Manual User Series Nzs

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NIETZ ELECTRIC CO.

,LTD
Thank you for choosing the Intelligent Pump Controller.
Incorrect handing might cause an unexpected fault. Before using
the inverter, always read this instruction manual and the instruction
manual packed with the product carefully to use the equipment to its
optimum.
Do not attempt to install, operate, maintain or inspect the inverter
until you have read through instruction manual and appended
documents carefully and can use the equipment correctly. Do not
use the inverter until you have a full knowledge of the equipment,
safety information and instructions. In this instruction manual the
safety instruction levels are classified into “Danger” and “Warning”,
please pay special attention to the symbols “ Danger ” and “
Warning” and their relevant contents.
“ Danger” Assumes that incorrect handing may cause hazardous
conditions,resulting in death or severe injury.
“ Warning” Assumes that incorrect handing may cause hazardous
conditions, resulting in medium or slight injury, or may cause
physical damage only.
The figures in this instruction manual are for convenience with
description, they may have slight differences compared to the
product, and the product update can also cause slight differences
between the figure and product, the actual sizes are subject to
actual products.
Please read carefully the operation manual before putting the
inverter to use so as to correctly install and operate the inverter,
give full play to its functions and ensure the safety. Please keep
the operation manual handy for future reference, maintenance,
inspection and repair.
If you have any questions, please contact us or our agents in time,
you will always receive our best attention.
Operation Instruction of Intelligent Pump Controller

Contents

Chapter 1 Safety Cautions.............................................................1


1-1 Confirmation on receiving ................................................1
1-2 Transportion and installation ................................................1
1-3 Wiring and Junction .............................................................3
1-4 Power-on, Test operation......................................................4
1-5 Inspection and Maintenance.................................................5
1-6 Emergency stop....................................................................6
1-7 Disposing of the inverter.......................................................6

Chapter 2 Product Introduction....................................................7


2-1 Unpacking Confirmation . .....................................................7
2-2 Inverter model description . ..................................................7
2-3 Product Specifications .........................................................8
2-4 Product storage . ..................................................................9

Chapter 3 Installation of the Inverter..........................................11


3-1 Installation environment and requirements ........................11
3-2 Inverter outline dimension drawings....................................13

Chapter 4 Wiring...........................................................................14
4-1 Main Circuit Wiring .............................................................15
4-1-1 Peripheral Devices Description ...............................15
4-1-2 Main Circuit Wiring Notice .......................................15
4-1-3 Peripheral Devices Specifications............................17

Contents‖1
Contents

4-1-4 Specification of main circuit terminal........................18


4-2 Control circuit terminal........................................................19
4-2-1 Basic wiring diagram ...............................................19
4-2-2 Control terminals layout (0.4~1.5kW).......................19
4-2-3 Control circuit terminals description.........................19
4-2-4 Wiring instructions....................................................20

Chapter 5 Operation.....................................................................21
5-1 Opeation panel....................................................................22
5-1-1 Key Function description..........................................22
5-1-2 Displays description.................................................22
5-2 Operating panel operation instruction.................................22

Chapter 6 Table of Function Parameters....................................25

Chapter 7 Detailed Explanations of Functional Parameters ...40


7-1 Parameters for monitoring...................................................40
7-2 Basic parameters................................................................44
7-3 Parameters of basic applications........................................55
7-4 Parameters for input and output application.......................60
7-5 Secondary application group...............................................78
7-6 Special operation (PLC Control).........................................88
7-7 Special operation (PID Control)..........................................95
7-8 Initial settings and specifications
of RS-485 communication.................................................102
7-9 Advanced application parameters.....................................109

Chapter 8 Precautions for Maintenance and Inspection........112


8-1 Inspection..........................................................................112
8-1-1 Daily inspection......................................................112
8-1-2 Periodic inspection................................................112

Contents‖2
Operation Instruction of Intelligent Pump Controller

8-1-3 Daily and periodic inspection..................................113


8-2 Replacement of parts.......................................................114
8-3 Trouble shooting................................................................114
8-4 Check first when you have troubles..................................118
8-5 Inverter-generated noises
and their reduction techniques.........................................120

Chapter 9 Peripheral Devices Selection...................................122


9-1 Peripheral Devices Description.........................................122

Appendix 1 Intelligent Pump Controller Selection Guide.......124

Contents‖3
Chapter 1 Safety Cautions

Chapter 1 Safety Cautions

1-1 Confirmation on receiving

Warning

The inverter has been strictly and well packed before ex-work .
Inconsideration of various factors during the transportation special
attention should be paid to the following points before the assembly
and installation. If there is anything abnormal please notify the
dealer or the relevant people of our company.
• Check if the inverter has got any damage or deformation during
the transportation and handling.
• Check if there is one piece of NZS series inverter and one copy of
the instruction manual available when unpacking it.
• Check the information on the nameplate to see if the specifications
meet your order (Operating voltage and KVA value).
• Check if there is something wrong with the inner parts, wiring and
circuit board.
• Check if each terminal is tightly locked and if there is any foreign
article inside the inverter.
• Check if the operator buttons are all right.
• Check if the optional components you ordered are contained.
• Check if there is a certificate of qualification and a warranty card.

1-2 Transportion and installation

Warning

• When carrying products, use correct lifting gear to prevent injury.


• Do not stack the inverter boxes higher than the number

·1·
Operation Instruction of Intelligent Pump Controller

recommended.
• Ensure that installation position and material can withstand the
weight of the inverter. Install according to the information in the
instruction manual.
• Do not install or operate the inverter if it is damaged or has parts
missing.
• When carring the inverter, do not hold it by the front cover or
setting dial. It may fall or fail.
• Do not stand or rest heavy objects on the product.
• Check the inverter mounting orientation is correct.
• Prevent other conductive bodies such as screws and metal
fragments or other flammable substance such as oil from entering
the inverter.
• As the inverter is a precision instrument, do not drop or subject it
to impact.
• Use the inverter under the following enviromental conditions.
Otherwise, the inverter may be damaged.
Ambient temperature: -10℃~40℃ <non-freezing>.
Ambient humidity: 95% RH or less <non-condensing>
Ambient environment: indoors <free from corrosive gas,flammable
gas,oil mist,dust and dirt, free from direct sunlight>
Vibration: max. 0.5G
• Please make sure that the screws are fixed, fastened firmly in
accordance with the stipulations of the instruction manual, to
prevent the inverter falling.
• If two or more inverters are installed in a control cabinet, please
install them according to the information in the instruction manual,
and it is required to keep enough space and install extra cooling
fans to keep the air in the cabinet flowing freely to keep the
temperature inside the cabinet lower than 40℃. Overheating may
cause inverter fault, fire or other accidents.
• Due to the inverter of akind of electrical and electronic product

·2·
Chapter 1 Safety Cautions

it must be installed, tested and adjusted with parameters by


specialized engineering persons of motors.

1-3 Wiring and Junction

Warning

• Please do not damage the wires. Let the wires bear weight or be
clamped may damage the wires and cause an electric shock.
• Do not install a power factor correction capacitor or surge
suppressor/radio noise filter (capacitor type filter ) on the inverter
output side.
• Do not install switch devices such as the air switch and contactor
on the inverter output side, if it is for technologic demand, please
ensure that the inverter is switching without output.
• Wrong wiring might lead to damage of the inverter. The control
signal lines must be kept fully away from the main circuit to protect
them from noise.

Danger

• Please ensure that the power is off before junction.


• The wiring work shall be done by qualified electricians.
• Please wire the wires in accordance with the specifications
stipulated in the instruction manual.
• The grounding connection shall be done correctly and in
accordance with relative regulations in the instruction manual,
otherwise it may cause an electric shock or fire.
• Please use independent power supply for the inverter, never use
the same power supply with strong interference equipment like
electric welder.
• Please do not touch the bottom plate with wet hand, otherwise you
may get an electric shock.
• Please do not touch the terminals directly, do not connect the

·3·
Operation Instruction of Intelligent Pump Controller

inverter’s input or output terminals to the inverter's shell, otherwise


you may get an electric shock.
• Please make sure that the voltage of the power supply and the
voltage of the inverter are same, otherwise it may cause the
inverter fault or personnel injury.
• The power supply cables must be connected to R,S,T. Never
connect the power cable to the U,V,W of the inverter.Doing so will
damage the inverter.
• Please do not conduct pressure resistance test to the inverter,
otherwise it may cause the inverter’s internal fault.
• Please install accessories such as brake units, brake resistors
in accordance with the regulations of the instruction manual,
otherwise it may cause the inverter fault or fire.
• Please ensure that the screws of the terminals are firmly locked,
otherwise it may cause the inverter fault.

1-4 Power-on, Test operation

Warning

• While power is on or when the inverter is running, do not open the


front cover. Otherwise you may get an electric shock.
• Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed high-voltage
terminals or the charging part of the circuitry and get an electric
shock.
• Before starting operation , confirm and adjust the parameters. A
failure to do so may cause some machines to make unexpected
motions.
• It is recommended to undertake test runs with no load.
• Please provide an emergency stop switch when the “stop” function
setting is unavailable.
• Do not use the inverter input side magnetic contactor to start/stop

·4·
Chapter 1 Safety Cautions

the inverter, otherwise it may affect the life of the inverter.

Danger

• When fault restart function is set, please do not approach the


equipment because the equipment may automatically restart after
the running stop.
• Make sure that the specification and rating match the system
requirements. Exceeding their use range can cause motor and
machine fault.
• Please do not change the parameter settings of inverter casually
during running.
• While power is on or for some time after power-off, do not touch
the inverter as it is hot and you may get burnt.
• Perform setting dial and key operations with dry hands to prevent
an electric shock. Otherwise you may get an electric shock.
• Please do not link or withdraw motors during the inverter running,
otherwise it may cause inverter protection or fault.

1-5 Inspection and Maintenance

Warning

• Please ensure that the power supply and the power indicating light
is off before inspecting and maintaining. Otherwise you may get
an electric shock.
• For prevent damage due to static electricity,touch nearby metal
before touching this product to eliminate static electricity from your
body.
• Do not carry out a megger (insulation resistance) test on the
control circuit of the inverter.

Danger

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Operation Instruction of Intelligent Pump Controller

• Any person who is involved in the wiring or inspection of this


equipment should be fully competent to do the work.
• Please do check, maintenance and replacement of the
components according to the appointed methods in the instruction
manual, strictly prohibit modifying by yourself. If you do so, you
may get an electric shock and injury or the inverter may get

damaged.

1-6 Emergency stop

Danger

• Provide a safty backup such as an emergency brake which will


prevent the machine and equipment from hazardous conditions if
the inverter fails.
• When the braker on the inverter input side trips, check for the
wiring fault (short circuit), damage to internal parts of the inverter,
etc. Identify the cause of the trip, then remove the cause and
power on the breaker.
• When the protective function is activated, take the corresponding
corrective action, then reset the inverter, and resume operation.

1-7 Disposing of the inverter

Warning

Treat as industrial waste. Do not burn it up!

·6·
Chapter 2 Product Introduction

Chapter 2
Product Introduction

2-1 Unpacking Confirmation


In unpacking, please confirm the following:
• Check whether the model type of the inverter is in accordance
with your order.
• Check whether the inverter is damaged and related accessories
are included.
If you find an omission or disagreement, please contact the
suppliers.

2-2 Inverter model description

MODEL: NZS0015T2B
INPUT: 1PH 2200 50Hz / 60Hz
OUTPUT: 3PH 220V 7.0A 150% 60S
FREQ RANGE: 0.1-400HZ 1.5KW

1105100001

Model: NZ S 0015 T2 B

Installation mode
B: wall G: cabinet
Voltage range:
T2: one-phase AC/220V input;
T4: three-phase AC/380V input
Inverter capacity: 0015 means 1.5KW
0150 means 15KW
S Series inverter
Produter

·7·
Operation Instruction of Intelligent Pump Controller

2-3 Product Specifications

Items NZS
Rated voltage,
Power One-phase/Three-phase 220V 50/60Hz
Frequency
Supply
Voltage Range 220V: 170V~240V
Voltage Range 220V: 0~220V
Output Frequency
0.10~400.00Hz
Range
Control method V/F control, Space vector control.
Operating status/Alarm definition/interactive
guidance: eg, frequency setting, the output
Indication
frequency/current, DC bus voltage, the
temperature and so on.
Output
Frequency 0.10Hz~400.00Hz
Range
Frequency
Digital input : 0.01 Hz, analog input: 0.1% of
Setting
maximum output frequency
Resolution
Output
Frequency 0.01Hz
Accuracy
Setting V/F curve to satisfy various load
V/F Control
Control Specifications

requirements.
Auto increase: auto raise torque by loading
Torque Control condition; Manual increase:enable to set
0.0~20.0% of raising torque.

Six multi-function input terminals, realizing


functions including fifteen section speed control,
Multifunctional
program running, four-section acceleration/
Input Terminal
deceleration speed switch, UP/DOWN function
and emergency stop and other functions

2 multi-function output terminals for displaying


Multifunctional of running, zerospeed, counter, external
Output Terminal abnormity, program operat ion and other
information and warnings.
Acceleration/
0~999.9s acceleration/deceleration time can be
deceleration
set individually.
Time Setting

·8·
Chapter 2 Product Introduction

Items NZS
PID Control Built-in PID control
Standard RS485 communication function
RS485
(MODBUS)
Analog input:0 to 10V, 0 to 20mA can be
Other Functions

Frequency selected;
Setting Digital input: Input using the setting dial of the
operation panel or RS485or UP/DOWN.
Six multifunction input terminals, 15 section
Multi-speed
speed can be set
Automatic
Automatic voltage regulation function can be
voltage
selected
regulation
Counter Built-in 2 group of counters
Overload 150%, 60second (Constant torque)
Protection/Warning

Over Voltage Over voltage protection can be set.


Function

Under Voltage Under voltage protection can be set.


Other Overheat ,output shortcircuit, over current, and
Protections parameter lock and so on.
Ambient
-10℃ to 40℃ (non-freezing)
Temperature
Environment

Ambient
Max. 95% (non-condensing)
Humidity
Altitude Lower than 1000m
Vibration Max. 0.5G

Cooling Mode Forced air cooling


Structure

Protective
IP 20
Structure
Installation

Mode Wall Mounted

2-4 Product storage


The inverter must be put in the packaging box before installation. If
the inverter is not used for the moment, during the storage, please

·9·
Operation Instruction of Intelligent Pump Controller

pay attention those as below:


1. The products must be placed in the location with dry and without
dust and dirt.
2. The relative humidity of the environment is within 0~95%, and
without condensing.
3. The storage temperature of the environment must be within the
range of -26℃ to +65℃.
4. There are no corrosive gas and liquids in the storage
environment, and the product is away from direct sunlight.
It is better not to store the inverter for long time. Long time storage
of the inverter will lead to the deterioration of electrolytic capacity. If
it needs to be stored for a long time make sure to power it up one
time within a year and the power-up time should be at least above
five hours. When powered up the voltage must be increased slowly
with a voltage regulator to the rated voltage value.

·10·
Chapter 3 Installation of the Inverter

Chapter 3
Installation of the Inverter

3-1 Installation environment and requirements


Environment of installation has direct effect on the inverter's life. If
the inverter is used in the environment that does not accord with
the allowed range of the operation instruction, and may lead to the
inverter protection or fault.
About the inverter's installation environment, please ensure it is in
accordance with the following condition:
(1) Environment temperature from -10℃ to +40℃
(2) Environment humidity 0~95% without condensing
(3) Away from direct sunlight
(4) The environment does not contain corrosive gas and liquid
(5) The environment does not contain dust, floating fiber and metal dust.
(6) Far away from radioactive materials and combustible substances
(7) Far away from electromagnetic interference sources (as welder,
high-powered machines)
(8) The installation surface shall be firm. Without vibration, the
vibration cannot be avoided, please add anti-vibration spacer to
reduce vibration.
(9) Please install the inverter to a location where it is good for
ventilation, inspection and maintenance, and away from heating unit
(as brake resistor).
(10) Preserved enough space for inverter installation, especially
for multiple inverters installation, please pay attention to the laying
position of the inverter, and install an extra cooling fan to keep the
environment temperature lower than 45℃.

·11·
Operation Instruction of Intelligent Pump Controller

① Single inverter installation

Morethan
150mm Morethan
Morethan Morethan 50mm
50mm 50mm
Morethan
150mm

② Multiple inverters installed in one control cabinet.


Please pay attention: When encasing the multiple inverters, install
them in paralled as a cooling measure.

Favorable placing Unfavorable placing

③ If multiple inverters are installed in one control cabinet, please


leave enough clearances and take cooling measure.

Correct installation position of the fan Incorrect installation position of the fan

·12·
Chapter 3 Installation of the Inverter

3-2 Inverter outline dimension drawings

Unit: mm
Model W H D A B d

NZS0007T2B

NZS0015T2B 188 122 134 105 178 M4

NZS0022T2B

NZS0007T4B

NZS0015T4B 188 122 134 105 178 M4

NZS0022T4B

NZS0037T4B

NZS0055T4B
235 154 179 125 221 M4
NZS0075T4B

NZS0110T4B

NZS0150T4B
285 180 200 150 275 M5
NZS0180T4B

·13·
Operation Instruction of Intelligent Pump Controller

Chapter 4 Wiring

The wiring of the inverter can be divided into main circuit and control
circuit.

AC power supply. Please adopt three-phase AC power supply in


accordance allowed regulation of the inverter.

Air switch: Non-fuse circuit breaker (MCCB) or residual current


circuit breaker. The input power supply has large impulse current when
supplying the inverter, so please pay attention to the selection of the
breaker.

Contactor. Please use electromagnetic contactor (MC), note: please do


not use electromagnetic contator to start or stop the inverter, otherwise
it may reduce the inverter's service life.

AC current reactor. Optional, in order to suppress high harmonic and


improve efficiency, please choose a proper reactor.

DC current P/+
reactor

Brake resistor. It can improve the braking ability of


P1
the internal brake unit of the inverter.

