Tech Manual
Tech Manual
Technical Manual
Contact Information
Author: Daniel Medeiros
Contact: [email protected]
Contents
1 Introduction 2
2 Thermodynamic Properties 3
2.1 Phase Equilibria Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Fugacity Coefficient calculation models . . . . . . . . . . . . . . . . . . . 4
2.1.2 Chao-Seader and Grayson-Streed models . . . . . . . . . . . . . . . . . . 7
2.1.3 Calculation models for the liquid phase activity coefficient . . . . . . . . 7
2.1.4 Models for Aqueous Electrolyte Systems . . . . . . . . . . . . . . . . . . 12
2.2 Enthalpy, Entropy and Heat Capacities . . . . . . . . . . . . . . . . . . . . . . . 15
3 Transport Properties 17
3.1 Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Surface Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Thermal Properties 22
4.1 Thermal Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Reactions 29
7.1 Conversion Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Equilibrium Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2.1 Solution method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.3 Kinetic Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9 Other Properties 36
9.1 True Critical Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 Natural Gas Hydrates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2.1 Modified van der Waals and Platteeuw (Parrish and Prausnitz) method . 37
9.2.2 Klauda and Sandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2.3 Chen and Guo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3 Petroleum Cold Flow Properties . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.3.1 Refraction Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.3.2 Flash Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.3.3 Pour Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.3.4 Freezing Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.3.5 Cloud Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.3.6 Cetane Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.4 Chao-Seader Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
References 42
1 Introduction
The thermodynamic calculations are the basis of the simulations in DWSIM. It is impor-
tant for a process simulator to cover a variety of systems, which can go from simple water
handling processes to complex, more elaborated cases, such as simulations of processes in the
petroleum/chemical industry.
DWSIM is able to model phase equilibria between solids, vapor and up to two liquid phases
where possible. External CAPE-OPEN Property Packages may have different equilibrium capa-
bilities.
The following sections describe the calculation methods used in DWSIM for the physical
and chemical description of the elements of a simulation.
2 Thermodynamic Properties
2.1 Phase Equilibria Calculation
In a mixture which finds itself in a vapor-liquid equilibria state (VLE), the component
fugacities are the same in all phases, that is [1]:
f iL = f iV (2.1)
f iV
φi = , (2.2)
yi P
which can be calculated from PVT data, commonly obtained from an equation of state. For a
mixture of ideal gases, φi = 1.
The fugacity of the i component in the liquid phase is related to the composition of that
phase by the activity coefficient γi , which by itself is related to xi and standard-state fugacity
f i0 by
f iL
γi = . (2.3)
xi f i0
The standard state fugacity f i0 is the fugacity of the i-th component in the system temper-
ature, i.e. mixture, and in an arbitrary pressure and composition. in DWSIM, the standard-state
fugacity of each component is considered to be equal to pure liquid i at the system temperature
and pressure.
If an Equation of State is used to calculate equilibria, fugacity of the i-th component in the
liquid phase is calculated by
f iL
φi = , (2.4)
xi P
with the fugacity coefficient φi calculated by the EOS, just like it is for the same component in
the vapor phase.
The fugacity coefficient of the i-th component either in the liquid or in the vapor phase is
obtained from the same Equation of State through the following expressions
ˆ∞ " #
∂P RT
RT ln φiL = − dV − RT ln Z L , (2.5)
∂ni T,V,n j V
VL
ˆ∞ " #
∂P RT
RT ln φiV = − dV − RT ln ZV , (2.6)
∂ni T,V,n j V
VV
PV L
ZL = (2.7)
RT
PV V
ZV = (2.8)
RT
RT a( T )
P= − (2.9)
(V − b ) V (V + b ) + b (V − b )
where
P pressure
v molar volume
(1/2)
a( T ) = [1 + (0.37464 + 1.54226ω − 0.26992ω 2 )(1 − Tr )]2 0.45724( R2 Tc2 )/Pc (2.10)
where
ω acentric factor
Tc critical temperature
Pc critical pressure
For mixtures, equation 2.9 can be used, replacing a and b by mixture-representative values.
a and b mixture values are normally given by the basic mixing rule,
q
am = ∑ ∑ xi x j ( ai a j )(1 − k ij ) (2.12)
i j
bm = ∑ x i bi (2.13)
i
where
where Z in the phase compressibility factor (liquid or vapor) and can be obtained from the
equation 2.9,
bm P
B= (2.17)
RT
PV
Z= (2.18)
RT
RT a( T )
P= − , (2.19)
(V − b ) V (V + b )
The a and b parameters are given by:
(1/2)
a( T ) = [1 + (0.48 + 1.574ω − 0.176ω 2 )(1 − Tr )]2 0.42747( R2 Tc2 )/Pc (2.20)
The equations 2.12 and 2.13 are used to calculate mixture parameters. Fugacity is calculated
by
∑k xk aki
f b A b Z+B
ln i = i ( Z − 1) − ln ( Z − B) − − i ln (2.22)
xi P bm B am bm Z
Z3 − Z2 + ( A − B − B2 ) Z − AB = 0, (2.23)
am P
A= (2.24)
R2 T 2
bm P
B= (2.25)
RT
PV
Z= (2.26)
RT
The equations 2.15 and 2.23, in low temperature and pressure conditions, can provide three
roots for Z. In this case, if liquid properties are being calculated, the smallest root is used. If
the phase is vapor, the largest root is used. The remaining root has no physical meaning; at
high temperatures and pressures (conditions above the pseudocritical point), the equations 2.15
and 2.23 provides only one real root.
Peng-Robinson with Volume Translation Volume translation solves the main problem with
two-constant EOS’s, poor liquid volumetric predictions. A simple correction term is applied to
the EOS-calculated molar volume,
v = v EOS − c, (2.27)
v L = v EOS
L − ∑ xi ci (2.28)
Volume translation can be applied to any two-constant cubic equation, thereby eliminating
the volumetric defficiency suffered by all two-constant equations [4].
