Daikin SL Service Manual 18K 24K

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R410A serie split

Service Manual

MODEL
FTKS18SL216/RKS18SL216
FTXS18SL216/RXS18SL216
FTKS24SL216/RKS24SL216
FTXS24SL216/RXS24SL216
Service Manual

Table of Contents

Part Ⅰ : Technical Information........................................................................1


1. Summary.......................................................................................................................1
2. Specifications...........................................................................................................2
2.1 Specification Sheet............................................................................................................2
2.2 Operation Characteristic Curve.........................................................................................8
2.3 Capacity Variation Ratio According to Temperature..........................................................8
2.4 Noise Curve.......................................................................................................................9
2.5 Cooling and Heating Data Sheet in Rated Frequency......................................................9
3. Outline Dimension Diagram.......................................................................10
3.1 Indoor Unit.......................................................................................................................10
3.2 Outdoor Unit.................................................................................................................... 11
4. Refrigerant System Diagram.....................................................................12
5. Electrical Part.........................................................................................................13
5.1 Wiring Diagram................................................................................................................13
5.2 PCB Printed Diagram......................................................................................................16
6. Function and Control.......................................................................................18
6.1 Remote Controller Introduction ......................................................................................18
6.2 Brief Description of Modes and Functions.......................................................................21

Part Ⅱ : Installation and Maintenance ..................................................30


7. Notes for Installation and Maintenance...........................................30
8. Installation.................................................................................................................33
8.1 Installation Dimension Diagram.......................................................................................33
8.2 Installation Parts-checking .............................................................................................35
8.3 Selection of Installation Location.....................................................................................35
8.4 Requirements for Electric Connection.............................................................................35
8.5 Installation of Indoor Unit.................................................................................................35
8.6 Installation of Outdoor Unit..............................................................................................38
8.7 Vacuum Pumping and Leak Detection............................................................................39
8.8 Check after Installation and Test Operation....................................................................39
8.9 Wired Controller..............................................................................................................40

Table of contents
Service Manual

9. Maintenance.............................................................................................................50
9.1 Precautions before Maintenance.....................................................................................50
9.2 Error Code List................................................................................................................51
9.3 Troubleshooting for Main Malfunction.............................................................................54
9.4 Troubleshooting for Normal Malfunction..........................................................................69
10. Exploded View and Parts List...............................................................71
10.1 Indoor Unit.....................................................................................................................71
10.2 Outdoor Unit..................................................................................................................75
11. Removal Procedure........................................................................................80
11.1 Removal Procedure of Indoor Unit................................................................................80
11.2 Removal Procedure of Outdoor Unit.............................................................................85

Appendix:.........................................................................................................................90
Appendix 1: Reference Sheet of Celsius and Fahrenheit.....................................................90
Appendix 2: Configuration of Connection Pipe......................................................................90
Appendix 3: Pipe Expanding Method....................................................................................91
Appendix 4: List of Resistance for Temperature Sensor.......................................................92

Table of contents
Service Manual

Part Ⅰ : Technical Information


1. Summary
Indoor Unit:

FTKS18SL216
FTXS18SL216
FTKS24SL216
FTXS24SL216

Outdoor Unit:

RKS18SL216
RXS18SL216
RKS24SL216
RXS24SL216

Remote Controller:

YU1F

Technical Information 1
Service Manual

2. Specifications
2.1 Specification Sheet

Model FTKS18SL216/RKS18SL216 FTXS18SL216/RXS18SL216


Product Code CB459004600_L75033 CB459004200_L84775
Rated Voltage V~ 208/230 208/230
Power Supply Rated Frequency Hz 60 60
Phases 1 1
Power Supply Mode Outdoor Outdoor
Cooling Capacity(Min~Max) Btu/h 18000(3412~20472) 18000(3412~20472)
Heating Capacity(Min~Max) Btu/h / 19800(3412~21837)
Cooling Power Input(Min~Max) W 1820(80~2350) 1820(80~2350)
Heating Power Input(Min~Max) W / 2090(220~2350)
Cooling Power Current A 8.1 8.1
Heating Power Current A / 8.5
Rated Input W 2350 2350
Rated Current A 12 12
Air Flow Volume(SH/H/M/L) CFM 500/441/383/294 500/441/383/294
Dehumidifying Volume Pint/h 3.80 3.80
EER (Btu/h)/W 9.89 9.89
COP (Btu/h)/W / 9.47
SEER 18.00 18.00
HSPF / 9.00
Application Area yd2 27.50-40.66 27.50-40.66
Model of indoor unit FTKS18SL216 FTXS18SL216
Indoor Unit Product Code CB459N04600_L75033 CB459N04200_L84775
Fan Type Cross-flow Cross-flow
Diameter Length(DXL) inch Φ4 3/16X27 13/16 Φ4 3/16X27 13/16
Fan Motor Cooling Speed(SH/H/M/L) r/min 1350/1200/1050/900 1350/1200/1050/900
Fan Motor Heating Speed(SH/H/M/L) r/min / 1300/1200/1100/900
Output of Fan Motor W 35 35
Fan Motor RLA A 0.37 0.37
Fan Motor Capacitor μF 2.5 2.5
Evaporator Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter inch Φ5/16 Φ5/16
Indoor Unit Row-fin Gap inch 2-1/16 2-1/16
Coil Length (LXDXW) inch 28 1/8X1X12 28 1/8X1X12
Swing Motor Model MP35CJ MP35CJ
Output of Swing Motor W 2.5 2.5
Fuse A 3.15 3.15
Sound Pressure Level(SH/H//M/L) dB (A) 47/44/40/35 47/44/40/35
Sound Power Level(SH/H//M/L) dB (A) 57/54/50/45 57/54/50/45
Dimension (WXHXD) inch 38 3/16X11 13/16X8 13/16 38 3/16X11 13/16X8 13/16
Dimension of Carton Box (LXWXH) inch 40 7/8X15X12 40 7/8X15X12
Dimension of Package (LXWXH) inch 41X15X12 5/8 41X15X12 5/8
Net Weight Ib 30.9 30.9
Gross Weight Ib 37.5 37.5

2 Technical Information
Service Manual

Model of Outdoor Unit RKS18SL216 RXS18SL216


Outdoor Unit Product Code CB425W07500_L75033 CB425W07400_L84775
ZHUHAI LANDA COMPRESSOR ZHUHAI LANDA COMPRESSOR
Compressor Manufacturer/Trademark
CO.,LTD CO.,LTD
Compressor Model QXA-B141zF030A QXA-B141zF030A
Compressor Oil RB68EP RB68EP
Compressor Type Rotary Rotary
Compressor Locked Rotor Amp (L.R.A) A 25 25
Compressor RLA A 12.08 12.08
Compressor Power Input W 1440 1440
1NT11L-6233 or KSD115OC or 1NT11L-6233 or KSD115OC or
Overload Protector
HPC115/95U1 HPC115/95U1
Throttling Method Electron expansion valve Electron expansion valve
Operation temp ºF 60.8~86 60.8~86
Ambient temp (cooling) ºF 0~115 0~115
Ambient temp (heating) ºF / -4~75
Condenser Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter inch Φ5/16 Φ3/8
Rows-fin Gap inch 1-1/16 1-1/16
Coil Length (LXDXW) inch 34 11/16X26X7/8 33 5/8X26X7/8
Fan Motor Speed rpm 800 800
Output of Fan Motor W 60 60
Outdoor Unit
Fan Motor RLA A 0.52 0.52
Fan Motor Capacitor μF / /
Air Flow Volume of Outdoor Unit CFM 1883 1883
Fan Type Axial-flow Axial-flow
Fan Diameter inch Φ20 1/2 Φ20 1/2
Defrosting Method / Automatic Defrosting
Climate Type T1 T1
Isolation I I
Moisture Protection IPX4 IPX4
Permissible Excessive Operating
ISPG 550 550
Pressure for the Discharge Side
Permissible Excessive Operating
ISPG 240 240
Pressure for the Suction Side
Sound Pressure Level (H/M/L) dB (A) 57/-/- 57/-/-
Sound Power Level (H/M/L) dB (A) 67/-/- 67/-/-
Dimension (WXHXD) inch 38X27 9/16X15 5/8 38X27 9/16X15 5/8
Dimension of Carton Box (LXWXH) inch 40 3/8X17 7/8X29 40 3/8X17 7/8X29
Dimension of Package (LXWXH) inch 40 1/2X18X29 1/2 40 1/2X18X29 1/2
Net Weight Ib 91.5 97
Gross Weight Ib 101.4 106.9
Refrigerant R410A R410A
Refrigerant Charge oz 33.51 45.86
Length ft 24.6 24.6
Gas Additional Charge oz/ft 0.16 0.2
Outer Diameter Liquid Pipe inch Φ1/4 Φ1/4
Connection
Outer Diameter Gas Pipe inch Φ1/2 Φ1/2
Pipe
Max Distance Height ft 65 65
Max Distance Length ft 100 100
Note:The connection pipe applies metric diameter.