Motor

Ground

·14·
Chapter 4 Wiring

4-1 Main Circuit Wiring


4-1-1 Peripheral Devices Description
(1) AC power supply
Use within the permissible power supply specifications of the
inverter.
(2) Moulded case circuit breaker: (MCCB)
When the power supply voltage is low or the input terminal short
circuit occurs, the breaker can provide protection, during inspection,
maintenance or the inverter is not running, you can cut off the
breaker to separate the inverter from the power supply.
(3)Magnetic contractor(MC)
The contractor can turn on and turn off the power of the inverter to
ensure safety.
(4) AC current reactor
a: Suppress high harmonic to protect the inverter.
b: Improve the power efficiency.
(5) Brake resistor
When the motor is braking, the resistor can avoid DC bus high
voltage of the inverter, and improve the braking ability of the internal
brake unit.
15KW or less the brake unit is built-in, please confirm it.
To select the brake resistor, please refer to section 4, chapter 9:
Appiled Braking resistor speeification.
U V W B1 B2

Brake resistor

4-1-2 Main Circuit Wiring Notice


The NZS series is a highly reliable product, but incorrect peripheral
circuit making or operation / handing method may shorten the
product life or damage the product.

·15·
Operation Instruction of Intelligent Pump Controller

Before starting operation, always recheck the following items.


(1) Use crimping terminals with insulation sleeve to wire the power
supply and motor.
(2) Application of supply power to the output terminals (U,V,W) of
the inverter will damage the inverter. Never perform such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm ,failure or malfunction. Always keep
the inverter clean . When drilling mounting holes in an enclosure
etc., take are not to allow chips and other foreign matter to enter the
inverter.
(4) This inverter must be earthed. Earthing must conform to the
requirements of national and local safety regulations and electrical
codes.
(5) Use the thickest possible earth cable.
(6) The grounding point should be as near as possible to the
inverter, and the ground wire length should be as short as possible.
(7) Where possible, use independent earthing for the inverter. If
independent earthing is impossible, use joint earthing (Ⅰ, Ⅱ) where
the inverter is connected with the other equipment at an earthing
point. Joint earthing as in (Ⅲ) must be avoided as inverter is
connected with the other equipment by a common earth cable.

Correct Correct Incorrect


Ⅰ Ⅱ Ⅲ

(8) To prevent a malfunction due to noise, keep the signal cables


more than 10 cm away from the power cables.

·16·
Chapter 4 Wiring

(9)The overall wiring length should be 100 m maximum.


Especially for long distance wiring, the fast-response current limit
function may be reduced or the equipment connected to the inverter
output side may malfunction or become faulty under the influence of
a charging current due to the stray capacity of the wiring. therefore,
note the overall wiring length.
(10) Do not install a power factor correction capacitor, surge
suppressor or radio noise filter on the inverter output side.
U

inverter V M Motor

It is strictly prohibited to connect capacitance-


resistance ab sorbing devices to the output side.

(11) Before starting wiring or other work after the inverter is operated,
wait for at least 10 minutes after the power supply has been switched
off, and check that there are no residual voltage using a tester or the
like. The capacitor is charged with high voltage for some time after
power off and it is dangerous.
(12) Electromagnetic wave interference
The input/output (main circuit) of inverter includes high frequency
components, which may interfere with the communication devices
(such as AM radios) used near the inverter. In this case,set the EMC
filter valid to minimize interference.
(13) Across P/+ and PR terminals, connect only an external
regenerative brake discharge resistor. Do not connect a mechanical
brake.

4-1-3 Peripheral Devices Specifications


Check the motor capacity of the inverter you purchased . Appropriate
peripheral devices must be selected according to the capacity. Refer
to the following list and prepare appropriate peripheral devices:

·17·
Operation Instruction of Intelligent Pump Controller

Input Side
Motor Main Circuit Breaker
Applicable Input Magnetic
Output Cable Type Selection
Inverter Type voltage contractor
(kW) (mm2) (A)
(A)
NZS0007T2B 1PH 0.75 2.5 16 12
NZS0015T2B 220V 1.5 2.5 25 18
NZS0022T2B 50/60HZ 2.2 4 25 18
NZS0007T4B 0.75 2.5 10 12
NZS0015T4B 1.5 2.5 10 12
NZS0022T4B 2.2 2.5 16 12
NZS0037T4B 3PH 3.7 2.5 16 12
NZS0055T4B 380V 5.5 4 25 25
NZS0075T4B 50/60HZ 7.5 6 40 25
NZS0110T4B 11 6 50 35
NZS0150T4B 15 10 63 40
NZS0180T4B 18.5 10 63 50
*The above data are for reference only.

4-1-4 Specification of main circuit terminal


The arrangement of main circuit terminals is shown below:
E T/L3 S/L2 R/L1

U V W B1 B2
POWER SUPPLY

Terminal
Terminal Name Description
Symbol
Connect to the commercial power
R,S,T AC power input
supply.
U,V,W Inverter output Connect a three-phase motor.
Brake resistor
B1, B2 Connect brake resistor.
connection
For earthing (grounding) the inverter
E Earth (ground)
chassis. Must be earthed (grounded).
Cable connection examples
E R/L1 S/L2 U V W B1 B2

1PH AC 220V Motor Braking Resistor

·18·
Chapter 4 Wiring

4-2 Control circuit terminal


4-2-1 Basic wiring diagram

4-2-2 Control terminals layout (0.4~1.5kW)

MB MA RA RB 10V AI ACM SG+ SG- S1 S2 S3 S4 DCM P24

4-2-3 Control circuit terminals description


Indicates that terminal functions can be selected using P315 to
P329. (I/O terminal function selection)

·19·
Operation Instruction of Intelligent Pump Controller

Name of
Instruction Remark
the terminal
S1 Multi Function of Input Terminal P315 Multifunctional
S2 Multi Function of Input Terminal P316 Terminal S1-S4
can setting
S2 Multi Function of Input Terminal P317 according to
S4 Multi Function of Input Terminal P318 the P315-
P318,when
DCM Digital Signal of Public Terminal the terminal is
P24 cut with DCM
(sensor DC24V Maximum 100mA , it can worked
supply) effectively

10V Frequency Setting Power

0~10V/0-
AI (FIV) The Analog Voltage of Input Terminal
20MA
ACM Analogous earth terminal
MA,MB Output Terminal (opening) 250VAC/3A
RA, RB Output Terminal (opening) 250VAC/3A
SG+ SG- RS485 Protocol

4-2-4 Wiring instructions


(1) Use shielded or twisted cables for connection to the control
circuit terminals and run them away from the main and power
circuits ( including the 200V relay sequence circuit ).
(2) Use two or more parallel micro-signal contacts or twin contacts
to prevent a contact faults when using contact inputs since the
control circuit input signals are micro-currents.
(3) Do not apply a voltage to the contact input terminals of the
control circuit.
(4) Always apply a voltage to the alarm output terminals (RA, RB,
RC, MO1) via a relay coil, lamp, etc.
(5) It is recommended to use the cables of 0.75mm2 gauge for
connection to the control circuit terminals.
(6) The wiring length should be 30m maximum.

·20·
Chapter 5 Operation

Chapter 5 Operation

The digital manipulator is located at the center of the inverter, and


it is divided into two parts: displaying part and key control part.
The displaying part indicates the parameter setting and different
operation status, and the key control part is the communication
channel between the user and the inverter.

Status indicator: various operation status

Displaying part: set frequency, operation


frequency, current, parameter setting and
irregularity content, etc.

Operation command key: start running


Programming key
Stop/ Reset key: stop running or reset after
an interrupt because of any irregularity
Shift / data enter key: enter the data to
modify a parameter and display the status,
parameters, set frequency, output current,
forward / backward rotating, physical
quantities, etc.

LED indicators:
Red:Running
LED Red: Reverse
Indicators: RUN S TO P F WD REV
Running
Red: Forward Running
Red: Running stopped

·21·
Operation Instruction of Intelligent Pump Controller

5-1 Opeation panel

5-1-1 Key Function description

Key Symbol Function description

Function selecting key, for select a function menu

Figure modifying key, for modify a function code and


parameter

Shift key or enter key


Shift to an another digit or switch to another display by
short-pressing, confirm a setting by long-pressing

Command for running

Command for stopping (applicable in the manipulator


controlled status) or reset after an fault

5-1-2 Displays description

Display item Description

Frequency setting after the power supply is


1 F00.0 switched on

2 H00.0 Actual running frequency

3 A00.0 Current for motor running

4 Frd rEu Motor rotating direction

* The above display items can be switched and read by short


pressing the   key on the main menu.

5-2 Operating panel operation instruction


(1) Parameter setting <taking modifying P104 reverse Valid setup

·22·
Chapter 5 Operation

as example>
Program Key name Display Description
STOP FWD ① Display the frequency
1 Power on setting (initial display).
F00.0 ② The inverter is standing by.
STOP FWD To enter the parameter setup
2 Press state, and the first letter blinks
P000 (means modifiable item)
STOP FWD
Press for The digit is modified into "4"
3
four times P004 from "0".

Quickly press
2 times STOP FWD
Shift leftward for two digits
4
(quick press P004 and the third digit will clicker.
means shift)
STOP FWD
Press for The digit is modified into "1"
5
once P104 from "0".

Press and hold STOP FWD


Enter the parameter setting
6
0001 interface.

STOP FWD
7 Press Modified "1" into "0".
0000
Press and hold STOP FWD
To confirm that the value
8
P105 "P104" has been modified.
STOP FWD
Return back to the initial
9 Press
F00.0 display.

Note:
1. Pressing     can interrupt the modification and return back to
the main display interface.
2. When a modification is confirmed, An Err may be displayed to
show the parameter modification is failed.
(2) Status display and inquiry
Parameter set: the frequency for the startup and shutdown (P102=0)
of the frequency converter controlled by the manipulator is given by
the potentiometer of the manipulator (P101=3).

·23·
Operation Instruction of Intelligent Pump Controller

Step Key name Display Description


STOP FWD
Frequency setting display
1 Power on
F00.0 state.
RUN FWD
Forward running of the
2 Press
F05.0 frequency is turned on.
RUN FWD
Switch to the actual running
3 Press
F05.0 frequency display.

RUN FWD Switch to the current display


Press for
4 when the current output is
once A00.0 0A.
RUN FWD Switch to the setting interface
Press for
5 (press to switch the rotating
once Frd direction)
RUN FWD
Press for Switch to the parameter
6
once P000 setting status.
RUN FWD
Press for Select parameter code P006
7
once P006 to be modified.

RUN FWD P006 content: the current


8 Long press temperature of the frequency
022.8 converter is 22.8℃.
RUN FWD Return back to the main
Press for
9 display, the set frequency is
twice F15.0 15Hz.
During the frequency
converter is decelerating
STOP FWD
before stop, the key will
10 Press
F15.0 flicker and then the and
keys will turn on, and the set
frequency displayed is 15Hz

Note: The set frequency, running frequency, output current and


running speed of the frequency converter can be monitored by
switching keys during operation, and the main display can be
modified by P000 setting as per the practical requirement, and
meanwhile the related content can be monitored by the user through
P001-P018.

·24·
Chapter 6 Table of Function Parameters

Chapter 6
Table of Function Parameters

This chapter explains the “PARAMETERS” for use of this product.


Aways read this instructions before use.
Parameter list
Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Main display
P000 0-32 1 1 42
data selection
Display the set
P001 Read only ----- ----- 43
frequecy.
Display
P002 the output Read only ----- ----- 43
frequency
Display the
P003 Read only ----- ----- 43
output current
Monitor

Display the
P004 Read only ----- ----- 43
motor speed.
Display the DC
P005 bus voltage Read only ----- ----- 43
functions

value.
Display the
P006 temperature of Read only ----- ----- 43
inverter.
P007 Display PID Read only ----- ----- 44
P010 Alarm record 1 Read only ----- ----- 44
P011 Alarm record 2 Read only ----- ----- 44
P012 Alarm record 3 Read only ----- ----- 44
P013 Alarm record 4 Read only ----- ----- 44

·25·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

The frequency
P014 setting in the Read only ----- ----- 44
last alarm.
The output
Monitor

P015 frequency in Read only ----- ----- 44


last alarm.
The output
P016 current in last Read only ----- ----- 44
alarm.
functions

The output
P017 voltage in last Read only ----- ----- 44
alarm.
The output DC
P018 bus voltage in Read only ----- ----- 44
last alarm.
Digital
0.00—Maximum
P100 frequency 0.01 0.00 46
frequency
setting
0: Digital frequency
setting (P100)
1: Analog voltage
(0—10VDC)
2: Analog current
Frequency (0—20mADC )
P101 setting 3. Setting dial 1 0 46
Basic functions

selection (Operation panel)


4 UP/DOWN
frequency setting
5: RS485
communication
frequency setting
0: Operation panel
(FWD/REV/STOP)
Start signal
P102 1: I/O terminal 1 0 49
selection
2: Communication
(RS485)
0: “Stop”key lock
“stop” key
mode invalid
P103 lock operation 1 1 51
1: “Stop” key lock
selection
mode valid

·26·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Reverse 0: Reverse rotation


rotation disallowed
P104 1 1 52
prevention 1: Reverse rotation
selection allowed
Maximum Minimum
P105 0.01 0.00 52
frequency frequency~400.00Hz
Minimum 0.00~maximum
P106 0.01 0.00 52
frequency frequency
Acceleration
P107 0~999.9s 0.1 Depends 53
time 1
on
Deceleration models
P108 0~999.9s 0.1 53
time 1
V/F maximum V/F intermediate
P109 0.1 400.0 53
voltage voltage ~ 500.0V
V/F intermediate
V/F base
P110 frequency ~ max. 0.01 50.00 53
frequency
Basic functions

frequency

V/F V/F minimum voltage


P111 intermediate ~ V/F maximum 0.1 Changing 53
voltage voltage

V/F V/F minimum


P112 intermediate frequency ~ V/F base 0.01 2.50 53
frequency frequency
V/F minimum 0~V/F intermediate
P113 0.1 15.0 54
voltage voltage
V/F minimum 0~V/F intermediate
P114 0.01 1.25 54
frequency frequency
Carrier
P115 1.0K-15.0K 0.1 Changing 56
frequency
Automatic
P116 Reserved 1 0 *
carrier line up
Initialization of 8: Initialization of
P117 1 0 56
parameters Factory Setting
0: Unlock parameters
P118 Parameter lock 1 0 56
1: Lock up parameters

·27·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

0: regular start
Start mode
P200 1: restart after 1 0 57
selection
inspection
0: deceleration to a
Stop mode
P201 stop 1 0 58
selection
1: coasting
Starting
P202 0.10~10.00Hz 0.01 0.5 58
frequency
Stopping
P203 0.10~10.00Hz 0.01 0.5 59
frequency
DC injection
brake 0~150% rated motor
P204 1% 100% 59
operation current
current (start)
DC injection
brake
P205 0~25.0S 0.1 0 59
operation time
Basic functions

(start)
DC injection
brake 0~150% rated motor
P206 1% 100% 60
operation current
current (stop)
DC injection
brake
P207 0~25.0S 0.1 0 60
operation time
(stop)
P208 Torque boost 0~20.0% 1 5% 60
Rated motor
P209 0~500.0V 0.1 380.0 61
voltage
Rated motor
P210 0~current of system 0.1 Changing 61
current
No load current
P211 0~100% 0.1 40% 61
ratio of motor
Rated motor
P212 0~6000r/min 1 1420 61
rotation speed
Number of
P213 0~20 1 4 61
motor poles

·28·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Rated motor
P214 0~10.00Hz 0.01 2.50 61
slip
Rated motor
P215 0-400.00Hz 0.01 50.00 62
frequency
Resistance of
P216 0-100Ω 0.01 0 62
stator
Basic functions

Resistance of
P217 0-100Ω 0.01 0 62
rotor
Self inductance
P218 0-1.000H 0.01 0 62
of rotor
Mutual
P219 inductance of 0-1.000H 0601 0 63
rotor
FIV minimum 0~FIV maximum
P300 0.1 0 63
voltage input voltage
FIV maximum FIV minimum
P301 0.1 10.0 63
voltage input voltage~10V
FIV input filter
P30 2 0~25.0S 0.1 1.0 63
time
FIC minimum 0~FIC maximum
P303 0.1 0 64
current input current
FIC maximum FIC minimum current
P304 0.1 20.0 64
current input input~20mA
I/O functions

FIC input filter


P305 0~25.0S 0.1 1.0 64
time
FOV minimum 0~FOV maximum
P306 0.1 0 65
voltage output voltage
FOV maximum FOV maximum
P307 0.1 10.0 65
voltage output voltage output~10V
Frequency of
P310 0~600.00 0.00 66
low analog
Direction of low
P311 0/1 1 0 66
analog
Frequency of
P312 0~600.00 0.01HZ 50.00 66
high analog

·29·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Direction of
P313 0/1 1 0 66
high analog
Analog input
P314 reverse 0/1 1 0 67
selection
0: Invalid
1: Jog
2: Jog Forward
Input terminal 3: Jog reverse
P315 1 6 69
FWD (0~32) 4: Forward/ reverse
5: Run
6: Forward
7: Reverse
8: Stop
9: Multi-speed 1
Input terminal 10: Multi-speed 2
P316 1 7 69
REV (0~32) 11: Multi-speed 3
12: Multi-speed 4
13: Accleration/
I/O functions

Deceleration terminal 1
14: Accleration/
Input terminal Deceleration terminal 2
P317 1 1 69
S1 (0~32) 15: Frequency
increase signal (UP)
16: Frequency
decrease signal
Input terminal (DOWN)
P318 17: Emergency stop 1 18 69
S2 (0~32)
signal
Input terminal 18:Inverter reset
P319 S3 signal 1 15 69
(0~32) 19: PID in running
20: PLC in running
Input terminal 21: Start signal for
P320 S4 timer 1 1 16 69
(0~32) 22: Start signal for
P321 timer 2
Reserved 23: Counter pulse 1 8 69
(0~32)
signal
24: Counter reset
signal
P322
Reserved 25: Memory clear 1 9 69
(0~32)
26: Start winding
operation

·30·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

0: Invalid
1: In running
2: Frequency reached
3: Alarm
4: Zero speed
5: Frequency 1
Output terminal
P323 reached 1 01 75
M01 (0~32)
6: Frequency 2
reached
7: Accleration
8: Deceleration
9: Indication for under
voltage
10: Timer 1 reached
11: Timer 2 reached
12: Indication for
completion of phase
13:Indication for
completion of
P324 Reserved 1 02 75
procedure
14: PID maximum
I/O functions