Peng-Robinson-Stryjek-Vera
PRSV1
where κ1 is an adjustable pure component parameter. Stryjek and Vera published pure
component parameters for many compounds of industrial interest in their original journal article.
PRSV2
A subsequent modification published in 1986 (PRSV2) [5] further improved the model’s
accuracy by introducing two additional pure component parameters to the previous attraction
term modification.
The modification is:
h i
κ = κ0 + κ1 + κ2 (κ3 − Tr ) 1 − Tr0 .5 1 + Tr0.5 (0.7 − Tr ) (2.31)
Chao-Seader ([6]) and Grayson-Streed ([7]) are older, semi-empirical models. The Grayson-
Streed correlation is an extension of the Chao-Seader method with special applicability to hy-
drogen. In DWSIM, only the equilibrium values produced by these correlations are used in the
calculations. The Lee-Kesler method is used to determine the enthalpy and entropy of liquid and
vapor phases.
Chao Seader Use this method for heavy hydrocarbons, where the pressure is less than 10
342 kPa (1 500 psia) and the temperature is between the range -17.78 žC and 260 žC.
Grayson Streed Recommended for simulating heavy hydrocarbon systems with a high hy-
drogen content.
The activity coefficient γ is a factor used in thermodynamics to account for deviations from
ideal behaviour in a mixture of chemical substances. In an ideal mixture, the interactions between
each pair of chemical species are the same (or more formally, the enthalpy of mixing is zero) and,
as a result, properties of the mixtures can be expressed directly in terms of simple concentrations
or partial pressures of the substances present. Deviations from ideality are accommodated by
modifying the concentration by an activity coefficient. . The activity coefficient is defined as
∂(nG E /RT )
γi = [ ] P,T,n j6=i (2.33)
∂ni
where G E represents the excess Gibbs energy of the liquid solution, which is a measure of how
far the solution is from ideal behavior. For an ideal solution, γi = 1. Expressions for G E /RT
provide values for the activity coefficients.
UNIQUAC and UNIFAC models The UNIQUAC equation considers g ≡ G E /RT formed by
two additive parts, one combinatorial term gC to take into account the size of the molecules,
and one residual term g R , which take into account the interactions between molecules:
g ≡ gC + g R (2.34)
The gC function contains only pure species parameters, while the g R function incorporates
two binary parameters for each pair of molecules. For a multicomponent system,
and
g R = − ∑ qi xi ln(∑ θ j τj i ) (2.36)
i j
where
φi ≡ ( xi ri )/(∑ x j r j ) (2.37)
j
and
θi ≡ ( xi qi ) / ( ∑ x j q j ) (2.38)
j
The i subscript indicates the species, and j is an index that represents all the species, i
included. All sums are over all the species. Note that τij 6= τji . When i = j, τii = τjj = 1.
In these equations, ri (a relative molecular volume) and qi (a relative molecular surface area)
are pure species parameters. The influence of temperature in g enters by means of the τij
parameters, which are temperature-dependent:
where
Ji = ri /(∑ r j x j ) (2.44)
j
L = qi / ( ∑ q j x j ) (2.45)
j
si = ∑ θl τli (2.46)
l
Again the i subscript identify the species, j and l are indexes which represent all the species,
including i. all sums are over all the species, and τij = 1 for i = j. The parameters values
(uij − u jj ) are found by regression of binary VLE/LLE data.
The UNIFAC method for the estimation of activity coefficients depends on the concept of
that a liquid mixture can be considered a solution of its own molecules. These structural units
are called subgroups. The greatest advantage of this method is that a relatively small number
of subgroups can be combined to form a very large number of molecules.
The activity coefficients do not only depend on the subgroup properties, but also on the
interactions between these groups. Similar subgroups are related to a main group, like “CH2”,
“OH”, “ACH” etc.; the identification of the main groups are only descriptive. All the subgroups
that belongs to the same main group are considered identical with respect to the interaction
between groups. Consequently, the parameters which characterize the interactions between the
groups are identified by pairs of the main groups.
The UNIFAC method is based on the UNIQUAC equation, where the activity coefficients
are given by the equation 2.40. When applied to a solution of groups, the equations 2.42 and
2.43 are written in the form:
The parameters Ji e Li are still given by eqs. 2.58 and ??. Furthermore, the following
definitions apply:
∑ νk
(i )
ri = Rk (2.49)
k
∑ νk
(i )
qi = Qk (2.50)
k
(i )
eki = (νk Qk )/qi (2.51)
sk = ∑ θm τmk (2.54)
m
si = ∑ θl τli (2.55)
l
The i subscript identify the species, and j is an index that goes through all the species. The k
subscript identify the subgroups, and m is an index that goes through all the subgroups. The
(i )
parameter νk is the number of the k subgroup in a molecule of the i species. The subgroup
parameter values Rk and Qk and the interaction parameters − amk are obtained in the literature.
Modified UNIFAC (Dortmund) model The UNIFAC model, despite being widely used in
various applications, has some limitations which are, in some way, inherent to the model. Some
of these limitations are:
2. The γ − φ approach limits the use of UNIFAC for applications under the pressure range
of 10-15 atm.
6. The parameters of liquid-liquid equilibrium are different from those of vapor-liquid equilib-
rium.
Some of these limitations can be overcome. The insensitivity of some types of isomers can
be eliminated through a careful choice of the groups used to represent the molecules. The fact
that the parameters for the liquid-liquid equilibrium are different from those for the vapor-liquid
equilibrium seems not to have a theoretical solution at this time. One solution is to use both data
from both equiibria to determine the parameters as a modified UNIFAC model. The limitations
on the pressure and temperature can be overcome if the UNIFAC model is used with equations
of state, which carry with them the dependencies of pressure and temperature.