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information 3
Service Manual

Model FTKS24SL216/RKS24SL216
Product Code CB459004700_L75033
Rated Voltage V~ 208/230
Power Supply Rated Frequency Hz 60
Phases 1
Power Supply Mode Outdoor
Cooling Capacity(Min~Max) Btu/h 22000(8630~23200)
Heating Capacity(Min~Max) Btu/h /
Cooling Power Input(Min~Max) W 2260(600~27000)
Heating Power Input(Min~Max) W /
Cooling Power Current A 10.03
Heating Power Current A /
Rated Input W 2700
Rated Current A 11.98
Air Flow Volume(SH/H/M/L) CFM 1200/1050/900/750
Dehumidifying Volume Pint/h 2.5
EER (Btu/h)/W 9.73
COP (Btu/h)/W /
SEER 18
HSPF /
Application Area yd2 32.29-50.23
Model of indoor unit FTKS24SL216
Indoor Unit Product Code CB459N04700_L75033
Fan Type Cross-flow
Diameter Length(DXL) inch Φ4 1/4X32 11/16
Fan Motor Cooling Speed(SH/H/M/L) r/min 1300/1150/1000/850
Fan Motor Heating Speed(SH/H/M/L) r/min /
Output of Fan Motor W 30
Fan Motor RLA A 0.32
Fan Motor Capacitor μF 3
Evaporator Form Aluminum Fin-copper Tube
Pipe Diameter inch Φ5/16
Indoor Unit Row-fin Gap inch 2-1/16
Coil Length (LXDXW) inch 33 1/4X1X13 1/2
Swing Motor Model MP35CJ
Output of Swing Motor W 2.5
Fuse A 3.15
Sound Pressure Level(SH/H//M/L) dB (A) 49/46/42/36
Sound Power Level(SH/H//M/L) dB (A) 59/56/52/46
Dimension (WXHXD) inch 42 7/16X12 13/16X9 11/16
Dimension of Carton Box (LXWXH) inch 45X16 1/8X13 3/16
Dimension of Package (LXWXH) inch 45 3/16X16 1/4X13 3/4
Net Weight Ib 38.58
Gross Weight Ib 45.19

4 Technical Information
Service Manual

Model of Outdoor Unit RKS24SL216


Outdoor Unit Product Code CB425W07600_L75033
Compressor Manufacturer/Trademark ZHUHAI LANDA COMPRESSOR CO.,LTD
Compressor Model QXA-B141zF030A
Compressor Oil RB68EP
Compressor Type Rotary
Compressor Locked Rotor Amp (L.R.A) A 25
Compressor RLA A 11.29
Compressor Power Input W 1440
Overload Protector 1NT11L-6233 or KSD115℃ or HPC115/95U1
Throttling Method Electron expansion valve
Operation temp ºF 60.8~86
Ambient temp (cooling) ºF 0~115
Ambient temp (heating) ºF /
Condenser Form Aluminum Fin-copper Tube
Pipe Diameter inch Φ3/8
Rows-fin Gap inch 2-1/16
Coil Length (LXDXW) inch 33 5/16X1 3/4X26
Fan Motor Speed rpm 800
Output of Fan Motor W 60
Outdoor Unit Fan Motor RLA A 0.4
Fan Motor Capacitor μF /
Air Flow Volume of Outdoor Unit CFM 3200
Fan Type Axial-flow
Fan Diameter inch Φ20 1/2
Defrosting Method /
Climate Type T1
Isolation I
Moisture Protection IPX4
Permissible Excessive Operating
ISPG 550
Pressure for the Discharge Side
Permissible Excessive Operating
ISPG 240
Pressure for the Suction Side
Sound Pressure Level (H/M/L) dB (A) 58/-/-
Sound Power Level (H/M/L) dB (A) 68/-/-
Dimension (WXHXD) inch 38X27 9/16X15 5/8
Dimension of Carton Box (LXWXH) inch 40 3/8X17 7/8X29
Dimension of Package (LXWXH) inch 40 1/2X18X29 1/2
Net Weight Ib 101.41
Gross Weight Ib 111.33
Refrigerant R410A
Refrigerant Charge oz 56.4
Length ft 24.6
Gas Additional Charge oz/ft 0.2
Outer Diameter Liquid Pipe inch Φ1/4
Connection
Outer Diameter Gas Pipe inch Φ5/8
Pipe
Max Distance Height ft 32.8
Max Distance Length ft 82
Note:The connection pipe applies metric diameter.

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information 5
Service Manual

Model FTXS24SL216/RXS24SL216
Product Code CB459004300_L84775
Rated Voltage V~ 208/230
Power Supply Rated Frequency Hz 60
Phases 1
Power Supply Mode Outdoor
Cooling Capacity(Min~Max) Btu/h 22000(8630~23200)
Heating Capacity(Min~Max) Btu/h 24000(8650~26000)
Cooling Power Input(Min~Max) W 2260(600~27000)
Heating Power Input(Min~Max) W 2300(610~2750)
Cooling Power Current A 10.03
Heating Power Current A 10.20
Rated Input W 2750
Rated Current A 11.98
Air Flow Volume(SH/H/M/L) CFM 1200/1050/900/750
Dehumidifying Volume Pint/h 2.5
EER (Btu/h)/W 9.73
COP (Btu/h)/W 10.40
SEER 18.00
HSPF 10.00
Application Area yd2 32.29-50.23
Model of indoor unit FTXS24SL216
Indoor Unit Product Code CB459N04300_L84775
Fan Type Cross-flow
Diameter Length(DXL) inch Φ4 1/4X32 11/16
Fan Motor Cooling Speed(SH/H/M/L) r/min 1300/1150/1000/850
Fan Motor Heating Speed(SH/H/M/L) r/min 1300/1150/1000/850
Output of Fan Motor W 30
Fan Motor RLA A 0.32
Fan Motor Capacitor μF 3
Evaporator Form Aluminum Fin-copper Tube
Pipe Diameter inch Φ5/16
Indoor Unit Row-fin Gap inch 2-1/16
Coil Length (LXDXW) inch 33 1/4X1X13 1/2
Swing Motor Model MP35CJ
Output of Swing Motor W 2.5
Fuse A 3.15
Sound Pressure Level(SH/H//M/L) dB (A) 49/46/42/36
Sound Power Level(SH/H//M/L) dB (A) 59/56/52/46
Dimension (WXHXD) inch 42 7/16X12 13/16X9 11/16
Dimension of Carton Box (LXWXH) inch 45X16 1/8X13 3/16
Dimension of Package (LXWXH) inch 45 3/16X16 1/4X13 3/4
Net Weight Ib 38.58
Gross Weight Ib 45.19

6 Technical Information
Service Manual

Model of Outdoor Unit RXS24SL216


Outdoor Unit Product Code CB425W07700_L84775
Compressor Manufacturer/Trademark ZHUHAI LANDA COMPRESSOR CO.,LTD
Compressor Model QXA-B141zF030A
Compressor Oil RB68EP
Compressor Type Rotary
Compressor Locked Rotor Amp (L.R.A) A 25
Compressor RLA A 12.18
Compressor Power Input W 1440
Overload Protector NT11L-6233 or KSD115℃ or HPC115/95U1
Throttling Method Electron expansion valve
Operation temp ºF 60.8~86
Ambient temp (cooling) ºF 0~115
Ambient temp (heating) ºF -4~75
Condenser Form Aluminum Fin-copper Tube
Pipe Diameter inch Φ3/8
Rows-fin Gap inch 2-1/16
Coil Length (LXDXW) inch 33 5/16X1 3/4X26
Fan Motor Speed rpm 800
Output of Fan Motor W 60
Outdoor Unit Fan Motor RLA A 0.4
Fan Motor Capacitor μF /
Air Flow Volume of Outdoor Unit CFM 3200
Fan Type Axial-flow
Fan Diameter inch Φ20 1/2
Defrosting Method Automatic Defrosting
Climate Type T1
Isolation I
Moisture Protection IPX4
Permissible Excessive Operating
ISPG 550
Pressure for the Discharge Side
Permissible Excessive Operating
ISPG 240
Pressure for the Suction Side
Sound Pressure Level (H/M/L) dB (A) 58/-/-
Sound Power Level (H/M/L) dB (A) 68/-/-
Dimension (WXHXD) inch 38X27 9/16X15 5/8
Dimension of Carton Box (LXWXH) inch 40 3/8X17 7/8X29
Dimension of Package (LXWXH) inch 40 1/2X18X29 1/2
Net Weight Ib 103.62
Gross Weight Ib 113.54
Refrigerant R410A
Refrigerant Charge oz 56.4
Length ft 24.6
Gas Additional Charge oz/ft 0.2
Outer Diameter Liquid Pipe inch Φ1/4
Connection
Outer Diameter Gas Pipe inch Φ5/8
Pipe
Max Distance Height ft 32.8
Max Distance Length ft 82
Note:The connection pipe applies metric diameter.

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information 7
Service Manual

2.2 Operation Characteristic Curve

Cooling
Cooling Heating
Heating

11 11
10 Conditions 10
9 Indoor:DB80°F/WB66.9°F 9
8 Outdoor:DB95°F 8
Indoor air flow:Super High
7 7
Current (A)

Current (A)
Pipe length:24.6ft
6 6
5 5
4 4 Conditions
3 3 Indoor:DB70°F/WB60°F
2 2 Outdoor:DB19.94°F/WB19.04°F
1 1 Indoor air flow:Super High
Pipe length:24.6ft
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor speed (rps) Compressor speed (rps)

FTKS24SL216/RKS24SL216 FTXS24SL216/RXS24SL216
FTKS18SL216/RKS18SL216 FTXS18SL216/RXS18SL216

2.3 Capacity Variation Ratio According to Temperature

Cooling Heating

105 110
100
100
95

90
90
85
Capacity ratio (%)

Capacity ratio (%)

80 80

75
70
70 Conditions
Conditions
Indoor:DB80°F/WB66.9°F
65 60 Indoor:DB70°F
Outdoor:DB95°F
Outdoor:DB19.94°F/WB19.04°F
60 Indoor air flow:Super High
Indoor air flow:Super High
Pipe length:24.6ft 50 Pipe length:24.6ft
55

50 40
89.6 91.4 93.2 95 96.8 98.6 100.4 102.2 104 105.8 107.6 109.4 -4 5 14 23 32 41 50
Outdoor temp.(°F) Outdoor temp.(°F)

8 Technical Information
Service Manual

2.4 Noise Curve


Indoor side noise Outdoor side noise

50 60

58
Heating
56
Noise/dB(A)

40

Noise dB(A)
54
Cooling
52
30
50

48

20 46
L M H SH 20 30 40 50 60 70 80 90 100

Indoor fan motor rating speed Compressor frequency(Hz)

RXS24SL216
FTXS24SL216 RXS18SL216
FTKS24SL216
FTKS18SL216 RKS18SL216
FTXS18SL216 RKS24SL216

2.5 Cooling and Heating Data Sheet in Rated Frequency


Cooling:

Pressure of gas pipe Inlet and outlet pipe


Rated cooling Compressor
connecting indoor temperature of heat Fan speed of Fan speed of
condition(°F) (DB/WB) Model revolution
and outdoor unit exchanger indoor unit outdoor unit
(rps)
Indoor Outdoor P (PSIG) T1 (°F) T2 (°F)
FTKS18SL216/ in:46.4~51.8 in:167~181.4
80/66.9 95/- 130~142 Super High High 73
RKS18SL216 out:51.8~57.2 out:98.6~118.4
FTKS24SL216/ in:46.4~51.8 in:167~181.4
80/66.9 95/- 130~142 Super High High 75
RKS24SL216 out:51.8~57.2 out:98.6~118.4

Heating:

Pressure of gas pipe Inlet and outlet pipe


Rated heating Compressor
connecting indoor temperature of heat Fan speed of Fan speed of
condition(°F) (DB/WB) Model revolution
and outdoor unit exchanger indoor unit outdoor unit
(rps)
Indoor Outdoor P (PSIG) T1 (°F) T2 (°F)
FTXS18SL216/ in:167~181.4 in:33.8~37.4
70/60 19.94/19.04 507~550 Super High High 75
RXS18SL216 out:98.6~113 out:35.6~42.8
FTXS24SL216/ in:167~181.4 in:33.8~37.4
70/60 19.94/19.04 507~550 Super High High 80
RXS24SL216 out:98.6~113 out:35.6~42.8

Instruction:
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure at the side of big valve
Connection pipe length: 24.6ft.