15: PID minimum


16: 4-20mA
disconnection
17: Overload
18: Over torque
26: Winding operation
completed
27: Counter reached
Alarm output 28: Intermediate
P325 terminal RA, counter reached 1 03 75
RB, RC (0~32) 29:Water supply by
constant voltage
“1” turn on
“0” turn off
0: Frequency output
Output terminal 1: current output
P326 2: Dc bus voltage 1 0 79
FOV (0~7)
3: Ac voltage
4: Pulse
output,1pulse/ Hz
5: 2pulses/Hz
P327 Reserved 6: 3 pulses/Hz 1 1 79
7: 6 pulses/Hz

·31·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Jog frequency 0.00~maximum


P400 0.01 5.00 80
setting frequency

Acceleration
P401 0~999.9s 0.1S 10.0 81
time 2

Deceleration
P402 0~999.9s 0.1S 10.0 81
time 2
Acceleration
P403 0~999.9s 0.1S 20.0 81
time 3
Deceleration
P404 0~999.9s 0.1S 20.0 81
time 3
Acceleration
time 4/Jog
P40 5 0~999.9s 0.1S 2.0 81
acceleration
time
Deceleration
Secondary application

time 4/Jog
P406 0~999.9s 0.1S 2.0 81
deceleration
time
Designated
P407 value of 0~999.9s 1 100 81
counter
Intermediate
P408 value of 0~999.9s 1 50 81
counter
Limitation of
P409 acceleration 0~200% 1% 150% 81
torque
Limitation of
P410 constant speed 0~200% 1% 00 82
torque
Over voltage
prevention
P411 0/1 1 1 82
selection in
deceleration
Automatic
Voltage
P412 0~2 1 1 83
regulation
selection

·32·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Automatic-
P413 energy-saving 0~100% 1% 00 84
selection
DC Braking
P414 Depends on models 0.1 800.0 84
voltage

P415 Braking duty 40~100% 1 50% 84

Restart after
P416 instant power 0~1 1 0 85
off
Allowable time
P417 0~10s 1 5.0S 86
of power cut
Flank restart
P418 Current limited 0~200% 1 150% 86
level
Secondary application

Flank restart
P419 0~10s 1 50 87
time
Fault restart
P420 0~5s 1 0 87
times
Delay time for
P421 restart after 0~100 2 2 87
fault

Over torque
P422 0~3 1 0 88
action

Over torque
P423 0~200% 1 00 88
detection level

Over torque
P424 0~20.0S 0.1 00 88
detection time

Reaching 0.00~maximum
P425 0.01 100 89
Frequency 1 frequency

Reaching 0.00~maximum
P426 0.01 5.0 89
Frequency 2 frequency

P427 Timer 1 setting 0~999.9s 0.1 0 89

·33·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

P428 Timer 2 setting 0~999.9s 1 0 89

Constant-
P429 speed torque 0~999.9s 0.1 Changing 89
limiting time
Width of arrival
P430 of frequency in 0.00~2.00 0.01 0.50 90
hysteretic loop
Jump 0.00~maximum
P431 0.01 0 90
frequency 1 frequency
Jump 0.00~maximum
P432 0.01 0 90
frequency 2 frequency
Jump
frequency
P433 0.00~2.00 0.01 0.50 90
hysteresis loop
width
Secondary application

UP/DOWN
P434 0~10.00Hz 0.01 0.1
frequency step
UP/DOWN
frequency 0: memory
P435 1 0
Memory 1: No Memory
options
PLC memory
P500 0~1 1 0 90
mode
PLC starting
P501 0~1 1 0 91
mode
0: PLC stops after
running for one cycle
1: PLC stop mode, it
stops after running for
one cycle
PLC running
P502 2: PLC cycle running 1 0 92
mode
3: PLC stop mode,
cycle running mode
4: PLC operates at the
last frequency after
running for one cycle.
0.00~maximum
P503 Multi-speed 1 0.01 10.0 92
frequency

·34·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

0.00~maximum
P504 Multi-speed 2 0.01 15.00 92
frequency
0.00~maximum
P505 Multi-speed 3 0.01 20.00 92
frequency
0.00~maximum
P506 Multi-speed 4 0.01 25.00 92
Secondary application

frequency
0.00~maximum
P507 Multi-speed 5 0.01 30.00 93
frequency
0.00~maximum
P508 Multi-speed 6 0.01 35.00 93
frequency
0.00~maximum
P509 Multi-speed 7 0.01 40.00 93
frequency
0.00~maximum
P510 Multi-speed 8 0.01 45.00 93
frequency
0.00~maximum
P511 Multi-speed 9 0.01 50.00 93
frequency
0.00~maximum
P512 Multi-speed 10 0.01 10.00 93
frequency
0.00~maximum
P513 Multi-speed 11 0.01 10.00 93
frequency
0.00~maximum
P514 Multi-speed 12 0.01 10.00 93
frequency
0.00~maximum
P515 Multi-speed 13 0.01 10.00 93
frequency
PLC operation

0.00~maximum
P516 Multi-speed 14 0.01 10.00 93
frequency
0.00~maximum
P517 Multi-speed 15 0.01 10.00 93
frequency
PLC operation
P518 0~999.9s 1S 100 93
time 1
PLC operation
P519 0~999.9s 1S 100 93
time 2
PLC operation
P520 0~999.9s 1S 100 93
time 3
PLC operation
P521 0~999.9s 1S 100 93
time 4

·35·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

PLC operation
P522 0~999.9s 1S 100 93
time 5
PLC operation
P523 0~999.9s 1S 0 93
time 6
PLC operation
P524 0~999.9s 1S 0 93
time 7
PLC operation
P525 0~999.9s 1S 0 93
time 8
PLC operation
P526 0~999.9s 1S 0 93
time 9
PLC operation

PLC operation
P527 0~999.9s 1S 0 93
time 10
PLC operation
P528 0~999.9s 1S 0 93
time 11
PLC operation
P529 0~999.9s 1S 0 94
time 12
PLC operation
P530 0~999.9s 1S 0 94
time 13
PLC operation
P531 0~999.9s 1S 0 94
time 14
PLC operation
P532 0~999.9s 1S 0 94
time 15
PLC operation
P533 0~32767 1 0 94
direction
0: PID disable
PID starting 1: PID start
P600 1 0 97
mode 2: PID start by
external terminal
0: Negative feedback
PID operation

PID operation mode


P601 1 0 98
mode selection 1: Positive feedback
mode
PID action set 0: figure mode (P604)
P602 1 0 98
point 1: FIV 2: FIC
0: FIV 1: FIC
PID feedback
P603 2: FIV - FIC 1 0 98
value selection
3: FIC - FIV

·36·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

PID figure
P604 target value 0.0~100.0% 0.1% 0.0% 99
setting
PID upper limit
P605 0~100.0% 1% 100% 100
alarm value
PID lower limit
P606 0~100.0% 1% 0% 101
alarm value
PID
P607 proportional 0.0~200.0% 0.1% 100% 101
band
PID integral 0.0~200.0 S.0
P608 0.1s 0.1s 101
time means closed
PID differential 0.00.0~20.00 S.0
P609 0.1s 0.0 101
time means closed
PID action
P610 0.00~1.00Hz 0.01 0.10Hz 101
step-lergth
PID operation

0.00~120.0Hz
PID standby (0.00Hz) 0.00Hz
P611 0.01 0.00Hz 102
frequency means sleep function
is closed
PID standby
P612 0~200s 1S 10s 102
duration
PID wake-up
P613 0~100% 1% 0 102
value
PID
P614 corresponding 0~10000 1 1000 103
value of display
PID diqit of
P615 1~5 1 1 103
display
PID decimal
P616 0~4 1 1 103
digits of display
PID upper limit
P617 0~max. frequency 0.01 48.00
frequency
PID lower limit
P618 0~max. frequency 0.01 20.00
frequency

·37·
Operation Instruction of Intelligent Pump Controller

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

0: Always work (PID


function open)
PID operation

1: When feedback
reaches upper limit
PID working
P619 (P605), it will work at 1 0
mode
Min-frequency. When
feedback reaches
lower limit (P606), PID
will begin to work.
0: 4800bps
Communication 1: 9600 bps
P700 0 104
speed 2: 19200 bps
RS-485 Communication

3: 38400 bps
0: 8N1 FOR ASC
1: 8E1 FPR ASC
Communication 2: 8O1 FOR ASC
P701 104
mode 3: 8N1 FOR RTU
4: 8E1 FOR RTU
5: 8O1 FOR RTU
Communication
P702 0~240 1 0 104
address
Advanced
0: Locked
P800 application 1 111 111
1: Unlocked
parameter lock
System 50Hz/
P801 0~50Hz 1~60Hz 1 0 111
60Hz setting
Constant
Advanced application

torque or 0: Constant torque


P802 1 0/1 111
variable torque 1: Variable torque
selction
Over-voltage
P803 protection changing 1 changing 112
setting
Under-voltage
P804 protection changing 1 changing 112
setting
Over-
temperature
P805 40~120℃ 1 85/95℃ 112
protection
setting

·38·
Chapter 6 Table of Function Parameters

Parameters
Function

Minimum Refer
Name Setting Range Setting Initial value To
increments Page

Current display
P806 0~10.0 0.1 2.0 112
filter time
0-10V
analogue
P807 output low 0-65535 1 - 112
end calibration
coefficient
0-10V analog
output high
P808 0-65535 1 - 113
end calibration
coefficient
Advanced application

0-20mA
analogue
P809 output low 0-65535 1 - 113
end calibration
coefficient
0-20mA analog
output high
P810 0-65535 1 - 113
end calibration
coefficient
Compensation
0.00~maximum
P811 frequency point 0.01 0.00
frequency
for dead time
UP/DOWN
frequency 0: memory
P812 1 0
Memory 1: No Memory
options

·39·
Operation Instruction of Intelligent Pump Controller

Chapter 7
Detailed Explanations of Functional
Parameters

7-1 Parameters for monitoring

Setting
Parameters Name Descrption
Range
00 Displays the set frequency
01 Displays the inverter output frequency
02 Displays the inverter output current
03 Displays the motor speed
04 Displays the DC bus voltage
05 Displays the inverter temperature
09 Displays record of last faults (1)
10 Displays record of last faults (2)
Main display 11 Displays record of last faults (3)
data selection
(Initial value: 12 Displays record of last faults (4)
P000
00) Displays the recently set frequency of
Setting range 13
the inverter when the fault occured
(00-32)
Displays the recently output frequency
14
of the inverter when the fault occured
Displays the recently output current of
15
the inverter when the fault occured
Displays the recently output voltage of
16
the inverter when the fault occured
Displays the recently DC bus voltage
17
of the inverter when the fault occured
Displays the recently temperature of
18
the inverter when the fault occured
User can set the initial display of the inverter through parameter P000.

·40·
Chapter 7 Detailed Explanations of Functional Parameters

For example, in order to monitor rotation speed through the


operation panel , user can set parameter P000 to “03”.
Initial value of P000 is “00”, therefore , if not been changed,
inverter will display the set frequency .

P001 Display the set frequency

It displays the set frequency of inverter.

You can monitor the set frequency of inverter by examining the


content of this parameter.

P002 Display the output frequency

It displays the present output frequency of inverter.

You can monitor the present output frequency of the inverter by


examining parameter P002.

P003 Display the output current

It displays the output current of inverter.

You can monitor the actual output current by examining parameter


P003.

P004 Display the motor speed

It displays the actual rotation speed of motor.

You can monitor the actual rotation speed of motor by examining


parameter P004.

P005 Display the DC bus voltage value

It displays the voltage of DC bus in main circuit of inverter.

You can monitor the actual voltage of DC bus by examining


parameter P005.

P006 Display temperature of inverter

It displays the actual temperature of inverter.

·41·
Operation Instruction of Intelligent Pump Controller

You can monitor the actual temperature of inverter by examining


parameter P006, which will help you make judgment on the running
condition of inverter.
P010 Alarm record 1

P011 Alarm record 2

P012 Alarm record 3

P013 Alarm record 4

It records the latest four faults of inverter.

You can check the conditions of latest four faults by examining


P010 to P013. These four parameters can help user make judgment
on the running condition of inverter and find the cause of fault and
eliminate hidden trouble.

Displays the recently set frequency of the inverter when the fault
P014
occured

Displays the recently output frequency of the inverter when the


P015
fault occured

Displays the recently output current of the inverter when the fault
P016
occured

Displays the recently output voltage of the inverter when the fault
P017
occured

Displays the recently DC bus voltage of the inverter when the


P018
fault occured

They display the detailed status when the latest fault occurs.
You can check the actual frequency setting, actual output
frequency, actual output voltage, and dc voltage of main circuit in
inverter by examining these parameters respectively.

You can check the detailed status when the latest fault occurs
by examining the content of P014--P018. You can examine the
frequency setting, actual output frequency, and actual output
current, actual output voltage, DC bus voltage of main circuit.
According to the above data, you can analyze the cause of fault
and find a solution quickly, which will help maintenance personnel in
repair work.

·42·
Chapter 7 Detailed Explanations of Functional Parameters

For NZS series inverter, you can use parameter “F.00” to set the
main display data. It’s also possible to monitor the data directly
through the parameters “P001~P018”.
You may monitor the data by pressing the switching key as shown
in below table:

Procedure Press key Display Explanation


① Inverter is in standby
mode.
② The keypad displays
STOP FWD frequency setting.
1 Turn on power FREE light is on,
F50.0 which means that
the keypad is
displaying frequency
setting
Start inverter
① Inverter is in running
and RUN light is on.
RUN FWD
② The image displays
2 Press
F50.0 frequency setting.
Forward light is on;
inverter is in Forward
state.
Switch display; stop
switching when actual
output frequency is
Press for RUN FWD
displayed.
3
once
H50.0 Inverter is in Forward
running state.
① The actual output
frequency is 50.0Hz.
Switch display; stop
switching when actual
Press for STOP FWD
output current is
4
once
A00.0 displayed.
① The actual current
output is 0A

Press for RUN FWD


5 Display running state.
once Frd

·43·
Operation Instruction of Intelligent Pump Controller

7-2 Basic parameters

P100 Digital frequency setting (Initial value: 0.00Hz)

Setting range 0.00-Maximum frequency Unit 0.01

When P101 is set to 0, inverter works in Digital frequency setting


mode. The frequency value is set by P100.
During running, you can change frequency by modifying the content
of parameter P100 or by pressing “   ” key or “   ” key to
change frequency. If you change frequency by modifying P100,

when the inverter stops running or when power is off, the modified
content can be remembered.
If you change frequency by pressing “   ” key or “   ”
key, when the inverter stops running or power is off, the modified

content will not be remembered; instead the original P100 will be

remembered. When the inverter is started next time, it will operate


at the original value of P100.

P101 Frequency setting selection Initial value : 0

Setting range 0-5 Unit 1

0: Digital frequency setting (P100)


1: Analog voltage (0—10VDC)
2: Analog current (0—20mADC )
Explanation
3. Setting dial (Operation panel)
4. UP/DOWN frequency setting
5: RS485 communication frequency setting

Frequency setting selection can be used to decide the output


frequency of inverter.
0: Digital frequency setting
The output frequency of inverter is decided by P100. Generally
speaking, you can change output frequency by pressing the “   ”
or “   ” key on Keypad. Refer to P100 for details.
1: Analog voltage mode (0~10VDC)

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Chapter 7 Detailed Explanations of Functional Parameters

The output frequency of inverter is decided by external voltage


signal (0-10V), which is put into inverter through FIV terminal .
There are two modes of external voltage signal: one is setting signal
ranging from 0 to 10V; the other is setting by potentiometer. Refer to
the following diagram for connection method.

NZS

Power R U
S V M Motor
supply
T W

FIV
0-10V E
GND

Explanation: control the output frequency through terminal FIV/ FC


(0~10V).
NZS
R U
Power Motor
S V M
supply
T W
+10V
0-10V FIV E
GND

Explanation: control output frequency of inverter by FIV voltage


signal sent by external POT (10k Ω)
2: Analog current mode (0~20mA DC)
The output frequency of inverter is decided by external current
signal (0-20mA). Control the output frequency of inverter by external
terminal FIC.

NZS
R U
Power M
S V Motor
supply
T W

FIC
0-20mA Earth
E
GND

·45·
Operation Instruction of Intelligent Pump Controller

3: Setting dial mode (Operation panel)


You can control the running of NZA series inverter by the POT knob
on Keypad.
Pay attention to the POT knob in Keypad which enables you to
switch between monitoring images.

Turn the change the output frequency


4 UP/DOWN setting mode
The output frequency of inverter is controlled by external UP/DOWN
terminals. External terminals can be selected from P315 to P322 ,
been selected one of external terminals as UP/DOWN. When UP is
valid, the frequency will go up. When DOWN is valid, the frequency
will go down. When UP and DOWN are both valid, the frequency
will remain the same.

R NZS U
Power Motor
supply S V M
T W
UP
S1
Down S2 E

GND

Parameter: P317=15, S1 terminal will be set in UP mode.


P318=16, S2 terminal will be set in DOWN mode.

Run
Up
Down

Explanation: when UP is valid (UP is closed), frequency will go up.


When DOWN is valid (DOWN is closed), frequency will go down.

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Chapter 7 Detailed Explanations of Functional Parameters

P102 Start signal selection Initial value : 0

Setting range 0-2 Unit 1

0: Operation panel (FWD/REV/STOP)


Explanation 1: I/O terminal
2: Communication (RS485)

Start signal selection are used to set running signal source.


0: Operation panel (FWD/REV/STOP)
Operation panel gives the running signal. The running of inverter
can be controlled by the “ ” key (Forward reverse) key on the

operation panel. Press “   ” key to stop running of inverter.

