Generador Champion 100155
Generador Champion 100155
Generador Champion 100155
100155
U.S. Patent No. D710,802
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
1-877-338-0999
Model Number
100155
Serial Number
Date of Purchase
Purchase Location
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
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100155 ENGLISH
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER CAUTION
DANGER indicates an imminently hazardous CAUTION used without the safety alert symbol
situation which, if not avoided, will result in death indicates a potentially hazardous situation which, if
or serious injury. not avoided, may result in property damage.
WARNING NOTE
If you have questions regarding your generator, we can
WARNING indicates a potentially hazardous
help. Please call our help line at 1-877-338-0999
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
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ENGLISH 100155
Safety Rules
WARNING DANGER
Read this manual thoroughly before operating your Generator produces powerful voltage.
generator. Failure to follow instructions could result
DO NOT touch bare wires or receptacles.
in serious injury or death.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
WARNING DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
The engine exhaust from this product contains
areas and areas containing conductive material such
chemicals known to the state of California to cause as metal decking.
cancer, birth defects, or other reproductive harm. Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
DANGER power system.
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100155 ENGLISH
Safety Rules
WARNING CAUTION
Rapid retraction of the starter cord will pull hand and
Improper treatment or use of the generator can
arm towards the engine faster than you can let go.
damage it, shorten its life and void your warranty.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Use the generator only for intended uses.
Broken bones, fractures, bruises or sprains could result.
Operate only on level surfaces.
When starting engine, pull the starter cord slowly DO NOT expose generator to excessive moisture,
until resistance is felt and then pull rapidly to avoid dust, or dirt.
kickback. DO NOT allow any material to block the cooling slots.
DO NOT start or stop the engine with electrical If connected devices overheat, turn them off and
devices plugged in. disconnect them from the generator.
DO NOT use the generator if:
–– Electrical output is lost
CAUTION –– Equipment sparks, smokes or emits flames
–– Equipment vibrates excessively
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.
WARNING
DO NOT overload the generator. Operation of this equipment may create sparks that
Start the generator and allow the engine to stabilize can start fires around dry vegetation.
before connecting electrical loads.
A spark arrestor may be required. The operator
Connect electrical equipment in the off position, should contact local fire agencies for laws or
and then turn them on for operation. regulations relating to fire prevention requirements.
Turn electrical equipment off and disconnect before
stopping the generator.
DO NOT tamper with the governed speed. WARNING
DO NOT modify the generator in any way.
Medical and Life Support Uses.
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Safety Rules
Fuel Safety When adding or removing Gasoline:
Turn the generator off and let it cool for at least two
DANGER minutes before removing the fuel cap. Loosen the cap
slowly to relieve pressure in the tank.
Gasoline, gasoline vapors and Liquid
Only fill or drain fuel outdoors in a well-ventilated area.
Petroleum Gas (LPG) are highly
DO NOT pump gas directly into the generator at the gas
flammable and explosive.
Fire or explosion can cause severe burns or death. station. Use an approved container to transfer the fuel to
Unintentional startup can result in entanglement, the generator.
traumatic amputation or laceration. DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames, pilot
Gasoline and Gasoline Vapors (Gas): lights, heat and other sources of ignition.
–– GasOLINE is highly flammable and DO NOT light or smoke cigarettes.
explosive.
When starting the generator:
–– Gasoline can cause a fire or explosion if ignited.
DO NOT attempt to start a damaged generator.
–– Gasoline is a liquid fuel but it’s vapors can ignite.
Make certain that the gas cap, air filter, spark plug, fuel
–– Gasoline is a skin irritant and needs to be cleaned up
lines and exhaust system are properly in place.
immediately if spilled on skin or clothes.
Allow spilled fuel to evaporate fully before attempting to
–– Gas has a distinctive odor, this will help detect
start the engine.
potential leaks quickly.
Make certain that the generator is resting firmly on level
–– In any gas fire, flames should not be extinguished
ground.
unless by doing so the fuel supply valve can be
turned OFF. This is because if a fire is extinguished When operating the generator:
and a supply of fuel is not turned OFF, then an DO NOT move or tip the generator during operation.
explosion hazard could be created. DO NOT tip the generator or allow fuel or oil to spill.