Technical Information 9
Service Manual

3. Outline Dimension Diagram


3.1 Indoor Unit

W D

H
4 27 7 3/16

FTKS18SL216
Φ2 3/16 FTXS18SL216
Φ2 3/16

1 1/2
7 1/2 5 1/2

8 1/8 27 7 5/16

FTKS24SL216
Φ2 3/4 Φ2 3/4 FTXS24SL216

1 11/16

6 3 1/8

Unit:inch
Models W H D
FTKS18SL216
38 3/16 11 13/16 8 13/16
FTXS18SL216
FTKS24SL216
42 7/16 12 13/16 9 11/16
FTXS24SL216

10 Technical Information
Service Manual

3.2 Outdoor Unit


RKS18SL216
RXS18SL216
RKS24SL216
RXS24SL216

13 3/8 35

27 9/16
38 15 5/8

22

14 5/16

Unit: inch

Technical Information 11
Service Manual

4. Refrigerant System Diagram


FTKS18SL216/RKS18SL216

FTKS24SL216/RKS24SL216

Indoor unit Outdoor unit

Gas pipe
side
Valve

Discharge
Heat
exchanger
(evaporator) Suction Accumlator
Compressor Heat
exchanger
(condenser)
Liquid pipe
side
Valve Electron Strainer
expansion
valve

COOLING

FTXS18SL216/RXS18SL216

FTXS24SL216/RXS24SL216

Indoor unit Outdoor unit

Gas pipe
side
Valve
4-Way valve

Discharge

Heat Suction Accumlator


exchanger Compressor
(evaporator)
Heat
exchanger
Liquid pipe (condenser)
side
Valve Strainer Electron Strainer
expansion
valve
COOLING
HEATING

Connection pipe specification:


Liquid pipe:1/4"
Gas pipe:1/2" for FTKS18SL216/RKS18SL216 FTXS18SL216/RXS18SL216
Gas pipe:5/8" for FTKS24SL216/RKS24SL216 FTXS24SL216/RXS24SL216

12 Technical Information
Service Manual

5. Electrical Part
5.1 Wiring Diagram

● Instruction

Symbol Symbol Color Symbol Symbol Color Symbol Name


WH White GN Green CAP Jumper cap
YE Yellow BN Brown COMP Compressor
RD Red BU Blue Grounding wire
YEGN Yellow/Green BK Black / /
VT Violet OG Orange / /

Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.

● Indoor Unit
FTKS18SL216
FTXS18SL216
FTKS24SL216
FTXS24SL216

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Technical Information 13
Service Manual

● Outdoor Unit

RKS18SL216 RKS24SL216

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RXS18SL216

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14 Technical Information
Service Manual

RXS24SL216

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Technical Information 15
Service Manual

5.2 PCB Printed Diagram


Indoor Unit

● Top view
1 2 3 4 5 6

No. Name
Neutral wire interface of cold
1 plasma(only for the mode
with this function)
Neutral wire interface of
2
power supply
3 Interface of indoor fan
Interface of health function
4 live wire(only for the mode
with this function)
Interface of up&down swing
7 5
motor
8 6 Interface of PG feedback
7 WIFI
8 Temperature sensor
9
9 Wired controller
10 Interface of diaplay
11 Jumper cap
12 Communication wire
13 Live wire
14 Fuse

14 13 12 11 10

● Bottom view

16 Technical Information
Service Manual

Outdoor Unit

● Top view
1 Interface of compressor
1 2 3 4 5 6 7 8 9 10 11 High pressure protection of
2
system
Low-temperature cooling
3
12 temperature sensor
Overload protection of
4
19 compressor
5 Interface of temperature sensor
6 Electronic expansion valve
Low pressure protection of
13 7
system
14 8 Interface of fan
18 9 Interface of 4-way valve
15 10 Interface of 2-way valve
11 Electric heating belt of chassis
17 12 lectric heating belt of chassis
Communication interface for
13
16 indoor unit and outdoor unit
14 Live wire
15 Earthing wire
16 Neutral wire

● Bottom view 17 Rectifier


18 IGBT
19 IPM1

Technical Information 17
Service Manual

6. Function and Control


6.1 Remote Controller Introduction
Buttons on Remote Controller

ON/OFF button
MODE button
+/- button
FAN button
SWING button

SAVE button
X-FAN button
TIMER button
TURBO button
SLEEP button
LIGHT button

Introduction for Icons on Display Screen

Child Lock

Dry mode
Auto mode
Cool mode Set temp
Heat mode
Fan mode
Up & down swing
X-fan
Sleep mode
Set time

Timer ON/Timer OFF Fan speed

Introduction for Buttons on Remote Controller

18 Technical Information
Service Manual

Technical Information 19
Service Manual

TIMER

The TIMER OFF function is resetted when the CHILD LOCK function is unlocked.

TURBO
When pressing this button u nder cooling or heating mo de, the air conditioner will enter into quick cooling or quick heating
mode. The "TURBO" icon is displayed on the remote controller. Press this button again to exit turbo fu nction and the "TURBO"
icon will disappear on the remote controller.

Press this button to turn o ff the light on the display of the indoor unit. Press this
button again to turn on the light on the display of the indoor unit.

20 Technical Information
Service Manual

6.2 Brief Description of Modes and Functions


1.Basic function of system
(1)Cooling mode
(1) Under this mode, fan and swing operates at setting status. Temperature setting range is 60.8~86.0OF.
(2) During malfunction of outdoor unit or the unit is stopped because of protection, indoor unit keeps original operation status.
(2)Drying mode
(1) Under this mode, fan operates at low speed and swing operates at setting status. Temperature setting range is 60.8~86.0OF.
(2) During malfunction of outdoor unit or the unit is stopped because of protection, indoor unit keeps original operation status.
(3) Protection status is same as that under cooling mode.
(4) Sleep function is not available for drying mode.
(3)Heating mode
(1) Under this mode, Temperature setting range is 60.8~86.0OF.
(2) Working condition and process for heating mode:
When turn on the unit under heating mode, indoor unit enters into cold air prevention status. When the unit is stopped or at OFF status,
and indoor unit has been started up just now, the unit enters into residual heat-blowing status.
(4)Working method for AUTO mode:
1.Working condition and process for AUTO mode:
a.Under AUTO mode, standard heating Tpreset=68.0OF and standard cooling Tpreset=77.0OF. The unit will switch mode automatically
according to ambient temperature.
2.Protection function
a. During cooling operation, protection function is same as that under cooling mode.
b. During heating operation, protection function is same as that under heating mode.
3. Display: Set temperature is the set value under each condition. Ambient temperature is (Tamb.-Tcompensation) for heat pump unit
and Tamb. for cooling only unit.
4. If theres I feel function, Tcompensation is 0. Others are same as above.
(5)Fan mode
Under this mode, indoor fan operates at set fan speed. Compressor, outdoor fan, 4-way valve and electric heating tube stop operation.
Indoor fan can select to operate at high, medium, low or auto fan speed. Temperature setting range is 60.8~86.0OF.

2. Other control
(1) Buzzer
Upon energization or availably operating the unit or remote controller, the buzzer will give out a beep.
(2) Auto button
If press this auto button when turning off the unit, the complete unit will operate at auto mode. Indoor fan operates at auto fan speed
and swing function is turned on. Press this auto button at ON status to turn off the unit.
(3) Auto fan
Heating mode: During auto heating mode or normal heating ode, auto fan speed will adjust the fan speed automatically according to
ambient temperature and set temperature.
(4) Sleep
After setting sleep function for a period of time, system will adjust set temperature automatically.
(5) Timer function:
General timer and clock timer functions are compatible by equipping remote controller with different functions.
(6) Memory function
memorize compensation temperature, off-peak energization value.
Memory content: mode, up&down swing, light, set temperature, set fan speed, general timer (clock timer cant be memorized).
After power recovery, the unit will be turned on automatically according to memory content.
(7) Health function
During operation of indoor fan, set health function by remote controller. Turn off the unit will also turn off health function.
Turn on the unit by pressing auto button, and the health is defaulted ON.