1: I/O terminal
In the initial setting ,the forward/reverse rotation signals are used
as start and stop signals .Turn on either of the forward and reverse
rotation signals to start the motor in the corresponding direction.
If both are turned off ( or on) during operation , the inverter
decelerates to a stop ( or Keep the original running condition )
You can make two-wire type or three-wire type control mode by
using I/O terminal
① Two-wire type
A two-wire type connection is shown below :

NZS
Power R U
S V M Motor
supply
T W

K1
FWD
K2 E
REV
GND

Parameter: P102=1 P315=6 P316=7


Operation Instruction of NT3000 Series Inverter
Actuating explanation:

·47·
Operation Instruction of Intelligent Pump Controller

Input Status
Status of inverter
K1 K2

ON OFF Forward

OFF OFF Stop

OFF ON Reverse

ON ON Keep the original running condition

② Three-wire type
A three-wire type connection is shown below.
The start self-holding selection becomes valid when the STOP
signal is turned on. In this case, the forward/reverse rotation signal
functions only as a start signal.
If the start signal (S1/S2) is turned on and then off, the start signal
is held and makes a start. When changing the direction of rotation,
turn S1(S2) on once and then off.
The stop the inverter, turning off the STOP signal once decelerates
it to a stop.

NZS
Power R U
supply S V M Motor
T W
Sw1
Sw3
S1
Sw2
S2
S3 E

GND

Use S1, S2, or S3 as input terminal for external signal


Parameter: P317=6 S1 is in forward
P318=7 S2 is in reverse
P319=9 S3 is in stop mode
P102=1 external terminal input

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Chapter 7 Detailed Explanations of Functional Parameters

Output frequency

Time

Sw1

Sw2

Sw3

2: RS485 mode
Inverter can receive command and exchange data with computer by
serial communication.

P103 “stop” key lock operation selection nitial value : 1

Setting range 0-1 Unit 1

0: “Stop”key lock mode invalid


Explanation
1: “Stop” key lock mode valid

The “STOP"key operation of the operation panel can be made


invalid to prevent unexpected stop.
Set “0” in P103,then press “ENTER” for 2s to make the “STOP” key
operation invalid, and “STOP” key can not stop running of inverter
Set “1” in P103,then press “ENTER” for 2s to make the “STOP” key
operation valid, and “STOP” key can stop running of inverter

NZS
Power R U
supply S V M Motor
T W
K1
REV
GND

Procedure Input Explanation

1 K1 close Reverse of inverter is started

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Operation Instruction of Intelligent Pump Controller

2 (K1 open) press stop key Inverter stops

3 K1 open Running signal is removed

4 K1 close Reverse of inverter is started

P104 Reverse prevention setting Initial value : 1

Setting range 0-1 Unit 1

0: Reverse prohibited
Explanation
1: Reverse allowed

Many devices only allow rotation in single direction. In this case,


you can set the machine in single rotation mode by this parameter.
0: Reverse prohibited
Reverse of motor is prohibited. When P104 is set at reverse
prohibited, switch between Forward and reverse is invalid.
1: Reverse allowed
Reverse of motor is enabled, switching between forward and
reverse is valid.

P105 Max. frequency Initial value: 50.00


Setting range Min. output frequency ~ 400.00Hz

The output frequency range of inverter is 0.1~400.00Hz. Therefore,


inverter can drive the motor higher than 50/60Hz, which could cause
mechanical damage or accident.
This parameter is to limit the inverter output frequency in order to
prevent motor operating at too higher speed.
P106 Min. frequency Initial value: 0.00
Setting range 0.00 ~ max. frequency

This parameter is to set the minimum output frequency of the inverter.


If the setting frequency is lower than the Min. frequency, inverter
will output on the Min. frequency. In some application, this function
could avoid motor overheating due to the low speed operation.

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Chapter 7 Detailed Explanations of Functional Parameters

P107 Acc time Initial value: change

P108 Dec time Initial value: change

Setting range 0.1~999.9s

Acc time refers to the time for inverter to reach the max. frequency
from 0.00Hz. Dec time refers to the time for inverter to lower to
0.00Hz from max. frequency.

P105Maximum
running frequency

Set running frequency

T
Accelerating Decelerating

P107 P108

The Default Acc/Dec time is the primary Acc time/ Dec. time. Other
Acc time or Dec time can be selected via external terminal.

P109 V/F maximum voltage Initial value : 380

V/F intermediate
Setting range Unit 0.01
voltage~500.00

P110 V/F fundamental frequency Initial value : 50

V/F intermediate frequency


Setting range Unit 0.01
~ max. frequency

P111 V/F intermediate voltage Initial value : change

V/F minimum voltage ~ V/F


Setting range Unit 0.1
maximum voltage

P112 V/F intermediate frequency Initial value : 2.5

V/F minimum frequency ~


Setting range Unit 0.01
V/F fundamental frequency

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Operation Instruction of Intelligent Pump Controller

P113 V/F minimum voltage Initial value : 15

0.0 ~ V/F intermediate


Setting range Unit 0.1
voltage

P114 V/F minimum frequency Initial value : 1.25

0.0 ~ V/F intermediate


Setting range Unit 0.01
frequency

Parameters from P109 to P114 determine the V/F curve of inverter.


Set corresponding V/F curves according to different loads.
Constant torque curve: application for constant torque load, output
voltage and output frequency are in linear relation.
Down (variable) torque curve: application for variable torque load,
like fan and pump. Load will increase with the increase of rotation
speed.
High start torque curve: application for heavy load and load need
high starting torque.
V
High starting torque curve

P109
Constant torque curve
P111
Torque dropping curve

P113
F
P114 P112 P110 P105

P109: V/F maximum voltage, V/F maximum voltage can be set


according to the motor connected. Generally, it will be set at the
rated voltage of motor. When motor is very near to inverter, usually
within 30m, it should be set at a higher value.
P110: V/F fundamental frequency
V/F fundamental frequency, please set it at the running voltage
frequency of motor. Generally, do not change V/F fundamental
frequency setting; or else, it is very likely to damage motor.

P111: V/F intermediate voltage

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Chapter 7 Detailed Explanations of Functional Parameters

Set V/F intermediate voltage according to the specific load. Improper


setup can cause over current of motor or insufficient torque output,
or even cause inverter protection. Increasing the value of P111 can
increase output torque and output current. Please monitor output
current while changing the value of P111. While changing the value
of P111, adjust the value slowly until the necessary output torque is
reached. Too higher setting may cause inverter protection or fault.

P112: V/F intermediate frequency


V/F intermediate frequency determines the intermediate point of V/F
curve. Improper setup can cause insufficient torque or over current
protection of inverter. Generally, do not change the setup value of
this parameter while using.

P113: V/F minimum voltage


V/F minimum voltage setup is relevant to start torque to a certain
extend. Increasing the value of this parameter properly can increase
the torque of starting, it can also cause over current. Generally, it’s
not necessary to change the value of P113.

P114: V/F minimum frequency


V/F minimum frequency determines the initial point of V/F curve, it
is the minimum value in V/F curve.
Please refer to the following table for the specific Default setting of
each model:

parameter
P107 P108 P111 P115
Model

NZS0007T2B 8 8 14 10
NZS0015T2B 9 9 14 9
NZS0007T4B 8 8 27 5
NZS0015T4B 9 9 26 5
NZS0022T4B 10 10 25 5

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Operation Instruction of Intelligent Pump Controller

P115 Carrier frequency Factory Setting

Setting range 1-15 unit 1

Carrier frequency decides the switching frequency of internal power


module. The factory setting of inverters with different capacity
are different because will affect motor noise, motor heating and
disturbance.

Carrier frequency P115 Motor Noise Motor Heating Disturbance

Small → Big Big → Small Small → Big Small → Big

Therefore, when the environment demands running without noise,


you shall increase the value of P115, the maximum load of inverter will
decrease. If motor is far from inverter, you shall lower the value of P115
so as to lower the leakage current between wires and wire to ground.
When the environment temperature or motor load is high, you shall
lower the value of P115 to reduce the heating of the inverter. Refer
to table in P114 for the factory set of P115.

P117 Initialization of parameters Initial value : 0

Setting range 0-8 Unit: 1

Explanation 8: Initialization of parameters

When the parameter setup is not proper or when false running leads
to improper setup of parameter, you can set P117 at 08 to restore all
parameters to the Factory Setting, and then you can set them again
according to actual need.
Attention: when locked up of parameters is valid, that is when
P118=1, you cannot carry out initialization of parameters and
change them. Please unlock first, and then set these parameters.

P118 Initialization of parameters Initial value: 0

Setting range 0-1 Unit: 1

Explanation 0: Unlocked

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Chapter 7 Detailed Explanations of Functional Parameters

1: Locked
You can lock the parameter by P118 to prevent unexpected change
of the inverter setup.
When P118 is valid, all the other parameters except P100 (main
frequency setting) cannot be changed.

7-3 Parameters of basic applications

P200 Start mode selection Initial value : 0


Setting range 0-1 Unit 1
0: Start at start frequency
Explanation
1: Tracing start

There are two start modes for NZS series inverter. You can choose
from the two by setup of parameter P200 and the condition of
machinery.
0: Start at start frequency
Most loads do not have special requirement in start. Inverter output
from the start frequency.
1: Tracing start
Tracing start is application for start after fault reset or instantaneous
power failure. Using tracing start function, inverter can automatically
detect the rotation speed and rotation direction of motor, the output
the starting frequency and voltage accordingly.

Motor speed

Frequency converter
output frequency

Running command

Attention: when inverter starts in tracing start mode, inverter will


have speed tracing in the sequence of high to low frequency.

·55·
Operation Instruction of Intelligent Pump Controller

High current is likely in start, it is also possible to cause current.


Therefore, you need to have over current level setup (4.09 setup).
The specific value depends on the load.
In addition, when the value of 4.09 is too low, it may lead to a long
start time. If over current in the speed tracing, inverter will pause the
speed tracing.

P201 Stop mode selection Initial value : 0

Setting range 0-1 Unit 1

0: Deceleration to stop
Explanation
1: Coasting stop

You can choose a suitable stop mode according to the actual load.
0: Deceleration to stop
Once inverter receives stop command, it will reduce the output
frequency according to the deceleration time.
F

Running
frequency

Shutdown
frequency
Free running shutdown

Shutdown duration DC braking


With regard to stop mode after stop frequency is reached, you can
choose DC injection brake and other options. If you do not choose
DC injection braking, it will stop in coasting stop mode.
1: Coasting stop
When inverter receives stop command, it will stop frequency output
and it will have free running with load until it stops.

P202 Start frequency setting Initial value : 0.5

Setting range 0.10-10.00 Unit 0.01

·56·
Chapter 7 Detailed Explanations of Functional Parameters

Set frequency

Startup
frequency

t
Running
command

Start frequency is the initial frequency when inverter starts. For


device with heavy load or requires large starting torque, increasing
start frequency can make start easier. However, if the start
frequency is too high, it may cause over current protection.

P203 Stop frequency setting Initial value : 0.5Hz

Setting range 0.10-10.00Hz Unit 0.01Hz

When inverter receives stop command, it reduce the output


frequency until the stop frequency, then it will start coasting stop or
DC injection brake stop according to the setting.
F
Running
frequency Decelerating stop

DC braking stop
Shutdown
frequency
Free running stop
t

P204 Dc braking current in start Initial value : 100

Setting range 0-150 Unit 1

P205 Dc braking time in start Initial value : 0

Setting range 0-250 Unit 1

Dc braking in start is application for fan in stop mode and moving


load. Because before inverter starts, motor is in free running mode

·57·
Operation Instruction of Intelligent Pump Controller

and the rotation direction is unknown. It is easy to cause over


current protection in start. Therefore, before start, you shall use DC
injection brake to stop the motor in advance.
Dc braking current in start is the ratio of rated current of inverter,
adjusting P204 can have different braking torques. While setting
value of parameter, you can adjust it from low to high until a
sufficient braking torque is reached according to the actual load.
Dc braking time is the period DC injection brake lasts. When it is 0,
DC injection brake is invalid.

P202

P205

Running
command

P206 Dc braking current in stop Initial value : 100

Setting range 0-150 Unit 1

P207 Dc braking time in stop Initial value : 0

Setting range 0-250 Unit 1

Dc braking in stop is application for load which has requirement on


braking.
Dc braking current in stop is the ratio of rated current of inverter.
Adjusting this parameter can have different braking torques.
Dc braking time in stop is the period DC injection brake mode lasts.
When it is 0, DC injection brake is invalid.
Refer to the explanations of P203, P204 and P205 for relevant
details.

P208 Torque boost Initial value : 5%

Setting range 0.1-20% Unit 0.1

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Chapter 7 Detailed Explanations of Functional Parameters

Adjusting parameter P208 can increase voltage and obtain higher


torque.
Attention: Too big setting may cause motor overheating. Increase
the setting step by step until you get the requested starting torque.
V

100%

Torque
compensation
F

P209 Rated motor voltage Initial value : 380.00V

Setting range 0-500.00 Unit 0.01

P210 Rated Motor current Initial value : *

Setting range Unit 0. 1

P211 No load current ratio of motor Initial value : 40

Setting range 0-100 Unit 1

P212 Rated motor rotation speed Initial value : 1420

Setting range 0-6000 Unit 1

P213 Numher of motor poles Initial value : 4

Setting range 0-10 Unit 1

P214 Rated motor slip Initial value : 2.5

Setting range 0-100 Unit 0. 1

Please set above parameters according to the motor rating.

P209 Rated voltage motor


Please set rated voltage of motor according to voltage value on
motor nameplate.

·59·
Operation Instruction of Intelligent Pump Controller

P210 Rated motor current


Please set rated current of motor according to the current value on
nameplate. If the running current exceeds the value of rated current,
inverter will trip to protect the motor.

P211 No load current ratio of motor


The value of rated no load current of motor can affect slip
compensation. Rated no load current is the percentage of motor
current.

P212 Rated motor rotation speed


The value of parameter P112 is the rotation speed at 50Hz. It is
related to rotation speed display. Generally, it shall be set according
to the value on nameplate.
To display the actual rotation speed of motor, you can set parameter
P212 at the actual rotation speed at 50Hz.

P213 Number of motor poles


Set the number of pole pairs of motor by adjusting this parameter
according to the value on nameplate

P214 Rated motor slip


When inverter drives motor, slip will increase when load increase.
Adjusting P214 can compensation the slip and make motor speed
close to the synchronization speed.

P215 Rated motor frequency Initial value: 50Hz

Setting range 0.00-400.00 Unit 0.01

P216 Resistance of stator Initial value: 0

Setting range 0-100.00 Unit 0.01

P217 Resistance of rotor Initial value: 0

Setting range 0-100.00 Unit 0.01

P218 Self inductance of rotor Initial value: 0

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Chapter 7 Detailed Explanations of Functional Parameters

Setting range 0-1.000 Unit 0.001

P219 Mutual inductance of rotor Initial value: 0

Setting range 0-1.000 Unit 0.001

The above parameters are parameters of motor.


P215 Rated frequency of motor
Please set rated frequency of motor according to motor nameplate.
P216 Resistance of stator
P217 Resistance of rotor
P218 Self inductance of rotor
P219 Mutual inductance of rotor
Set the above parameters according to the actual condition of
motor.

7-4 Parameters for input and output application

P300 FIV minimum voltage input Initial value: 0

0~FIV maximum voltage


Setting range Unit 0.1
input

P301 FIV maximum voltage input Initial value: 10.0

FIV minimum voltage


Setting range Unit 0.1
input~0

P302 FIV input filter time Initial value: 1.0

Setting range 0-25.0 Unit 1

P300 FIV minimum voltage input


FIV minimum voltage input value is related to frequency of lowest
analogue input. Voltage command below this value is deemed as
invalid command.

P301 FIV maximum voltage input


FIV maximum voltage input value is related to frequency of highest
analogue input. For voltage higher than this value, the machine will

·61·
Operation Instruction of Intelligent Pump Controller

still operate at this value.


The value of P300 and that of P301 decide the range of input
voltage.
P302 Input filter time
Value of input filter time decides the response speed of inverter to
analogue change. With the increase of value of P302, the inverter
will get slower for responding to analogue change.

P303 FIC minimum current input Initial value: 0

0~FIC maximum current


Setting range Unit 0.1
input

P304 FIC maximum current input Initial value: 20.0

FIC minimum current


Setting range Unit 0.1
input-20.0

P305 FIC input filter time Initial value: 1.0

Setting range 0-25.0 Unit 0.1

P303: FIC minimum current input


FIC minimum current input is related to frequency of lowest
analogue input. Inverter will deem current signal below value of
P303 as invalid.
P304: FIC maximum current input
FIC maximum current input is related to frequency of highest
analogue input. For current command higher than value of P304,
inverter will operate at the value.
P305: FIC input filter time
FIC input filter time decides how fast inverter responds to analogue
change. With the increase of value of P305, inverter will respond
more and more slowly to analogue change. The output of inverter
will be relatively stable.
Refer to explanations of P300 to P302 for relevant parameters.
If the external input is voltage signal, refer to P300-P302. If the

·62·
Chapter 7 Detailed Explanations of Functional Parameters

external input is current signal, refer to P303-P305.


For example, if the output signal of upper computer is 4-20mA, the
corresponding frequency shall be within the range of 0–50Hz.

Output
frequency
A current signal of 20mA
above is treated sa 20mA

50Hz
(P312)

0 Current signal
4 mA 20 mA
(P310)
P303 P304

Parameters: P303=4 P304=20 P310= 0 P312= 50

P306 FOV minimum voltage output Initial value : 0

0-FOV maximum voltage


Setting range Unit 0.1
output

P307 FOV maximum voltage output Initial value : 10.0

FOV minimum voltage


Setting range Unit 0.1
output-10.0

The value of P306 and that of P307 decide the range of output
voltage of FOV terminal.
P306 FOV minimum voltage output is related to frequency of lowest
analogue output.
P307 FOV maximum voltage output is related to frequency of
highest analogue output. You can connect voltmeters of various
measurement ranges by setting parameter P306 and P307.
For example, use a frequency meter with input voltage of 0-5V and
measurement range of 0-50Hz to monitor the output frequency of
inverter.

·63·
Operation Instruction of Intelligent Pump Controller

P307
5V

P306
0V 0 F
50Hz
P310 P312

Then you need to set them like the following: P306-P307=5.