These limitations of the original UNIFAC model have led several authors to propose changes
in both combinatorial and the residual parts. To modify the combinatorial part, the basis is the
suggestion given by Kikic et al. (1980) in the sense that the Staverman-Guggenheim correction on
the original term of Flory-Huggins is very small and can, in most cases, be neglected. As a result,
this correction was empirically removed from the UNIFAC model. Among these modifications, the
proposed by Gmehling and coworkers [Weidlich and Gmehling, 1986; Weidlich and Gmehling,
1987; Gmehling et al., 1993], known as the model UNIFAC-Dortmund, is one of the most
promising. In this model, the combinatorial part of the original UNIFAC is replaced by:
where the remaining quantities is defined the same way as in the original UNIFAC. Thus, the
correction in-Staverman Guggenheim is empirically taken from the template. It is important to
note that the in the UNIFAC-Dortmund model, the quantities Rk and Qk are no longer calculated
on the volume and surface area of Van der Waals forces, as proposed by Bondi (1968), but are
additional adjustable parameters of the model.
The residual part is still given by the solution for groups, just as in the original UNIFAC,
but now the parameters of group interaction are considered temperature dependent, according
to:
These parameters must be estimated from experimental phase equilibrium data. Gmehling
et al. (1993) presented an array of parameters for 45 major groups, adjusted using data from
the vapor-liquid equilibrium, excess enthalpies, activity coefficients at infinite dilution and liquid-
liquid equilibrium. enthalpy and entropy of liquid and vapor.
Modified UNIFAC (NIST) model This model [8] is similar to the Modified UNIFAC (Dort-
mund), with new modified UNIFAC parameters reported for 89 main groups and 984 group–group
interactions using critically evaluated phase equilibrium data including vapor–liquid equilibrium
(VLE), liquid–liquid equilibrium (LLE), solid–liquid equilibrium (SLE), excess enthalpy (HE), infi-
nite dilution activity coefficient (AINF) and excess heat capacity (CPE) data. A new algorithmic
framework for quality assessment of phase equilibrium data was applied for qualifying the consis-
tency of data and screening out possible erroneous data. Substantial improvement over previous
versions of UNIFAC is observed due to inclusion of experimental data from recent publications
and proper weighting based on a quality assessment procedure. The systems requiring further
verification of phase equilibrium data were identified where insufficient number of experimental
data points is available or where existing data are conflicting.
NRTL model Wilson (1964) presented a model relating g E to the molar fraction, based mainly
on molecular considerations, using the concept of local composition. Basically, the concept of
local composition states that the composition of the system in the vicinity of a given molecule
is not equal to the overall composition of the system, because of intermolecular forces.
Wilson’s equation provides a good representation of the Gibbs’ excess free energy for a
variety of mixtures, and is particularly useful in solutions of polar compounds or with a tendency
to association in apolar solvents, where Van Laar’s equation or Margules’ one are not sufficient.
Wilson’s equation has the advantage of being easily extended to multicomponent solutions but
has two disadvantages: first, the less important, is that the equations are not applicable to
systems where the logarithms of activity coefficients, when plotted as a function of x, show a
maximum or a minimum. However, these systems are not common. The second, a little more
serious, is that the model of Wilson is not able to predict limited miscibility, that is, it is not
useful for LLE calculations.
Renon and Prausnitz [9] developed the NRTL equation (Non-Random, Two-Liquid) based
on the concept of local composition but, unlike Wilson’s model, the NRTL model is applicable
to systems of partial miscibility. The model equation is:
n n
∑ τji x j Gji n ∑ τmj xm Gmj
j =1 x j Gij
+∑ τij − m=1 (2.60)
ln γi = n n n
,
∑ xk Gki j =1 ∑ k kj
x G ∑ k kj
x G
k =1 k =1 k =1
where
T Temperature (K)
The significance of Gij is similar to Λij from Wilson’s equation, that is, they are characteristic
energy parameters of the ij interaction. The parameter is related to the non-randomness of the
mixture, i.e. that the components in the mixture are not randomly distributed but follow a
pattern dictated by the local composition. When it is zero, the mixture is completely random,
and the equation is reduced to the two-suffix Margules equation.
For ideal or moderately ideal systems, the NRTL model does not offer much advantage over
Van Laar and three-suffix Margules, but for strongly non-ideal systems, this equation can provide
a good representation of experimental data, although good quality data is necessary to estimate
the three required parameters.
Ù desalination processes
Ù crystallization processes
In the LIQUAC* model [10], the activity coefficient is calculated by three different terms:
These three terms, the long range term (LR), the middle range term (MR) and the short range
term (SR), consider the different kinds of interactions in electrolyte solutions. The long range
term is taken into account by the Debye–Hückel theory as modified by Fowler and Guggenheim
to consider different solvents and solvent mixtures. This term takes into account direct charge
effects like attraction and repulsion between ions and the formation of a solvate shell in solution
and is calculated differently for ions and solvents. The middle range term was developed from the
semiempirical Pitzer model and takes into account the indirect charge effects such as interactions
between dipoles–dipoles and dipoles–indirect dipoles. The short range term was developed from
the corresponding local composition model and takes into account direct neighborhood effects
of the compounds in solution. For the calculation of the short range term the part consists of a
combinatorial (C) and a residual (R) part. While the combinatorial part takes into account the
entropic interactions, i.e. the size and the form of the molecules the residual part considers the
enthalpic interactions.
