified
·44·
Chapter 7 Detailed Explanations of Functional Parameters
NZS
Power R U
S V M Motor
supply
T W
FIV
0-10V E
GND
NZS
R U
Power M
S V Motor
supply
T W
FIC
0-20mA Earth
E
GND
·45·
Operation Instruction of Intelligent Pump Controller
R NZS U
Power Motor
supply S V M
T W
UP
S1
Down S2 E
GND
Run
Up
Down
·46·
Chapter 7 Detailed Explanations of Functional Parameters
1: I/O terminal
In the initial setting ,the forward/reverse rotation signals are used
as start and stop signals .Turn on either of the forward and reverse
rotation signals to start the motor in the corresponding direction.
If both are turned off ( or on) during operation , the inverter
decelerates to a stop ( or Keep the original running condition )
You can make two-wire type or three-wire type control mode by
using I/O terminal
① Two-wire type
A two-wire type connection is shown below :
NZS
Power R U
S V M Motor
supply
T W
K1
FWD
K2 E
REV
GND
·47·
Operation Instruction of Intelligent Pump Controller
Input Status
Status of inverter
K1 K2
ON OFF Forward
OFF ON Reverse
② Three-wire type
A three-wire type connection is shown below.
The start self-holding selection becomes valid when the STOP
signal is turned on. In this case, the forward/reverse rotation signal
functions only as a start signal.
If the start signal (S1/S2) is turned on and then off, the start signal
is held and makes a start. When changing the direction of rotation,
turn S1(S2) on once and then off.
The stop the inverter, turning off the STOP signal once decelerates
it to a stop.
NZS
Power R U
supply S V M Motor
T W
Sw1
Sw3
S1
Sw2
S2
S3 E
GND
·48·
Chapter 7 Detailed Explanations of Functional Parameters
Output frequency
Time
Sw1
Sw2
Sw3
2: RS485 mode
Inverter can receive command and exchange data with computer by
serial communication.
NZS
Power R U
supply S V M Motor
T W
K1
REV
GND
·49·
Operation Instruction of Intelligent Pump Controller
0: Reverse prohibited
Explanation
1: Reverse allowed
·50·
Chapter 7 Detailed Explanations of Functional Parameters
Acc time refers to the time for inverter to reach the max. frequency
from 0.00Hz. Dec time refers to the time for inverter to lower to
0.00Hz from max. frequency.
P105Maximum
running frequency
T
Accelerating Decelerating
P107 P108
The Default Acc/Dec time is the primary Acc time/ Dec. time. Other
Acc time or Dec time can be selected via external terminal.
V/F intermediate
Setting range Unit 0.01
voltage~500.00
·51·
Operation Instruction of Intelligent Pump Controller
P109
Constant torque curve
P111
Torque dropping curve
P113
F
P114 P112 P110 P105
·52·
Chapter 7 Detailed Explanations of Functional Parameters
parameter
P107 P108 P111 P115
Model
NZS0007T2B 8 8 14 10
NZS0015T2B 9 9 14 9
NZS0007T4B 8 8 27 5
NZS0015T4B 9 9 26 5
NZS0022T4B 10 10 25 5
·53·
Operation Instruction of Intelligent Pump Controller
When the parameter setup is not proper or when false running leads
to improper setup of parameter, you can set P117 at 08 to restore all
parameters to the Factory Setting, and then you can set them again
according to actual need.
Attention: when locked up of parameters is valid, that is when
P118=1, you cannot carry out initialization of parameters and
change them. Please unlock first, and then set these parameters.
Explanation 0: Unlocked
·54·
Chapter 7 Detailed Explanations of Functional Parameters
1: Locked
You can lock the parameter by P118 to prevent unexpected change
of the inverter setup.
When P118 is valid, all the other parameters except P100 (main
frequency setting) cannot be changed.
There are two start modes for NZS series inverter. You can choose
from the two by setup of parameter P200 and the condition of
machinery.
0: Start at start frequency
Most loads do not have special requirement in start. Inverter output
from the start frequency.
1: Tracing start
Tracing start is application for start after fault reset or instantaneous
power failure. Using tracing start function, inverter can automatically
detect the rotation speed and rotation direction of motor, the output
the starting frequency and voltage accordingly.
Motor speed
Frequency converter
output frequency
Running command
·55·
Operation Instruction of Intelligent Pump Controller
0: Deceleration to stop
Explanation
1: Coasting stop
You can choose a suitable stop mode according to the actual load.
