Total No. of Questions : 6] SEAT No.

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P1438 [Total No. of Pages : 2

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TE/Insem/APR-110

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T.E. (Mechanical & Automobile)

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MANUFACTURING PROCESS - II

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(2015 Pattern) (Semester - II)
8 1 P0
Time : 1 Hour] [Max. Marks : 30
.23 G

Instructions to the candidates:

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1) Attempt Q. 1 or Q. 2, Q. 3 or Q. 4, Q.5 or Q.6.

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2) Figures to the right indicate full marks.

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3) Use of electronic pocket calculator is allowed.

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4) Assume suitable data, if necessary.

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Q1) a) Explain the effect of Positive Rake, Zero Rake and Negative Rake angle
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while cutting the material. [6]
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b) Tool life of 10hrs is obtained when cutting with a single point tool at
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63m/min. If Taylor's constant C= 257.35, What will be the tool life if

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cutting velocity is increased to its double? [4]

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OR

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Q2) a) The following data for orthogonal cutting have been observed. [6]

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Turning tool designation ASA system 10°-11°-6°-8°-8°-25°-0.2mm,

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Uncut chip thickness = 0.127mm, 9s

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Chip thickness = 0.228 mm,

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Cutting Force = 567 N,

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Thrust force = 227 N.

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Determine Shear angle, Friction angle and Shear force.

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b) What are the assumption for drawing the Merchant's circle. [4]
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Q3) a) Name different methods of indexing. Explain simple indexing with any
suitable example? [6]
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 b) In a single pass drilling operation, a through hole of 15mm diameter (D)

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is to be drilled in steel plate of 30mm thickness. Spindle speed is 500

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rpm, feed is 0.3mm/rev. Assume approach to be 0.5 D. Calculate drilling

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time in seconds. [4]

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Q4) a) Name different operations to be performed on drilling machine. Also

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explain Reaming and Tapping operations with neat sketch. [6]

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b) The surface of metal slab of 278 mm length and 80mm width is machined
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by a face milling cutter of 120mm diameter, having 10 teeth, rotating at
50rpm. The milling feed is 0.1 mm/tooth of the cutter. The over travel of
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the tool is 5mm. Calculate the machining time. [4]

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Q5) a) Explain any two super finishing processes with neat sketch. [6]

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b) Explain the need and procedure of dressing the grinding wheel with
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neat sketch. [4]
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Q6) a) Explain the meaning of following letters which are used to specify
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Grinding wheel [6]

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W - A - 10 - L - 13 - V - 17
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b) Sketch and explain Tool and Cutter grinder. [4]

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