P308 FOC minimum current output Initial value : 0

0-FOC maximum current


Setting range Unit 0.1
output

P309 FOC maximum current output Initial value : 20.0

FOC minimum current


Setting range Unit 0.1
output-20.0

P308 and P309 decides the range of output current of FOC terminal.
P308 and P309 correspond to frequency of lowest analogue output
and frequency of highest analogue output respectively. Refer to
explanations of P306 and P307 for relevant parameters.

P310 Frequency of low analog Initial value: 0.00

Setting range 0.0-600.00 Unit 0.01

P311 Direction of of low analog Initial value: 0

Setting range 0-1 Unit 1

0: Positive direction
Explanation
1: Negative direction

P312 Frequency of high analog Initial value: 50

Setting range 0.00-600.00 Unit 0.01

P313 Direction of high analog Initial value: 0

Setting range 0-1 Unit 1

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Chapter 7 Detailed Explanations of Functional Parameters

0: Positive direction
Explanation
1: Negative direction

P314 Analogue reverse options Initial value: 0

Setting range 0-1 Unit 1

0: No reverse at negative bias voltage


Explanation
1: Reverse allowed at negative bias voltage

The parameter group of P310-P314 decides the running condition


of analogue, including output frequency and direction. According to
actual need of user, they can form various control curves.
P310 Frequency of low analog
Frequency of lower analogue decides the output frequency of
lowest analogue input, corresponding to analogue minimum voltage
(current) input.
P311 Direction of low analog
Direction of lower analogue decides the running condition at low
frequency, whether it is Forward or reverse.
P312 Frequency of high analog
Analogue high-end frequency determines high-end output
frequency, and is corresponding to analogue maximum voltage
(current) input.
P313 Direction of high analog
Analogue high-end direction determines whether the running status
of high-end frequency is forward or reverse.
P314 Analog input reverse selection
Analogue reverse selection determines running status of analog
negative bias voltage, satisfied curve needed by customer can be
constituted by using above parameter.
Example 1: upper computer output 2-10 V signal to control inverter,
50Hz reverse to 50Hz forward running.

·65·
Operation Instruction of Intelligent Pump Controller

P312
50Hz

V
0 2 6 10
P300 P310

P310
50

Introduction: P300=2 FIV minimum voltage input: 2V (inverter


regards signals below 2V as invalid signals);
P301=10 FIV maximum voltage input: 10V (signals over 10V are
regarded and handled as 10V);
P310=50 Analogue low-end frequency: 50Hz;
P311=1 Analogue low-end direction: 1 (reverse);
P312=50 Analogue high-end frequency: 50Hz;
P313=0 Analogue high-end direction: 0 (Forward);
P314=1 Analogue reverse selection: 1 (negative bias voltage can be
reversed).
Attention: In various curves, switching instructions of forward and
reverse remain effective, when forward and reverse are switched,
the curve will be reversed, and the diagram of curve is as follows:

50Hz

V
2 6 10

50Hz

·66·
Chapter 7 Detailed Explanations of Functional Parameters

Example 2, upper computer output 4-20mA, and controls running of


inverter Output frequency is 100Hz-0Hz

P310
100Hz

P312 Signal
0 4(P303) 20(P304)

Parameter: P33=4 FIC minimum current input


P304=20 FIC maximum current input
P310=100.00 analogue low-end frequency
P311=0 analogue low-end direction (Forward)
P312=0 analogue high-end frequency
P314=0 analogue high-end direction (Forward)
Special inverted curve can be constituted by using P310-P314.
Introduction: signal input below 4mA is regarded as invalid signal by
inverter.

P315 Multifunction input terminal---FWD terminal Default value 6

P316 Multifunction input terminal---REV terminal Default value 7

P317 Multifunction input terminal---S1 terminal Default value 1

P318 Multifunction input terminal---S2 terminal Default value 18

P319 Multifunction input terminal---S3 terminal Default value 15

P320 Multifunction input terminal---S4 terminal Default value 16

P321 Multifunction input terminal---S5 terminal Default value 8

P322 Multifunction input terminal---S6 terminal Default value 9

Range 0-32 Unit 1

·67·
Operation Instruction of Intelligent Pump Controller

0: Invalid
1: Jog
2: Jog Forward
3: Jog reverse
4: Forward/ reverse
5: Running
6: Forward
7: Reverse
8: Stop
9: Multi-speed selection 1
10: Multi-speed selection 2
11: Multi-speed selection 3
12: Multi-speed selection 4
Settings 13: Acceleration/ deceleration selection 1
14: Acceleration/ deceleration selection 2
15: Frequency increasing signal Up
16: Frequency decreasing signal Down
17: Coasting stop
18: Fault reset
19: PID function enable
20: PLC function enable
21: Timer 1 start up
22: Timer 2 start up
23: Counter pulse input
24: Counter reset
25: PLC memory clear
26: Winding operation start

0: Invalid
Set as empty terminal, no function
1: Jog
Set as JOG (inching), usually used in trial running, common inching
is operated by 5Hz,
2: Jog Forward
Set as JOG forward.
3: Jog reverse
Set as JOG reverse.
4: Forward/ reverse

·68·
Chapter 7 Detailed Explanations of Functional Parameters

Set as forward/ reverse switching, when the terminal is defined to


be valid, running status reverse.

NZS

R U
S V M Motor
T W

FWD E
REV
GND

Parameter: P102=1, P315=6, P316=4

Terminal status
Running condition
FWD REV

ON OFF Forward

ON ON Reverse

OFF OFF Stop

5: Running
Set terminal as running signal.
6: Forward
When terminal is valid, motor run forward.
7: Reverse
When terminal is valid, motor run reverse.
8: Stop
When terminal is valid, motor run reverse.
9: Multi-speed 1
10: Multi-speed 2
11: Multi-speed 3
12: Multi-speed 4
15-speed can be selected by terminal multi-speed 1, 2, 3 and 4 as
below table:

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Operation Instruction of Intelligent Pump Controller

Multi-function terminal

Multi- Multi-speed Multi-speed Multi- Status and explanation


speed 1 2 3 speed 4

Primary frequency, Primary


0 0 0 0 frequency is determined by
P100 or potentiometer

1 0 0 0 Multi-speed 1 (P503)

0 1 0 0 Multi-speed 2 (P504)

0 0 1 0 Multi-speed 3(P505)

0 0 0 1 Multi-speed 4 (P506)

1 1 0 0 Multi-speed 5 (P507)

1 0 1 0 Multi-speed 6 (P508)

1 0 0 1 Multispeed 7(P509)

0 1 1 0 Multi-speed 8 (P510)

0 1 0 1 Multi-speed 9 (P511)

0 0 1 1 Multi-speed 10 (P512)

1 1 1 0 Multi-speed 11 (P513)

1 1 0 1 Multi-speed 12 (P514)

1 0 1 1 Multi-speed 13 (P515)

0 1 1 1 Multi-speed 14 (P516)

1 1 1 1 Multi-speed 15 (P517)

Remarks: 0: terminal invalid 1: terminal invalid


13: acceleration / deceleration selection 1
14: acceleration / deceleration selection 2
4 kinds of acceleration / deceleration times can be selected by
acceleration / deceleration selection terminal 1and 2.

Multi-function terminal
Acceleration / deceleration status
Acceleration/ Acceleration/
and result
deceleration deceleration
selection 1 selection 2

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Chapter 7 Detailed Explanations of Functional Parameters

Acceleration/ deceleration time 1


0 0
(P107, P108)
Acceleration/ deceleration time 2
1 0
(P401, P402)
Acceleration/ deceleration time 3
0 1
(P403, P404)
Acceleration/ deceleration time 4
1 1
(P405, P406)

15. Frequency increasing signal (Up signal)


When this terminal is valid, the frequency increases at a constant
speed, until operative frequency is highest.
16. Frequency decreasing signal (Down signal)
When this terminal is valid, the frequency decreases at a constant
speed, until operative frequency is lowest.
Attention: Inverter will not memorize the frequency setting changed
by “UP” and “DOWN” signal. When power is turned off and reset
again, inverter still memorizes the set value in P100.

Frequency

Max. running
frequency

Set frequency
Min, running frequency
Time

Running command

UP command

Down command

17: Coasting stop


When this terminal is valid, inverter coasting to stop.
18. Fault reset
Reset the inverter when alarm occurs, this terminal function is same

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Operation Instruction of Intelligent Pump Controller

to that of the RESET key on the Keypad.


19. PID function enable
When this contact closes, PID function is enabled. When P601 is
set as 2, PID is invalid when this contact is disconnected.
20. PLC function enable
When this contact closes, PLC function starts up, and corresponding
PLC function opens.
21. Timer 1 starts up
22. Timer 2 starts up
When this contact closes, timer starts up and begins timing, when
the timer reaches set value, corresponding multifunction output
contacting action.
23. Counter pulse input
This terminal may accept pulse signals of no more than 250 Hz.
24. Counter resetting
The counted values may be reset and cleared through this terminal.

Coo Cn Co
Cn = set count
Counter pulse

Counting reached

Counter reset

25. PLC memory removal


In the running process of PLC program, owing to fault or stopping,
inverter will record status of the program automatically, after the
fault is cured and the inverter is switched on again, the inverter will
continue running according to the program, when memory removal
is valid, program may be reset, and inverter operates from the
beginning.

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Chapter 7 Detailed Explanations of Functional Parameters

Programmed operation

Time
PLC controlled
operation

Running signal

PLC memory cleared

26. Winding function enable


When this signal is valid, winding function is enabled.

Frequency

Set frequency

Time

Running command

Winding started

Winding completed

Introduction:
① Winding function is activated, and winding begins;
② Winding operation complete, inverter output according to the
frequency that winding is completed. The multifunction terminal
output the winding complete signal;
③ Inverter stops, the winding complete signal reset.

P323 Output terminal M01 Default value 01

P324 Output terminal M02 Default value 02

P325 Output terminal YA, YB, YC Default value 03

Range 0-32 Unit 1

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Operation Instruction of Intelligent Pump Controller

0: Invalid
1: In running
2: Frequency reached
3: In fault
4: Zero-speed
5: Frequency 1 reached
6: Frequency 2 reached
7: Accelerating
8: Decelerating
9: Under voltage
10: Timer 1 reached
Setting
11: Timer 2 reached
12: Indication for completion of phase
13: Indication for completion of procedure
14: PID upper limit
15: PID lower limit
16: 4-20mA cable open
17: Overload
18: Over torque
26: Winding function complete
27: Counter reached
28: Intermediate counter reached

0: Invalid
Set as invalid terminal, prevent false operation.
1. In running
Terminal is defined to be in running, when inverter is output, this
terminal is ON.
2. Frequency reached
When frequency arrives at setting value, this contact is ON
3. In fault
When inverter detects abnormal existing, this contact is ON.
4. Zero-speed
When frequency output by inverter is less than start-up frequency, this
contact is ON.
5. Frequency 1 reached
6. frequency 2 reached
When frequency arrives at setting value, this contact is ON.

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Chapter 7 Detailed Explanations of Functional Parameters

Frequency

Set running
frequency

Set reached Cofrequency


frequency range

Time

Running command

Multifunctional
output terminal

7: Accelerating
When inverter is in the status of accelerating, this contact is ON.
8: Decelerating
When inverter is in the status of decelerating, this contact is ON.

Frequency

Time

Running command

Accelerating

Decelerating

9. Under voltage alarming


When inverter detects that DC bus voltage is lower than setting
value, this contact is ON and alarm. Under voltage alarming setting
value can be changed through advanced application parameter
group.

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Operation Instruction of Intelligent Pump Controller

10: Timer 1 reached


11: Timer 2 reached
When inverter arrives at setting value, this contact is ON, when
timer start-up signal is removed, this contact is reset.
12: Stage completion indication
In the PLC operation mode, inverter output this pulse signal when
inverter finished a section of program.

Program setting: stop after


three cycles of operation

Running command

Stage completion indicating


Process commpletion
indicating

13. Process completion indication


In the PLC operation mode, inverter output this pulse signal when
inverter finished the entire program.
14. PID upper limit
When PID feedback quantity exceeds setting value of upper limit,
this contact is ON.
15: PID lower limit
When PID feedback quantity is lower than setting value, this contact
is ON.
16: 4-20mA cable open
When FIC input signal is disconnected, this contact is ON and
alarms.
17: Overload detection
When inverter detects that motor overloads, this contact is ON.
18: Over torque detection
When inverter detects over torque, this contact is ON.
26: Winding function complete

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Chapter 7 Detailed Explanations of Functional Parameters

When winding function is complete, this contact is ON. When


inverter stops, this contact is reset.
27: Set counter reached
When inverter implements external counter, and when count value
arrives at setting value (P425), this contact is ON.
28: Middle counter reached
When inverter counts, if count value arrives at setting value (P426),
this contact is ON.

P326 Output terminal FOV Default value 0

Setting range 0-7 Unit 1

P327 Output terminal FOC Default value 1

0: Output frequency
1: Output current
Setting
2: Direct voltage
3: Alternating voltage

P326 output terminal FOV


FOV terminal may output 0-10V voltage, output may be setting in
range of 0-10V through P306 and P307 and being corresponding to
output frequency, output current, direct voltage, alternating voltage
and so on.
P327 output terminal FOC
FOC terminal may output 0-20m current, output range may be
setting by P308 and P309 and being corresponding to output
frequency, output current, direct voltage, alternating voltage and so
on.
0: Output frequency:
Current (voltage) output is corresponding to Min. output
frequency~max. frequency.
1: Output current
Current (voltage) output is corresponding to 0~2 × inverter rated
current.

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Operation Instruction of Intelligent Pump Controller

2: Direct voltage
Current (voltage) output is corresponding to 0~1000V.
3: Alternating voltage
Current (voltage) output is corresponding to 0~510V.
For example: select a frequency meter of 0~5V, supervise output
frequency, setting the Min. output frequency of inverter as 0.00Hz,
the highest output frequency is 80Hz.
Then:
NZS F
R U
V M
S Modor
W 80Hz
T

FWD
GND FOV V
GND
E V
0 5V

Parameter: P105=80.00 Max. frequency


 P106=0.00 Min. output frequency
 P306=0.00 FOV minimum voltage output
 P307=5.00 FOV maximum voltage output

7-5 Secondary application group

P400 Jog frequency setting Default value 5.00

Range 0.00---max. frequency Unit 0.01

Jog frequency setting is usually applied to trial run. This function


can only be through external terminal.
When JOG function is achieved, other instruction is invalid. When
JOG signal is open, inverter decelerate to stop, JOG acceleration/
deceleration time is set in the 4th acceleration/ deceleration
parameter.
Control priority level:

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Chapter 7 Detailed Explanations of Functional Parameters

Jog→ external multi-speed→PLC operation means→ PID means→


triangle wave (traverse function) → winding→ frequency conversion
setting means.

P401 Acceleration time 2 Default value 10.0

P402 Decelerate time 2 Default value 10.0

P403 Acceleration time 3 Default value 20.0

P404 Decelerate time 3 Default value 20.0

P405 Acceleration time 4 Default value 2.0

P406 Decelerate time 4 Default value 2.0

Range 0-999.9s Unit 0.1

NZS series inverters can set 4 acceleration / deceleration time.


For normal operation, the default selection is the acceleration /
deceleration time 1. For JOG operation, the default selection is
acceleration / deceleration time 4.

P407 Setting value of counter Default value 100

P408 Middle value of counter Default value 50

Range 0-999.9s unit 1

NZS series inverter designs 2 groups of counters, pulse signal less


than 250Hz can be accepted through multi-function terminal, when
count value reaches setting value, corresponding multi-function
output terminal is ON, input terminal of counter resets signal through
counter, counter resets and begins counting again.

P409 Acceleration torque limiting level Default value 150

Range 0-200 Unit 1

Parameter P409 is the torque limit level during acceleration.


When output current reaches the setting value, inverter will stop
accelerating, and when current is below the set value, inverter
resume the accelerating.

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Operation Instruction of Intelligent Pump Controller

Current

P409

Accelerating torque
limitation level

Output frequency

100% current is the rated current of inverter, when P409 is set to


be 0, then accelerating torque limit is invalid, and it does not have
protecting function.

P410 Constant-speed torque limiting level Default value 00

Range 0-200 Unit 1

Parameter P409 is the torque limit level during constant speed. When
output current reaches the setting value, inverter automatically
reduce the output frequency in order to reduce the load. When
the output current drops, inverter increase output frequency to the
setting (100% current is rated current of inverter).
When P410 is set to be 0, constant-speed torque limiting level is
invalid and cannot protect.

Current
P410

Output frequency

P411 Deceleration over-voltage prevention selection Default value 1

Range 0-1 Unit

Settings 0:Invalid 1:Valid

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Chapter 7 Detailed Explanations of Functional Parameters

0: Invalid
During deceleration, the DC-bus voltage may increase, when over-
voltage prevention selection is invalid, inverter may trip for over
voltage.
1: Valid
During deceleration, when DC-bus voltage reaches the setting
value, inverter will stop the deceleration procedure. When DC-
bus voltage returns to allowable value, inverter will resume the
deceleration.

Voltage
directrix
DC voltage

Output frequency

Shutdown
command

P412 Automatic voltage regulation selection Default value 1

Range 0-2 Unit 1

0: Invalid
Settings 1: Valid
2: Invalid when decelerating

If the input voltage is not stable, temperature of the machinery will


increase, insulation may be damaged, and output torque will be
instable.
0: Invalid
Select automatic voltage regulation to be invalid, inverter output
voltage fluctuates.
1: Automatic voltage regulation is valid.
Automatic voltage regulation function is selected, and under the
condition that input electric source is instable, inverter output stable
voltage automatically.

·81·
Operation Instruction of Intelligent Pump Controller

2: Invalid when decelerating: when this function is selected, braking


function of inverter can be strengthened.