0: Deceleration to stop
Once inverter receives stop command, it will reduce the output
frequency according to the deceleration time.
F
Running
frequency
Shutdown
frequency
Free running shutdown
·56·
Chapter 7 Detailed Explanations of Functional Parameters
Set frequency
Startup
frequency
t
Running
command
DC braking stop
Shutdown
frequency
Free running stop
t
·57·
Operation Instruction of Intelligent Pump Controller
P202
P205
Running
command
·58·
Chapter 7 Detailed Explanations of Functional Parameters
100%
Torque
compensation
F
·59·
Operation Instruction of Intelligent Pump Controller
·60·
Chapter 7 Detailed Explanations of Functional Parameters
·61·
Operation Instruction of Intelligent Pump Controller
·62·
Chapter 7 Detailed Explanations of Functional Parameters
Output
frequency
A current signal of 20mA
above is treated sa 20mA
50Hz
(P312)
0 Current signal
4 mA 20 mA
(P310)
P303 P304
The value of P306 and that of P307 decide the range of output
voltage of FOV terminal.
P306 FOV minimum voltage output is related to frequency of lowest
analogue output.
P307 FOV maximum voltage output is related to frequency of
highest analogue output. You can connect voltmeters of various
measurement ranges by setting parameter P306 and P307.
For example, use a frequency meter with input voltage of 0-5V and
measurement range of 0-50Hz to monitor the output frequency of
inverter.
·63·
Operation Instruction of Intelligent Pump Controller
P307
5V
P306
0V 0 F
50Hz
P310 P312
P308 and P309 decides the range of output current of FOC terminal.
P308 and P309 correspond to frequency of lowest analogue output
and frequency of highest analogue output respectively. Refer to
explanations of P306 and P307 for relevant parameters.
0: Positive direction
Explanation
1: Negative direction
·64·
Chapter 7 Detailed Explanations of Functional Parameters
0: Positive direction
Explanation
1: Negative direction
·65·
Operation Instruction of Intelligent Pump Controller
P312
50Hz
V
0 2 6 10
P300 P310
P310
50
50Hz
V
2 6 10
50Hz
·66·
Chapter 7 Detailed Explanations of Functional Parameters
P310
100Hz
P312 Signal
0 4(P303) 20(P304)
·67·
Operation Instruction of Intelligent Pump Controller
0: Invalid
1: Jog
2: Jog Forward
3: Jog reverse
4: Forward/ reverse
5: Running
6: Forward
7: Reverse
8: Stop
9: Multi-speed selection 1
10: Multi-speed selection 2
11: Multi-speed selection 3
12: Multi-speed selection 4
Settings 13: Acceleration/ deceleration selection 1
14: Acceleration/ deceleration selection 2
15: Frequency increasing signal Up
16: Frequency decreasing signal Down
17: Coasting stop
18: Fault reset
19: PID function enable
20: PLC function enable
21: Timer 1 start up
22: Timer 2 start up
23: Counter pulse input
24: Counter reset
25: PLC memory clear
26: Winding operation start
0: Invalid
Set as empty terminal, no function
1: Jog
Set as JOG (inching), usually used in trial running, common inching
is operated by 5Hz,
2: Jog Forward
Set as JOG forward.
3: Jog reverse
Set as JOG reverse.
4: Forward/ reverse
·68·
Chapter 7 Detailed Explanations of Functional Parameters
NZS
R U
S V M Motor
T W
FWD E
REV
GND
Terminal status
Running condition
FWD REV
ON OFF Forward
ON ON Reverse
5: Running
Set terminal as running signal.
6: Forward
When terminal is valid, motor run forward.
7: Reverse
When terminal is valid, motor run reverse.
8: Stop
When terminal is valid, motor run reverse.
