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Aircon Lab Calculations

The document provides calculations to determine the dimensions of an ice freezing tank. It calculates the number of ice cans needed based on the amount of ice produced in a day. It then calculates the volume of each can, volume of brine needed, and total volume of the freezing tank. Based on the total volume and number of cans, it determines the dimensions should be approximately 16m x 15m x 0.7m to fit the required number of cans and brine volume within the total volume calculated.
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0% found this document useful (0 votes)
40 views3 pages

Aircon Lab Calculations

The document provides calculations to determine the dimensions of an ice freezing tank. It calculates the number of ice cans needed based on the amount of ice produced in a day. It then calculates the volume of each can, volume of brine needed, and total volume of the freezing tank. Based on the total volume and number of cans, it determines the dimensions should be approximately 16m x 15m x 0.7m to fit the required number of cans and brine volume within the total volume calculated.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Calculations

7 a2
x=
32−t
where:
x = time of freezing, hr
a = thickness of cake, in
t = temperature of brine. °F
Table 1 - Size of Standard Ice Cans and Freezing Time also shows that for a can with a
dimension of 6 x 12 x 26, the normal weight of an ice block is 50 lb.
2000 lb
( 180 tons of ice )( ) (15 hrs )
1 ton
N=
(50 lb ) (24 hrs )

N=4500 cans
Therefore, we use 4 brine tanks

4500
Number of ice cans in one brine tank = =1125 cans per brine tank
4
Volume of Brine
Tons of Refrigeration Approximation
TOI
TR= Kent’s Mechanical Engineer’s Handbook
0.61
180
TR=
0.61
TR=295.0820TOR

Based from Kent’s Mechanical Engineer’s Handbook, p. 11-51:


60 cu.ft of brine per TR of ice is required.

60 ft 3
V BRINE=TOR ( )
1 TOR
3
60 ft
V BRINE=295.0820 TOR( )
1 TOR
3 3
ft ∗1 m
V BRINE=17 ,704.92
( 3.28084 ft )3
V BRINE ¿ 501.3475 m3

Volume of Ice Can


H
V IC = (B + B +4 M )
6 1 2
2
B1=12 x 6=72¿
2
B2=11 x 5=55¿

B 1+ B2 (72+55)i n2 2
M= = =63.5 ¿
2 2
26
V IC= ( 72¿2 +55 ¿2 + 4(63.5 ¿2 ))
6

( )
3
1f t
3
V IC=1651 ¿ 3 3
12 i n
3
V IC=0.9554 f t ∗4500 cans
3
V IC=4229.3 f t

H= 26

W= 6

L= 12

TOTAL VOLUME OF FREEZING TANK

V T =V IC+ V BRINE

V T =4229.3 f t 3 +17 , 704.92 f t 3

t 3∗1 m3
V T =21934.22 f
( 3.28084 ft )3
V T ¿ 621.1079 m3
Dimensions of the Freezing Tank

4 Brine Tanks
1125 cans each (45 x 25)

From: L = 2C + (N-1) Ci + Nl + A
Where: C = Clearance between Walls
Ci = Clearance between Cans
N = No. of Cans
l = Length of the Side of the Can
A = Additional Space for Agitator

For Length:
L1 = 2 (80 in) + (45 - 1) (3 in) + (45 x 6 in) + 45 in
L1 = 607 in = 50.5833 ft = 15.4178 m (approx. 16 m)

For Width:
L2 = 2 (80 in) + (25 -1) (3 in) + (25 x 12 in) + 45 in
L2 = 577 in = 48.0833 = 14.6558 m (approx. 15 m)

For Height:
V TOTAL=N Brinetanks L1 L2H
V TOTAL 21934.22 f t
3
H= =
N Brinetanks L1 L2 4 (50.5833 x 48.0833) f t 2

H=2.2546 ft x 12∈ ¿ ¿
1 ft
H=27.0545∈¿ = 0.6872 m (approx. 0.7 m)
27.0545 in > 26 in
THE DESIGN IS VERY HUMAN!
DIMENSION OF BRINE TANK (16m x 15m x 0.7m)

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