Extended UNIQUAC [11] Sander et al. presented in 1986 an extension of the UNIQUAC
model by adding a Debye-Hückel term allowing this Extended UNIQUAC model to be used for
electrolyte solutions. The model has since been modified and it has proven itself applicable for
calculations of vapor-liquid-liquid-solid equilibria and of thermal properties in aqueous solutions
containing electrolytes and non-electrolytes. The model is shown in its current form here as it
is presented by Thomsen (1997). The extended UNIQUAC model consists of three terms: a
combinatorial or entropic term, a residual or enthalpic term and an electrostatic term
G ex = GCombinatorial
ex ex
+ GResidual ex
+ GExtended Debye− H ückel (2.64)
The combinatorial and the residual terms are identical to the terms used in the traditional
UNIQUAC equation. The electrostatic term corresponds to the extended Debye-Hückel law. The
combinatorial, entropic term is independent of temperature and only depends on the relative sizes
of the species:
ex
GCombinatorial
φi z φi
RT
= ∑ xi ln xi
−
2∑
qi xi ln
θi
(2.65)
i i
The two model parameters ri and qi are the volume and surface area parameters for com-
ponent i. In the classical application of the UNIQUAC model, these parameters are calculated
from the properties of non electrolyte molecules. In the Extended UNIQUAC application to multi
component electrolyte solutions, this approach gave unsatisfactory results. The volume and sur-
face area parameters were instead considered to be adjustable parameters. The values of these
two parameters are determined by fitting to experimental data. Especially thermal property data
such as heat of dilution and heat capacity data are efficient for determining the value of the
surface area parameter q, because the UNIQUAC contribution to the excess enthalpy and excess
heat capacity is proportional to the parameter q. The residual, enthalpic term is dependent on
temperature through the parameter ψji :
" !#
ex
GResidual
= −∑ xi qi ln ∑θ j ψji (2.66)
RT i j
u ji − uii
ψji = exp − (2.67)
T
u ji and uii are interaction energy parameters. The interaction energy parameters are considered
symmetrical and temperature dependent in this model
The values of the interaction energy parameters and are determined by fitting to experi-
mental data.
The combinatorial and the residual terms of the UNIQUAC excess Gibbs energy function
are based on the rational, symmetrical activity coefficient convention. The Debye-Hückel elec-
trostatic term however is expressed in terms of the rational, symmetrical convention for water,
and the rational, unsymmetrical convention for ions.
The electrostatic contributions to the water activity coefficients and the ionic activity co-
efficients are obtained by partial molar differentiation of the extended Debye-Hückel law excess
Gibbs energy term. The term used for water is
DH 2
ln γw = Mw AI 3/2 σ bI 1/2 (2.69)
3
3 1
σ (x) = 3 1+x− − 2 ln (1 + x ) (2.70)
x 1+x
In this expression, b = 1.5 (kg/mol)½. The term used for ions is:
√
A I
ln γi∗ DH = − Zi2 √ (2.71)
1+b I
Based on table values of the density of pure water, and the relative permittivity of water,
ε r , the Debye-Hückel parameter A can be approximated in the temperature range 273.15 K <
T < 383.15 K by:
h i
A = 1.131 + 1.335E − 3 ( T − 273.15) + 1.164E − 5 ( T − 273.15)2 (2.72)
The activity coefficient for water is calculated in the Extended UNIQUAC model by sum-
mation of the three terms:
C
ln γw = ln γw + ln γwR + ln γwDH (2.73)
The activity coefficient for ion i is obtained as the rational, unsymmetrical activity coefficient
according to the definition of rational unsymmetrical activity coefficients by adding the three
contributions:
γiC γiR
ln γi∗ = ln + ln + ln γi∗ DH (2.74)
γiC∞ γiR∞
The rational, unsymmetrical activity coefficient for ions calculated with the Extended UNI-
QUAC model can be converted to a molal activity coefficient. This is relevant for comparison
with experimental data.
The temperature dependency of the activity coefficients in the Extended UNIQUAC model is
built into the model equations as outlined above. The temperature dependency of the equilibrium
constants used in the Extended UNIQUAC model is calculated from the temperature dependency
of the Gibbs energies of formation of the species Parameters for water and for the following ions
can be found in[11] H+, Na+, K+, NH4+, Cl-, SO42-, HSO4-, NO3-, OH-, CO32-, HCO3-,
S2O82-.
A significant advantage of the Extended UNIQUAC model compared to models like the
Bromley model or the Pitzer model is that temperature dependence is built into the model. This
enables the model to also describe thermodynamic properties that are temperature derivatives
of the excess Gibbs function, such as heat of mixing and heat capacity.
H − H id S−Sid
RT R
h i h i
PR Z−1− 1
21,5 bRT
da
a − T dT × ln( Z − B) − ln P
P0
− A
21,5 bRT
T da
a dT ×
h i h i
V +2,414b V +2,414b
× ln V +0,414b × ln V +0,414b
h i h i
SRK Z−1− 1
bRT
da
a − T dT × ln( Z − B) − ln PP0 − A
B
T da
a dT ×
h i h i
× ln 1 + Vb × ln 1 + ZB
In DWSIM, Po = 1 atm. Heat capacities are obtained directly from the EOS, by using the following thermodynamic
relations:
ˆV
∂2 P T (∂P/∂T )2V
C p − Cid
p =T dV − −R (2.76)
∂T 2 (∂P/∂V )T
∞
2
∂P
∂T
C p − Cv = − T V (2.77)
∂P
∂V T
Lee-Kesler Enthalpies, entropies and heat capacities are calculated by the Lee-Kesler model
[13] through the following equations:
D = d1 + d2 /Tr (2.86)
Each property must be calculated based in two fluids apart from the main one, one simple
and other for reference. For example, for the compressibility factor,
ω (r )
Z = Z (0) + Z − Z (0)
, (2.87)
ω (r )
where the (0) superscript refers to the simple fluid while the (r ) superscript refers to the reference
fluid. This way, property calculation by the Lee-Kesler model should follow the sequence below
(enthalpy calculation example):
1. Vr and Z (0) are calculated for the simple fluid at the fluid Tr and Pr . using the equation
2.78, and with the constants for the simple fluid, as shown in the table 3, ( H − H 0 )/RTc
(0)
is calculated. This term is ( H − H 0 )/RTc . in this calculation, Z in the equation 2.78
is Z (0) .
2. The step 1 is repeated, using the same Tr and Pr , but using the constants for the reference
fluid as shown in table 3. With these values, the equation 2.78 allows the calculation of
(r )
( H − H 0 )/RTc . In this step, Z in the equation 2.78 is Z (r) .