–– Gas expands or contracts with ambient temperatures. When transporting or servicing the generator:
Never fill the gas tank to full capacity, as gas needs Make certain that the fuel shutoff valve is in the off
room to expand if temperatures rise. position and the fuel tank is empty.
Liquefied Petroleum Gas (LPG): Make certain that a LPG cylinder is not attached to
–– LPG is highly flammable and explosive. generator and is securely stowed away.
–– Flammable gas under pressure can cause a fire or Disconnect the spark plug wire.
explosion if ignited. When storing the generator:
–– LPG is heavier than air and can settle in low places Store away from sparks, open flames, pilot lights, heat
while dissipating. and other sources of ignition.
–– LPG has a distinctive odor added to help detect Do not store generator, gas or LPG cylinder near
potential leaks quickly. furnances, water heaters, or any other appliances that
–– In any petroleum gas fire, flames should not be produce heat or have automatic ignitions.
extinguished unless by doing so the fuel supply
valve can be turned OFF. This is because if a fire is WARNING
extinguished and a supply of fuel is not turned OFF, Never use a gas container, LPG connector hose,
then an explosion hazard could be created. gas tank, LPG cylinder or any other fuel item that is
–– When exchanging LPG cylinders, be sure the cylinder damaged or appears damaged.
valve is of the same type.
–– Always keep the LPG cylinder in an upright position.
–– LPG will burn skin if it comes in contact with it.
Keep any and all LPG away from skin at all times.
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Controls and Features
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Generator
1 10
7 8
4
5 6
(1) Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel (6) LPG Hose Connector
tank. (7) Oil Filler Cap – Check and fill engine oil level.
(2) Choke – Used to start the engine. (8) Battery – Used to start the engine electrically.
(3) Air Cleaner – Protects the engine by filtering dust (9) Power Panel – See “Power Panel” section.
and debris from the intake air.
(10) Fuel Selector Switch – Used to select fuel source.
(4) Recoil Starter – Used to manually start the engine.
(5) Quick Drain Tube – Used to easily and quickly
drain oil from the engine.
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Controls and Features
Generator Panel
1 2 3 4 5
6 7 8 9 10 11
(1) Fuel Selector Switch – Used to select and turn on (8) 120 Volt AC, 30 Amp Twist-Lock Receptacle
gasoline or LPG fuel source. (NEMA L5-30R) – May be used to supply electrical
(2) Ignition Switch – Used to start or stop the power for the operation of 120 Volt AC, single
generator. phase 60 Hz electrical loads.
(3) Intelligauge – Three mode digital meter for (9) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle
displaying running hours, voltage and hertz. (NEMA L14-30R) – May be used to supply
electrical power for the operation of 120 and/or
(4) Battery Switch – Enables/disables starting
240 Volt AC, single phase 60 Hz electrical loads.
electrically.
(10) 120 Volt AC, 20 Amp Duplex (2)
(5) 12V DC Input
(GFCI 5-20R) – May be used to supply electrical
(6) LPG Hose Connector – Used to connect LPG hose power for the operation of 120 Volt AC, single
to generator. phase 60 Hz electrical loads.
(7) Ground Terminal – Consult an electrician for local (11) Circuit Breakers
grounding regulations.
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Controls and Features
Parts Included
Your 100155 dual fuel generator ships with the following
parts:
Wheel Kit
–– 9.5 in. (24.1 cm) Wheel. . . . . . . . . . . . . . . . . . . . 2
–– Flange Bolt (M10x120 for Wheel) . . . . . . . . . . . . . 2
–– Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– Flat Washer ø10 . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– Lock Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– Support Leg w/Vibration Mounts. . . . . . . . . . . . . . 1
–– Flange Bolt (M8x16 for Support Leg). . . . . . . . . . . 2
–– Flange Lock Nut (M8). . . . . . . . . . . . . . . . . . . . . 2
Other
–– Oil . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 qt. (1.1 L)
–– LPG Hose With Regulator 3.3 ft. (1 m). . . . . . . . . . 1
–– Generator Cord 25 ft. (7.6 m). . . . . . . . . . . . . . . . 1
–– Smart Charger . . . . . . . . . . . . . . . . . . . . . . . . . . 1
–– Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
–– Flange Bolt (M5x10 for Battery Terminals) . . . . . . . 2
–– Flange Nut (M5 for Battery Terminals). . . . . . . . . . 2
(Battery Bolts)
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ENGLISH 100155
Assembly
Your generator requires some assembly. This unit ships Install the Support Leg
from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with
with fuel and oil before operation. flange bolt (M8x16) and flange lock nuts (M8).