Technical Information 21
Service Manual

(8)I feel control mode


After controller received I feel control signal and ambient temperature sent by remote controller, controller will work according to the ambient
temperature sent by remote controller.
(9)Compulsory defrosting function
(1) Start up compulsory defrosting function
Under ON status, set heating mode with remote controller and adjust the temperature to 60.8OF. Press “+, -, +, -, +,-” button successively
within 5s and the complete unit will enter into compulsory defrosting status. Meanwhile, heating indicator on indoor unit will ON 10s and OFF
0.5s successively. (Note: If complete unit has malfunction or stops operation due to protection, compulsory defrosting function can be started
up after malfunction or protection is resumed.
(2) Exit compulsory defrosting mode
After compulsory defrosting is started up, the complete unit will exit defrosting operation according to the actual defrosting result, and the
complete unit will resume normal heating operation.
(10)Refrigerant recovery function:
(1) Enter refrigerant recycling function
Within 5min after energizing (unit ON or OFF status is ok), continuously press LIGHT button for 3 times within 3s to enter refrigerant
recycling mode; Fo is displayed and refrigerant recycling function is started. At this moment, the maintenance people closes liquid valve.
After 5min, stick the thimble of maintenance valve with a tool. If there is no refrigerant spraying out, close the gas valve immediately and
then turn off the unit to remove the connection pipe.
(2) Exit refrigerant recycling function
After entering refrigerant recycling mode, when receive any remote control signal or enter refrigerant recycling mode for 25min, the unit will
exit refrigerant recycling mode automatically If the unit is in standby mode before refrigerant recycling, it will be still in standby mode after
finishing refrigerant recycling; if the unit is in ON status before refrigerant recycling, it will still run in original operation mode.
(11)Ambient temperature display control mode
1. When user set the remote controller to display set temperature (corresponding remote control code: 01), current set temperature will be
displayed.
2. Only when remote control signal is switched to indoor ambient temperature display status (corresponding remote control code: 10) from
other display status (corresponding remote control code: 00, 01,11),controller will display indoor ambient temperature for 3s and then turn
back to display set temperature.
Under this mode, indoor fan operates at set fan speed. Compressor, outdoor fan, 4-way valve and electric heating tube stop operation.
Indoor fan can select to operate at high, medium, low or auto fan speed. Temperature setting range is 60.8~86.0OF.
(12)Off-peak energization function:
Adjust compressors minimum stop time. The original minimum stop time is 180s and then we change to:
The time interval between two start-ups of compressor cant be less than 180+T s(0≤T≤15). T is the variable of controller. Thats to say
the minimum stop time of compressor is 180s~195s. Read-in T into memory chip when refurbish the memory chip each time. After power
recovery, compressor can only be started up after 180+T s at least.
(13) SE control mode
The unit operates at SE status.
(14) X-fan mode
When X-fan function is turned on, after turn off the unit, indoor fan will still operate at low speed for 2min and then the complete unit will be
turned off. When x-fan function is turned off, after turn off the unit, the complete unit will be turned off directly.
(15) 8º heating function
Under heating mode, you can set 8º heating function by remote controller. The system will operate at 8ºset temperature.
(16) Turbo fan control function
Set turbo function under cooling or heating mode to enter into turbo fan speed. Press fan speed button to cancel turbo wind.
No turbo function under auto, dry or fan mode.

22 Technical Information
Service Manual

Outdoor Units
1. Input Parameter Compensation and Calibration
(1) Check the ambient temperature compensation function Indoor ambient temperature compensation function.
a. In cooling mode, the indoor ambient temperature participating in computing control = (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature
compensation)

b. In heating mode, the indoor ambient temperature participating in computing control= (Tindoor ambient temperature – ⊿ Theating indoor ambient temperature
compensation)

(2) Check effective judgment controls of parameters


Effective judgment function of the outdoor exhaust temperature thermo-bulb When conditions a and b are satisfied, the outdoor exhaust
temperature thermo-bulb is judged not to be connected into place, the mainboard of outer units will display failure of the outdoor exhaust
temperature thermo-bulb (not connected into place), stop the machine for repairing, and resume the machine by remote controls of ON/
OFF.
a. Judgment of exhaust detection temperature change:
After the compressor starts up and runs for 10 minutes, if the compressor frequency f ≥ 40Hz, and the rising value Texhaust (Texhaust (after start-
up for 10 minutes) - Texhaust (before start-up)) <35.6ºF , the outdoor exhaust temperature thermo-bulb can be judged not to be connected into place (judging

once when the power is on the first time).


b. Comparative judgment of exhaust detection temperature and condenser detection temperature (Tpipe temperature = Toutdoor pipe temperature in cooling
mode, Tpipe temperature = Tindoor pipe temperature in heating mode): After the compressor starts up and runs for 10 minutes, if the compressor frequency f ≥

40Hz, and Tpipe temperature ≥(Texhaust+37.4), the outdoor exhaust temperature thermobulb can be judged not to be connected into place (judging
once when power is on the first time).
2. Basic Functions
(1) Cooling Mode
1. Conditions and processes of cooling operation:
(1) If the compressor is shut down, and [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] ≤ 32.9ºF , start up the
machine for cooling, the cooling operation will start;
(2) During operations of cooling, if 32ºF ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] < 35.6ºF , the cooling
operation will be still running;
(3) During operations of cooling, if 35.6ºF ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)], the cooling operation
will stop after reaching the temperature point.
2. Temperature setting range
(1) If Toutdoor ambient temperature ≥ [Tlow-temperature cooling temperature], the temperature can be set at: 60.8~86ºF (Cooling at room temperature);
(2) If Toutdoor ambient temperature < [Tlow-temperature cooling temperature], the temperature can be set at: 77~86ºF (Cooling at low temperature), that is, the
minimum setting temperature for outer units judgment is 77ºF .
(2) Dehumidifying Mode
1. Conditions and processes of dehumidifying operations: Same as the cooling mode;
2. The temperature setting range is: 60.8~86ºF;
(3) Air-supplying Mode
1. The compressor, outdoor fans and four-way valves are switched off;
2. The temperature setting range is: 60.8~86ºF.
(4) Heating Mode
1. Conditions and processes of heating operations: (Tindoor ambient temperature is the actual detection temperature of indoor environment
thermo-bulb, Theating indoor ambient temperature compensation is the indoor ambient temperature compensation during heating
operations)
(1) If the compressor is shut down, and [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] ≤ 32.9ºF , start the machine
to enter into heating operations for heating;
(2) During operations of heating, if 32ºF ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] < 35.6ºF , the heating
operation will be still running;
(3) During operations of heating, if 35.6ºF ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup], the heating operation
will stop after reaching the temperature point.
2. The temperature setting range in this mode is: 60.8~86ºF .

Technical Information 23
Service Manual

3. Special Functions
Defrosting Control
① Conditions for starting defrosting
After the time for defrosting is judged to be satisfied, if the temperature for defrosting is satisfied after detections for continuous 3minutes,
the defrosting operation will start.
② Conditions of finishing defrosting
The defrosting operation can exit when any of the conditions below is satisfied:
③ Toutdoor pipe temperature ≥ (Toutdoor ambient temperature – [Ttemperature 1 of finishing defrosting];
④ The continuous running time of defrosting reaches [tmax. defrosting time].
4. Control Logic
(1) Compressor Control
Start the compressor after starting cooling, heating, dehumidifying operations, and the outer fans start for 5s; When the machine is
shutdown, in safety stops and when switching to air-supplying mode, the compressor will stop immediately. In all modes: once the
compressor starts up, it will not be allowed to stop until having run for the [tmin. compressor running time] (Note: including cases of
shutdown when the temperature point is reached; except the cases requiring stopping the compressor such as fault protection, remote
shutdown, mode switching etc.); In all modes: once the compressor stops, it will be allowed be restart after 3-minute delay (Note: The
indoor units have a function of power memory, the machine can be restarted after remote shutdown and powering up again without
delay).
1. Cooling mode
Start the machine to enter into cooling operation for cooling, the compressor is switched on.
2. Dehumidifying mode
Same as the cooling mode.
3. Air-supplying mode
The compressor is switched off.
4. Heating mode
(1) Start the machine to enter into heating operation for heating, the compressor is switched on.
(2) Defrosting:
a. Defrosting starts: the compressor is shut down, and restarts it after 55-second delay.
b. Defrosting ends: the compressor stops, then starts it after 55-second delay.
(2) Outer Fans Control
Notes:
Only the outer fans run for at least 80s in each air flow speed can the air flow be switched;
After the outer fans run compulsively in high speed for 80s when the machine starts up, control the air flow according to the logic.
After remote shutdown, safety stops, and when the machine stops after reaching the temperature point, as well as after the compressor
stops, extend 1 minute, the outer fans will stop (During the period in the 1 minute, the air flow of outer fans can be changed according to
the outdoor ambient temperature changes); When running with force, the outdoor fans shall run in the highest air flow.
(3) 4-way valve control
1. The 4-way valve control under the modes of Cooling, dehumidification and supplying air: closing;
2. The status of 4-way valve control under the heating mode: getting power;
(1) 4-way valve power control under heating mode
a. Starts the machine under heating mode, the 4-way valve will get power immediately.
(2) 4-way valve power turn-off control under heating mode
a. When you should turn off the power or switch to other mode under heating mode, the power of 4-way valve will be cut after 2 minutes
of the compressor stopped.
b. When all kinds of protection stops, the power of 4-way valve will be cut after delaying 4 minutes.
(3) Defrosting control under heating mode:
a. Defrosting begins: The power of 4-way valve will be cut after 50s of entering into the defrosting
compressor.
b. Defrosting stops: The 4-way valve will get power after 50s of exiting the defrosting compressor.
(4) Evaporator frozen-preventing protection function
At the mode of Cooling, dehumidifying:
Evaporator frozen-preventing protection function is allowed to begin after 6 min of starting the compressor.

24 Technical Information
Service Manual

1. Starting estimation:
After the compressor stopped working for 180s, if Tinner pipe> [Tfrozen-preventing frequency-limited temperature (the temperature of hysteresis is 35.6ºF )],
the machine is only allowed to start for operating, otherwise it should not be started, and should be stopped to treat according to the frozen-
preventing protection: Clear the trouble under the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
[Tfrozen-preventing normal speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing frequency-limited temperature] , you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed:
If [Tfrozen-preventing high speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing normal speed frequency-reducing temperature], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit;
4. Reducing frequency at high speed:
If [Tfrozen-preventing power turn-off temperature] ≤T inner pipe [Tfrozen-preventing high speed frequency-reducing temperature] you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit;
5. Power turn-off:
If the Tinner pipe <[Tfrozen-preventing power turn-off temperature], then frozen-preventing protect to stop the machine; If T[frozen-preventing frequency-limited temperature]
<Tinner pipe , and the compressor has stopped working for 3 minutes, the whole machine should be allowed to operate.
6. If the frozen-preventing protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
evaporator frozen-preventing protection times zero clearing time , the times of frozen-preventing power turn-off should be cleared to recount.
The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed,
mode transferring will not clear it).
(5) Overload protection function
Overload protection function at the mode of Cooling and dehumidifying
1. Starting estimation:
After the compressor stopped working for 180s, if Touter pipe <[TCooling overload frequency-limited temperature] (the temperature of hysteresis is 35.6ºF ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection: Clear the
trouble at the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
If [TCooling overload frequency-limited temperature] ≤[Touter pipe T Cooling overload frequency reducing temperature at normal speed], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and power turn-off:
If [TCooling overload frequency reducing temperature at high speed] ≤T outer pipe< [TCooling overload power turn-off temperature] , you should adjust the compressor frequency
by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed]≤Touter pipe,
then Cooling overload protects machine stopping;
4. Reducing frequency at high speed and stop machine:
If [TCooling overload frequency reducing temperature at high speed]≤Touter pipe [TCooling overload power turn-off temperature], you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed] ≤[T outer pipe],
then Cooling overload protects machine stopping;
5. Power turn-off:
If the [TCooling overload power turn-off temperature] ≤Touter pipe, then Cooling overload protects machine stopping; If [Touter pipe]<[TCooling overload frequency-limited
temperature]and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.

