HORSEPOWER Gross: 262.

5 kW 352 HP @ 1900 rpm Net: 257 kW 345 HP @ 1900 rpm OPERATING WEIGHT 49000 - 51000 kg 108,000 - 112,440 lb

BR580JG-1
BR

580
JG

Photo may include optional equipment.

MOBILE CRUSHER

BR580JG-1

M OBILE C RUSHER

WALK-AROUND
The newly designed Komatsu BR580JG-1 mobile crusher looks simple but is very powerful. The upgraded Komatsu designed crusher offers you amazing production capacity of MAX 460 ton/h (507 U.S. ton/h).

High-performance jaw
The KCJ4430 large-capacity jaw crusher guarantees maximum crushing capacity in this class along with ease of maintenance. In addition, Komatsus locking cylinder mechanism allows you to change the discharge clearance with a simple one-touch adjustment and also facilitates the removal of clogged foreign material from the discharge side.

Newly designed vibrating grizzly feeder

The vibrating grizzly feeder moves the material elliptically, so the material can be effectively separated and evenly fed into the jaw.

HydrauMind hydraulics and all-hydraulic drive system

Fully hydraulic drive system gets you working right away. The HydrauMind system supplies the optimal amount of oil through load-sensing and pressure-compensated valves.

Large-capacity hopper
The 2625 mm 8'7" x 4400 mm 14'5" feedhopper is accessible from three sides for material loading.

Hydraulic conveyor lifter in the up position

ensures adequate ground clearance even on rough ground. The mobile crusher uses a new interlock system that controls the travel and the operation (crushing), depending on the conveyors position.

Genuine Answer for Land and Environment Optimization

2

MOBILE CRUSHER

BR580JG-1
HORSEPOWER Gross: 262.5 kW 352 HP @ 1900 rpm Net: 257 kW 345 HP @ 1900 rpm OPERATING WEIGHT 49000 - 51000 kg 108,000 - 112,440 lb

High-speed, large-capacity conveyor belt

A 1050 mm 42" wide conveyor belt travels at 120 m 394' per minute. The discharge height is 3000 mm 9'10".

SAA6D125E-5 turbocharged after-cooled diesel engine

provides 257 kW / 345 HP for superior crushing power. EPA Tier 3 and EU Stage 3A emission regulations certified.

Emergency shut-off buttons are installed on both the left and right sides of the chassis, on the control panel, and on the radio remote control (option).

Sprinkler nozzles and a connector

are standard at the jaw entry.
Photo may include optional equipment.

Outstanding mobility
Hydraulic steering and high-travel speed make the machine easy to relocate. The BR580JG-1 uses the same track undercarriage as Komatsus hydraulic excavators.

BR580JG-1

M OBILE C RUSHER

PRODUCTIVITY FEATURES
Komatsus hydraulic crusher protection mechanism
Jaw crushers typically protect themselves by bending toggle plates when they are clogged or jammed with metal or wood debris. The KCJ4430 protects itself by allowing the locking cylinders to fully open the discharge port, which makes it easy to remove clogged foreign material from the crusher. (Patent pending)

Equipped with an eco-friendly engine

Equipped with the SAA6D125E-5 engine, this new mobile crusher has a nominal output as high as 262.5 kW (352 HP). The latest KOMATSU engine technology for construction machinery, ecot3, greatly reduces NOx emissions. This ecofriendly, clean engine, complies with various emission gas standards, including the EPA Tier 3 requirements in North America and the EU Stage 3A requirements in Europe.

Fully automatic discharge setting adjustment system

The jaw crusher is equipped with an automatic discharge setting adjustment system that makes it easy to change the opening of the discharge port. Even as both of the jaw plates or one wear, you can adjust the discharge setting with a simple one-touch operation (adjustable within several minutes) with this automatic system. On the monitor panel, you can choose one of the three adjustment modes. (Patent pending)
Mode A: Input a desired value for the discharge setting. Mode B: Increase or decrease the current discharge setting. Mode C: Press the manual switch to increase or decrease the present discharge setting.

New Komatsu Jaw Crusher

The large-capacity jaw crusher, KCJ4430, is another successful example of Komatsus development efforts. Crushing efficiency is improved dramatically with the installation of a load-presetting semiautomatic feeder system. Locking cylinder

Large production capacity

Komatsus original large-capacity jaw crusher and the most advanced control systems have considerably increased its output capacity, making it easy to manage large workloads.
KCJ4430 Jaw

High mobility
The conveyor elevation system secures sufficient ground clearance, which provides the crusher with outstanding maneuverability at any crushing site. In addition, improved configuration and location of the guide handle makes it much easier to operate the conveyor lifter. The mobile crusher uses a new interlock system that controls the travel and the operation (crushing), depending on the conveyor's position. The system helps prevent the conveyor from being dragged or contacting the ground and provides clearance between the jaw discharge and the conveyor belt. Minimum ground clearance Travel: 200/350 mm (7.9"/14") Operation (Crushing): 100/200 mm (3.9"/7.9")
Conveyor Elevation System
* Travel is prohibited by interlock when the ground clearance is 100mm (3.9").