9: Multi-speed 1
10: Multi-speed 2
11: Multi-speed 3
12: Multi-speed 4
15-speed can be selected by terminal multi-speed 1, 2, 3 and 4 as
below table:
·69·
Operation Instruction of Intelligent Pump Controller
Multi-function terminal
1 0 0 0 Multi-speed 1 (P503)
0 1 0 0 Multi-speed 2 (P504)
0 0 1 0 Multi-speed 3(P505)
0 0 0 1 Multi-speed 4 (P506)
1 1 0 0 Multi-speed 5 (P507)
1 0 1 0 Multi-speed 6 (P508)
1 0 0 1 Multispeed 7(P509)
0 1 1 0 Multi-speed 8 (P510)
0 1 0 1 Multi-speed 9 (P511)
0 0 1 1 Multi-speed 10 (P512)
1 1 1 0 Multi-speed 11 (P513)
1 1 0 1 Multi-speed 12 (P514)
1 0 1 1 Multi-speed 13 (P515)
0 1 1 1 Multi-speed 14 (P516)
1 1 1 1 Multi-speed 15 (P517)
Multi-function terminal
Acceleration / deceleration status
Acceleration/ Acceleration/
and result
deceleration deceleration
selection 1 selection 2
·70·
Chapter 7 Detailed Explanations of Functional Parameters
Frequency
Max. running
frequency
Set frequency
Min, running frequency
Time
Running command
UP command
Down command
·71·
Operation Instruction of Intelligent Pump Controller
Coo Cn Co
Cn = set count
Counter pulse
Counting reached
Counter reset
·72·
Chapter 7 Detailed Explanations of Functional Parameters
Programmed operation
Time
PLC controlled
operation
Running signal
Frequency
Set frequency
Time
Running command
Winding started
Winding completed
Introduction:
① Winding function is activated, and winding begins;
② Winding operation complete, inverter output according to the
frequency that winding is completed. The multifunction terminal
output the winding complete signal;
③ Inverter stops, the winding complete signal reset.
·73·
Operation Instruction of Intelligent Pump Controller
0: Invalid
1: In running
2: Frequency reached
3: In fault
4: Zero-speed
5: Frequency 1 reached
6: Frequency 2 reached
7: Accelerating
8: Decelerating
9: Under voltage
10: Timer 1 reached
Setting
11: Timer 2 reached
12: Indication for completion of phase
13: Indication for completion of procedure
14: PID upper limit
15: PID lower limit
16: 4-20mA cable open
17: Overload
18: Over torque
26: Winding function complete
27: Counter reached
28: Intermediate counter reached
0: Invalid
Set as invalid terminal, prevent false operation.
1. In running
Terminal is defined to be in running, when inverter is output, this
terminal is ON.
2. Frequency reached
When frequency arrives at setting value, this contact is ON
3. In fault
When inverter detects abnormal existing, this contact is ON.
4. Zero-speed
When frequency output by inverter is less than start-up frequency, this
contact is ON.
5. Frequency 1 reached
6. frequency 2 reached
When frequency arrives at setting value, this contact is ON.
·74·
Chapter 7 Detailed Explanations of Functional Parameters
Frequency
Set running
frequency
Time
Running command
Multifunctional
output terminal
7: Accelerating
When inverter is in the status of accelerating, this contact is ON.
8: Decelerating
When inverter is in the status of decelerating, this contact is ON.
Frequency
Time
Running command
Accelerating
Decelerating
·75·
Operation Instruction of Intelligent Pump Controller
Running command
·76·
Chapter 7 Detailed Explanations of Functional Parameters
0: Output frequency
1: Output current
Setting
2: Direct voltage
3: Alternating voltage
·77·
Operation Instruction of Intelligent Pump Controller
2: Direct voltage
Current (voltage) output is corresponding to 0~1000V.
3: Alternating voltage
Current (voltage) output is corresponding to 0~510V.
For example: select a frequency meter of 0~5V, supervise output
frequency, setting the Min. output frequency of inverter as 0.00Hz,
the highest output frequency is 80Hz.
Then:
NZS F
R U
V M
S Modor
W 80Hz
T
FWD
GND FOV V
GND
E V
0 5V
·78·
Chapter 7 Detailed Explanations of Functional Parameters
·79·
Operation Instruction of Intelligent Pump Controller
Current
P409
Accelerating torque
limitation level
Output frequency
Parameter P409 is the torque limit level during constant speed. When
output current reaches the setting value, inverter automatically
reduce the output frequency in order to reduce the load. When
the output current drops, inverter increase output frequency to the
setting (100% current is rated current of inverter).
When P410 is set to be 0, constant-speed torque limiting level is
invalid and cannot protect.
Current
P410
Output frequency
·80·
Chapter 7 Detailed Explanations of Functional Parameters
0: Invalid
During deceleration, the DC-bus voltage may increase, when over-
voltage prevention selection is invalid, inverter may trip for over
voltage.