6. If the Cooling overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of
stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring
mode will not clear it).
Overload protection function at the mode of heating
Starting estimation :
After the compressor stopped working for 180s, if T inner pipe T heating overload frequency-limited temperature (the temperature of
hysteresis is 35.6ºF ), the machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the
overload protection:
Clear the trouble at the mode of power turn-off / heating, and the protection times are not counted.

Technical Information 25
Service Manual

1. Frequency limited
If [Theating overload frequency-limited temperature]≤Tinner pipe <[Theating overload frequency reducing temperature at normal speed] , you should limit the frequency raising of
compressor.
2. Reducing frequency at normal speed and stopping machine:
If T[heating overload frequency reducing temperature at normal speed]≤Tinner pipe<[Theating overload frequency reducing temperature at high speed], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency reducing
temperature at normal speed ≤T inner pipe, then overload protects machine stopping;
3. Reducing frequency at high speed and power turn-off:
If [Theating overload frequency reducing temperature at high speed]≤Tinner pipe<[Theating overload power turn-off temperature], you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency reducing temperature at normal
speed ≤T outer pipe, then Cooling overload protects machine stopping;
4. Power turn-off:
If the [Theating overload power turn-off temperature] ≤Tinner pipe, then overload protects machine stopping; If T inner pipe T heating overload frequency-limited
temperature and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
5. If the overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should press
the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t overload
protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of stopping the
machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring mode will not clear
it). Protective function for discharge temperature of compressor
1. Starting estimation:
After the compressor stopped working for 180s, if TDischarge <TDischarge limited temperature (the temperature of hysteresis is 35.6ºF ), the machine is
allowed to start, otherwise it should not be started, and should be stopped to treat according to the discharge temperature:
The machine should be stopped or transferred to supply air, the trouble should be cleared immediately, and the protection times are not
counted.
2. Frequency limited
If [TLimited frequency temperature during discharging] ≤TDischarge<[Tfrequency reducing temperature at normal speed during discharging] , you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and stopping machine:
If [Tfrequency reducing temperature at normal speed during discharging] ≤TDischarge<[Tfrequency reducing temperature at high speed during discharging], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal speed during discharging]
≤TDischarge, you should discharge to protect machine stopping;
4. Reducing frequency at high speed and power turn-off:
If [Tfrequency reducing temperature at high speed during discharging] ≤TDischarge <[TStop temperature during discharging], you should adjust
the compressor frequency by reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal
speed during discharging] ≤TDischarge, you should discharge to protect machine stopping;

5. Power turn-off:
If the [TPower turn-off temperature during discharging] ≤TDischarge, you should discharge to protect machine stopping; If [TDischarge]<[TLimited frequency temperature during
discharging] and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.

6. If the discharging temperature protection of compressor continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the t Protection times
clearing of discharge , the discharge protection is cleared to recount. Stopped or transferred to supply air mode will clear the trouble times
immediately (if the trouble can not be resumed, mode transferring also will not clear it).
7. Frequency limited
If [ILimited frequency when overcurrent] ≤IAC Electric current <[I frequency reducing when overcurrent], you should limit the frequency raising of compressor.
8. Reducing frequency:
If [IFrequency reducing when overcurrent] ≤[IAC Electric current I Power turn-off when overcurrent] , you should reduce the compressor frequency till the lower limit or exit
the frequency reducing condition;
9. Power turn-off:
If [IPower turn-off machine when overcurrent] ≤[IAC Electric current] , you should carry out the overcurrent stopping protection; If I AC Electric current<[T Limited frequency when
overcurrent] and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.

10. If the overcurrent protection continuously occurs for six times, it should not be resumed automatically, and you should press the ON/OFF
button to resume. During the process of running, if the running time of compressor exceeds the [t Protection times clearing of over current] , the discharge
protection is cleared to recount.

26 Technical Information
Service Manual

(6)Voltage sag protection


After start the compressor, if the time of DC link Voltage sag [USagging protection voltage] is measured to be less than t Voltage sag protection time ,
the machine should be stop at once, hand on the voltage sag trouble, reboot automatically after 30 minutes.
(7)Communication fault
When you have not received any correct signal from the inner machine in three minutes, the machine will stop for communication fault. When
you have not received any correct signal from driver IC (aim to the controller for the separating of main control IC and driver IC), and the
machine will stop for communication fault. If the communication is resumed, the machine will be allowed to operate.
(8)Module protection
Testing the module protective signal immediately after started, once the module protective signal is measured, stop the machine with module
protection immediately. If the module protection is resumed, the machine will be allowed to operate. If the module protection continuously
occurs for three times, it should not be resumed automatically, and you should press the ON/OFF button to resume. If the running time of
compressor exceeds the [t Protection times clearing of module] , the module protection is cleared to recount.
(9)Module overheating protection
1. Starting estimation:
After the compressor stopped working for 180s, if TModule<[TModule frequency limited temperature](the temperature of hysteresis is 35.6ºF ), the machine
is allowed to start, otherwise it should not be started, and should be stopped to treat according to the module overheating protection: The
machine should be stopped or transferred to supply air, the trouble should be cleared immediately, and the protection times are not counted.
2. Frequency limited
If [TLimited frequency temperature of module] ≤TModule <[Tfrequency reducing temperature at normal speed of module] , you should limit the frequency raising of compressor.
3. Reducing frequency at normal speed and power turn-off:
If [Tfrequency reducing temperature at normal speed of module] ≤TModule<[Tfrequency reducing temperature at high speed of module], you should adjust the compressor frequency by
reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [T frequency reducing temperature at normal speed of module] ≤T Module, you should
stop the machine for module overheating protection;
4. Reducing frequency at high speed and power turn-off:
If [Tfrequency reducing temperature at high speed of module]≤TModule <[TPower turn-off temperature of module] you should adjust the compressor frequency by reducing 30Hz/90s
till the lower limit; After it was running 90s at the lower limit, if [T frequency reducing temperature at normal speed of module] ≤T Module, you should stop the machine for
module overheating protection;
5. Power turn-off:
If the [TPower turn-off temperature of module] ≤TModule, you should stop the machine for module overheating protection; If TModule <[TLimited frequency temperature of module]
and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.
6. If protection continuously occurs for six times, it should not be resumed automatically, and you should press the ON/OFF button to resume.
During the process of running, if the running time of compressor exceeds the [t Protection times clearing of module] , the discharge protection is cleared
to recount. Stopped or transferred to supply air mode will clear the trouble times immediately (if the trouble can not be resumed, mode
transferring also will not clear it).
(10)Compressor overloads protection
If you measure the compressor overload switch action in 3s, the compressor should be stopped for overloading. The machine should be
allowed to operate after overload protection was measured to resume. If the overloading protection continuously occurs for three times, it
should not be resumed automatically, and you should press the ON/OFF button to resume. The protection times of compressor is allowed to
clear after the compressor run [t Protection times clearing of compressor overloading] 30 minutes.
(11)Phase current overcurrent protection of compressor
During the running process of compressor, you could measure the phase current of the compressor, and control it according to the following
steps:
1. Frequency limited
If [I Limited frequency phase current] ≤[I Phase current T frequency reducing phase current] , you should limit the frequency raising of compressor.
2. Reducing Frequency
If [I Frequency Reducing Phase Current]≤I Phase Current<[I Power Turn-Off Phase Current], the compressor shall continue to reduce frequency till the lowest frequency
limit or out of the condition of reducing frequency;
3. Power turn-off
If [I Phase Current]≥[I Power Turn-Off Phase Current], the compressor phase current shall stop working for overcurrent protection; if [I Phase Current]≤[I Frequency Reducing
Phase Current], and the compressor have stopped working for 3 min, the machine shall be allowed to operate;

4. If the overcurrent protection of compressor phase current continuously occurs for six times, it should not be resumed automatically, and
you should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the [t Clearing Time of
Compressor Phase Current Times] , the overcurrent protection is cleared to recount.

Technical Information 27
Service Manual

(12) Starting-up Failure Protection for Compressor


Stop the compressor after its starting-up fails, restart it after 20s if the fault doesnt shows, and if they are all failing for the successive start 3
times, it shall be reported as Starting-up Failure, and then restart up it after 3 min. When it still not be able to operate through carry out the
above process for 5 times, it is available if press ON/OFF. And the compressor should be cleared the times after it run 2 min.
(13) Out-of-Step Protection for Compressor
The out-of-step protection signal should be detected immediately after starting-up compressor, and once find the out-of-step protection signal,
the out-of-step protection shall be stopped; if it can run for lasting power turn-off 3 min, the machine shall be allowed to operate. If it still cant
run automatically when the out-of-step protection for compressor happens to stop working for 6 times in succession, it needs to press ON/OFF
to operate. And if the running time is more than 10 min, the power turn-off times for out-of-step protection shall be cleared and recounted.
(14) Voltage Abnormity Protection for DC Bus
To detect voltage abnormity protection for dc bus after completing the pre-charge:
1.Over-High Voltage Protection for DC Bus:
If it found the DCbus voltage UDC >[UDC Jiekuangchun Protection], turn off PFC and stop the compressor at once, and it shall show the DC over-high
voltage failure; it should clear out the failure when the voltage dropped to UDC <[UDC Jiekuangchun Recovery] and the compressor stopped for 3 min.
2.Over-Low Voltage Protection for DC Bus:
If it found the DC bus voltage UDC <[UDC Wantuochun Protection], turn off PFC and stop the compressor at once, and it shall show the DC over-low
voltage; and it should clear out the failure when the voltage raised to UDC >[UDC Wantuochun Recovery] and the compressor stopped for 3 min.
3.To detect voltage abnormity protect for DC bus when getting electricity:
If it found the DC bus voltage UDC >[UDC——Over-High Voltage], turn off the relay at once, and shows voltage abnormity failure for DC Bus. And the
failure cant recover except to break off and get the electricity.
(15)Abnormity Protection for Four-way Valve
Under the model of heating operation in good condition: the compressor is detected [TInner Tube <(TInner Ring-T Abnormity Temperature Difference For Four-Way Valve
Reversion)], during the running, it should be regarded as four-way valve reversion abnormity. And then it can run if stop the reversion abnormity