P413 Automatic energy-saving selection Default value 0.0

Range 0-100 Unit 1

DC Braking voltage
P414
Default value:650V for H3400 / 375V for H3200

H3400 series: 650V~800V


Range Unit 1
H3200 series: 360V~400V

P415 Braking duty Default value: 50

Range 40-100 Unit 1

P413 Automatic energy-saving selection


In constant-speed running of automatic energy-saving selection,
best voltage value may be calculated by loading condition and
provided to load, in order to achieve best energy-saving.
Attention: for running that load changes frequently or is almost at full
load, this function is not suitable.
Output frequency

100%

F
P414 and P415 are only useful for inverter with built-in braking units,
and are invalid for inverter with external braking units.
The two parameters adjust internal DC braking voltage level and
braking ratio of inverter.
P414 DC Braking voltage
When inverter DC high voltage is higher than set value of P414,
built-in braking unit is ON. Energy is released through braking
resistor, then DC voltage falls back, when DC voltage falls to a
certain value, built-in braking unit stop.

·82·
Chapter 7 Detailed Explanations of Functional Parameters

Dc high pressure

50V
P414

DC high voltage

If P414 is too high, DC voltage may be too high and may cause
inverter protection.
If P414 is too low, braking resistor maybe too hot.
P415 Braking duty
This parameter decides the working duty of the braking resistor.
Higher duty needs high power of braking resistor.

P416 Restart after instant power off Default value 0

Range 0-1 Unit 1

0: Invalid: no restart after instant power failure


Settings
1: Valid: frequency tracing start-up

0: Invalid
Inverter clears the running command after power failure. After power
is recovered, inverter will not start automatically.
1: Frequency tracing enable
When power is shut-off in short time, inverter keeps the running
command as effective. When power is recovered in time, inverter
will tracing the motor speed and resume output.
Attention: when instant power failure restarting is enabled, inverter
may start the motor automatically. Please take care of the safety
when use this function.

·83·
Operation Instruction of Intelligent Pump Controller

NZS

Power R U
supply S V M Motor
T W

FWD
GND

Example:
Use K1 (FWD), control running of inverter.
K1 closes, frequency conversion operates, when K1 is cut off,
inverter stops. When power is shut off and K1 remains closed,
if power is on, inverter starts up suddenly and it may be very
dangerous. Please use other control methods, such as three-wire
system connection method.

P417 Allowable time of power off Default value 5.0

Range 0-10.0 unit 0.1

P417 sets allowable time of power failure, if time of power failure


exceeds set value, power failure restart is invalid.

P418 Flank restart current limiting level Default value 150

Range 0-200 Unit 1

When inverter implements flying restart, inverter tracing downwards


from setting frequency by highest speed, output current of inverter
increases relatively rapid and may exceeds protection unit setting
by inverter, at this time, inverter stops tracing, and output current
of inverter falls back to common, inverter continues tracing, setting
value 100% of this parameter is rated current of inverter, and
protection unit when inverter searching may be set through P418.

·84·
Chapter 7 Detailed Explanations of Functional Parameters

P418
Output current
Output frequency

Motor speed

Actual overspeed starting time

P419 Flank restart time Default value 5

Range 0-10 Unit

When inverter enabled the flying restart function, inverter tracing


motor speed downwards within the setting time. If it is not completed
within setting time, inverter protects.
In above example, when t value > P419 setting value, inverter
protects.

P420 Fault restart times Default value 0

Range 0-5 Unit 1

P421 Delay time for restart after fault Default value 2

Range 0-100 Unit 1

After alarm (such as current, over-voltage and so on) occurs,


inverter resets automatically (valid when non-zero as set by P420),
after the period of time set by P421, inverter starts up according to
setting start-up means (P200).
After start-up, if no alarm happens within 60 seconds, inverter resets
P420 automatically, after start-up,
If alarm happens again within 60 seconds, inverter records number
of alarms, and when number of alarms reaches set value of P420,
inverter stops output.
Attention: If P420=0, fault restart is invalid.

·85·
Operation Instruction of Intelligent Pump Controller

When fault restart function is valid, motor may start suddenly, so


when this function is used, please pay attention to safety.

P422 Over torque action Default 0

Range 0-3 unit 1

0: Inverter start detecting over torque only in


constant speed, inverter continues operation
during over torque
1: Inverter start detecting over torque only in
Settings constant speed, inverter stop during over torque
2: Inverter always detecting over torque, inverter
continues operation during over torque
3: Inverter always detecting over torque, inverter
stop during over torque

P423 Over torque detection level Default 0

Range 0-200% Minimum 1

P424 Over torque detection time Default 0

Range 0-200s Minimum 1

When output current of inverter exceeds setting value of P423, inverter


start calculate the over torque time. When the duration exceeds half
of setting value of P424, inverter output pre-alarm signal. Inverter
continues output until the over torque time exceeds P424 setting, and
then inverter protects and output alarm signal.
If P423=0. over torque detection is invalid, and 100% is inverter
rated current.

P423

Torque curve

P424
2
Overtorque
alarm
Running state

·86·
Chapter 7 Detailed Explanations of Functional Parameters

P425 Reaching frequency 1 Default value 100

Range 0-Max. frequency Unit 0.1

P426 Reaching frequency 2 Default value 5.0

Range 0- Max. frequency Unit 0.1

NZS series sets two groups of frequencies arrive, when output


frequency arrive the setting value of P425 and P426, corresponding
multi-function output terminal is ON. Frequency arrive width is of a
hysteresis loop, which is set by P430.

Reached frequency P430


setting

Multifunctional
output

P427 No. 1 timer Default value 0

Range 0.0-999.9s Unit 0.1

P428 No. 2 timer Default value 0

Range 0.0-999.9s Unit 0.1

NZS series have two timers, when time of the timers reaches setting
value (set by P427 and P428), corresponding multi-function terminal
is ON.
Timer start is controlled by external multi-function input terminal.
Some simple program may be made by using these two timers.

P429 Constant-speed torque limiting time Default value 0.50

Range 0-999.9s unit 0.1

·87·
Operation Instruction of Intelligent Pump Controller

Width of arrive of frequency in hqsteretic loop


P430
Default value 0.50

Range 0.00-2.00 unit 0.01

This parameter sets frequency reached width, for details, refer to


P425-F426 introductions.

P431 Jump Frequency 1 Default value 0

Range 0.00-frequency upper limit unit 0.01

P432 Jump Frequency 2 Default value 0

Range 0.00-frequency upper limit unit 0.01

P433 Jump frequency hysteresis loop width Default value 0.50

Range 0.00-2.00 unit 0.01

If machine resonance occurred at a certain frequency, we can


use the frequency jump function to skip the resonance point.
NZS support 2 jump frequencies by parameter P431 and P432.
Frequency jump hysteresis loop width can be set through P433 as
below:
P433

P431
P432

7-6 Special operation (PLC Control)

P500 PLC memory mode Initial value: 0

Range 0-1 Unit 1

0: Do not remember
Content:
1: Remember

·88·
Chapter 7 Detailed Explanations of Functional Parameters

0: Do not remember
In the operational process of PLC program, P500 will choose not
to remember. When machinery stops because of fault or other
reasons, inverter will not remember status before the stopping. After
restart, running begins from initial state.
1: Remember
In the running of PLC program, P500 will select to remember. When
it stops because of fault or other reasons, inverter will remember
status before stopping. After restart, inverter will continue operating
according to program. Attention: power cannot be cut off.
Stop,power cut and power on, inverter will not remember status
before power cut off. After restarting, inverter will run according to
initial state of program.

P501 PLC start mode Initial value: 0

Range 0-1 Unit 1

0: Invalid (PLC can not start)


Content:
1: Valid (PLC start)

P501 determines PLC start mode of inverter.


P501=0, means PLC is invalid. The inverter is operated by common
mode.
When P501=1, PLC will start. The inverter select PLC program to
run.
Under the status of PLC start, when various running orders and
programs, inverter will choose the highest level to run according to
priority level.

Precedence level Priority level Item

1 Jog

2 External multi-speed
High→ low
3 Internal multi-speed

4 PID

·89·
Operation Instruction of Intelligent Pump Controller

5 Triangular wave

High→ low 6 Winding

7 Inverter setting mode

P502 PLC running mode Initial value: 0

Range 0-4 Unit 1

0: PLC stop running after a week


1: PLC pause mode, stop running after a week
2: PLC cycle running
Content:
3: Cycle running of PLC pause mode
4: After running for a week, PLC continues
running by the end of running frequency

PLC running mode determines running status of internal multi-


speed, either running one circle or cycle running. P502 is only valid
when PLC starts up.
PLC pause mode means that when completing every speed in the
running process of internal multi-speed, the speed will be down,
stop, and accelerate to the next speed. The illustration is as below:

Frequency

Time

Users may select proper running mode according to actual


conditions.

P503 Multi-speed 1 Initial value: 10.0

P504 Multi-speed 2 Initial value: 15.0

P505 Multi-speed 3 Initial value: 20.0

P506 Multi-speed 4 Initial value: 25.0

·90·
Chapter 7 Detailed Explanations of Functional Parameters

P507 Multi-speed 5 Initial value: 30.0

P508 Multi-speed 6 Initial value: 35.0

P509 Multi-speed 7 Initial value: 40.0

P510 Multi-speed 8 Initial value: 45.0

P511 Multi-speed 9 Initial value: 50.0

P512 Multi-speed 10 Initial value: 10.0

P513 Multi-speed 11 Initial value: 10.0

P514 Multi-speed 12 Initial value: 10.0

P515 Multi-speed 13 Initial value: 10.0

P516 Multi-speed 14 Initial value: 10.0

P517 Multi-speed 15 Initial value: 10.0

Setting range 0.00 ----- Max. frequency Unit 0.01

P503 ----- P517 are set of 15 speed of rated frequency in the


running. Regarding relationship multi speed and external terminal
please refer to rated instruction 1,2,3,4 of multifunctional terminal.

P518 PLC operation time 1 Initial value: 100

P519 PLC operation time 2 Initial value: 100

P520 PLC operation time 3 Initial value: 100

P521 PLC operation time 4 Initial value: 100

P522 PLC operation time 5 Initial value: 100

P523 PLC operation time 6 Initial value: 0

P524 PLC operation time 7 Initial value: 0

P525 PLC operation time 8 Initial value: 0

P526 PLC operation time 9 Initial value: 0

P527 PLC operation time 10 Initial value: 0

P528 PLC operation time 11 Initial value: 0

·91·
Operation Instruction of Intelligent Pump Controller

P529 PLC operation time 12 Initial value: 0

P530 PLC operation time 13 Initial value: 0

P531 PLC operation time 14 Initial value: 0

P532 PLC operation time 15 Initial value: 0

Setting range 0-999.9s Unit 1

PLC operation time determines internal controlling varying rated


running duration for each segment, and the running duration for
each segment is corresponding to its rate.

P533 PLC operation time 15 Initial value: 0

Setting range 0-32767 Unit 1

P533 setting running direction of each segment


Method of setting running direction:
The way of setting running direction: by means of 16-bit binary
system, and then transfer to decimal system value; every bit decides
the corresponding running direction: 0 is running forward and 1 is
running backward, and this parameter is only valid when the PLC is
on.
For example: there is a five-segment rate, the circling running is
required as follow:

Items Output frequency Running direction Running duration

Dominant Potentiometer is
Forward
frequency adjustable

Segment 1 20.0 Reverse 20

Segment 2 60.0 Forward 25

Segment 3 40.0 Reverse 30

Segment 4 15.0 Forward 20

Two buttons, one is for running, the other one is for ceasing; the
main frequency requires adjustable potentiometer.

·92·
Chapter 7 Detailed Explanations of Functional Parameters

NZS
Power R U
supply S V M Motor
T W
+10V
10K FIV
GND
K2 K1
S1
S2
K3
S3 E

GND

(1) Connection illustration


(2) Parameter setting
PLC operation direction setting: (P533 setting)

Rate of Rate of Rate of Rate of


Dominant
segment segment segment segment
frequency
1 2 3 4

4 3 2 1 0 → position (bit)

→ run direction <0 is


0 1 0 1 0
forward, 1 is Reverse

→ transfer to decimal
0×24 1×23 0×22 1×21 0×20
system

The binary system number 01010 is transferred to decimal system


number: 1×21+1×23+8=10
Define to: P533=10
The parameter defines to:
P101=3 (Keyboard potentiometer setting mode: dominant
frequency is controlled by potentiometer)
P102=2 (Running setting option: Multifunction end input)
P105=60 (The max. frequency is 60HZ)
P107=10 P108=10 (acceleration/deceleration time 10S)
P314=6 (S1 end is running forward)
P318=8 (S2 end is ceasing)

·93·
Operation Instruction of Intelligent Pump Controller

P319=20 S3 end is PLC starting to running


P500=1 PLC programming memory
P501=1 PLC is on
P502=0 PLC operation one circle and then ceasing
P503=1 Segment 1 rated 20Hz
P504=60 Segment 1 rated 60Hz
P505=40 Segment 1 rated 40Hz
P506=15 Segment 1 rated 15Hz
P518=10 Segment 1 rated running duration is 10s
P519=20 Segment 1 rated running duration is 20s
P520=25 Segment 1 rated running duration is 25s
P521=30 Segment 1 rated running duration is 30s
Frequency Shutdown
25S
60

Converter control
20S
15
Time

20S
20

30S
40

K2

K3

K1

Action instruction: ① Press K1 to startup the inverter and the


potentiometer will set output frequency.
② Press K3, PLC to startup, and from the
segment 1 PLC program running one circle
and then ceasing

·94·
Chapter 7 Detailed Explanations of Functional Parameters

③ If the program is running, press K3, or if there


is a fault, and the inverter is ceasing, when the
fault is solved, press K1 and the inverter will
running forward as the program.
④ If P500 is 1 and the program is not memory, so
the running will start from the very beginning.

P503
P517

P504

T
P518 P519

7-7 Special operation (PID Control)


The inverter can be used to exercise process control, e.g. flow rate,
air volume or pressue.
The terminal FIV/FIC input signal or parameter setting is used as a
set point and the terminal FIV/FIC input signal also can used as a
feedback value to constitute a feedback system for PID control.

P600 PID starting mode Initial value: 0

Setting range 0-1 Unit 1

0: PID disable
Content: 1: PID start
2: PID start by external terminal

0: PID disable
PID can not use.
1: PID start
PID is working despite the external signal input, and keeps being
valid without external input.

·95·
Operation Instruction of Intelligent Pump Controller

2: PID starts up on condition; PID will start when certain external


input is ON.

P601 PID operation mode selection Initial value: 0

Setting range 0-1 Unit 1

0: Negative feedback mode


Content:
1: Positive feedback mode

0: Negative feedback mode


If feedback value(P603)>setting value(P602), inverter decrease
output frequency
If feedback value(P603)<setting value(P602), inverter increase
output frequency
1: Positive feedback mode
If feedback value(P603)>setting value(P602), inverter decrease
output frequency
If feedback value(P603)<setting value(P602), inverter increase
output frequency

P602 PID action set point Initial value:0

Setting range 0-2 Unit 1

0: figure mode (P604)


Content: 1: FIV
2: FIC

0: Select figure mode as the set point (P604)


Set the set value (P604) from the operation panel or parameter unit.
1: FIV
Terminal FIV input is the set point (0—10DCV).
2: FIC.
Terminal FIC input is the set point (0—20mA).

P603 PID feedback value selection Initial value: 0

Setting range 0-3 Unit 1

Content: 0: FIV 1: FIC 2: FIV-FIC

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Chapter 7 Detailed Explanations of Functional Parameters

3: FIC-FIV
Notes:P603 parameter setting: Select PID feedback channel
0:FIV
Input the signal from the detector (measured value signal (0—
10DCV) )
1:FIC
Input the signal from the detector (measured value signal (0—
20mA) )
2:FIV-FIC
Input the signal from the detector (measured value signal )
3: FIC-FIV
Input the signal from the detector (measured value signal )

P604 PID figure target value setting Initial value:0

Setting range 0.0-100% Unit 0.01

Content: Select FIV as feedback value

100% setting is corresponding to analog input 10V voltage.


PID closed-loop control is widely used to control the process such
as pressure and temperature.
Feedback signal is given from temperature transmitter or pressure
transmitter. In case of PID control, the channel of feedback signal
input is of analog signal (4 – 20mA or 0 – 10V). There are two
channels available for setting.
Block diagram of PID control:
General regulation method for PID control:

P607
Target P I VVVF M
value

D
Feedback
Converter

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Operation Instruction of Intelligent Pump Controller

(1) Select sensor/transmitter correctly, for which the standard signal


of 4 – 20mA or 0 – 10V shall be selected as output specification.
(2) Set PID action set point correctly.
(3) Increase proportional constant (P), in case of non-oscillating output.
(4) Decrease integration time (Ti), in case of non-oscillating output.
(5) Increase differential (Td), in case of non-oscillating output.

Output Before
adjustment
1. Restraint output from
Target value exceeding specific value
a: Decrease differential
After
adjustment time (D value)
b: Increase integration time
(I value)

Time

Output
Before
adjustment
2. Restraint output from
oscillating
a: Decrease differential time
After (D value) or set it as 0
adjustment b: Decrease the value of
proportional constant (P)

Time

P604
Target P I VVVF M
value

D
Feedback
Converter

P605 PID upper limit alarm value Initial value :100

Setting range 0.0 – 100% Unit 0.1

Set the upper limit value. If the feedback value exceeds the setting,

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Chapter 7 Detailed Explanations of Functional Parameters

the alarm signal is output. The maximum input (20mA/10V) of the


measured value (Terminal FIVFIC) is equivalent to 100%.

P606 PID lower limit alarm value Initial value : 0

Setting range 0.0 – 100% Unit 0.1

Set the lower limit value. If the feedback value falls below the setting
range, the alarm signal is output. The maximum input (20mA/10V)
of the measured value (Terminal FIVFIC) is equivalent to 100%.

P607 PID proportional band Initial value :100%

Setting range 0.0 – 200% Unit 0.1

If the proportional band is narrow (parameter setting is small), the


manipulated variable varies greatly with a slight change of the
measured value. Hence, as the proportional band narrows, the
response sensitivity (gain) improves but the stability deteriorates,
e.g.hunting occurs.

P608 PID integral time Initial value : 0.3s

Setting range 0.0 – 200.0S Unit 0.1

For deviation step input, time(Ti) required for only the integal (I)
action to provide the same manipulated variable as that for the
proportional (P) action. As the integral time decreases, the set point
is reached earlier but hunting occurs more easily.

P609 PID differential time nitial value :0

Setting range 0.00 – 20.0 Unit 0.01

For deviation lamp input, time (Td) required for providing only the
manipulated variable for the proportional (P) action. As the differential
time increases, greater response is made to a deviation change.