1: Valid
During deceleration, when DC-bus voltage reaches the setting
value, inverter will stop the deceleration procedure. When DC-
bus voltage returns to allowable value, inverter will resume the
deceleration.
Voltage
directrix
DC voltage
Output frequency
Shutdown
command
0: Invalid
Settings 1: Valid
2: Invalid when decelerating
·81·
Operation Instruction of Intelligent Pump Controller
DC Braking voltage
P414
Default value:650V for H3400 / 375V for H3200
100%
F
P414 and P415 are only useful for inverter with built-in braking units,
and are invalid for inverter with external braking units.
The two parameters adjust internal DC braking voltage level and
braking ratio of inverter.
P414 DC Braking voltage
When inverter DC high voltage is higher than set value of P414,
built-in braking unit is ON. Energy is released through braking
resistor, then DC voltage falls back, when DC voltage falls to a
certain value, built-in braking unit stop.
·82·
Chapter 7 Detailed Explanations of Functional Parameters
Dc high pressure
50V
P414
DC high voltage
If P414 is too high, DC voltage may be too high and may cause
inverter protection.
If P414 is too low, braking resistor maybe too hot.
P415 Braking duty
This parameter decides the working duty of the braking resistor.
Higher duty needs high power of braking resistor.
0: Invalid
Inverter clears the running command after power failure. After power
is recovered, inverter will not start automatically.
1: Frequency tracing enable
When power is shut-off in short time, inverter keeps the running
command as effective. When power is recovered in time, inverter
will tracing the motor speed and resume output.
Attention: when instant power failure restarting is enabled, inverter
may start the motor automatically. Please take care of the safety
when use this function.
·83·
Operation Instruction of Intelligent Pump Controller
NZS
Power R U
supply S V M Motor
T W
FWD
GND
Example:
Use K1 (FWD), control running of inverter.
K1 closes, frequency conversion operates, when K1 is cut off,
inverter stops. When power is shut off and K1 remains closed,
if power is on, inverter starts up suddenly and it may be very
dangerous. Please use other control methods, such as three-wire
system connection method.
·84·
Chapter 7 Detailed Explanations of Functional Parameters
P418
Output current
Output frequency
Motor speed
·85·
Operation Instruction of Intelligent Pump Controller
P423
Torque curve
P424
2
Overtorque
alarm
Running state
·86·
Chapter 7 Detailed Explanations of Functional Parameters
Multifunctional
output
NZS series have two timers, when time of the timers reaches setting
value (set by P427 and P428), corresponding multi-function terminal
is ON.
Timer start is controlled by external multi-function input terminal.
Some simple program may be made by using these two timers.
·87·
Operation Instruction of Intelligent Pump Controller
P431
P432
0: Do not remember
Content:
1: Remember
·88·
Chapter 7 Detailed Explanations of Functional Parameters
0: Do not remember
In the operational process of PLC program, P500 will choose not
to remember. When machinery stops because of fault or other
reasons, inverter will not remember status before the stopping. After
restart, running begins from initial state.
1: Remember
In the running of PLC program, P500 will select to remember. When
it stops because of fault or other reasons, inverter will remember
status before stopping. After restart, inverter will continue operating
according to program. Attention: power cannot be cut off.
Stop,power cut and power on, inverter will not remember status
before power cut off. After restarting, inverter will run according to
initial state of program.
1 Jog
2 External multi-speed
High→ low
3 Internal multi-speed
4 PID
·89·
Operation Instruction of Intelligent Pump Controller
5 Triangular wave
Frequency
Time
·90·
Chapter 7 Detailed Explanations of Functional Parameters
·91·
Operation Instruction of Intelligent Pump Controller
Dominant Potentiometer is
Forward
frequency adjustable
Two buttons, one is for running, the other one is for ceasing; the
main frequency requires adjustable potentiometer.
·92·
Chapter 7 Detailed Explanations of Functional Parameters
NZS
Power R U
supply S V M Motor
T W
+10V
10K FIV
GND
K2 K1
S1
S2
K3
S3 E
GND
4 3 2 1 0 → position (bit)
→ transfer to decimal
0×24 1×23 0×22 1×21 0×20
system
·93·
Operation Instruction of Intelligent Pump Controller
Converter control
20S
15
Time
20S
20
30S
40
K2
K3
K1
·94·
Chapter 7 Detailed Explanations of Functional Parameters
P503
P517
P504
T
P518 P519
0: PID disable
Content: 1: PID start
2: PID start by external terminal
0: PID disable
PID can not use.