If you have any questions regarding the assembly of your 2. Tip the generator slowly so that it rests on the
generator, call our help line at 1-877-338-0999. Please wheels and support leg.
have your serial number and model number available.
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100155 ENGLISH
ASSEMBLy
Add Engine Oil Add Engine Oil Cont’d.
CAUTION NOTE
Check oil often during the break-in period. Refer to the
DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals.
it has been properly filled with the recommended
type and amount of oil. Damage to the generator as
a result of failure to follow these instructions will
void your warranty.
CAUTION
The engine is equipped with a low oil shut-off and
will stop when the oil level in the crankcase falls
NOTE below the threshold level.
The generator rotor has a sealed, pre-lubricated ball
bearing that requires no additional lubrication for
the life of the bearing. NOTE
We consider the first 5 hours of run time to be
the break-in period for the unit. During the break
NOTE in period stay at or below 50% of the running
The recommended oil type is 10W-30 automotive oil. watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the
1. Place the generator on a flat, level surface. load will also cause engine speed to vary and help
seat piston rings. After the 5 hour break-in period,
change the oil.
NOTE
Weather will affect engine oil and engine
performance. Change the type of engine oil used
based on weather conditions to suit the engine
needs.
NOTE
Synthetic oil may be used after the 5 hour initial
NOTE break-in period. Using synthetic oil does not
increase the recommended oil change interval.
Once oil has been added, a visual check should show
oil about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw
in the dipstick while checking.
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ENGLISH 100155
Assembly
Add Fuel (Gasoline) Add Fuel (Gasoline) Cont’d.
1. Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol content WARNING
of less than 10% by volume.
Pouring fuel too fast through the fuel screen may
2. DO NOT mix oil with fuel. result in blow back of fuel at the operator while filling.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT OVERFILL. NOTE
Fuel can expand after filling. A minimum of Our engines work well with 10% or less ethanol
¼ in. (6.4 mm) of space left in the tank is required blend fuels. When using blended fuels there are
for fuel expansion, more than ¼ in. (6.4 mm) is some issues worth noting:
recommended. Fuel can be forced out of the tank as –– Ethanol-gasoline blends can absorb more water
a result of expansion if it is overfilled, and can affect than gasoline alone.
the stable running condition of the product. When –– These blends can eventually separate, leaving
filling the tank, it is recommended to leave enough water or a watery goo in the tank, fuel valve and
space for the fuel to expand. carburetor.
–– With gravity-fed fuel supplies, this compromised
fuel can be drawn into the carburetor and cause
damage to the engine and/or potential hazards.
–– There are only a few suppliers of fuel stabilizer
that are formulated to work with ethanol blend
fuels.
–– Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not
covered by manufacture’s warranty.
6. Screw on the fuel cap and wipe away any spilled fuel. It is advisable to always shut off the fuel supply,
run the engine to fuel starvation and drain the tank
CAUTION when the equipment is not in use for more than 30
days.
Use regular unleaded gasoline with a minimum
octane rating of 85.
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Assembly
Connecting Liquid Petroleum Gas (LPG) Cylinder Connecting LPG Cylinder Cont’d.
1. Make sure the LPG fuel valve on the generator is in
the off position. CAUTION
2. Attach the LPG hose (included) to the LPG hose
Do not allow children to tamper or play with the
connector on the side of the generator and tighten
cylinder or hose connections.
with a 19 mm or adjustable wrench.