Feed opening: 1120 mm x 765 mm 44" x 30" Link plate Fixed link

High-speed, large-capacity conveyor belt

The high discharge height of 3000 mm (9'10") makes it easy to configure a system with stock pile conveyor and screens. With its width of 1050 mm (42") and a belt speed of 120 m (394') /min., the belt conveyor has a high volume capacity. In addition, the conveyor reverse mode is provided to facilitate the removal of jammed foreign material.

3000 mm (9'10")

MOBILE CRUSHER

BR580JG-1

EASY OPERATION, MAINTENANCE

Ease of operation
All the switches necessary for operation are located on the main control panel, making it easier for the operator standing on the ground to reach and control the operation. As the control system is equipped with the one-touch start feature, all you have to do is to push the start switch. This simple operation will sequentially start the operation of the magnetic separator, belt conveyor, jaw crusher and feeder.

Maximum reliability and minimal maintenance

In addition to the spacious large clearance between the jaw crusher and the conveyor belt, the crushers bottom area is sealed with covers. This design prevents re-bar from being caught by the crushers member structure. Wide openings on the side frames also ensure easy access to the space below the crusher to remove clogged foreign material.
Opening In The Crusher Side (both sides of undercarriage)

Main Control Panel

The multi-function monitor displays the status of all components in real time. With this monitor, you can easily identify the location of a problem.

Opening In The Engine Side (left side of undercarriage)

Between the crusher discharge and the belt conveyor

Maintenance

Travel Mode

Operation Mode Fuel pre-filter (with water separator) The engine oil drain valve was attached remotely, and connected the drain hose

Wired remote controller for travel Wired remote controller allows travel control while standing on the ground. The controller facilitates travel control by eliminating the need to get on the machine. Since the connector for the remote controller is provided both on the front and rear of the machine, you can select either one according to your needs. In addition, conventional on-board travel control lever system is optionally available.
Centralized greasing of the crusher

Anti-slip plates

Comfortable design
To prevent dust, sprinkler nozzles at the top of the jaw crusher are provided as standard equipment.The nozzles at the tip of the conveyor and the intermediate part (under the engine) are prepared as optional equipment.The water tank and spraying system are also prepared as optional equipment.
Sprinkler Nozzle

Radio remote controller (Option) With this controller, you can change the mode between Travel and Operation, while remaining onboard. You can also use it to operate the one-touch start feature, in addition to the feeder On/Off function.

BR580JG-1

M OBILE C RUSHER

SPECIFICATIONS
ENGINE Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Komatsu SAA6D125E-5 Type . . . . . . . . . . . . . . . . . . . .Water-cooled, 4-cycle, direct injection Aspiration . . . . . . . . . . . . . . .Turbocharged, aftercooled, cooled EGR Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 mm 4.92" Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 mm 5.91" Piston displacement . . . . . . . . . . . . . . . . . . . . . . . .11.04 ltr 674 in3 Horsepower SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . .Gross 262.5 kW 352 HP ISO 9249/SAE J1349 . . . . . . . . . . . . . . . . . . .Net 257 kW 345 HP Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 rpm Fan drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical Governor . . . . . . . . . . . . . . . . . . . . . . . .All-speed control, electronic
EPA Tier 3 and EU Stage 3A emission regulations certified.

CRUSHER Jaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Komatsu KCJ4430 Inlet size . . . . . . . . . . . . . . . . . . . . . .1120 mm x 765 mm 44" x 30" Discharge setting (O.S.S.) . . . . . . . . .55 mm to 200 mm 2.2" to 7.9" Maximum rotating speed . . . . . . . . . . . . . . . . . . . . . . . . . . .300 rpm Production Capacity
Maximum treatment capacity (with a muck content of 30%).

Unit: ton/h U.S. ton/h

Material Natural stone Concrete debris

55 mm 2.2"

Crusher Discharge Setting (open side) 70 mm 100 mm 150 mm 200mm 2.8" 3.9" 5.9" 7.9" 180 200 280 280 400 198 221 309 309 441 140 110 160 150 220 230 330 320 460 154 121 176 165 243 254 364 353 507

HYDRAULICS Type . .HydrauMind (Hydraulic Mechanical Intelligence New Design) system, closed-center system with load sensing valves and pressure compensated valves Main pump: Type . . . . . . . . . . . . . . . . . . . . . .Variable displacement piston type Pump for . . . . . . . .Crusher, feeder, conveyor, 2 equipment options, and travel circuits Maximum flow . . . . . . . . . . . .2 x 344 ltr/min 2 x 93.5 U.S. gal/min Maximum travel speed: High . . . . . . . . . . . . . . . . . .3 km/h 1.9 mph Mid . . . . . . . . . . . . . . . . .2.1 km/h 1.3 mph Low . . . . . . . . . . . . . . . . .0.7 km/h 0.4 mph

Note: * The production capacity of the natural stones shown in the table is based on andesite having unconfined compression strength of about 1000 kg/cm2 14,225 psi, that of the concrete debris is based on concrete debris containing no steel bars and all the material is assumed to be dry and equal to or smaller than the optimum feed-in material size. The Production capacity is the sum of the quantity of the material crushed by the crusher and the quantity of the material that passed through the grizzly bar. It depends on the type and properties of the material and the working condition. When the crusher discharge setting is 55-100 mm 2.2"-3.9", only concrete debris can be crushed.