1: PID start
PID is working despite the external signal input, and keeps being
valid without external input.
·95·
Operation Instruction of Intelligent Pump Controller
·96·
Chapter 7 Detailed Explanations of Functional Parameters
3: FIC-FIV
Notes:P603 parameter setting: Select PID feedback channel
0:FIV
Input the signal from the detector (measured value signal (0—
10DCV) )
1:FIC
Input the signal from the detector (measured value signal (0—
20mA) )
2:FIV-FIC
Input the signal from the detector (measured value signal )
3: FIC-FIV
Input the signal from the detector (measured value signal )
P607
Target P I VVVF M
value
D
Feedback
Converter
·97·
Operation Instruction of Intelligent Pump Controller
Output Before
adjustment
1. Restraint output from
Target value exceeding specific value
a: Decrease differential
After
adjustment time (D value)
b: Increase integration time
(I value)
Time
Output
Before
adjustment
2. Restraint output from
oscillating
a: Decrease differential time
After (D value) or set it as 0
adjustment b: Decrease the value of
proportional constant (P)
Time
P604
Target P I VVVF M
value
D
Feedback
Converter
Set the upper limit value. If the feedback value exceeds the setting,
·98·
Chapter 7 Detailed Explanations of Functional Parameters
Set the lower limit value. If the feedback value falls below the setting
range, the alarm signal is output. The maximum input (20mA/10V)
of the measured value (Terminal FIVFIC) is equivalent to 100%.
For deviation step input, time(Ti) required for only the integal (I)
action to provide the same manipulated variable as that for the
proportional (P) action. As the integral time decreases, the set point
is reached earlier but hunting occurs more easily.
For deviation lamp input, time (Td) required for providing only the
manipulated variable for the proportional (P) action. As the differential
time increases, greater response is made to a deviation change.
·99·
Operation Instruction of Intelligent Pump Controller
figured out (△FHz) every time. While frequency increment is more than
value of P610 in maximum of frequency increment, P610 will work.
Feedback curve
Target value
P612 Dormancy
frequency
Dormancy time
·100·
Chapter 7 Detailed Explanations of Functional Parameters
·101·
Operation Instruction of Intelligent Pump Controller
0: 4800bps 1: 9600bps
Content:
2: 19200bps 3: 38400bps
·102·
Chapter 7 Detailed Explanations of Functional Parameters
ASCII code 30H 31H 32H 33H 34H 35A 36A 37A
ASCII code 38A 39H 41H 42H 43A 44A 45H 46H
2. Character structure
10 – Bit character box (For ASCII)
Data pattern: 8N1 For ASCII
·103·
Operation Instruction of Intelligent Pump Controller
·104·
Chapter 7 Detailed Explanations of Functional Parameters
RTU mode:
Communication Address
00H: All driver Broadcasts
01H: For inverter with 01st address
0FH: For inverter with 15th address
10H: For inverter with 16th address, by analogy, the maximum could
reach 240.
Function code and Data Characters
03H: Read out the content of temporary storage
06H: Write a WORD into temporary storage; Function code 03H:
Read out the content of temporary storage.
For example: Driver address 01H, reads out the data characters in 2
successive temporary storages as follows: Initial temporary storage
address 2102H
Function code 06H: Write a WORD into temporary storage.
·105·
Operation Instruction of Intelligent Pump Controller
‘1’ ‘0’
Address Address
‘0’ ‘1’
‘0’ ‘0’
Function Function
‘3’ ‘3’
ASCII mode:
RTU mode:
Format of enquiry message: Format of response message:
Address 01H Address 01H
Function 03H Function 03H
·106·
Chapter 7 Detailed Explanations of Functional Parameters
For example: Driver address 01H, writes 6000 (1770H) into the
internal setting parameter 0100H of driver.