P610 PID action step-length Initial value : 0.10

Setting range 0.00 – 1.00HZ Unit 0.01

PID is figured out once every 10ms. Frequency increment will be

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Operation Instruction of Intelligent Pump Controller

figured out (△FHz) every time. While frequency increment is more than
value of P610 in maximum of frequency increment, P610 will work.

P611 PID standby frequency Initial value : 0.00

Setting range 0.00 – 120.00HZ Unit 0.01

P612 PID standby duration Initial value : 10.0

Setting range 0.0 – 200.0 Unit 0.1

PID wake-up value Initial


P613
value: 0.0%

Setting range 0.0 – 100%

P611 PID standby frequency.


P611 must reach minimum frequency in PID standby. When running
frequency is less than value of P610 standby duration will begin
counting.
P612 PID standby duration.
When running duration of inverter is more than standby frequency
the value (standby duration) of P612, the inverter will be standby.
Then stop output, and disconnect with PID, but monitor the
feedback of P613 PID.
P613: PID wake-up value.
When the inverter detects that feedback value less than wake-up value
(P613), PID function will be taken action, and then inverter will start.

Feedback curve

Target value

P614 Awaking value


Operating frequency

P612 Dormancy
frequency

P612 Shutdown PID closes

Dormancy time

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Chapter 7 Detailed Explanations of Functional Parameters

Example: PID action set point is 60% (0 – 100% is corresponding


to 0 – 10V), and the wake-up value is 80%, which is actually
corresponding to 0 – 10V, then the actual wake-up value is 60% ×
80% = 48% (corresponding to 0 – 10V).

P614 PID corresponding value of display Initial value : 1000

Setting range 0 – 1000 Unit 1

P615 PID digit of display Initial value : 4

Setting range 0–5 Unit 1

0: Not display PID feedback value 3: Display 3 digits


1: Display 1 digit 4: Display 4 digits
2: Display 2 digits 5: Display 5 digits

P616 PID decimal digit of display Initial value : 1

Setting range 0–4 Unit 1

0: Not display after decimal point


1: Display 1 digit after decimal point
Content: 2: Display 2 digits after decimal point
3: Display 3 digits after decimal point
4: Display 4 digits after decimal point

P614 PID corresponding value of display.


P614 setting value is corresponding to + 10V analog voltage.
If P614 is set as 200, then it indicates that full span is 200,
corresponding to + 10V voltage.
P615 sets the digit display.
0 indicates not displaying feedback value. Users may select the digit
displayed according to actual need.
P616 PID decimal digit of display.
P616 sets the digit displayed after decimal point.
For example: Four-digit display is required, with 1 digit displayed after
decimal point, target value is set as 50%, and PID corresponding
value of display is 200.
Then, the display value is 200 × 50% = 100.0 and the parameter

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Operation Instruction of Intelligent Pump Controller

group is convenient for users to monitor.


Parameter: P614 = 200; P615 = 4; P616 = 1.

7-8 Initial settings and specifications of RS-485


communication
Used to perform required setting for communication between the
inverter and personal computer.

P700 RS-485 Communication speed Initial value: 0

Setting range 0–3 Unit 1

0: 4800bps 1: 9600bps
Content:
2: 19200bps 3: 38400bps

For example, the communication speed is 19200bps when the


setting value is “2”.

P701 Communication mode Initial value: 0

Setting range 0–5 Unit 1

0: 8N1 For ASCII 1: 8O1 For ASCII


Content: 2: 8E1 For ASCII  3: 8N1 For RTU
4: 8O1 For RTU 5: 8E1 For RTU

P701 sets the format of communication data. Please see related


communication specification in detail.

P702 RS-485 communication station Initial value: 0

Setting range 0 – 240 Unit 1

Each inverter must have a station number, which will be defined


through P702. Communication control of inverter can connect with
240 others.
If P702 is set to “ 0 “ , means communication function is invalid.
NZS series MODBUS communication protocol
NZS series communication agreement is with MODBUS ASCII
(American standard code for information inter change) mode: Each
byte consists of 2 ASCII characters, for example: The expression

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Chapter 7 Detailed Explanations of Functional Parameters

of the numerical value of 54Hex ASCII is that “54” consists of “5”


(35Hex) and 4(34 Hex).
1. Definition of coding
Communication agreement belongs to hexadecimal system, of
which each character represents the following information.

Character “0” “1” “2” “3” “4” “5” “6” “7”

ASCII code 30H 31H 32H 33H 34H 35A 36A 37A

Character “8” “9” “A” “B” “C” “D” “E” “F”

ASCII code 38A 39H 41H 42H 43A 44A 45H 46H

2. Character structure
10 – Bit character box (For ASCII)
Data pattern: 8N1 For ASCII

Start bit 0 1 2 3 4 5 6 7 Stop bit

8-Data bits Character string

10-bits Character box

10 – Bit character box (For RTU)


Data pattern: 8N1 For RTU

Start bit 0 1 2 3 4 5 6 7 Stop bit

8-Data bits Character string

10-bits Character box

Data pattern: 8O1 For ASCII

Start bit 0 1 2 3 4 5 6 7 Odd parity Stop bit

8-Data bits Character string

11-bits Character box

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Operation Instruction of Intelligent Pump Controller

Data pattern: 8E1 For ASCII

Start bit 0 1 2 3 4 5 6 7 ever parity Stop bit

8-Data bits Character string

11-bits Character box

Data pattern: 8O1 For RTU

Start bit 0 1 2 3 4 5 6 7 Odd parity Stop bit

8-Data bits Character string

11-bits Character box

Data pattern: 8E1 For RTU

Start bit 0 1 2 3 4 5 6 7 ever parity Stop bit

8-Data bits Character string

11-bits Character box

3. Structure of communication data


Data format box
ASCII mode:

STX Start character = ‘:’(3AH)


Address Hi Communication address:
Address Lo 8-bit address consists of 2 ASCII codes
Function Hi Function code:
Function Lo 8-bit function code consists of 2 ASCII codes
DATA (n-1) Data characters:
…… n × 8-bit data content consists of 2n ASCII codes
DATA 0 n ≤ 16, with the maximum of 32 ASCII codes

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Chapter 7 Detailed Explanations of Functional Parameters

LRC CHK Hi LRC Check:


LRC CHK Lo 8-bit LRC Check consists of 2 ASCII codes
END Hi End character:
END Lo END Hi = CR (0DH), END Lo = LF (0AH)

RTU mode:

Keep that zero-input signal is more than or equal to 10


START
ms
Address Communication address: 8-bit binary address
Function Function code: 8-bit binary address
DATA (n-1)
Data characters:
……
n × 8-bit data, n = 16
DATA 0
CRC CHK Low CRC Check:
CRC CHK High 16-bit CRC Check consists of 2 8-bit binary systems
Keep that zero-input signal is more than or equal to 10
END
ms

Communication Address
00H: All driver Broadcasts
01H: For inverter with 01st address
0FH: For inverter with 15th address
10H: For inverter with 16th address, by analogy, the maximum could
reach 240.
Function code and Data Characters
03H: Read out the content of temporary storage
06H: Write a WORD into temporary storage; Function code 03H:
Read out the content of temporary storage.
For example: Driver address 01H, reads out the data characters in 2
successive temporary storages as follows: Initial temporary storage
address 2102H
Function code 06H: Write a WORD into temporary storage.

·105·
Operation Instruction of Intelligent Pump Controller

Format of enquiry message Format of response message


character string: character string:

STX ‘:’ STX ‘:’

‘1’ ‘0’
Address Address
‘0’ ‘1’

‘0’ ‘0’
Function Function
‘3’ ‘3’

‘2’ Number of data ‘0’


(count by byte) ‘4’
‘1’
Starting address ‘1’
‘0’
‘2’ Content of starting ‘7’
address 2102H ‘7’
‘0’
‘0’ ‘0’
Number of data
(count by word) ‘0’ ‘0’

‘2’ Content of address ‘0’


2103 H ‘0’
‘D’
LRC Check ‘0’
‘7’
CR ‘7’
END LRC Check
LF ‘1’
CR
END
LF

ASCII mode:
RTU mode:
Format of enquiry message: Format of response message:
Address 01H Address 01H
Function 03H Function 03H

Starting data 21H Number of data


04H
address (count by byte)
02H
Content of data 17H
Number of data 00H
address 8102H 70H
(count by word) 02H
Content of data 00H
CRC CHK Low 6FH
address 8103H 00H
CRC CHK High F7H
CRC CHK Low FEH
CRC CHK High 5CH

·106·
Chapter 7 Detailed Explanations of Functional Parameters

For example: Driver address 01H, writes 6000 (1770H) into the
internal setting parameter 0100H of driver.
LRC Check of ASCII mode
ASCII mode:
Format of enquiry message Format of response message
character string: character string:
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address Address
‘1’ ‘1’
‘0’ ‘0’
Function Function
‘6’ ‘6’
‘0’ ‘0’
‘1’ ‘1’
Data address Data address
‘0’ ‘0’
‘0’ ‘0’
‘1’ ‘1’
‘7’ ‘7’
Data content Data content
‘7’ ‘7’
‘0’ ‘0’
‘7’ ‘7’
LRC Check LRC Check
‘1’ ‘1’
CR CR
END END
LF LF

RTU mode:
Format of enquiry message:
Format of response message:
Address 01H
Address 01H
Function 06H
Function 06H
01H
Data address 01H
00H Data address
00H
17H
Data content 17H
70H Data content
70H
CRC CHK Low 86H
CRC CHK Low 86H
CRC CHK High 22H
CRC CHK High 22H

·107·
Operation Instruction of Intelligent Pump Controller

LRC Check is the value added from Address to Data Content. For
example, the LRC Check of the above 3.3.1 enquiry message is as:
01H + 03H + 21H + 02H + 00H + 02H = 29H, then the complement
of 2 (D7H) is taken.
CRC Check of RTU mode
CRC Check is from Address to Data content, and its running rule is
as follows:
Step 1: Make 16-bit temporary storage (CRC temporary storage) =
FFFFH.
Step 2: Exclusive OR first 8-bit byte message instruction and low
16-bit CRC temporary storage: Perform Exclusive OR, and store the
result into CRC temporary storage.
Step3: Move CRC temporary storage one more bit, and fill 0 into
high bit position.
Step 4: Check right shift value, if being 0, store the new value for
step 3 into CRC temporary storage, otherwise in case of Exclusive
OR A001H and CRC temporary storage, store the result into CRC
temporary.
Step 5: Repeat Step 3 ~ Step 4, and operate completely for 8-bit.
Step 6: Repeat Step 2 ~ Step 5, and take the message instruction
for next 8-bit, till all message instructions are operated completely.
Finally, the value gotten of CRC temporary storage is CRC Check. It
is noteworthy that, CRC Check must be placed into the check mode
of message instruction interchangeably.
The following is the example of CRC Check running written in C
language:
Unsigned char * data ←//Message instruction pointer
Unsigned char length ←//Length of message instruction

·108·
Chapter 7 Detailed Explanations of Functional Parameters

unsigned int crc_chk (unsigned char*data, unsigned char length)


{
int j;
unsigned int reg_crc=OXffff;
while( 1ength--) {
reg_crc^=*data ;
for (j = 0; j<8; j ) {
if (reg_crc & Ox01) { /*LSB (b0) =1 */
reg_ere= (reg_crc>>1) ^OXa001;
}else{
reg_cre=reg_crc>>1;
}
}
retum reg_crc; //Finally feedback the value of CRC temporary storage
}

7-9 Advanced application parameters

P800 Advanced application parameter lock Initial value: 1

Setting range 0–1 Unit 1

0: Lock
content
1: Unlock

If P800 is set to “0”,you can not use the advanced parameters.

P801 System 50Hz/60Hz selection Initial value: 0

Setting range 0–1 Unit 1

content 0: 50Hz
1: 60Hz

50Hz/60Hz system could be set via the parameter according the


condition of electric network.

P802 constant and variable torque selection Initial value : 0

Setting range 0–1 Unit 1

content 0: Constant torque


1: Variable torque

·109·
Operation Instruction of Intelligent Pump Controller

For fan and pump load, you can select “variable torque” for better
energy saving.

P803 Overvoltage protection setting Initial value: change

Setting range 760 – 820 Unit 1

P803 sets DC-bus overvoltage protection level. This function could


be used to avoid over voltage protection during deceleration.

P804 Undervoltage protection setting Initial value: change

Setting range 380 – 450 Unit 1

P804 sets voltage protection level.


If the input voltage is low, inverter is easy to trip for undervoltage.
This function could be used to avoid inverter protection undervoltage
.

P805 Over temperature protection setting Initial value: change

Setting range 40 – 120 Unit 1

P805 sets the over temperature protection level of inverter. In high


temperature environment, the protection level could be improved
appropriately, to guarantee the normal running of inverter. However,
too high setting value will result in IGBT damage, so the only
solution is to improve the effect of heat elimination, so as to achieve
the goal of cooling-down.

P806 Current display filter time Initial value: 2.0

Setting range 0 – 100 Unit 1

This parameter setting is relevant to the stabilization of current


display, and shall not be modified in general. If the setting is too
small, current display will fluctuate.

P807 0-10V analogue output low end calibration coefficient Initial value: *

Setting range 0 – 65535 Unit 1

·110·
Chapter 7 Detailed Explanations of Functional Parameters

P808 0-10V analog output high end calibration coefficient Initial value : *

Setting range 0 – 65535 Unit 1

P809 0-20mA analogue output low end calibration coefficient Initial value: *

Setting range 0 – 65535 Unit 1

P810 0-20mA analog output high end calibration coefficient Initial value: *

Setting range 0 – 65535 Unit 1

The above parameters are factory default setting, normally shall not
be adjusted, otherwise it may cause abnormal operation.

·111·
Operation Instruction of Intelligent Pump Controller

Chapter 8
Precautions for Maintenance and
Inspection

The inverter is a static unit mainly consisting of semiconductor


devices. Daily inspection must be performed to prevent any fault from
occurring due to the adverse effects of the operating environment.
Such as temperature, humidity, dust, dirt and vibration, changes in
the parts with time, service life,and other factors.
• Precautions for maintenance and inspection
For some short time after the power is switched off, a high voltage
remains in the somoothing capacitor. When accessing the inverter
for inspection, wait for at least 10 minutes after the power supply
has been switched off, and then make sure that the voltage across
the main circuit terminals P/+--N/- of the inverter is not more than
30VDC using a tester, etc.

8-1 Inspection
8-1-1 Daily inspection
Basically, check for the following faults during operation.
(1) Motor operation fault
(2) Improper installation environment
(3) Cooling system fault
(4) Unusual vibration and noise
(5) Unusual overheat and discoloration
During operation, check the inverter input voltages using a tester.

8-1-2 Periodic inspection


Check the areas inaccessible during operation and requiring

·112·
Chapter 8
Precautions for Maintenance and Inspection

periodic inspection.
Consult us for periodic inspection.
(1) Check for cooling system fault …… Clean the air filter, etc.
(2) Tightening check and retightening……The screws and bolts may
become loose due to vibration, temperature changes, etc.
(3) Check the conductors and insulating materials for corrosion and
damage.
(4) Measure insulation resisitance.
(5) Check and change the cooling fan and rely.

8-1-3 Daily and periodic inspection

Inspection Corrective Action at


Description
item Alarm Occurrence

Check the ambient temperature,


Surrounding
humidity, dirt, corrosive gas, oil Improve environment
environment
mist, etc.

Check for unususal vibration and Check alarm location


Overall unit
noise and retighten

Power supply Check that the main circuit voltages Inspect the power
voltage and control voltages are normal. supply

1. Check with megger(across main Cnotact thr


circuit terminals and earth terminal). manufacturer
2. check for loose screws and bolts. Retighten
General
3. check for overheat traces on the Contact the
parts. manufacturer
4. check for stain Clean

1. check for liquid leakage in a


Aluminum capacitor and deformation trance
Contact the
electrolytic 2. Visual check and judge by the
manufacturer
capacitor life check of the control circuit
capacitor.

Cooling
Air filter, fan, etc. Clean
system

Stop the device


Check for vbration and abnormal
Load motor and contact the
increase in operation noise
manufacturer

·113·
Operation Instruction of Intelligent Pump Controller

8-2 Replacement of parts


The inverter consists of many electronic parts such as
semiconductor devices.
The following parts may deteriorate with age because of their
structures or physical characteristics
leading to reduced performance or fault of the inverter. For
preventive maintenance, the parts must
be replaced periodically.
Use the life check function as a guidance of parts replacement.
Standard replacement
Part name Description
interval
Cooling fan 3-5 years Replace (as required)
Smoothing capacitor 5 years Replace (as required)
Fuse (18.5kw or more) 10 years Replace (as required)
Relays --- as required

Replacement years for when the yearly average ambient


temperature is 40℃ (Without corrosive gas, flammable gas, oil mist,
dust and dirt etc.)

8-3 Trouble shooting


When an alarm (major failures ) occurs in the inverter, the protective
function is activated bringing the inverter to an alarm stop and
the operation panel dispay automaitically changes to any of the
following error (alarm )indications.
If your fault does not correspond to any of the following errors
or if you have any other problem, please contact your sales
representative.
• Alarm display…….. when the protective function is activated,
the operation panel display automatically switches to the above
indication.
• Resetting method………when the protective function is activated,
the inverter output is kept stopped. Unless reset, therefore, the

·114·
Chapter 8
Precautions for Maintenance and Inspection

inverter cannot restart.