GRIZZLY FEEDER Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maximum 1000 cpm Size . . . . . . . . . . . . . . . . . . . . . . .1125 mm x 3850 mm 3'8" x 12'8" Drive type . . . . . . . . . . . . . . . . . . . .Direct drive with hydraulic motor

OPERATING WEIGHT (APPROXIMATE) Operating weight . . . . . . . . . . . . . . . . . . . . . . . .49000 kg 108,000 lb Operating weight, including Muck conveyor and Magnetic separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51000 kg 112,440 lb Ground pressure . . . . . . . . . . . . . .129.4 kPa 1.32 kg/cm2 18.77 psi Ground pressure, including Muck conveyor and Magnetic separator . . . . . . . . . . . . . . . . . . . . . . . . . . .135.3 kPa 1.38 kg/cm2 19.63 psi COOLANT AND LUBRICANT CAPACITY (REFILLING) Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .650 ltr Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.0 ltr Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38.0 ltr Final drive, each side . . . . . . . . . . . . . . . . . . . .9.0 ltr Hydraulic system . . . . . . . . . . . . . . . . . . . . . . .248 ltr 172 U.S. gal 10.3 U.S. gal 10.0 U.S. gal 2.4 U.S. gal 65.5 U.S. gal

UNDERCARRIAGE Seal of track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sealed track Track adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Number of shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 each side Number of track rollers . . . . . . . . . . . . . . . . . . . . . . . . . .7 each side

MOBILE CRUSHER
DIMENSIONS At operation

BR580JG-1 WA380-6 WA380-6

O I

B E H L J K F A G

At transportation

M'

O I'

B' E L J K F A' G' H'

A A' B B' C D E F G G'

Overall length (at operation) Overall length (at transportation) Overall height (at operation) Feed height when folded Rotating lamp height (Overall height when folded) Discharge height Grouser height Length of track on ground Discharge from final drive center (at operation) Discharge from final drive center (at transportation)

14540 mm 14495 mm 3820 mm 3365 mm 3465 mm 3000 mm 30 mm 3700 mm 7060 mm 7085 mm

47'8" 47'7" 12'6" 11'0" 11'4" 9'10" 1.2" 12'2" 23'2" 23'3"

H H' I I' J K L M M' N O

Ground clearance (at operation) Ground clearance (at transportation) Overall width (at operation) Overall width (at transportation) Track gauge Track width Shoe width Hopper width Hopper width when folded Hopper length Discharge conveyor belt width

200 mm 350 mm 3090 mm 2995 mm 2480 mm 2980 mm 500 mm 2625 mm 2930 mm 4400 mm 1050 mm

7.9" 14" 10'2" 9'10" 8'2" 9'9" 20" 8'7" 9'7" 14'5" 3'5"

STANDARD EQUIPMENT Alternator, 35 ampere 24 V Anti-slip plates Automatic deaeration system for fuel line Automatic engine warm-up system Batteries, large capacity Dry type air cleaner, double element Electric horn EMMS monitoring system Engine, Komatsu SAA6D125E-5 Engine overheat prevention system Fan guard structure Hydraulic track adjusters (each side) In-line filter Multi-function color monitor Power maximizing system PPC hydraulic control system Radiator and oil cooler dust proof net Rearview mirror, LH Shoes, triple grouser: 500 mm 20" Starting motor, 11 kW 24 V x 1 Travel alarm Wired remote controller

OPTIONAL EQUIPMENT Alternator, 50 ampere 24 V Conveyor protective plate Travel control lever MAGNETIC SEPARATOR: Magnetic separator for primary conveyor, 750 mm 30" wide Water spray nozzles above the belt conveyor Water tank & spraying system

MUCK CONVEYOR: Muck conveyor assembly can be folded by hydraulic cylinder, 3414 mm x 600 mm 11'2" x 2'

RADIO REMOTE CONTROLLER: Function: Travel Left/Right Forward/Reverse Feeder On/Off Work equipment Start/Stop Mode selection Operation/Travel Emergency shut-off Horn

www.Komatsu.com

Printed in Japan 200706 IP.AD.SIN (10)

CEN00275-00

Materials and specifications are subject to change without notice is a trademark of Komatsu Ltd. Japan