Important: DO NOT use tape or any other type of
sealant to seal LPG hose connection. CAUTION
3. Remove the safety plug or cap from the cylinder
valve. Use approved LPG cylinders equipped with an
OPD (overfilling prevention device) valve. Always
4. Attach the other end of the hose to the LPG
keep the cylinder in a vertical position with the
connector on the cylinder and hand tighten. valve on top and installed at ground level on a flat
5. Check all connections for leaks by wetting the fittings surface Cylinders must not be installed near any
with a solution of soap and water. Bubbles which heat source and should not be exposed to sun, rain,
appear or bubbles which grow indicate that a leak and dust. When transporting and storing, turn off
exists. If a leak exists at a fitting then turn off the the cylinder valve and fuel valve, and disconnect
the cylinder. Plug the outlet, usually by a plastic
gas valve at the tank and tighten the fitting. Turn the
protective cap, if one is available. Keep cylinders
gas back on and recheck the fitting with the soap
away from heat and ventilated when in a vehicle.
and water solution. If the leak continues or if the leak
is not at a fitting then do not use the generator and
contact customer service. WARNING
If there is a strong smell of gas: Close off the gas
supply at the cylinder. Use soapy water, which will
produce a large bubble at the point of any leak, to
check the hose, and connections on the cylinder valve
and the generator. Do not smoke or light a cigarette,
or check for leaks using a match, open flame source
or lighter. Contact a qualified technician to inspect
and repair the LPG system if a leak is found, before
using the generator.
Grounding
NOTE Your generator must be properly connected to an
–– Use only standard 20 or 30 pound capacity LP
appropriate ground to help prevent electric shock.
tanks with Type 1, right hand Acme threads.
–– Verify the requalification date on the tank has
not expired.
WARNING
–– All new cylinders must be purged of air and Failure to properly ground the generator can result
moisture prior to filling. Used cylinders that have in electric shock.
not been plugged or kept closed must also be
purged. A ground terminal connected to the frame of the generator
–– The purging process should be done by a LPG has been provided on the power panel. For remote
supplier. (Cylinders from an exchange supplier grounding, connect of a length of heavy gauge
should have been purged and filled properly (12 AWG minimum) copper wire between the generator
already). ground terminal and a copper rod driven into the ground.
–– Always position the cylinder so the connection We strongly recommend that you consult with a qualified
between the valve and the gas inlet won’t cause electrician to ensure compliance with local electrical codes.
sharp bends or kinks in the hose.
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ENGLISH 100155
Operation
Generator Location Grounding
NEVER operate the generator inside any building, The generator system ground connects the frame to the
including garages, basements, crawlspaces and sheds, ground terminals on the power panel. The system ground is
enclosure or compartment, including the generator connected to the AC neutral wire.
compartment of a recreational vehicle. Please consult
your local authority. In some areas, generators must Surge Protection
be registered with the local utility. Generators used at
construction sites may be subject to additional rules and CAUTION
regulations. Generators should be on a flat, level surface
at all times. (Even while not in operation) Generators Voltage fluctuation may impair the proper
must have at least 5 ft. (1.5 m) of clearance from all functioning of sensitive electronic equipment.
combustible material. In addition to clearance from
Electronic devices, including computers and many
all combustible material, generators must also have
programmable appliances use components that are
at least 3 ft. (91.4 cm) of clearance on all sides to
designed to operate within a narrow voltage range and
allow for adequate cooling, maintenance and servicing.
may be affected by momentary voltage fluctuations.
Generators should never be started or operated in the
While there is no way to prevent voltage fluctuations, you
back of a SUV, camper, trailer, in the bed of a truck
can take steps to protect sensitive electronic equipment.
(regular, flat or otherwise), under staircases/stairwells,
1. Install UL1449, CSA-listed, plug-in surge suppressors
next to walls or buildings, or in any other location that
on the outlets feeding your sensitive equipment.
will not allow for adequate cooling of the generator
Surge suppressors come in single- or multi-outlet
and/or the muffler. DO NOT contain generators during
styles. They’re designed to protect against virtually
operation. Allow generators to properly cool before
all short-duration voltage fluctuations.
transport or storage.
Place the generator in a well-ventilated area. DO NOT
place the generator near vents or intakes where exhaust
fumes could be drawn into occupied or confined
spaces. Carefully consider wind and air currents when
positioning generator.