3. Finally, one determines the residual enthalpy for the fluid of interest by
h i h i (0)
( H − H 0 )/RTc = ( H − H 0 )/RTc +
h i (r ) h i (0)
ω 0 0
( H − H ) /RT c − ( H − H ) /RTc , (2.88)
ω (r )
3 Transport Properties
3.1 Density
Liquid Phase Liquid phase density is calculated with the Rackett equation [12],
h i
2/7
RTC 1+(1−Tr )
Vs = Z , (3.1)
PC RA
where:
Tr Reduced temperature
If T > Tcm , the Rackett method For mixtures, the equation 3.1 becomes
does not provide a value for Vs h i
1+(1− Tr )2/7
xi Tci
∑
and, in this case, DWSIM uses
Vs = R ZRA , (3.2)
the EOS-generated Pci
compressibility factor to
calculate the density of the with Tr = T/Tcm , and
liquid phase.
xi Vci
φi = , (3.4)
∑ xi Vci
1/2
8 Vci Vc j
1/2
Tcij = T T , (3.5)
3 ci c j
Vc1/3
i
+ V 1/3
cj
where:
xi Molar fraction
If the component (or mixture) isn’t saturated, a correction is applied in order to account
for the effect of pressure in the volume,
β+P
V = Vs 1 − (0.0861488 + 0.0344483ω ) ln , (3.7)
β + Pvp
with
β
= −1 − 9.070217 (1 − Tr )1/3 + 62.45326 (1 − Tr )2/3 − 135.1102 (1 − Tr ) +
P
+ exp 4.79594 + 0.250047ω + 1.14188ω 2 (1 − Tr )4/3 , (3.8)
where:
P Pressure (Pa)
Finally, density is calculated from the molar volume by the following relation:
MM
ρ= , (3.9)
1000V
where:
ρ Density (kg/m3)
For the Ideal Gas Property Vapor Phase Vapor phase density is calculated from the compressiblity factor generated by
Package, the compressibility the EOS, according with the following equation:
factor is considered to be equal
to 1. MM P
ρ= , (3.10)
1000ZRT
where:
ρ Density (kg/m3)
P Pressure (Pa)
T Temperature (K)
Mixture If there are two phases at system temperature and pressure, the density of the mixture
is calculated by the following expression:
ρm = f l ρl + f v ρv , (3.11)
where:
3.2 Viscosity
Liquid Phase When experimental data is not available, liquid phase viscosity is calculated
from
!
η L = exp ∑ xi ln ηi , (3.12)
i
where ηi is the viscosity of each component in the phase, which depends on the temperature and
is calculated from experimental data. Dependence of viscosity with the temperature is described
in the equation
η = exp A + B/T + C ln T + DT E , (3.13)
where A, B, C, D and E are experimental coefficients (or generated by DWSIM in the case of
pseudocomponents or hypotheticals).
Vapor Phase Vapor phase viscosity is calculated in two steps. First, when experimental data
is not available, the temperature dependence is given by the Lucas equation [12],
h i
ηξ = 0, .807Tr0,618 − 0.357 exp(−0.449Tr ) + 0.34 exp(−4.058Tr ) + 0.018 (3.14)
1/6
Tc
ξ = 0, 176 , (3.15)
MM3 Pc4
where
η Viscosity (µP)
In the second step, the experimental or calculated viscosity with the Lucas method is cor-
rected to take into account the effect of pressure, by the Jossi-Stiel-Thodos method [12],
where
If the vapor phase contains more than a component, the viscosity is calculated by the same
procedure, but with the required properties calculated by a molar average.
σ
= (0.132αc − 0.279) (1 − Tr )11/9 (3.17)
Pc2/3 Tc1/3
Tbr ln( Pc /1.01325)
αc = 0.9076 1 + , (3.18)
1 − Tbr
where
4 Thermal Properties
4.1 Thermal Conductivity
Liquid Phase When experimental data is not available, the contribution of each component
for the thermal conductivity of the liquid phase is calculated by the Latini method [12],
A(1 − Tr )0.38
λi = (4.1)
Tr1/6
A∗ Tb0.38
A = γ, (4.2)
MM β Tc
where A∗ , α, β and γ depend on the nature of the liquid (Saturated Hydrocarbon, Aromatic,
Water, etc). The liquid phase thermal conductivity is calculated from the individual values by
the Li method [12],
λL = ∑ ∑ φi φj λij (4.3)
λij = 2(λi−1 + λ− 1 −1
j ) (4.4)
xi Vci
φi = , (4.5)
∑ xi Vci
where
Vapor Phase When experimental data is not available, vapor phase thermal conductivity is
calculated by the Ely and Hanley method [12],
1000η ∗
∗ 3R
λV = λ + 1.32 Cv − , (4.6)
MM 2
where
λ ∗ = λ0 H (4.7)
1/2
16.04E − 3
H= f 1/2 /h2/3 (4.8)
MM/1000
λ0 = 1944η0 (4.9)
T0 θ
f = (4.10)
190.4
Vc
h= φ (4.11)
99.2
If Tr 6 2, T + = Tr . If Tr > 2, T + = 2.
Vc
h= φ (4.14)
99.2
MM/1000
η ∗ = η0 H (4.15)
16.04E − 3
9
(n−4)/3
η0 = 10−7 ∑ Cn T0 (4.16)
n =1
T0 = T/ f (4.17)
ln ai
Φ=− (5.2)
Ms ∑ion mion
ln ai 4m hi
= (5.3)
(1 − ( Tm,i /T )) RTm,i
On the right hand side of the equation a constant factor is achieved, while on the left hand
side the activity depends on temperature and composition. For a given composition the freezing
point of the system can be calculated iteratively by varying the system temperature. The best
way to do this is by starting at the freezing point of the pure solvent. This equation also allows
calculating the freezing point of mixed solvent electrolyte systems.
A standard for the thermodynamic properties of water over a wide range of temperature
and pressure was developed in the 1960’s, the 1967 IFC Formulation for Industrial Use (IFC-
67). Since 1967 IFC-67 has been used for "official" calculations such as performance guarantee
calculations of power cycles.
In 1997, IFC-67 has been replaced by a new formulation, the IAPWS Industrial Formula-
tion 1997 for the Thermodynamic Properties of Water and Steam or IAPWS-IF97 for short.