LRC Check of ASCII mode
ASCII mode:
Format of enquiry message Format of response message
character string: character string:
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address Address
‘1’ ‘1’
‘0’ ‘0’
Function Function
‘6’ ‘6’
‘0’ ‘0’
‘1’ ‘1’
Data address Data address
‘0’ ‘0’
‘0’ ‘0’
‘1’ ‘1’
‘7’ ‘7’
Data content Data content
‘7’ ‘7’
‘0’ ‘0’
‘7’ ‘7’
LRC Check LRC Check
‘1’ ‘1’
CR CR
END END
LF LF
RTU mode:
Format of enquiry message:
Format of response message:
Address 01H
Address 01H
Function 06H
Function 06H
01H
Data address 01H
00H Data address
00H
17H
Data content 17H
70H Data content
70H
CRC CHK Low 86H
CRC CHK Low 86H
CRC CHK High 22H
CRC CHK High 22H
·107·
Operation Instruction of Intelligent Pump Controller
LRC Check is the value added from Address to Data Content. For
example, the LRC Check of the above 3.3.1 enquiry message is as:
01H + 03H + 21H + 02H + 00H + 02H = 29H, then the complement
of 2 (D7H) is taken.
CRC Check of RTU mode
CRC Check is from Address to Data content, and its running rule is
as follows:
Step 1: Make 16-bit temporary storage (CRC temporary storage) =
FFFFH.
Step 2: Exclusive OR first 8-bit byte message instruction and low
16-bit CRC temporary storage: Perform Exclusive OR, and store the
result into CRC temporary storage.
Step3: Move CRC temporary storage one more bit, and fill 0 into
high bit position.
Step 4: Check right shift value, if being 0, store the new value for
step 3 into CRC temporary storage, otherwise in case of Exclusive
OR A001H and CRC temporary storage, store the result into CRC
temporary.
Step 5: Repeat Step 3 ~ Step 4, and operate completely for 8-bit.
Step 6: Repeat Step 2 ~ Step 5, and take the message instruction
for next 8-bit, till all message instructions are operated completely.
Finally, the value gotten of CRC temporary storage is CRC Check. It
is noteworthy that, CRC Check must be placed into the check mode
of message instruction interchangeably.
The following is the example of CRC Check running written in C
language:
Unsigned char * data ←//Message instruction pointer
Unsigned char length ←//Length of message instruction
·108·
Chapter 7 Detailed Explanations of Functional Parameters
0: Lock
content
1: Unlock
content 0: 50Hz
1: 60Hz
·109·
Operation Instruction of Intelligent Pump Controller
For fan and pump load, you can select “variable torque” for better
energy saving.
P807 0-10V analogue output low end calibration coefficient Initial value: *
·110·
Chapter 7 Detailed Explanations of Functional Parameters
P808 0-10V analog output high end calibration coefficient Initial value : *
P809 0-20mA analogue output low end calibration coefficient Initial value: *
P810 0-20mA analog output high end calibration coefficient Initial value: *
The above parameters are factory default setting, normally shall not
be adjusted, otherwise it may cause abnormal operation.
·111·
Operation Instruction of Intelligent Pump Controller
Chapter 8
Precautions for Maintenance and
Inspection
8-1 Inspection
8-1-1 Daily inspection
Basically, check for the following faults during operation.
(1) Motor operation fault
(2) Improper installation environment
(3) Cooling system fault
(4) Unusual vibration and noise
(5) Unusual overheat and discoloration
During operation, check the inverter input voltages using a tester.
·112·
Chapter 8
Precautions for Maintenance and Inspection
periodic inspection.
Consult us for periodic inspection.
(1) Check for cooling system fault …… Clean the air filter, etc.
(2) Tightening check and retightening……The screws and bolts may
become loose due to vibration, temperature changes, etc.
(3) Check the conductors and insulating materials for corrosion and
damage.
(4) Measure insulation resisitance.
(5) Check and change the cooling fan and rely.
Power supply Check that the main circuit voltages Inspect the power
voltage and control voltages are normal. supply
Cooling
Air filter, fan, etc. Clean
system
·113·
Operation Instruction of Intelligent Pump Controller
·114·
Chapter 8
Precautions for Maintenance and Inspection
1: The insulation of
motor and motor wire is
not good 1: Check the insulation
2: Load fluctuation of motor and motor wire
3:Fluctuation of input 2: Check load situation
voltage and the voltage and mechanical
is low lubrication
Over current 4: Inverter capacity is 3: Check input voltage
OC3 / UC3 during constant inappropriately set
5: Whether there is 4: Enlarge the capacity
speed
a large power motor of inverter
starting up and leads 5: Increase capacity of
the input voltage goes transformer
down 6: Solve disturbing
6: Whether there is a resource
disturbing resource to
disturb inverter
·115·
Operation Instruction of Intelligent Pump Controller
Operation
Panel Name Possible fault reason Corrective action
Indication
1: The deceleration time
is short 1: Check the power
Over voltage
OU0 2: Inverter capacity supply voltage
during stop
incorrectly set 2: Sent for repairing
3: Disturbing
1: Abnormal power 1: Check the power
supply supply voltage
Over voltage
2: Peripheral circuitry is 2: Do not use power
OU1 during
incorrectly set (switch supply switch to control
acceleration
control on or off, etc.) the inverter on or off
3: Inverter fault 3: Sent for repairing
1: Increase deceleration
1: Decelerate time is time
too short 2: Check the power
2: Power supply voltage supply voltage
Over voltage abnormal 3: Check braking unit
OU3 during constant 3: Over load and resistance
speed 4: Braking resistor 4: Set Braking resistor
incorrectly set over again
5: Braking parameter is 5: Correctly set
incorrectly set parameter, e.g. braking
tube voltage, etc.