Failure to follow proper safety precautions may void
manufacturer’s warranty.
WARNING
Do not operate or store the generator in rain, snow,
or wet weather.
WARNING
During operation the muffler and exhaust fumes
produced will become hot. If adequate cooling and
breathing space are not supplied, or if the generator
is blocked or contained, temperatures can become
extremely heated and may lead to fire.
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100155 ENGLISH
Operation
Fuel Selector Switch Starting the Engine in ambient > 15°C (59°F)
The fuel selector switch on the front panel of the generator Gasoline
is designed specifically to choose between the fuel source 1. Make certain the generator is on a flat, level surface.
desired, LPG or Gasoline. 2. Disconnect all electrical loads from the generator.
To select a fuel source simply slide the switch cover to either Never start or stop the generator with electrical
the right or left, and this will uncover the fuel valve of the devices plugged in or turned on.
fuel selected. 3. Turn the gasoline fuel valve to the “ON” position.
The LPG fuel valve (A) is to the left of the switch cover. 4. Move the choke lever to the “100% CHOKE” detent
The gasoline fuel valve (B) is to the right of the switch cover. position.
a. For restarting a warm engine, move the choke
A 1 lever to the “75% CHOKE” detent position.
5. Push the battery switch to the “ON” position.
6. Push the ignition switch to the “ON” position.
7. ELECTRIC START: Press and hold the ignition switch
to the “START” position. Release as the engine begins
to start. If the engine fails to start within five seconds,
release the switch and wait at least ten seconds before
attempting to start the engine again.
8. RECOIL START: Pull the starter cord slowly until
Once a fuel source has been selected, the user must turn resistance is felt and then pull rapidly.
the fuel valve to the vertical position to open the fuel valve. 9. Do not over-choke. As soon as engine starts, gradually
(1) move the choke lever to the “RUN” position over a 2-5
second duration.
B 2
NOTE
Keep choke lever in “Choke” position for only 1
pull of the recoil starter. After first pull, move choke
lever to the “Run” position for up to the next 3
pulls of the recoil starter. Too much choke leads to
sparkplug fouling/engine flooding due to the lack of
incoming air. This will cause the engine not to start.
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Operation
LPG Starting the Engine Cont’d.
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. CAUTION
Never start or stop the generator with electrical If the ignition switch is held down in the “Start” position
longer than 5 seconds it could damage the starter.
devices plugged in or turned on.
3. Fully open the LPG cylinder fuel knob.
4. Turn the LPG fuel valve to the “ON” position. NOTE
5. Push the battery switch to the “ON” position. If the engine starts but does not run make certain that
the generator is on a flat, level surface. The engine
6. Push the ignition switch to the “ON” position. is equipped with a low oil sensor that will prevent the
7. ELECTRIC START: Move the choke lever to the “75% engine from running when the oil level falls below a
Choke” detent position. critical threshold.
NOTE A
When turning off the generator after LPG operation, make
sure the LPG cylinder knob is in the fully closed position.
Power Management
Use the following formula to convert voltage and WARNING
amperage to watts:
Operation using the alternative main jet at
Volts x Amps = Watts elevations lower than the recommended minimum
To prolong the life of your generator and attached altitude can damage the engine. For operation at
devices, follow these steps to add electrical load: lower elevations, the standard main jet must be
1. Start the generator with no electrical load attached used. Operating the engine with the wrong engine
2. Allow the engine to run for several minutes to stabilize. configuration at a given altitude may increase
3. Plug in and turn on the first item. It is best to attach its emissions and decrease fuel efficiency and
the item with the largest load first. performance.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
NOTE
Never exceed the specified capacity when adding
loads to the generator.
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100155 ENGLISH
Operation
Smart Charger
The smart charger (included) is a device that is used to
NOTE
charge the generator battery. The smart charger plugs FCC Statement
into the generator, into the DC input on the front panel, 1. This battery charger complies with Part 15
and then into a household outlet power source. There
of the FCC Rules. Operation is subject to the
is a light on the charger. If the battery is in need of a
charge or charging then the red light will light up. If following two conditions: (1) This battery charger
the battery is good and not in need of charging or has may not cause harmful interference.(2) This
completed charging then the green light will light up. battery charger must accept any interference
The smart charger is programmed not to charge or to
received, including interference that may cause
stop charging when the light is green. This is a safety
feature that will help prevent damage to the battery and undesired operation.
generator. 2. Changes or modifications not expressly approved
by the party responsible for compliance
could void the user’s authority to operate the
equipment.