• When the protective function is activated, take the corresponding
corrective action, then reset the inverter, and resume operation.
Not doing so may lead to the inverter fault and damage.
List of alarm display
Operation
Panel Name Possible fault reason Corrective action
Indication
Over current Please contact your
OC0 / UC0 1: Inverter fault
during stop sales representative.
1: Acceleration time is 1: Increase acceleration
too short time
2: V/F curve is not set
2: Correctly set V/F
correctly
3: Motor or motor wire curve.
have short circuit to the 3: Check the insulation
ground of motor and motor wire.
Over current
4: The torque boost is 4: Reduce the value of
OC1/UC1 during
set too fast torque boost.
acceleration 5: The input voltage is 5: Check input voltage
too low 6: Check the load
6: Directly start up the 7: Set tracing startup
running motor
8: Enlarge capacity of
7: The inverter setting is
not correct inverter
9: The inverter fails 9: Sent for repairing

1: Decelerate time is 1: Increase deceleration


too short time
Over current
2: Inverter capacity is 2: Enlarge inverter
OC2 / UC2 during
inappropriately set capacity
deceleration
3: Whether there is any 3: Solve disturbing
disturbing resource

1: The insulation of
motor and motor wire is
not good 1: Check the insulation
2: Load fluctuation of motor and motor wire
3:Fluctuation of input 2: Check load situation
voltage and the voltage and mechanical
is low lubrication
Over current 4: Inverter capacity is 3: Check input voltage
OC3 / UC3 during constant inappropriately set
5: Whether there is 4: Enlarge the capacity
speed
a large power motor of inverter
starting up and leads 5: Increase capacity of
the input voltage goes transformer
down 6: Solve disturbing
6: Whether there is a resource
disturbing resource to
disturb inverter

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Operation Instruction of Intelligent Pump Controller

Operation
Panel Name Possible fault reason Corrective action
Indication
1: The deceleration time
is short 1: Check the power
Over voltage
OU0 2: Inverter capacity supply voltage
during stop
incorrectly set 2: Sent for repairing
3: Disturbing
1: Abnormal power 1: Check the power
supply supply voltage
Over voltage
2: Peripheral circuitry is 2: Do not use power
OU1 during
incorrectly set (switch supply switch to control
acceleration
control on or off, etc.) the inverter on or off
3: Inverter fault 3: Sent for repairing

1: Power supply voltage 1: Check the power


abnormal supply voltage
Over voltage
2: Energy feedback 2: Install braking unit
OU2 during
load and resistance
deceleration
3: Braking resistor 3: Affirm resistance
incorrectly set setting again

1: Increase deceleration
1: Decelerate time is time
too short 2: Check the power
2: Power supply voltage supply voltage
Over voltage abnormal 3: Check braking unit
OU3 during constant 3: Over load and resistance
speed 4: Braking resistor 4: Set Braking resistor
incorrectly set over again
5: Braking parameter is 5: Correctly set
incorrectly set parameter, e.g. braking
tube voltage, etc.
1: Check the power
1: Power supply voltage supply voltage
Under voltage
LU0 abnormal 2: Check power supply
during stop
2: Phase missing and switch whether
there is phase missing
Under voltage
LU1 during
acceleration 2: Check whether
1: Power supply voltage
peripheral setting bad
Under voltage abnormal
connection leads phase
LU2 during 2: Phase missing
missing
deceleration 3: There is large load
3: Please use
power start up in the
independent power
Under voltage input
supply
LU3 during constant
speed

·116·
Chapter 8
Precautions for Maintenance and Inspection

Operation
Panel Name Possible fault reason Corrective action
Indication
Fb0
Fb1 Please contact your
Fuse broken 1: The inverter fault
Fb2 sales representative.

Fb3

OL0 during 1: Reduce the load


stop 1: Overload weight or replace larger
2: Acceleration time is capacity inverter.
OL1 too short 2: Increase acceleration
during 3: Torque boost is too time
acceleration fast 3: Reduce torque boost
4: V/F curve incorrectly rate
OL2
Inverter overload set 4: Set V/F curve over
during
5: Under voltage of again
deceleration
input 5: Check input voltage,
6: Before motor stops, increase inverter
OL3
inverter starts up capacity
during
7: Fluctuation or 6: Adopt tracing startup
constant
blocking in loading mode
speed
7: Check load condition

OT0 1: Reduce the load


during stop 1: The motor for use weight.
under overload 2: Increase acceleration
OT1 during 2: Acceleration time is time
acceleration too short 3: Increase protection
3: Motor protection setting
OT2 during setting is too small 4: Correctly set V/F
deceleration Motor overload 4: V/F curve is curve
incorrectly set 5: Reduce torque boost
5: Torque boost is too rate
OT3 fast 6: Check motor
during 6: Bad motor insulation insulation and replace
constant 7: Motor setting is too motor
speed small 7: Use larger inverter or
motor
OH0 during
stop
OH1 during 1: Replace the cooling
acceleration 1: Cooling fan broken fan.
OH2 during Inverter 2: Heatsink clogging 2: Clean thr heatsink
deceleration overheat 3: The ambient 3: Set the ambient
temperature is high temperature to within
OH3 the specifications.
during
constant
speed

·117·
Operation Instruction of Intelligent Pump Controller

Operation
Panel Name Possible fault reason Corrective action
Indication
1: Inverter is in 1: After release
ES Emergency stop Emergency stop Emergency stop, start
condition up as regular procedure
1: Communication line 1: Perform wiring of
connection has problem the RS-485 terminals
2: Communication properly.
Communication
CO parameter is incorrectly 2: Set parameter over
error
set again
3: Transmission format 3: Check data
is wrong transmission format
1: Terminal is loose; 1: Perform wiring of
4-20mA wire
20 signal input line is bad the 4-20mA terminals
broken
connected properly.
Parameter write Parameter setting is After stopping operation,
Pr
error wrong make parameter setting.
The parameter does
Wrong
Err not exist or the factory Quit this parameter
parameter group
setting parameter

8-4 Check first when you have troubles


If the causes is still unknown after every check, it is recommended
to initialize the parameters (initial value) then reset the required
parameter values and check again.
(1) Parameter write cannot be performed
Causes and corrective actions:
a: Check P118 parameter write selection.
b: Check P101Frequency setting/P102 Operation mode setting
selection.
c: Make sure that operation is not being performed. Please stop the
inverter and set.
(2) Motor does not rotate as commanded
Causes and corrective actions:
a: Check that the P102 Operation mode selection setting is correct.
b: Check that the starting frequency setting is not greater than the
running frequency.

·118·
Chapter 8
Precautions for Maintenance and Inspection

c: Check the main circuit and control circuit.


d: Check that the output stop signal or reset signal is not on.
e: Check that P104 Reverse rotation prevention selection is not
selected.
f: Check that frequency setting of each running frequency (such as
multi-speed operation) are not zero.
g:Check that especially the P105 Maximum frequency setting in not
zero.
h: Check that the P400 Jog frequency setting is not lower than the
P202 starting frequency setting.
i: Check that the load is not too heavy.
(3) Motor generates heat abnormally
Causes and corrective actions:
a: Check that the load is not too heavy. Lighten the load.
b: Is the fan for the motor is running ? (check for accumulated dust.)
c: Check that the P208 Torque boost setting is correct.
d: Was the motor type set? Check the setting of P209 to P219
applied motor.
e: When using any other manufacturer’s motor ,perform offline auto
tuning.
(4) Motor generates abnormal noise
Causes and corrective actions:
a: No carrier frequency noises (metallic noises) are generated.
Check the setting of P115 applied motor.
b: Check for any mechanical looseness.
c: Contact the motor manufacturer.
(5) Motor rotates in opposite direction
Causes and corrective actions:
a: Check that the phase sequence of output terminals U,V and W is
correct.
b: Check that the start signals (forward rotation, reverse rotation)are
connected properly.

·119·
Operation Instruction of Intelligent Pump Controller

(6) Speed does not increase


Causes and corrective actions:
a: Check that the maximum frequency (P105)setting is correct. (If
you want to run the motor at 120Hz or more, set P105 High speed
maximum frequency.)
b: Check that the load is not too heavy. (In agitators, etc, load may
become heavier in winter.)
c: Check that the brake resistor is not connected to terminals P/+-
-P/- accidentally.
(7) Inverter may interfere with other devices.
Causes and corrective actions:
The input/output (main circuit) of the inverter includes high
frequency components, which may interfere with the communication
devices used near the inverter. In this case ,set EMC filter valid to
minimize interference.
a: Decrease carrier frequency (P115).
b: Install a noise filter on the inverter output side to reduce the
electromagnetic nois generated from the inverter.
c: Install a noise filter on the inverter input side.
d: For reduction of induction noise from the power line of the
inverter,it is recommended to wire the earth cable by returning it to
the earth terminal of the inverter.
e: To prevent a malfunction due to noise, keep the signal cables
more than 10cm away from the power cables.
f: Control circuit cable should use shielded cable, and the cable
should be installed in metal tube

8-5 Inverter-generated noises and their reduction


techniques
Some noises enter the inverter to malfunction it and others are
radiated by the inverter to malfunction peripheral devices. Though
the inverter is designed to be insusceptible to noises, it handles

·120·
Chapter 8
Precautions for Maintenance and Inspection

low-level signals, so it requires the fllowing basic techniques. Also,


since the inverter chops outputs at high carrier frequency, that
could generate noises. If these noises cause peripheral devices to
malfunction, measures should be taken to suppress noises. These
techniques differ slightly depending on noise propagation paths.
① Basic techniques
• Do not run the power cables (I/O cables) and signal cables of
the inverter in parallel with each other and do not bundle them.
• Use twisted pair shielded cables for the detector connection and
control signal cables, and connect the sheathes of the shield
cables to terminal SC.
• Earth the inverter, motor, etc, at one point.
② Techniques to reduce noises that enter and malfunction the
inverter
When devices that generate many noises (which use magnetic
contactors, magnetic brakes, many relays, for example) are installed
neat the inverter and the inverter may be malfunctioned by noises,
the following measures must be taken:
• Provide surge suppressors for devices that generate many
noises to suppress noises.
• Fit data line filters to signal cables.
• Earth the shields of the detector connection and control signal
cables with Cable clamp metal.
③ Noise reduction examples

Power
supply
Input Output Output M
Input filter Converter
reactor reactor filter

Steel pipe shielding


Steel pipe shielding

Sensitive electrical
Filter
equipment

·121·
Operation Instruction of Intelligent Pump Controller

Chapter 9
Peripheral Devices Selection

Check the motor capacity of the inverter you purchased. Appropriate


peripheral devices must be selected according to the capacity. Refer
to the following list and prepare appropriate peripheral devices:

9-1 Peripheral Devices Description

Peripheral Devices
Description
Name
Moulded case circuit
break (MCCB) or earth The breaker must be selected carefully since an
leakage circuit break In-rush curreH flows in the inverter at power on.
(ELB),fuse

Install the MC to ensure safety.


Magnetic coHactor
Do not use this MC to start and stop the inverter.
(MC)
Doing so will cause the inverter life to be shorten.

Reactor (option) should be used when power


harmonics measures are taken, the power factor
is to be improved or thr inverter is installed
near a large power supply system (1000KVA or
more). The inverter may be damaged if you do
AC/DC Reactor not use reactors. Select the reactor according to
the model. For the 160KW or less, remove the
jumpers across terminals P/+--P/-to connect to
the DC reactor. For the 185KW or more , a DC
reactor is supplied. Please always install the
reactor.

·122·
Chapter 9 Peripheral Devices Selection

Install a noise filter to reduce the electromagnetic


noise generated from the inverter. Effective in the
Noise filter rang from about 1MHz to 10MHz. When more
wires are passed throug, a more effective result
can be obtained.
Brake resistor and
To improve the brake capability at deceleration.
brake unit
To reduce the disturbance which is generated by
Ferrite ring
inverter.

·123·
Operation Instruction of Intelligent Pump Controller

Appendix 1 Intelligent Pump


Controller Selection Guide
Function:
1) To achieve the water supply control system with more than 6 sets
of Pumps, one set is the Main Engine, others 5 sets are machine as
attached engine
2) The function for the main engine: Any set can be the main
engine. Once the current main engine occur the breakdown ,can
exchange another set to be the main engine. But the signal line
of the Pressure Sensor must be moved to the new main engine
accordingly .
3) The function of Adding Pump and reducing Pump: Finish the
several Pump according to the Adding and Reducing.
4) With the resting state and Awaken Function
5) With the function of exchange Pump on timely
6) With the function of Antifreeze and waterproof.
7)With the function for exchanging the Pump automatically when
occur the breakdown. Once any set of the machine appears the
mistake, the system will overleap this part automatically .To be
ensure the stability of the system .
8) Alarm for watering :With the alarming function for HO,LO ,LP

·124·
Appendix 1 Intelligent Pump Controller Selection Guide

System Structure FIG

Terminal Description

Name of
Instruction Remark
the terminal
S1 Multi Function of Input Terminal P315 Multifunctional
Terminal S1-S4
S2 Multi Function of Input Terminal P316
can setting
S3 Multi Function of Input Terminal P317 according to
the P315-
S4 Multi Function of Input Terminal P318 P318,when
DCM Digital Signal of Public Terminal the terminal is
cut with DCM
P24 DC24V Maximum 100mA , it can worked
effectively
10V Frequency Setting Power
0~10V/0-
AI (FIV) The Analog Voltage of Input Terminal
20MA
ACM Analogous earth terminal
MA,MB Output Terminal (opening) 250VAC/3A
RA, RB Output Terminal (opening) 250VAC/3A
SG+ SG- RS485 Protocol

·125·
Operation Instruction of Intelligent Pump Controller

Wiring Diagram
1. 1PH 220V Input /3PH 220V Output

2. 3PH 380V Input/3PH 380V Output

·126·
Appendix 1 Intelligent Pump Controller Selection Guide

Function Parameters
1. Setting of the main engine
Value
Instruction Of The Minimum
Parameter Code Name From
Setting Range Unit
Factory
P600 Maintance
Attached engine 0: Attached engine 1:
P601 1 0
OR Main engine Main engine
PID Target
P602 0:F6.04; 1:AI 1 0
Selection
0:AI (4-20mA
PID Feedback
P603 for F3.00=2.0V 1 0
Value Selection
F3.01=10.0V)
The pressure
5.00kg
P604 setting of the 0.00-50.00kgf/cm2 0.01
f/cm2
outlet
The Range of
0.00-50.00kgf/cm2 5.00kg
F605 the Pressure 0.01
(10kgf/cm2=1MPa) f/cm2
display
F606 Maintance
Value from PID
P607 0-200 1.0 100.0
to P
Value from PID
P P608 0.1~10.0S 0.1 0.3S
to I
I
Value from PID
D P609 0-1.0S 0.1 0.0S
to D
PID The length
P610 0-5.0Hz 0.1 2.0Hz
of the each step
0.0~50.0HZ
Frequency for
Frequency for
P611 Resting state =0; No 0.1 30.0HZ
Resting state
function of Resting
Sate
Timing for
P612 0~200S 1 60S
Resting State
The value for
P613 resting state and 0~100% Percentage 1 60%
awaken
PID timing for
P614 0~200S 1 10S
awaken
Alarm For High
P615 0.00-50.00kgf/cm2 0.01 10.00
Voltage
Alarm For Low
P616 0.00-50.00kgf/cm2 0.01 0.00
Voltage

·127·
Operation Instruction of Intelligent Pump Controller

Value
Instruction Of The Minimum
Parameter Code Name From
Setting Range Unit
Factory
Alarm Time
for the High
P617 0-600S 1 10S
Pressure Of The
Outlet
Alarm Time
for the Low
P618 0-600S 1 10S
Pressure Of The
Outlet
Judgment For
the Level of Low
0.1-60.0S Checking
P619 Water (Sensor 0.1 10.0S
of multi function
is connected to
S1-S4)
Allow the
P620 0.1 0.1
Tolerance
P630 1 Pump Types 1 1
P631 2 Pump Types 1 1
P632 3 Pump Types 0: No effective 1 1
1: No effective
P633 4 Pump Types 1 1
P
I P634 5 Pump Types 1 0
D
P635 6 Pump Types 1 0
Frequency of 0~ Maximum of the
P640 1% 49.0Hz
Adding Pump frequency
Delay of Adding
P641 0~600.0S 0.1 30.0S
Pump
Frequency of 0~ Maximum of the
P642 0.1Hz 30.0Hz
reducing Pump frequency
Delay of
P643 0~600.0S 0.1S 30.0S
Reducing Pump
Ability of
0-No effective;
P644 Exchanging the 1 0
1-effective;
Pump
Changing Pump
P645 1-9999 1 600
On Timely
Antifreeze 0 No effective 1
F646 1 0
Effectively effective
Period for
F647 0-6000 1 10
Antifreeze
Frequency for
F648 0-FMAX 0.1 5.0Hz
Antifreeze

·128·
Appendix 1 Intelligent Pump Controller Selection Guide

Value
Instruction Of The Minimum
Parameter Code Name From
Setting Range Unit
Factory
Timing for
PID F649 0-600 1 3
Antifreeze
P315 S1Terminal 1 6
0: No effective
Input P316 S2 Terminal 1 7
1~27: According to
Terminal
P317 S3 Terminal instruction 1 29
29:Low water level
P318 S4 Terminal 1 0
Ai The lower
P300 0-P301 0.1 2.0
Analogue limit of the Input
Input Ai The Top limit
P301 0-10.0 0.1 10.0
of the Input
P420 Restart 5
Using time of
P421 10.0S
the restart

setting for attached engine


attached engine
F1.01 Frequency setting method 5: RS485
F1.02 Set selection 2: RS485

choosing file
Assembly Dimension(mm)
Suitable Output
Model
Motor Current
W H D A B d

NZS0007T2B 0.75KW 5.0

NZS0015T2B 1.5KW 7.0 188 122 134 105 178 M4

NZS0022T2B 2.2KW 11

NZS0007T4B 0.75KW 2.7

NZS0015T4B 1.5KW 4.0 188 122 134 105 178 M4

NZS0022T4B 2.2KW 5.0

·129·
Operation Instruction of Intelligent Pump Controller

Assembly Dimension(mm)
Suitable Output
Model
Motor Current
W H D A B d

NZS0037T4B 3.7KW 8.6

NZS0055T4B 5.5KW 12.5


235 154 179 125 221 M4
NZS0075T4B 7.5KW 17.5

NZS0110T4B 11KW 24

NZS0150T4B 15KW 33
285 180 200 150 275 M5
NZS0180T4B 18.5KW 40

·130·
NIETZ ELECTRIC CO.,LTD
TEL:+86 21 33634649
www.nietz.cn
E-mail: [email protected]
Room 1506, XuHui Building ,
No.168 YuDe Road Shanghai, China 200030 2013.12

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