protection for four-way valve 3 min; and if it still cant run when the reversion abnormity protection for four-way valve happens to stop working
for 3 times in succession, it is available if presses ON/OFF.
Attention: the protection shall be shielded during the testing mode and defrosting process, and it shall be cleared out the failure and its times
immediately when turning off or delivering wind / cooling / dehumidifying mode conversed (the inverted mode dont clear out the failure when it
cant recover to operate).
(16) PFC Protection
1. After start up the PFC, it should detect the protection signal of PFC immediately; under the condition of PFC protection, it should turn off the
PFC and compressor at one time;
2. It shows the failure is cleared out if PFC Protection stopped working 3 min and recovers to run automatically;
3. If it still cant run when it occurs PFC protection for 3 times in succession, it is available if presses ON/OFF; and clear the PFC Protection
times when start up PFC for 10min.
(17) Failure Detection for Sensor
1. Outdoor Ambient Sensor: detect the failure of sensor at all times.
2. Outdoor Tube Sensor: You should not detect the failure of outdoor tube sensor within 10 minutes heating
operation compressor except the defrosting, and you could detect it at other time.
3. Outdoor Exhaust Sensor:
(a) The compressor only detect the sensor failure after it start up 3 min in normal mode;
(b) It should detect the exhaust sensor failure immediately in the testing mode.
4. Module Temperature Sensor:
(a) Short-Circuit Detection: the compressor should be detected immediately when the module temperature
sensor occurs short-circuits;
(b) Open-Circuit Detection: the compressor should be detected on open-circuit when it runs 3min (it neednt 30s
avoiding the module over-heated).
(c) Detect the sensor failure at all times in the testing mode.
5. Disposal for Sensor Protection
(1) When the short-circuit of sensor is detected within 30s, It is regarded as the temperature of sensor over-high (or infinitely high), and now
according to the over-high sensor, the machine should carry out the corresponding protection to stop working, and show the corresponding
temperature shutdown protection and sensor failure at the same time (for example: the compressor stops immediately when the outdoor tube
sensor short-circuit, and the machine shall show the overload protection and outdoor tube sensor failure).
(2) When the open-circuit of sensor is detected within 30s, The protection shall be stopped and it shall show the corresponding sensor failure.

28 Technical Information
Service Manual

6. Electric Heating Function of Chassis


(1) When Toutdoor amb.≤32ºF , the electric heating of chassis will operate;
(2) When Toutdoor amb.>35.6ºF , the electric heating of chassis will stop operation;
(3)When 32ºF <Toutdoor amb.≤35.6ºF, the electric heating of chassis will keep original status.
7. Electric Heating Function of Compressor
(1) When Toutdoor amb.≤≤23ºF , compressor stops operation, while the electric heating of compressor starts operation;
(2) When Toutdoor amb.>28.4ºF , the electric heating of compressor stops operation;
(3) When 23ºF <Toutdoor amb.≤28.4ºF , the electric heating of compressor will keep original status.

Technical Information 29
Service Manual

Part Ⅱ : Installation and Maintenance


7. Notes for Installation and Maintenance
Safety Precautions: 10. If the power cord or connection wire is not long enough,
please get the specialized power cord or connection wire
Important! from the manufacture or distributor. Prohibit prolong the wire
by yourself.
Please read the safety precautions carefully before 11. For the air conditioner without plug, an air switch must
installation and maintenance. be installed in the circuit. The air switch should be all-pole
The following contents are very important for installation parting and the contact parting distance should be more than
and maintenance. 1/8 inch.
12. Make sure all wires and pipes are connected properly and
Please follow the instructions below. the valves are opened before energizing.
13. Check if there is electric leakage on the unit body. If yes,
●The installation or maintenance must accord with the please eliminate the electric leakage.
instructions. 14. Replace the fuse with a new one of the same specification
●Comply with all national electrical codes and local if it is burnt down; dont replace it with a cooper wire or
electrical codes. conducting wire.
●Pay attention to the warnings and cautions in this 15. If the unit is to be installed in a humid place, the circuit
manual. breaker must be installed.
●All installation and maintenance shall be performed by
distributor or qualified person.
●All electric work must be performed by a licensed Installation Safety Precautions:
technician according to local regulations and the
instructions given in this manual. 1. Select the installation location according to the require-
●Be caution during installation and maintenance. Prohibit ment of this manual.(See the requirements in installation
incorrect operation to prevent electric shock, casualty and part)
other accidents. 2. Handle unit transportation with care; the unit should not
be carried by only one person if it is more than 44.09lb.
3. When installing the indoor unit and outdoor unit, a suffi-
cient fixing bolt must be installed; make sure the installation
Warnings support is firm.
4. Ware safety belt if the height of working is above 78 3/4
inch.
5. Use equipped components or appointed components dur-
Electrical Safety Precautions: ing installation.
6. Make sure no foreign objects are left in the unit after fin-
1. Cut off the power supply of air conditioner before ishing installation.
checking and maintenance.
2. The air condition must apply specialized circuit and Refrigerant Safety Precautions:
prohibit share the same circuit with other appliances.
3. The air conditioner should be installed in suitable 1. Avoid contact between refrigerant and fire as it generates
location and ensure the power plug is touchable. poisonous gas; Prohibit prolong the connection pipe by
4. Make sure each wiring terminal is connected firmly welding.
during installation and maintenance. 2. Apply specified refrigerant only. Never have it mixed with
5. Have the unit adequately grounded. The grounding wire any other refrigerant. Never have air remain in the refrigerant
cant be used for other purposes. line as it may lead to rupture or other hazards.
6. Must apply protective accessories such as protective 3. Make sure no refrigerant gas is leaking out when installation
boards, cable-cross loop and wire clip. is completed.
7. The live wire, neutral wire and grounding wire of power 4. If there is refrigerant leakage, please take sufficient measure
supply must be corresponding to the live wire, neutral to minimize the density of refrigerant.
wire and grounding wire of the air conditioner. 5. Never touch the refrigerant piping or compressor without
8. The power cord and power connection wires cant be wearing glove to avoid scald or frostbite.
pressed by hard objects.
9. If power cord or connection wire is broken, it must be Improper installation may lead to fire hazard, explosion,
replaced by a qualified person. electric shock or injury.

30 Installation and Maintenance


Service Manual

Safety Precautions for Installing


and Relocating the Unit:
To ensure safety, please be mindful of the following precautions.

Warnings
1. When installing or relocating the unit, be sure to keep the
refrigerant circuit free from air or substances other than the
specified refrigerant.
Any presence of air or other foreign substance in the refrigerant
circuit will cause system pressure rise or compressor rupture,
resulting in injury.
2.When installing or moving this unit, do not charge the
refrigerant which is not comply with that on the nameplate or
unqualified refrigerant.
Otherwise, it may cause abnormal operation, wrong action,
mechanical malfunction or even series safety accident.
3.When refrigerant needs to be recovered during relocating
or repairing the unit, be sure that the unit is running in
cooling mode.Then, fully close the valve at high pressure
side (liquid valve).About 30-40 seconds later, fully close the
valve at low pressure side (gas valve), immediately stop
the unit and disconnect power. Please note that the time for
refrigerant recovery should not exceed 1 minute.
If refrigerant recovery takes too much time, air may be sucked in
and cause pressure rise or compressor rupture, resulting in injury.
4.During refrigerant recovery, make sure that liquid valve and
gas valve are fully closed and power is disconnected before
detaching the connection pipe.
If compressor starts running when stop valve is open and
connection pipe is not yet connected, air will be sucked in and
cause pressure rise or compressor rupture, resulting in injury.
5.When installing the unit, make sure that connection pipe is
securely connected before the compressor starts running.
If compressor starts running when stop valve is open and
connection pipe is not yet connected, air will be sucked in and
cause pressure rise or compressor rupture, resulting in injury.
6.Prohibit installing the unit at the place where there may be
leaked corrosive gas or flammable gas.
If there leaked gas around the unit, it may cause explosion and
other accidents.
7.Do not use extension cords for electrical connections. If
the electric wire is not long enough, please contact a local
service center authorized and ask for a proper electric wire.
Poor connections may lead to electric shock or fire.
8.Use the specified types of wires for electrical connections
between the indoor and outdoor units. Firmly clamp the
wires so that their terminals receive no external stresses.
Electric wires with insufficient capacity, wrong wire connections
and insecure wire terminals may cause electric shock or fire.

Installation and Maintenance 31


Service Manual

Main Tools for Installation and Maintenance


1. Level meter, measuring tape 2. Screw driver 3. Impact drill, drill head, electric drill

4. Electroprobe 5. Universal meter 6. Torque wrench, open-end wrench, inner


hexagon spanner

7. Electronic leakage detector 8. Vacuum pump 9. Pressure meter

10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container

32 Installation and Maintenance


Service Manual

8. Installation
8.1 Installation Dimension Diagram

Space to the ceiling

At least 8

Space to the wall


Space to the wall
At least 6
At least 6
n

Space to the floor


tio
uc

8
str

At least 72
t 11
ob

eas
he

At l
ot
et
ac
Sp

Space to the obstruction

n
tio
At least 24

tr uc
o bs
he
tot
Sp ce
ac Sp
a t 12
et eas
ot
he At l
wa
At l ll
eas
t 12

Drainage pipe
o
u cti
str
ob 78 Sp
o the le ast ac
et
et At ot
ac he
Sp At l
eas ob
t 24 str
uc
tio
n
unit:inch

Installation and Maintenance 33


Service Manual

Installation procedures

Start installation

Preparation before installation

Read the requirements select installation Prepare tools


for electric connection location

Select indoor unit Select outdoor unit


installation location installation location

Install wall-mounting Install the support of outdoor unit


frame, drill wall holes (select it according to the actual situation)

Connect pipes of indoor Fix outdoor unit


unit and drainage pipe

Connect wires of indoor unit Install drainage joint of outdoor unit


(only for cooling and heating unit)

Bind up pipes and


hang the indoor unit

Make the bound pipes pass


through the wall hole and then
connect outdoor unit

Connect pipes of outdoor unit

Connect wires of outdoor unit

Neaten the pipes

Vacuum pumping and leakage detection

Check after installation and test operation

Finish installation

Note: this flow is only for reference; please find the more detailed installation steps in this section.