This battery charger has been tested and found to
comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
Input
DC 12V against harmful interference in a residential
installation. This battery charger generates uses
and can radiate radio frequency energy and, if
not installed and used in accordance with the
NOTE instructions, may cause harmful interference
If the battery is completely dead, and won’t hold a to radio communications. However, there is no
charge, then the smart charger can be plugged into guarantee that interference will not occur in a
a power source to enable power to the choke. particular installation. If this battery charger does
cause harmful interference to radio or television
reception, which can be determined by turning the
battery charger off and on, the user is encouraged
to try to correct the interference by one or more of
the following measures:
–– Reorient or relocate the receiving antenna.
–– Increase the separation between the battery
charger and receiver.
–– Connect the battery charger into an outlet on a
circuit different from that to which the receiver
is connected.
Consult the dealer or an experienced radio/TV
technician for help.
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ENGLISH 100155
MAINTENANCE AND STORAGE
The owner/operator is responsible for all periodic Oil Cont’d.
maintenance.
WARNING NOTE
Once oil has been added, a visual check should show
Never operate a damaged or defective generator. oil about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw
in the dipstick while checking.
WARNING
Tampering with the factory set governor will void
your warranty.
WARNING
Improper maintenance will void your warranty.
Spark Plugs
NOTE 1. Remove the spark plug cable from the spark plug.
Maintenance, replacement, or repair of emission 2. Use the spark plug tool (not included) to remove the
control devices and systems may be performed plug.
by any non-road engine repair establishment or 3. Inspect the electrode on the plug. It must be clean and
individual. not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.7 - 0.8 mm or
Complete all scheduled maintenance in a timely manner.
(0.028 - 0.031 in.).
Correct any issue before operating the generator.
NOTE
For service or parts assistance, contact our help 0.7 - 0.8 mm
line at 1-877-338-0999 0.028 - 0.031 in.
Engine Maintenance
To prevent accidental starting, remove and ground spark
5. Refer to the spark plug recommendation chart when
plug wire before performing any service.
replacing the plug.
Oil 6. Carefully thread the plug into the engine.
Change oil when the engine is warm. Refer to the oil 7. Use the spark plug tool (not included) to firmly install
specification to select the proper grade of oil for your the plug.
operating environment. 8. Attach the spark plug wire to the plug.
1. Remove oil fill cap/dipstick.
2. Use pliers to slide the spring clamp down the oil Air Filter
drain hose and pull the hose off the plug bracket. 1. Remove the snap-on cover holding the air filter to
3. Point the hose into a drain pan and allow the oil to the assembly.
drain completely. Note: The hose end must be lower
2. Remove the foam element.
than the engine base to allow the oil to drain.
3. Wash in liquid detergent and water. Squeeze
4. Replace oil drain hose onto plug bracket and slide
thoroughly dry in a clean cloth.
spring clamp back into position.
5. Add up to 1.2 qt. (1.1 L) of oil and replace oil fill 4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all
cap/dipstick. DO NOT OVERFILL.
6. Dispose of used oil at an approved waste excess oil.
management facility. 6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
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100155 ENGLISH
Maintenance and Storage
Spark Arrester Maintenance Schedule
1. Allow the engine to cool completely before servicing Follow the service intervals indicated in the following
the spark arrester. maintenance schedule.
2. Remove the three (3) screws holding the cover plate
Service your generator more frequently when operating
which retains the end of the spark arrester to the
muffler. in adverse conditions.
3. Remove the spark arrester screen. Contact our helpline at 1-877-338-0999 to locate the
4. Carefully remove the carbon deposits from the spark nearest Champion Power Equipment certified service
arrester screen with a wire brush. dealer for your generator or engine maintenance needs.