IAPWS-IF97 was developed in an international research project coordinated by the International
Association for the Properties of Water and Steam (IAPWS). The formulation is described in a
paper by W. Wagner et al., "The IAPWS Industrial Formulation 1997 for the Thermodynamic
Properties of Water and Steam," ASME J. Eng. Gas Turbines and Power, Vol. 122 (2000), pp.
150-182 and several steam table books, among others ASME Steam Tables and Properties of
Water and Steam by W. Wagner, Springer 1998.
The IAPWS-IF97 divides the thermodynamic surface into five regions:
Ù Region 5 for high temperatures above 1073.15 K (800 °C) and pressures up to 10 MPa
(100 bar).
For regions 1, 2, 3 and 5 the authors of IAPWS-IF97 have developed fundamental equations
of very high accuracy. Regions 1, 2 and 5 are covered by fundamental equations for the Gibbs
free energy g(T,p), region 3 by a fundamental equation for the Helmholtz free energy f(T,v).
All thermodynamic properties can then be calculated from these fundamental equations by using
the appropriate thermodynamic relations. For region 4 a saturation-pressure equation has been
developed.
In chemical engineering applications mainly regions 1, 2, 4, and to some extent also region
3 are of interest. The range of validity of these regions, the equations for calculating the
thermodynamic properties, and references are summarized in Attachment 1. The equations of
the high-temperature region 5 should be looked up in the references. For regions 1 and 2 the
thermodynamic properties are given as a function of temperature and pressure, for region 3 as a
function of temperature and density. For other independent variables an iterative calculation is
usually required. So-called backward equations are provided in IAPWS-IF97 which allow direct
calculation of properties as a function of some other sets of variables (see references).
Accuracy of the equations and consistency along the region boundaries are more than suf-
ficient for engineering applications.
More information about the IAPWS-IF97 Steam Tables formulation can be found at http:
//www.thermo.ruhr-uni-bochum.de/en/prof-w-wagner/software/iapws-if97.html?id=
172.
of thermodynamic properties of pure water (using IAPWS-95), seawater (using IAPWS-08 for
the saline part), ice Ih (using IAPWS-06) and for moist air (using Feistel et al. (2010a), IAPWS
(2010)).
TEOS-10 is based on a Gibbs function formulation from which all thermodynamic properties
of seawater (density, enthalpy, entropy sound speed, etc.) can be derived in a thermodynamically
consistent manner. TEOS-10 was adopted by the Intergovernmental Oceanographic Commission
at its 25th Assembly in June 2009 to replace EOS-80 as the official description of seawater and
ice properties in marine science.
A significant change compared with past practice is that TEOS-10 uses Absolute Salinity
SA (mass fraction of salt in seawater) as opposed to Practical Salinity SP (which is essentially
a measure of the conductivity of seawater) to describe the salt content of seawater. Ocean
salinities now have units of g/kg.
Absolute Salinity (g/kg) is an SI unit of concentration. The thermodynamic properties of
seawater, such as density and enthalpy, are now correctly expressed as functions of Absolute
Salinity rather than being functions of the conductivity of seawater. Spatial variations of the
composition of seawater mean that Absolute Salinity is not simply proportional to Practical
Salinity; TEOS-10 contains procedures to correct for these effects.
More information about the SIA library can be found at http://www.teos-10.org/
software.htm.
6.3 Black-Oil
When fluids flow from a petroleum reservoir to the surface, pressure and temperature de-
crease. This affects the gas/liquid equilibrium and the properties of the gas and liquid phases.
The black-oil model enables estimation of these, from a minimum of input data.
The black-oil model employs 2 pseudo components:
1. Oil which is usually defined as the produced oil, at stock tank conditions.
2. Gas which then is defined as the produced gas at atmospheric standard conditions.
The basic modeling assumption is that the gas may dissolve in the liquid hydrocarbon phase,
but no oil will dissolve in the gaseous phase. This implies that the composition of the gaseous
phase is assumed the same at all pressure and temperatures.
The black-oil model assumption is reasonable for mixtures of heavy and light components,
like many reservoir oils. The assumption gets worse for mixtures containing much of intermediate
components (propane, butane), and is directly misleading for mixtures of light and intermediate
components typically found in condensate reservoirs.
In DWSIM, a set of models calculates properties for a black oil fluid so it can be used in a
process simulation. Black-oil fluids are defined in DWSIM through a minimum set of properties:
Black oil fluids are defined and created through the Compound Creator tool. If multiple
black-oil fluids are added to a simulation, a single fluid is calculated (based on averaged black-oil
properties) and used to calculate stream equilibrium conditions and phase properties.
The Black-Oil Property Package is a simplified package for quick process calculations in-
volving the black-oil fluids described above. All properties required by the unit operations are
calculated based on the set of four basic properties (SGo, SGg, GOR and BSW), so the results
of the calculations cannot be considered precise in any way. They can exhibit errors of several
orders of magnitude when compared to real-world data.
For more accurate petroleum fluid simulations, use the petroleum characterization tools
available in DWSIM together with an Equation of State model like Peng-Robinson or Soave-
Redlich-Kwong.
6.4 FPROPS
FPROPS is a free open-source C-based library for high-accuracy evaluation of thermody-
namic properties for a number of pure substances. It makes use of published data for the
Helmholtz fundamental equation for those substances. It has been developed by John Pye and
others, can function as standalone code, but is also provided with external library code for
ASCEND so that it can be used to access these accurate property correlations from within a
MODEL. Currently FPROPS supports calculation of the properties of various substances. The
properties that can be calculated are internal energy u, entropy s, pressure p, enthalpy h and
Helmholtz energy a, as well as various partial derivatives of these with respect to temperature
and density. FPROPS reproduces a limited subset of the functionality of commercial programs
such as REFPROP, PROPATH, EES, FLUIDCAL, freesteam, SteamTab, and others, but is free
open-source software, licensed under the GPL.