34 Installation and Maintenance


Service Manual

8.2 Installation Parts-checking 8.4 Requirements for Electric Connection


No. Name No. Name 1. Safety Precaution
1 Indoor unit 8 Sealing gum (1) Must follow the electric safety regulations when installing
2 Outdoor unit 9 Wrapping tape the unit.
Support of outdoor (2) According to the local safety regulations, use qualified
3 Connection pipe 10
unit power supply circuit and air switch.
4 Drainage pipe 11 Fixing screw
(3) Make sure the power supply matches with the requirement
Wall-mounting Drainage plug(cooling
5 12 of air conditioner. Unstable power supply or incorrect wiring
frame and heating unit)
may result in electric shock,fire hazard or malfunction. Please
Connecting Owners manual,
6 13 install proper power supply cables before using the air
cable(power cord) remote controller
conditioner.
7 Wall pipe
(4) Properly connect the live wire, neutral wire and grounding
Note: wire of power socket.
1.Please contact the local agent for installation. (5) Be sure to cut off the power supply before proceeding any
2.Dont use unqualified power cord. work related to electricity and safety.
(6) Do not put through the power before finishing installation.
(7) If the supply cord is damaged, it must be replaced by the
8.3 Selection of Installation Location manufacturer, its service agent or similarly qualified persons in
order to avoid a hazard.
1. Basic Requirement:
(8) The temperature of refrigerant circuit will be high, please
Installing the unit in the following places may cause
keep the interconnection cable away from the copper tube.
malfunction. If it is unavoidable, please consult the local dealer:
(9) The appliance shall be installed in accordance with national
(1) The place with strong heat sources, vapors, flammable or
wiring regulations.
explosive gas, or volatile objects spread in the air.
(10) Installation must be performed in accordance with the
(2) The place with high-frequency devices (such as welding
requirement of NEC and CEC by authorized personnel only.
machine, medical equipment).
(3) The place near coast area. 2. Grounding Requirement:
(4) The place with oil or fumes in the air. (1) The air conditioner is first class electric appliance. It must
(5) The place with sulfureted gas. be properly grounding with specialized grounding device
(6) Other places with special circumstances. by a professional. Please make sure it is always grounded
(7) Do not use the unit in the immediate surroundings of a effectively, otherwise it may cause electric shock.
laundry a bath ashower or a swimming pool. (2) The yellow-green wire in air conditioner is grounding wire,
2. Indoor Unit: which cant be used for other purposes.
(1) There should be no obstruction near air inlet and air outlet. (3) The grounding resistance should comply with national
(2) Select a location where the condensation water can be electric safety regulations.
dispersed easily and wont affect other people. (4) The appliance must be positioned so that the plug is
(3) Select a location which is convenient to connect the accessible.
outdoor unit and near the power socket. (5) An all-pole disconnection switch having a contact separation
(4) Select a location which is out of reach for children. of at least 1/8 inch in all poles should be connected in fixed
(5) The location should be able to withstand the weight of wiring.
Air-conditioner Air switch capacity
indoor unit and wont increase noise and vibration.
All models 25A
(6) The appliance must be installed 72inch above floor.
(7) Dont install the indoor unit right above the electric
appliance.
(8) Please try your best to keep way from fluorescent lamp.
8.5 Installation of Indoor Unit
3. Outdoor Unit: 1. Choosing Installation Iocation
(1) Select a location where the noise and outflow air emitted by Recommend the installation location to the client and then
the outdoor unit will not affect neighborhood. confirm it with the client.
(2) The location should be well ventilated and away from
strong wind. 2. Install Wall-mounting Frame
(3) The location should be able to withstand the weight of (1) Hang the wall-mounting frame on the wall; adjust it in
outdoor unit. horizontal position with the level meter and then point out the
(4) Make sure that the installation follows the requirement of screw fixing holes on the wall.
installation dimension diagram. (2) Drill the screw fixing holes on the wall with impact drill (the
(5) Select a location which is out of reach for children and far specification of drill head should be the same as the plastic
away from animals or plants.If it is unavoidable, please add expansion particle) and then fill the plastic expansion particles
fence for safety purpose.

Installation and Maintenance 35


Service Manual

in the holes. 5. Connect the Pipe of Indoor Unit


(3) Fix the wall-mounting frame on the wall with tapping screws (1) Aim the pipe joint at the corresponding bellmouth.(As show
(ST4.2X25TA) and then check if the frame is firmly installed by in Fig.5)
pulling the frame. If the plastic expansion particle is loose, (2) Pretightening the union nut with hand.
please drill another fixing hole nearby. (3) Adjust the torque force by referring to the following sheet.
3. Install Wall-mounting Frame Place the open-end wrench on the pipe joint and place the
(1) Choose the position of piping hole according to the direction torque wrench on the union nut. Tighten the union nut with
of outlet pipe. The position of piping hole should be a little torque wrench.(As show in Fig.6)
lower than the wall-mounted frame.(As show in Fig.1) (4) Wrap the indoor pipe and joint of connection pipe with
insulating pipe, and then wrap it with tape.(As show in Fig.7)
Wall Wall
Mark in the middle of it Level meter
Space Space
to the to the
Open-end
wall wall wrench
above above
6inch 6inch Union nut
Pipe joint Union nut Pipe
Left Right Torque wrench Pipe
Φ2 3/16(2 3/4) Φ2 3/16(2 3/4)
Rear piping hole Fig.1 Rear piping hole
Fig.5 Indoor pipe Fig.6

(2) Open a piping hole with the diameter of Φ2 3/16(Φ2 3/4)


inch on the selected outlet pipe position.In order to drain
smoothly, slant the piping hole on the wall slightly downward to
the outdoor side with the gradient of 5-10°.(As show in Fig.2) Insulating pipe Fig.7
Indoor Outdoor Refer to the following table for wrench moment of force:

Hex nut diameter(inch) Tightening torque(ft·Ibf)


Φ2 3/16 or Φ1/4 11.10~14.75
(Φ2 3/4)inch Φ3/8 22.12~29.50
5-10°
Fig.2 Φ1/2 33.19~40.56
Φ5/8 44.24~47.94
Note: Φ3/4 51.32~55.31
(1) Pay attention to dust prevention and take relevant safety
measures when opening the hole. 6. Install Drain Hose
(2) The plastic expansion particles are not provided and should (1) Connect the drain hose to the outlet pipe of indoor unit.(As
be bought locally. show in Fig.8)
(2) Bind the joint with tape.(As show in Fig.9)
4. Outlet Pipe
(1) The pipe can be led out in the direction of right, rear right,
left or rear left.(As show in Fig.3)
Drain hose
(2) When selecting leading out the pipe from left or right, please Outlet pipe
cut off the corresponding hole on the bottom case.(As show in
Fig.4)
Tape
Outlet Drain hose
pipe Fig.9
Fig.8

Note:

Left Rear left (1) Add insulating pipe in the indoor drain hose in order to
Rear right
prevent condensation.
Fig.3 Right (2) The plastic expansion particles are not provided.
(As show in Fig.10)

Left Right Drain hose

Cut off
Insulating pipe
the hole Fig.10
Fig.4

36 Installation and Maintenance


Service Manual

7. Connect Wire of Indoor Unit 8. Bind up Pipe


(1) Open the panel, remove the screw on the wiring cover and (1) Bind up the connection pipe, power cord and drain hose
then take down the cover.(As show in Fig.11) with the band.(As show in Fig.14)
(2) Reserve a certain length of drain hose and power cord
Screw for installation when binding them. When binding to a certain
Panel
degree, separate the indoor power and then separate the drain
hose.(As show in Fig.15)
(3) Bind them evenly.
(4) The liquid pipe and gas pipe should be bound separately at
Fig.11 the end.
Wiring cover

(2) Fix the wire crossing board on connection wire sleeve at Indoor and
the bottom case; let the connection wire sleeve go through the outdoor power cord
Indoor unit Gas
wire crossing hole at the back of indoor unit, and then pull it out pipe
from the front.(As show in Fig.12)

Liquid
Fig.14 Band pipe
Drain hose

Connection pipe Drain hose


connection wire sleeve Band
Fig.12

(3) Remove the wire clip; connect the power connection wire Fig.15
to the wiring terminal; tighten the screw and then fix the power Indoor power cord
connection wire with wire clip.(As show in Fig.13)
Note:
(1) The power cord and control wire cant be crossed or
winding.
N(1) 2 3 (2) The drain hose should be bound at the bottom.
white black red green
(blue) (brown) (yellow- 9. Hang the Indoor Unit
green)
(1) Put the bound pipes in the wall pipe and then make them
pass through the wall hole.
Outdoor unit connection (2) Hang the indoor unit on the wall-mounting frame.
(3) Stuff the gap between pipes and wall hole with sealing gum.
Note: the wiring board is for reference only,please refer to the (4) Fix the wall pipe.(As show in Fig.16)
Note: the wiring board is for reference only,please refer to the actual one.
actual one. (5) Check if the indoor unit is installed firmly and closed to the
wall.(As show in Fig.17)
Fig.13

(4) Put wiring cover back and then tighten the screw.
(5) Close the panel. Indoor Outdoor
Wall pipe Fig.17
Note: Sealing gum
(1) All wires of indoor unit and outdoor unit should be Upper hook
connected by a professional.
(2) If the length of power connection wire is insufficient, please
contact the supplier for a new one. Avoid extending the wire by
yourself.
(3) For the air conditioner with plug, the plug should be Fig.16
Lower hook of
reachable after finishing installation. wall-mounting frame
(4) For the air conditioner without plug, an air switch must be
installed in the line. The air switch should be all-pole parting Note:
and the contact parting distance should be more than 3mm. Do not bend the drain hose too excessively in order to prevent
blocking.