5. Replace the spark arrester if it is damaged.
Every 8 hours or daily
6. Position the spark arrester in the muffler and attach
Check oil level
with the three (3) screws.
Clean around air intake and muffler
First 5 hours
Change oil
Failure to clean the spark arrester will result in degraded Clean/Adjust spark plug
engine performance.
Check/Adjust valve clearance*
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100155 ENGLISH
Specifications
Engine Specifications An Important Message About Temperature
–– Model. . . . . . . . . . . . . . . . . . . . . YF190FD-2-L_G Your Champion Power Equipment product is designed
–– Displacement. . . . . . . . . . . . . . . . . . . . . . . 439cc and rated for continuous operation at ambient
–– Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV temperatures up to 40°C (104°F). When your product is
–– Start Type . . . . . . . . . . . . . . . . . . . . Electric Start needed your product may be operated at temperatures
ranging from -15°C (5°F) to 50°C (122°F) for short
Generator Specifications periods. If the product is exposed to temperatures
–– Model. . . . . . . . . . . . . . . . . . . . . . . . . . . 100155 outside this range during storage, it should be brought
–– Running Wattage (Gasoline) . . . . . . . . . 7000 Watts back within this range before operation. In any event,
–– Peak Wattage (Gasoline) . . . . . . . . . . . 9000 Watts the product must always be operated outdoors, in a
–– Running Wattage (LPG). . . . . . . . . . . . 6300 Watts well-ventilated area and away from doors, windows and
–– Peak Wattage (LPG) . . . . . . . . . . . . . . 8100 Watts other vents.
–– AC Load . . . . . . . . . . . . . . . . . . . . . . . 120/240 V
–– Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Oil
–– Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz Use 10W-30 automotive oil.
–– Fuel Capacity (Gasoline). . . . . . . . . . 6.1 gal. (23 L) Oil capacity is up to 1.2 qt. (1.1 L).
–– Gross Weight . . . . . . . . . . . . . 224.4 lb. (101.8 kg) DO NOT OVERFILL.
–– Net Weight. . . . . . . . . . . . . . . . 202.4 lb. (91.8 kg) Please reference the following chart for recommended
–– Height. . . . . . . . . . . . . . . . . . . . 26.4 in. (67.1 cm) oil types for use in the generator.
–– Width . . . . . . . . . . . . . . . . . . . . 28.7 in. (72.9 cm)
Degrees Celsiusº (Outside)
–– Length. . . . . . . . . . . . . . . . . . . 27.8 in. (70.3 cm)
22
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23
1 2 3 4 5
6 11 12 13
7
Parts Diagram
58 8
67 14 15
16
9
Specifications
17
10 18
68 60 59 19
24
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25
89
108 109 110 96 113
95
94
112
93
92
84
107 83
62
82
106
81
61
91 80
60
79
Specifications
105
Engine Parts Diagram
78
59
77
104
76
58
103 75
91 74
90 57
44
43
42
24 41
25 115 40
21
22
26
27
28
29
30
31
32
33
34
35
12
36
30
37
2 38
1
3 23
39
4
5
6 7
8 9
10 11
114
12
13
14
15
16
17
18
19
20
16
23
ENGLISH 100155
100155 ENGLISH
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27
CIRCUIT BREAKER CIRCUIT BREAKER
B B 30A B 20A B
DUPLEX A DUPLEX B
GFCI GFCI
L
MW2 B
L W L14-30R
L5-30R
B W W W
Intelligauge W W
Wiring Diagram
MW1 W
G/Y R
W R G/Y R
G/Y CIRCUIT BREAKER
CIRCUIT BREAKER
R 30A 20A
Specifications
R R R
G/Y G/Y G/Y
FW G/Y EARTH
W VFO Diode TERMINAL
Y Y
W Y
2 5
W
W/G G/Y
Br b
G 3 4 W/G a
c L
Module e
DCW G/Y d f
SWITCH
G/Y COMBINATION SW
G W
Y B
+ − B
FUSE 3 6 OFF
5A G Br G/Y
2 5 ON
GENERATOR G Charger
1 4 ST
BLOCK
B
Br B/W
Input 12V R W
SWITCH SWITCH
+ _
b a c e d f lb l la FUSE CONTROL BOX BLOCK
ENGINE G/Y Y W/G
GAS BLOCK B G/Y 10A
W
LPG R W/G
B B/W Y B/G
COMBINATION SWITCH
1 2 3 4 5 6
OFF B/G
M
ON
ST B
IGNITION COIL
OIL LEVEL FUEL CUT
SPARKING PLUG BATTERY STARTER SW SOLENOIL
B BLACK Br BROWN
Y YELLOW B/W BLACK WHITE
L BLUE W/G WHITE GREEN
G GREEN G/Y GREEN YELLOW
R RED W/L WHITE BLUE
W WHITE B/G BLACK GREEN
ENGLISH 100155
100155 ENGLISH
Troubleshooting
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ENGLISH 100155
Warranty
WARRANTY Installation, Use and Maintenance Cont’d.