More information about the FPROPS Property Package can be found in DWSIM’s wiki:
http://dwsim.inforside.com.br/wiki/index.php?title=FPROPS_Property_Package
6.5 CoolProp
CoolProp [14] is a C++ library that implements pure and pseudo-pure fluid equations of
state and transport properties for 114 components.
The CoolProp library currently provides thermophysical data for 114 pure and pseudo-pure
working fluids. The literature sources for the thermodynamic and transport properties of each
fluid are summarized in a table in the Supporting Information available in the above reference.
For the CoolProp Property Package, DWSIM implements simple mixing rules based on mass
fraction averages in order to calculate mixture enthalpy, entropy, heat capacities, density (and
compressibility factor as a consequence). For equilibrium calculations, DWSIM requires values of
fugacity coefficients at system’s temperature and pressure. In the CoolProp Property Package,
the vapor and liquid phases are considered to be ideal.
More information about CoolProp can be found at http://www.coolprop.org.
aqueous sour water systems”, by Wilson, Grant M., available online at http://nepis.epa.
gov/Exe/ZyPDF.cgi?Dockey=9101B309.PDF.
In this model, chemical and physical equilibria of NH3, CO2, and H2S in sour water systems
including the effects of release by caustic (NaOH) addition are considered. The original model
is applicable for temperatures between 20 °C (68 °F) and 140 °C (285 °F), and pressures up to
50 psi. In DWSIM, use of the PR EOS to correct vapour phase non-idealities extends this range
but, due to lack of experimental data, exact ranges cannot be specified.
The Sour Water Property Package supports calculation of liquid phase chemical equilibria
between the following compounds:
The following reactions in the liquid (aqueous) phase are taken into account by the SWEQ
model:
7 Reactions
DWSIM includes support for chemical reactions through the Chemical Reactions Manager.
Three types of reactions are available to the user:
Conversion, where you must specify the conversion (%) of the limiting reagent as a function
of temperature
Equilibrium, where you must specify the equilibrium constant (K) as a function of temperature,
a constant value or calculated from the Gibbs free energy of reaction (∆G/R). The orders
of reaction of the components are obtained from the stoichiometric coefficients.
Kinetic, where you should specify the frequency factor (A) and activation energy (E) for the
direct reaction (optionally for the reverse reaction), including the orders of reaction (direct
and inverse) of each component.
For each chemical reaction is necessary to specify the stoichiometric coefficients of the
compounds and a base compound, which must be a reactant. This base component is used as
reference for calculating the heat of reaction.
aA + bB → cC, (7.1)
where a, b and c are the stoichiometric coefficients of reactants and product, respectively. A
is the limiting reactant and B is in excess. The amount of each component at the end of the
reaction can then be calculated from the following stoichiometric relationships:
where NA,B,C are the molar amounts of the components at the end of the reaction, NA0 ,B0 ,C0
are the molar amount of the components at the start of the reaction and X A is the conversion
of the base-reactant A.
n
K= ∏(q j )νj , (7.5)
j =1
where K is the equilibrium constant, q is the basis of components (partial pressure in the vapor
phase or activity in the liquid phase) ν is the stoichiometric coefficient of component j and n is
the number of components in the reaction.
The equilibrium constant can be obtained by three different means. One is to consider
it a constant, another is considering it as a function of temperature, and finally calculate it
automatically from the Gibbs free energy at the temperature of the reaction. The first two
methods require user input.
For each reaction that is occurring in parallel in the system, we can define ξ as the reaction
extent, so that the molar amount of each component in the equilibrium is obtained by the
following relationship:
whereξ i is the coordinate of the reaction i and νij is the stoichiometric coefficient of the j
component at reaction i. Defining the molar fraction of the component i as x j = n j /nt , where
nt is the total number of mols, including inerts, whe have the following expression for each
reaction i:
where the system of equations F can be easily solved by Newton-Raphson’s method [15].
aA + bB → cC + dD (7.8)
r A = k[ A][ B] − k0 [C ][ D ] (7.9)
where
The kinetic reactions are used in Plug-Flow Reactors (PFRs) and in Continuous-Stirred
Tank Reactors (CSTRs). In them, the relationship between molar concentration and the rate of
reaction is given by
ˆV
FA = FA0 + r A dV, (7.12)
where FA is the molar flow of the A component and V is the reactor volume.
where
Winn [17]
MM = 0.00005805PEMe2.3776 /d150.9371 , (8.3)
where
Riazi[17]
Lee-Kesler[17]
Farah
where
where
SG Specific Gravity
Lee-Kesler [16]
where
Tb NBP (K)
Farah
Riazi-Daubert[17]
Riazi[17]
Pc 6
− ln 1.10325 − 5.92714 + 6.09648/Tbr + 1.28862 ln Tbr − 0.169347Tbr
ω= 6
(8.23)
15.2518 − 15.6875/Tbr − 13.472 ln Tbr + 0.43577Tbr
Korsten[17]
Lee-Kesler method[16]
pv 6
ln Pr = 5.92714 − 6.09648/Tbr − 1.28862 ln Tbr + 0.169347Tbr + (8.25)
6
+ω (15.2518 − 15.6875/Tbr − 13.4721 ln Tbr + 0.43577Tbr ),
where
pv
Pr Reduced vapor pressure, P pv /Pc
ω Acentric factor
8.1.6 Viscosity
Letsou-Stiel [12]
ξ0 + ξ1
η = (8.26)
ξ
ξ0 = 2.648 − 3.725Tr + 1.309Tr2 (8.27)
ξ1 = 7.425 − 13.39Tr + 5.933Tr2 (8.28)
1/6
Tc
ξ = 176 (8.29)
MM3 Pc4
where
η Viscosity (Pa.s)
Abbott[17]
where
9 Other Properties
9.1 True Critical Point
The Gibbs criteria for the true critical point of a mixture of n components may be expressed
of various forms, but the most convenient when using a pressure explicit cubic equation of state
is
A11 A12 ... A1n
A21 A22
(9.1)
L = . =0
..
A ... ... A
n1 nn
A A12 ... A1n
11
A21 A22
..