1: Check the power
1: Power supply voltage supply voltage
Under voltage
LU0 abnormal 2: Check power supply
during stop
2: Phase missing and switch whether
there is phase missing
Under voltage
LU1 during
acceleration 2: Check whether
1: Power supply voltage
peripheral setting bad
Under voltage abnormal
connection leads phase
LU2 during 2: Phase missing
missing
deceleration 3: There is large load
3: Please use
power start up in the
independent power
Under voltage input
supply
LU3 during constant
speed
·116·
Chapter 8
Precautions for Maintenance and Inspection
Operation
Panel Name Possible fault reason Corrective action
Indication
Fb0
Fb1 Please contact your
Fuse broken 1: The inverter fault
Fb2 sales representative.
Fb3
·117·
Operation Instruction of Intelligent Pump Controller
Operation
Panel Name Possible fault reason Corrective action
Indication
1: Inverter is in 1: After release
ES Emergency stop Emergency stop Emergency stop, start
condition up as regular procedure
1: Communication line 1: Perform wiring of
connection has problem the RS-485 terminals
2: Communication properly.
Communication
CO parameter is incorrectly 2: Set parameter over
error
set again
3: Transmission format 3: Check data
is wrong transmission format
1: Terminal is loose; 1: Perform wiring of
4-20mA wire
20 signal input line is bad the 4-20mA terminals
broken
connected properly.
Parameter write Parameter setting is After stopping operation,
Pr
error wrong make parameter setting.
The parameter does
Wrong
Err not exist or the factory Quit this parameter
parameter group
setting parameter
·118·
Chapter 8
Precautions for Maintenance and Inspection
·119·
Operation Instruction of Intelligent Pump Controller
·120·
Chapter 8
Precautions for Maintenance and Inspection
Power
supply
Input Output Output M
Input filter Converter
reactor reactor filter
Sensitive electrical
Filter
equipment
·121·
Operation Instruction of Intelligent Pump Controller
Chapter 9
Peripheral Devices Selection
Peripheral Devices
Description
Name
Moulded case circuit
break (MCCB) or earth The breaker must be selected carefully since an
leakage circuit break In-rush curreH flows in the inverter at power on.
(ELB),fuse
·122·
Chapter 9 Peripheral Devices Selection
·123·
Operation Instruction of Intelligent Pump Controller
·124·
Appendix 1 Intelligent Pump Controller Selection Guide
Terminal Description
Name of
Instruction Remark
the terminal
S1 Multi Function of Input Terminal P315 Multifunctional
Terminal S1-S4
S2 Multi Function of Input Terminal P316
can setting
S3 Multi Function of Input Terminal P317 according to
the P315-
S4 Multi Function of Input Terminal P318 P318,when
DCM Digital Signal of Public Terminal the terminal is
cut with DCM
P24 DC24V Maximum 100mA , it can worked
effectively
10V Frequency Setting Power
0~10V/0-
AI (FIV) The Analog Voltage of Input Terminal
20MA
ACM Analogous earth terminal
MA,MB Output Terminal (opening) 250VAC/3A
RA, RB Output Terminal (opening) 250VAC/3A
SG+ SG- RS485 Protocol
·125·
Operation Instruction of Intelligent Pump Controller
Wiring Diagram
1. 1PH 220V Input /3PH 220V Output
·126·
Appendix 1 Intelligent Pump Controller Selection Guide