CHAMPION POWER EQUIPMENT Normal maintenance such as spark plugs, air filters,
2 YEAR LIMITED WARRANTY adjustments, fuel system cleaning and obstruction due
to buildup is not covered by this warranty.
Warranty Qualifications Other Exclusions
Champion Power Equipment (CPE) will register this
This warranty excludes:
warranty upon receipt of your Warranty Registration Card
–– Cosmetic defects such as paint, decals, etc.
and a copy of your sales receipt from one of CPE’s retail
–– Wear items such as filter elements, o-rings, etc.
locations as proof of purchase.
–– Accessory parts such as starting batteries, and
Please submit your warranty registration and your proof
storage covers.
of purchase within ten (10) days of the date of purchase.
–– Failures due to acts of God and other force majeure
events beyond the manufacturer’s control.
Repair/Replacement Warranty –– Problems caused by parts that are not original
CPE warrants to the original purchaser that the Champion Power Equipment parts.
mechanical and electrical components will be free of This warranty does not apply to generators used for
defects in material and workmanship for a period of prime power in place of a utility.
one year (parts and labor) and two years (parts) from
the original date of purchase (90 days (parts and Limits of Implied Warranty and Consequential Damage
labor) and 180 days (parts) for commercial & industrial Champion Power Equipment disclaims any obligation to
use). Transportation charges on product submitted cover any loss of time, use of this product, freight, or
for repair or replacement under this warranty are the any incidental or consequential claim by anyone from
sole responsibility of the purchaser. This warranty only using this generator. THIS WARRANTY IS IN LIEU OF
applies to the original purchaser and is not transferable. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR
Do Not Return The Unit To The Place Of Purchase FITNESS FOR A PARTICULAR PURPOSE.
Contact CPE’s Technical Service and CPE will A unit provided as an exchange will be subject to the
troubleshoot any issue via phone or e-mail. If the warranty of the original unit. The length of the warranty
problem is not corrected by this method, CPE will, at its governing the exchanged unit will remain calculated by
option, authorize evaluation, repair or replacement of the reference to the purchase date of the original unit.
defective part or component at a CPE Service Center. This warranty gives you certain legal rights which may
CPE will provide you with a case number for warranty change from state to state. Your state may also have
service. Please keep it for future reference. Repairs other rights you may be entitled to that are not listed
or replacements without prior authorization, or at an within this warranty.
unauthorized repair facility, will not be covered by this
warranty. Contact Information
Address
Warranty Exclusions Champion Power Equipment, Inc.
This warranty does not cover the following repairs and Customer Service
equipment: 12039 Smith Ave.
Santa Fe Springs, CA 90670
Normal Wear
www.championpowerequipment.com
Generators need periodic parts and service to perform well.
This warranty does not cover repair when normal use has Customer Service
exhausted the life of a part or the equipment as a whole. Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Installation, Use and Maintenance
[email protected]
This warranty will not apply to parts and/or labor if this
Fax no.: 1-562-236-9429
generator is deemed to have been misused, neglected,
involved in an accident, abused, loaded beyond the Technical Service
generator’s limits, modified, installed improperly or Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
connected incorrectly to any electrical component. Toll Free: 1-877-338-0999
[email protected]
24/7 Tech Support: 1-562-204-1188
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