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expression of
optimum proportion based on which (B) (a) Name the common types of formcd
Lankmay be identified as "Small tank' heads and closures used for closing the
or
'Large tank' ? 10 ends of a process vcssel. Describc any
A one of them with
petrölcum rcfinery nccds proper diagram. Why
a vertical
cylindrical lstoragc tank to store thinning allowance is neccssary in
25,000 m of lube oil so that the total determining the thickness of the plate
cost is miniimum. It is cstimated to fabricate a particular head ? 8
that
the,ratio of annual cost of the
unit area is two times the shell per (b) A process vessel is to be
designed for
of the bottom
annualjcost the maximum operating pressure of
the annual cost
pen unit arca; and that 500kN/m*. The pressure vesscl has a
of the roof is 1-6 times nominal diameter of 1.5m and tangent
the bottom annual cost
per unit area. to tangent length of 3.0m. The vessel
The annual cost the
of land under the is made of IS: 2004 1962 Class 3
tank together with
annual cost of
installed foundation is estimated to be
quality steel. The working temperature
is 250' C. The corrosion allowance is
0.5 time the annual cost of bottom
suggested to be 2mm for the life span
per unit area. The oil is to be stored expected for the vessel. The vessel is
a maximmum
at
temperature of 200' C and to be fabricated for medium
the materials to be used for the
operation.
plate is (i) What will be thec standard
plate
IS: 2002-1962 grade
2B quality steel. thicknes if thc vesscl is
)Calculate the optimum diameter cylindrical ? 12
to height ratio for the vessel.
i) If a spherical vessel having the
(ii) Detcrmine the thickness of the same diameter and plate thickness
shell plate for all the courses is fabricated with same quality
considering a, reasonable stecl, what maximum intenal
corrosion allowance. 20 pressure it can withstand safely?
10
16 (CH 783) PRED/G
PRED/G
6 (CH 783)
top ol a distilling column opcrating at Total number
15
of printed pages-6
psig which pressure il boils
at at
244°P. Waicr at 85°F will bc uscd as 16 (CH 783) PRED
he_cosiE-medium tdirt factor
2015
0-003 is rcquircd with allowablc
prcssure drops of 2-0 psi for the vapour PROCEss EQUIPMENT DESIGGN
and 10 psi for thc water. Assume that
Full Marks: 100
8-fi tubes are used. Tubes arc to bc
3/4 in.OD, 16BWG on 15/16 in. Time Four hours
suitable ? What is the dirt factor? i) Codc Books IS 2825 & IS 803
35
il) Steam Table
6 100 Contd.
6 (CII 783) PRED/G
TA Tt 1S desircd to design a tank for thc
tangcnt to tangent length of 2-4 m. Thc
storagc of 5000 kilo iter of an oil. It is vesscl is to be dcsigned for medium
thà annuai cost of shell
cstimatcd that duty opcration and no scverc conditions
per unitarcaCis jwetimes the annual arc cxpccted. Thc other dctails arc as
cost of the bottom per unit arca C2 follows
of the roof C is
and thc annual cost
Find the optimum tank proportion and i1) What should be the thickncss of
for all thc
thickncss of the shcll platc the platc rcquircd to fabricatc a
30
courscs. flangcd flat covcr of thc vesscl?
Considcr thinning allowances of
necds cylindrical
B A process vecsscl
a
6%
diamcter 1:2n and
vessel of nominal
same
diamcter
material;
(ii)
with thc
samc çáustic stream leaving th
fabricated
pressure
maximum
internal evaporators ?
what
withstand
safcly ?
will
the sphcrc 30
of 35° API distillate
B 24,000 lb/m
cooled rom 400 to 300°F by 50,000
12.5%
conccntratc
34AP micdcontinent-Erath
It is
desircd to
tb/hrof
A]
4 0 % - i n - a - d o u b l e
2. inlet temperature
o fNaOH to
ol
solution backward oil heatcd from an
using of 10 psi ar
cffcct
cvaporator
is to 250F Pressure drops
at 30°C
fccd supplicd dirt factor of 0.006 1
fccd. Thc
to
contain allowablc, and a
as
amount of 4 by i
bc of such an steam
required. Using 20ft hairpins
NaOH. Saturated
2-5kg/sof solid Vae i n c h IPS
available at6kg/ cn abs. A
is maintaincd
bc
66cm of Hg may
hairpins are requrd
of sccond How many
of the
spacc
the vapor The
in cjector.. ?
the cxisting How shall hcy bc arrangai
cffcct
with
co-cfficient
are fii)
transfcr
hcat fartor
What is thc final fouling
overall cffcct
for thc 1st (ii)
hr-m2-°C
2000kcal/ hr-m2-°C for thc 2nd
and 1600 kcal/ loss
4% of heat
1-2 condenser is requ
Considcring
C A vertical
cffcct.
PRE/G
16 (CI 783)
Total number of printed
pages-5
16 (CH 783) PRED
2017
V 2 SO
PROCEss EQUPMENT DESIGN
Full Marks: 100
Time Four hours
Contd.
Answer Part (a) OR Part (b): 1-6 times the bottom annual cost
per
4aDesign a process vesstt for the following unit area. The annual cost of the
land
conditions 30 under the tank together with
annual
cost of installed foundation is
Shell estimated
to be 05 time the annual
Nominal diameter cost of bottom
=
1100mm per unit area. Calculate
Material: High alloy steel
IS: 1570-1961 grade the optimum diameter and height
-05 ¬r18 Ni of the tank
11Mo3
Design temperature = 150°C
ii) thickness of the shell plate for all
Interior pressure 3kgf/ cn2
=
the course_
) IS: 2825-1969
(tü) IS: 803-1976
200 Contd
CH 782) PEDG/G 6
Part (a)
Answer or Part (b):
(b) A process vessel is to be
i t is desired to design a tank for the
designed for
storage of 25,000 kiloliter the following conditions
of an oil. It
is estimated
that the
annual cost of
Maximum Operating pressure =
shell per unit area is two times 10 kgf/cn
annual cost of the bottom per unit the Temperature =250°C
area
and the annual cost of the roof is Norminal diameter 1.5 m
1.8 =