Function Parameters
1. Setting of the main engine
Value
Instruction Of The Minimum
Parameter Code Name From
Setting Range Unit
Factory
P600 Maintance
Attached engine 0: Attached engine 1:
P601 1 0
OR Main engine Main engine
PID Target
P602 0:F6.04; 1:AI 1 0
Selection
0:AI (4-20mA
PID Feedback
P603 for F3.00=2.0V 1 0
Value Selection
F3.01=10.0V)
The pressure
5.00kg
P604 setting of the 0.00-50.00kgf/cm2 0.01
f/cm2
outlet
The Range of
0.00-50.00kgf/cm2 5.00kg
F605 the Pressure 0.01
(10kgf/cm2=1MPa) f/cm2
display
F606 Maintance
Value from PID
P607 0-200 1.0 100.0
to P
Value from PID
P P608 0.1~10.0S 0.1 0.3S
to I
I
Value from PID
D P609 0-1.0S 0.1 0.0S
to D
PID The length
P610 0-5.0Hz 0.1 2.0Hz
of the each step
0.0~50.0HZ
Frequency for
Frequency for
P611 Resting state =0; No 0.1 30.0HZ
Resting state
function of Resting
Sate
Timing for
P612 0~200S 1 60S
Resting State
The value for
P613 resting state and 0~100% Percentage 1 60%
awaken
PID timing for
P614 0~200S 1 10S
awaken
Alarm For High
P615 0.00-50.00kgf/cm2 0.01 10.00
Voltage
Alarm For Low
P616 0.00-50.00kgf/cm2 0.01 0.00
Voltage
·127·
Operation Instruction of Intelligent Pump Controller
Value
Instruction Of The Minimum
Parameter Code Name From
Setting Range Unit
Factory
Alarm Time
for the High
P617 0-600S 1 10S
Pressure Of The
Outlet
Alarm Time
for the Low
P618 0-600S 1 10S
Pressure Of The
Outlet
Judgment For
the Level of Low
0.1-60.0S Checking
P619 Water (Sensor 0.1 10.0S
of multi function
is connected to
S1-S4)
Allow the
P620 0.1 0.1
Tolerance
P630 1 Pump Types 1 1
P631 2 Pump Types 1 1
P632 3 Pump Types 0: No effective 1 1
1: No effective
P633 4 Pump Types 1 1
P
I P634 5 Pump Types 1 0
D
P635 6 Pump Types 1 0
Frequency of 0~ Maximum of the
P640 1% 49.0Hz
Adding Pump frequency
Delay of Adding
P641 0~600.0S 0.1 30.0S
Pump
Frequency of 0~ Maximum of the
P642 0.1Hz 30.0Hz
reducing Pump frequency
Delay of
P643 0~600.0S 0.1S 30.0S
Reducing Pump
Ability of
0-No effective;
P644 Exchanging the 1 0
1-effective;
Pump
Changing Pump
P645 1-9999 1 600
On Timely
Antifreeze 0 No effective 1
F646 1 0
Effectively effective
Period for
F647 0-6000 1 10
Antifreeze
Frequency for
F648 0-FMAX 0.1 5.0Hz
Antifreeze
·128·
Appendix 1 Intelligent Pump Controller Selection Guide
Value
Instruction Of The Minimum
Parameter Code Name From
Setting Range Unit
Factory
Timing for
PID F649 0-600 1 3
Antifreeze
P315 S1Terminal 1 6
0: No effective
Input P316 S2 Terminal 1 7
1~27: According to
Terminal
P317 S3 Terminal instruction 1 29
29:Low water level
P318 S4 Terminal 1 0
Ai The lower
P300 0-P301 0.1 2.0
Analogue limit of the Input
Input Ai The Top limit
P301 0-10.0 0.1 10.0
of the Input
P420 Restart 5
Using time of
P421 10.0S
the restart
choosing file
Assembly Dimension(mm)
Suitable Output
Model
Motor Current
W H D A B d
NZS0022T2B 2.2KW 11
·129·
Operation Instruction of Intelligent Pump Controller
Assembly Dimension(mm)
Suitable Output
Model
Motor Current
W H D A B d
NZS0110T4B 11KW 24
NZS0150T4B 15KW 33
285 180 200 150 275 M5
NZS0180T4B 18.5KW 40
·130·
NIETZ ELECTRIC CO.,LTD
TEL:+86 21 33634649
www.nietz.cn
E-mail: [email protected]
Room 1506, XuHui Building ,
No.168 YuDe Road Shanghai, China 200030 2013.12