Industrial Hose

Insta-Lock™ Couplings

www.contitech.us
Innovative Coupling
and Hose Systems from
the Name You Trust
Continental ContiTech has long been known
for innovative solutions and product offerings
Many solutions,
in industrial hose. In an effort to create the best one source
couplings and hose systems available in the industry,
we consulted with our distributors and end-users to Whatever the industry,
discover which features are most desired and useful application or environment,
in real-world applications. Every element was studied you can count on your
and scrutinized, including the shape of the handles, Continental ContiTech
length of the shank, thickness of the body – even the Distributor to bring creative
design of the dust cap. and realistic solutions to
the table.
The end result is the revolutionary Insta-Lock™
cam and groove coupling system that was As your single source for
designed to work seamlessly with our industrial industrial hose and couplings
hose products. The patented coupling system solutions, your distributor is
boasts no fewer than 10 unique features that help always available for expert
improve longevity, operator comfort consultation and advice on
and productivity. hose assemblies, as well
as the complete breadth
of products from the
These couplings are designed specifically as a Continental ContiTech brand.
system, for use with Continental ContiTech branded
hose, and can be used in a variety of applications
and industries.
Metal Solutions for
Your Application
Insta-Lock™ couplings are available in aluminum, 316
stainless steel and brass, so you can choose the alloy that is
best suited to your application, including military.

Aluminum 316 Stainless Steel Brass

Aluminum couplings for heavy-duty, Stainless steel couplings are desired for Brass is the preferred coupling material
non-spark-resistant applications their durability and outstanding corrosion for applications in which spark resistance
are lightweight, making them ideal resistance. Stainless steel is also well is needed. Brass is also well suited for:
in environments where weight is a suited for: › Steel processing
consideration. Aluminum is also well › Chemical transfer › Marine applications
suited for: › Corrosive environments › Corrosive environments
› Petroleum transfer › Pre-processed foods
› Oil suction discharge Brass couplings are available in
› Water suction discharge Stainless steel couplings are available in Part A, Part B, Part C, Part D,
Part A, Part B, Part C, Part D, Part E, Part E, Part F, Dust Cap and Dust Plug.
Aluminum couplings are available in Part F, Dust Cap and Dust Plug.
Part A, Part B, Part C, Part D, Part E, Brass couplings are manufactured from
Part F, Dust Cap, Dust Plug and Jump Sizes. Stainless steel couplings are ASTM B62 CDA 836 casting brass, which
manufactured from ASTM A351 casting meets ASTM and military specifications
Aluminum couplings are manufactured alloy CF8M (aka 316 stainless), which for cam and groove couplings.
from ASTM B26 alloy 713-T5 aluminum, meets ASTM and military specifications
which meets ASTM specifications for for cam and groove couplings.
cam and groove couplings.
All Insta-Lock parts are interchangeable with any MIL
standard parts.
Full Line Solutions
Male adapters x female thread
Available in aluminum, 316 stainless steel
and brass
Typically connects to male NPT on a pipe or
manifold. Mates with PART C on hose assembly that
needs to be regularly connected and disconnected.
Available in 1/2” to 6” diameters.

Female couplers x male NPT thread

Available in aluminum, 316 stainless steel
and brass
Typically connects to male NPT on a pipe or
manifold. Mates with PART E on hose assembly,
which needs to be regularly connected and
disconnected. Available in 1/2” to 6” diameters.

Female couplers x hose shank

Available in aluminum, 316 stainless steel
and brass
Can be attached to a rubber hose with the use
of interlocking ferrules, crimp sleeves or bands.
Available in 1/2” to 6” diameters.

Female couplers x female thread

Available in aluminum, 316 stainless steel
and brass
Typically connects to male NPT on a pipe or
manifold. Mates with PART E on hose assembly,
which needs to be regularly connected and
disconnected. Mates to male NPT x hose shank
fittings. Available in 1/2” to 6” diameters.

Male adapters x hose shank

Available in aluminum, 316 stainless steel
and brass
Can be attached to rubber hose with the use
of interlocking ferrules, crimp sleeves or bands.
Available in 1/2” to 6” diameters.
Male adapters x male thread
Available in aluminum, 316 stainless steel
and brass
Typically connects to male NPT on a pipe or
manifold. Mates with PART C on hose assembly,
which needs to be regularly connected and
disconnected. Available in 1/2” to 6” diameters.

For use with all couplers

Available in aluminum, 316 stainless steel
and brass
Patented dust plug used to seal the pipe system
and hose assemblies during non-use or transfer of
assembly. Mating parts are Part C, Part B and Part
D. Unique inverted design allows for less product
spillage when plug is removed. Not to be used in
pressure applications. Available in 1/2” to
6” diameters.

For use with adapters

Available in aluminum, 316 stainless steel
and brass
Used to seal the pipe system and hose assemblies
during non-use or transfer of assembly. Mating
parts are Part A, Part E and Part F. Not to be used in
pressure applications. Available in 1/2” to
6” diameters.