M= . = 0, (9.2)
A ... ... An−1,n
n−1,1
∂L ∂L
∂n1 ... ... ∂nn
where
∂2 A
A12 = (9.3)
∂n1 ∂n2 T,V
All the A terms in the equations 9.1 and 9.2 are the second derivatives of the total Helmholtz
energy A with respect to mols and constant T and V. The determinants expressed by 9.1 and
9.2 are simultaneously solved for the critical volume and temperature. The critical pressure is
then found by using the original EOS.
DWSIM utilizes the method described by Heidemann and Khalil [20] for the true critical
point calculation using the Peng-Robinson and Soave-Redlich-Kwong equations of state.
f wi = f wH , (9.4)
that is, the fugacity of water in hydrate is the same as in the water in any other phase
present at equilibria.
The difference in the models present in DWSIM is mainly in the way that water fugacity
in the hydrate phase is calculated. In the modified van der Waals and Platteeuw model, the
isofugacity criteria is used indirectly through chemical potentials, which must also be equal in
the equilibria:
µiw = µw
H
(9.5)
remembering that
gi
f i = xi P exp((µi − µi )/RT ). (9.6)
9.2.1 Modified van der Waals and Platteeuw (Parrish and Prausnitz) method
The classic model for determination of equilibrium pressures and temperatures was developed
by van der Waals and Platteeuw. This model was later extended by Parrish and Prausnitz [21]
to take into account multiple "guests" in the hydrate structures. The condition of equilibrium
used in the vdwP model is the equality of the chemical potential of water in the hydrate phase
and in the other phases, which can be liquid, solid or both.
Chemical potential of water in the hydrate phase In the modified var der Waals method,
the chemical potential of water in the hydrate phase is calculated by:
H
= µw + RT ∑ νm ln(1 − ∑ θmj ), (9.7)
β
µw
m j
where µw is the chemical potential of water in the empty hydrate lattice (something like an
β
"ideal" chemical potential) and νm is the number of m cavities by water molecule in the lattice.
The fraction of cavities m-type cavities occupied by the gaseous component l is
where Cmj is the Langmuir constant and f i is the fugacity of the gaseous component l. The
Langmuir constant takes into account the interactions between the gas and the molecules of
water in the cavities. Using the Lennard-Jones-Devonshire cell theory, van der Waals e Platteeuw
showed that the Langmuir constant can be given by
ˆ ∞
C ( T ) = 4π/kT exp[(−w(r ))/kT ]r2 dr, (9.9)
0
where T is the absolute temperature, k is the Boltzmann constant and w(r) is the spherically
symmetric potential which is a function of the cell radius, the coordination number and the
nature of the gas-water interaction. In this method, the Kihara potential with a spherical core
is used,
where N is equal to 4, 5, 10 or 11; z and R are, respectively, the coordination number and
the cavity cell radius.
Supported hydrate formers CH4, C2H6, C3H8, iC4H10, H2S, N2 and CO2.
The model proposed by Klauda and Sandler [22] uses spherically symmetric Kihara potentials
determined from viscosity data and the second virial coefficient, in opposition to the traditional
models which adjust these parameters to experimental hydrate data. In general, this method
predicts hydrate formation data more precisely than the other models.
f wH
β β β
= exp( A g ln T + ( Bg )/T + 2, 7789 + Dg T ) ×
β β β β
exp Vw [ P − exp( A g ln T + ( Bg )/T + 2, 7789 + Dg T )]/RT ×
exp[∑ νm ln(1 − ∑(Cml f l )/(1 + ∑ Cmj f j ))] (9.12)
m j
The A, B and D constants are specific for each hydrate former and represent the vapor
pressure of the component in the empty hydrate lattice. Vw represents the basic hydrate molar
β
volume (without the presence of guests) and the Langmuir constant (C ) is calculated by the
following equation:
ˆ R− a
C ( T ) = 4π/kT exp[(−w(r ))/kT ]r2 dr (9.13)
0
In the Klauda e Sandler method the spherically symmetric Kihara potential is also used,
with a modifications in the potential to include the effects of the second and third cell layers,
Supported hydrate formers CH4, C2H6, C3H8, iC4H10, H2S, N2 and CO2.
Chen and Guo [23] developed a model based in a formation mechanism based in two steps,
the first being a quasi-chemical reaction to form the "basic hydrate" and the second as being a
small gas absorption process in the linking cages of the basic hydrate. The results showed that
this model is capable of predict hydrate formation conditions for pure gases and mixtures.
Fugacity of water in the hydrate phase In the Chen and Guo model, a different approx-
imation is used for the equilibrium condition. Here the equilibrium is verified by means of an
isofugacity criteria of the hydrate formers in the hydrate and vapor phase. The fugacity of the
component in the vapor phase is calculated by:
f iH = f i0 (1 − θi )α , (9.17)
f i0 = f 0 ( P) f 0 ( T ) f 0 ( xw γw ), (9.18)
0 0 0
f 0 ( T ) = A exp( B /( T − C )), (9.20)
f 0 ( xw γw ) = ( xw γw )(−1/λ2 ) , (9.21)
where β and λ2 depend on the structure of the hydrate formed and A’, B’ and C’ depends on
the hydrate former. xw and γm are, respectively, the water molar fraction and activity coefficient
in the liquid phase.
In the Chen and Guo model, the Langmuir constants are calculated with an Antoine-type
equation with parameters obtained from experimental data, for a limited range of temperature:
C ( T ) = X exp(Y/( T − Z )) (9.22)
Supported hydrate formers CH4, C2H6, C3H8, iC4H10, H2S, N2, CO2 and nC4H10.
1/2
1 + 2I
r= (9.24)
1−I
where
r Refraction Index
SG Specific Gravity
PF = {[0.69 × ((t10ASTM − 273.15) × 9/5 + 32) − 118.2] − 32} × 5/9 + 273.15 (9.25)
where
PF Flash Point (K)
where
PFL Pour Point (K)
where
PC Freezing Point (K)
where
PN Cloud Point (K)
where
IC Cetane Index
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