Available in aluminum
› Female coupler x male adapter
› Female coupler x female coupler
› Male x male spool adapter

Pressure Rating
Sizes 1/2” to 2”, 250 psi; sizes 2½” to 4”, 150 psi; sizes
5” to 6”, 75 psi. Recommended working pressure
ratings based on ambient temperature 70°F (21.1°C).
 2. Patented “Hose
Stop” feature
Protrusions on Part
1. Precision-machined
Part C Coupling E and Part C hose
hose shanks
The most complex and popular of the Continental ContiTech family of shanks prevent hose
Superior holding power and
couplings, Part C couplings are relied upon by engineers and operators from elongating
performance whether crimping
worldwide to provide secure and dependable couplings for a variety of into the fitting when
or banding.
applications, including chemical, water, petroleum and military. crimped.

10

The innovative Insta-Lock™ cam and groove coupling system 10. Serration 9. Smooth flow design
is the culmination of years of laboratory research and profile meets ASTM Couplings are designed to
in-the-field experience. The result is an amazingly durable, reliable specifications. dramatically reduce internal
and secure coupling system suitable for numerous industrial turbulence, significantly increasing
hose applications. Insta-Lock has 10 unique features that make it flow rates.
the preferred coupling system for operators looking for greater
convenience, security and productivity.

Patented Insta-Lock™ Coupling Technology

Hose Prep Repair/Replacement Parts
The Insta-Lock™ line includes interlocking ferrules and crimp Replacement parts and gaskets are available to
sleeves to provide maximum gripping power for consistent and maximize the working life of Insta-Lock couplings.
reliable hose assemblies.
Insta-Lock™ Repair Kits
Insta-Lock™ Interlocking Ferrules Available in brass and stainless steel. Designed
Available in plated carbon and 304 stainless exclusively for Insta-Lock fittings. Contains handles,
steel. Used to attach Part C, Part E and hose rings and pins for repair of damaged or vandalized
stems to hose. Hose ends are manufactured with couplings.
a specially designed interlock groove to secure
the crimp style, attaching the ferrule permanently onto the Insta-Lock™ Replacement Gaskets
coupling to provide a uniform grip between the ferrule, hose Available in Nitrile, Teflon®, Viton®, Polychloroprene,
and the coupling body. White Polychloroprene and Silicone. Designed
specifically for Insta-Lock couplers. Bagged in lots
Crimp Sleeves of 10 or 25, depending on size and material.
Available in stainless steel and aluminum. Used to
attach Part C and Part E couplings to petroleum
drop hose. Provides uniform grip between crimp
sleeve, hose and coupling body. Aluminum sleeves
also available for lower-pressure petroleum drop hose.

Teflon ® is a registered trademark of E.I. DuPont De Nemours and Company Corporation. Viton® is a registered trademark of DuPont Dow Elastomers L.L.C. Master Lock® is a registered trademark of Master Lock Company LLC
 3. Lock-out padlock holes
4. No-snag design
When closed, a set of holes in the “Lock Zone” allow the
Pull rings fit into “Lock Zone”
insertion of a padlock. Patented design stays secure even if
so coupling does not catch on
the handle pins are damaged or removed.
obstacles when dragged or pulled.
(Use Master Lock® 7LJ or 8LJ part number)

5. Damage-resistant pull rings

Pull rings are manufactured from
4 spring steel for durability, and fit snugly
3
5 into “Lock Zone” to prevent damage.

7 6. Ergonomic handles
Special “palm pads” at ends of handles make it easier and
more comfortable to lock. Pads also keep pull rings from
twisting open too far, making it easier to uncouple.

7. Patented automatic locking handles

Simple yet durable locking design has no bulky
springs or latches to break, get lost or fill with
dirt. Pull rings fit into specially designed “Lock
Zone” of the coupler to protect handles from
abuse and wear.

Fuel Compatibility and Insta-Lock™ Couplings

8
Agent Temp (°F/°C) 316 SS Aluminum Brass

E-100* 100/38 A B A
8. Damage-resistant design
E-85 100/38 I I I
V-shaped struts on all coupler bodies
enhance strength and reduce “egging” E-15 100/38 I I I
that can occur when an assembly is
B-100 100/38 A I X
repeatedly dropped.
B-50 100/38 A I X
B-20 100/38 A B I

A = May be used for continuous service

B = May be used for intermittent service
I = Insufficient data
X = Do not use
*Same as ethyl alcohol
Contact ContiTech. Engineering Next Level
ContiTech AG
As a division of the Continental Group, ContiTech
NAFTA Headquarters
is a recognized innovation and technology leader
703 S. Cleveland Massillon Road
in natural rubber and plastics. As an industry partner
Fairlawn, OH 44333-3023 U.S.A.
with a firm future ahead of us, we engineer solutions
1-800-235-4632
both with and for our customers around the world.
Our bespoke solutions are specially tailored to meet
Canada the needs of the market. With extensive expertise
1-888-275-4397 in materials and processes, we are able to develop
FAX 1-888-464-4397 cutting-edge technologies while ensuring we
make responsible use of resources. We are quick
to respond to important technological trends, such
Mexico as function integration, lightweight engineering
1-800-439-7373 and the reduction of complexity, and offer a range
FAX 1-800-062-0918 of relevant products and services. That way, when
you need us, you’ll find we’re already there.

Germany
+49 (0)511 938 02
[email protected]

www.contitech.us

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