Installation and Maintenance 37


Service Manual

8.6 Installation of Outdoor Unit Refer to the following table for wrench moment of force:

1. Fix the Support of Outdoor Unit(Select it according to Hex nut diameter(inch) Tightening torque(ft·Ibf)
the actual installation situation) Φ1/4 11.10~14.75
(1) Select installation location according to the house structure. Φ3/8 22.12~29.50
(2) Fix the support of outdoor unit on the selected location with Φ1/2 33.19~40.56
expansion screws. Φ5/8 44.24~47.94
Φ3/4 51.32~55.31
Note:
(1) Take sufficient protective measures when installing the 5. Connect Outdoor Electric Wire
outdoor unit. (1) Let the connection wire sleeve go through the two holes of
(2) Make sure the support can withstand at least four times the baffle; tighten the connection joint of sleeve and baffle; remove
unit weight. the wire clip; connect the power connection wire and power
(3) The outdoor unit should be installed at least 1 3/16 inch cord to the wiring terminal according to the color; fix them with
above the floor in order to install drain joint.(As show in Fig.18) screws.(As show in Fig.23)
(4) For the unit with cooling capacity of 2300W~5000W, 6 Handle
expansion screws are needed; for the unit with cooling capacity
of 6000W~8000W, 8 expansion screws are needed; for the
N(1) 2 3 L1 L2 G
unit with cooling capacity of 10000W~16000W, 10 expansion
screws are needed. green white red
(yellow- (blue) black (brown)
black white green
(brown) (blue) (yellow-
green) green)

L1 L2

Indoor unit connection POWER

Drain vent Chassis Note: the wiring board is for reference only,please refer to the
At least 1 3/16 inch above the floor Outdoor drain joint
Drain hose actual one.
Fig.23
Fig.18 Fig.19
2. Install Drain Joint(only for cooling and heating unit)
(2) Fix the power connection wire and power cord with wire clip.
(1) Connect the outdoor drain joint into the hole on the chassis.
(3) Fix the stopper on handle with screw.
(2) Connect the drain hose into the drain vent.
(As show in Fig.19) Note:
(1) After tightening the screw, pull the power cord slightly to
3. Fix Outdoor Unit
check if it is firm.
(1) Place the outdoor unit on the support.
(2) Never cut the power connection wire to prolong or shorten
(2) Fix the foot holes of outdoor unit with bolts.
the distance.
(As show in Fig.20)
Foot holes 6. Neaten the Pipes
Handle (1) The pipes should be placed along the wall, bent reasonably
and hidden possibly. Min. semidiameter of bending the pipe is 3
15/16inch.
Valve cover (2) If the outdoor unit is higher than the wall hole, you must set
a U-shaped curve in the pipe before pipe goes into the room,
Foot holes
in order to prevent rain from getting into the room.(As show in
Fig.20 Fig.21 Fig.24)
4. Connect Indoor and Outdoor Pipes
(1) Remove the screw on the right handle and valve cover of The drain hos
outdoor unit and then remove the handle and valve cover.(As can't raise
upwards
show in Fig.21)
(2) Remove the screw cap of valve and aim the pipe joint at the
bellmouth of pipe.(As show in Fig.22) Wall

Liquid pipe Pipe joint Fig.25


U-shaped curve
Liquid gas pipe
valve Fig.24
Drain hose
Union nut
gas valve Note:
Fig.22 (1) The through-wall height of drain hose shouldnt be higher
than the outlet pipe hole of indoor unit.(As show in Fig.25)
(3) Pretightening the union nut with hand. (2) Slant the drain hose slightly downwards. The drain hose
(4) Tighten the union nut with torque wrench . cant be curved, raised and fluctuant, etc.(As show in Fig.26)

38 Installation and Maintenance


Service Manual

(3) The water outlet cant be placed in water in order to drain


8.8 Check after Installation and Test
smoothly.(As show in Fig.27)
Operation
1. Check after Installation
Check according to the following requirement after finishing
installation.
The drain hose can't be fluctuant

NO. Items to be checked Possible malfunction


Has the unit been The unit may drop, shake or
The water outlet 1
can't be placed
installed firmly? emit noise.
The drain hose
can't be fluctuant
in water Have you done the It may cause insufficient cooling
The water 2
outlet can't be
refrigerant leakage test? (heating) capacity.
fluctuant Fig.27 Is heat insulation of It may cause condensation and
3
pipeline sufficient? water dripping.
Fig.26 It may cause condensation and
4 Is water drained well?
water dripping.
Is the voltage of power
8.7 Vacuum Pumping and Leak Detection 5
supply according to the It may cause malfunction or
voltage marked on the damage the parts.
1. Use Vacuum Pump nameplate?
(1) Remove the valve caps on the liquid valve and gas valve Is electric wiring and
It may cause malfunction or
and the nut of refrigerant charging vent. 6 pipeline installed
damage the parts.
(2) Connect the charging hose of piezometer to the refrigerant correctly?
charging vent of gas valve and then connect the other charging Is the unit grounded
7 It may cause electric leakage.
hose to the vacuum pump. securely?
Does the power cord It may cause malfunction or
(3) Open the piezometer completely and operate for 10-15min 8
follow the specification? damage the parts.
to check if the pressure of piezometer remains in -14.5ISP.
Is there any obstruction It may cause insufficient cooling
(4) Close the vacuum pump and maintain this status for 1-2min 9
in air inlet and air outlet? (heating) capacity.
to check if the pressure of piezometer remains in -14.5ISP. If
The dust and
the pressure decreases, there may be leakage. sundries caused It may cause malfunction or
(5) Remove the piezometer, open the valve core of liquid valve 10
during installation are damaging the parts.
and gas valve completely with inner hexagon spanner. removed?
(6) Tighten the screw caps of valves and refrigerant charging The gas valve and liquid
It may cause insufficient cooling
vent.(As show in Fig.28) 11 valve of connection pipe
(heating) capacity.
are open completely?
Is the inlet and outlet It may cause insufficient cooling
Liquid valve Piezometer 12 of piping hole been (heating) capacity or waster
Lo Hi
covered? eletricity.
Gas valve
Refrigerant charging Valve cap 2. Test Operation
vent (1) Preparation of test operation
Nut of refrigerant
● The client approves the air conditioner installation.
Charging vent ● Specify the important notes for air conditioner to the client.
(2) Method of test operation
Vacuum pump
● Put through the power, press ON/OFF button on the remote
Inner hexagon controller to start operation.
spanner ● Press MODE button to select AUTO, COOL, DRY, FAN and
HEAT to check whether the operation is normal or not.
Close
● If the ambient temperature is lower than 16℃ , the air
Fig.28 Open conditioner cant start cooling.

2. Leakage Detection
(1) With leakage detector:
Check if there is leakage with leakage detector.
(2) With soap water:
If leakage detector is not available, please use soap water for
leakage detection. Apply soap water at the suspected position
and keep the soap water for more than 3min. If there are air
bubbles coming out of this position, theres a leakage.

Installation and Maintenance 39


Service Manual

8.9 Wired Controller


If the product you bought is equipped with wired controller, please refer to the following introductions of wired controller.
1.Displaying Part

Fig1.1.1 Outline of wired controller

1.1 LCD Display of Wired Controller

Fig.1.1.2 LCD display


1.2 Instruction to LCD Display

No. Symbols Description

1 Swing function
2 Air exchange function (this function is yet unavailable for this unit)
3 Sleep function (Only sleep 1)
4 Each kind of running mode of indoor unit (auto mode)
5 Cooling mode
6 Dry mode
7 Fan mode
8 Heating mode
9 Defrosting function for the outdoor unit
10 Gate-control function (this function is yet unavailable for this unit)

40 Installation and Maintenance


Service Manual

11 Lock function
Shield functions (Button operation, temperature setting, On/Off operation,Mode setting are
12 SHIELD
disabled by the remote monitoring system.)
13 TURBO Turbo function state
Memory function (The indoor unit resumes the original setting state after power failure and
14 MEMORY
then power recovery)
15 It blinks under on state of the unit without operation of any button
16 SAVE Energy-saving function
17 Ambient/setting temperature value
18 E-HEATER Electric auxiliary heating function(this function is yet unavailable for this unit)
19 BLOW Blow function
20 Timing value
21 QUIET Quiet function (two types: quiet and auto quiet)(this function is yet unavailable for this unit).

2 Buttons
2.1 Layout of Buttons

2.2 Functions of Buttons

No. Name Function


1 Enter/Cancel Function selection and cancellation.
2 ▲ ① Running temperature setting of the indoor unit, range:16~30°C.
6 ▼ ② Timer setting, range:0.5-24 hr.
3 Fan Setting of the high/middle/low/auto fan speed.
4 Mode Setting of the Cooling/Heating/Fan/Dry/Auto mode of the indoor unit.
6 Function Switchover among the functions of Turbo/Save/E-heater/Blow etc.
7 Timer Timer setting.
8 On/Off Turn on/off the indoor unit.
Press them for 5s under off state of the unit to enter/cancel the Memory function(If memory
is set, indoor unit after power failure and then power recovery will resume the original
4+2 ▲+Mode
setting state. If not, the indoor unit is defaulted to be off after power recovery. Memory off is
default before delivery.).
By pressing them at the same time under off state of the unit, will be displayed on the
3+6 Fan+▼ wired controller for the cooling only unit, while will be displayed on the wired controller
for the cooling and heating unit.
Upon startup of the unit without malfunction or under off state of the unit,press them at the
2+6 ▲+▼ same time for 5s to enter the lock state, in which case,any other buttons won’t respond the
press. Repress them for 5s to quit this state.

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3 Operation Instructions
3.1 On/Off
Press On/Off to turn on the unit and turn it off by another press.
Note: The state shown in Fig.3.1.1 indicates the “Off” state of the unit after power on. The state shown in Fig.3.1.2 indicates the “On”
state of the unit after power on.



Fig.3.1.1 “Off” State Fig.3.1.2 “On” State


3.2 Mode Setting
Under ON state of the unit, press the Mode to switch the operation modes as the following sequence: Auto–Cooling–Dry–Fan–Heating.


3.3 Temperature Setting
Press ▲or ▼ to increase/decrease the preset temperature. If pressing either of them continuously, the temperature will be increased or
decreased by 1°C every 0.5s,as shown in Fig.3.3.1.
In the Cooling, Dry, Fan or Heating mode, the temperature setting range is 16~30°C(61~86°F).
In the Auto mode, the setting temperature is unadjustable.



Fig.3.3.1 Fig.3.4.1
3.4 Fan Setting
Under the “On” state of the unit, press Fan and then fan speed of the indoor unit will change circularly as shown in Fig.3.4.1.
Low Middle High

3.5 Timer Setting


Under on-state of the unit, Press Timer button to set timer off of the unit. Under off-state of the unit, press Timer button to set timer on of
the unit in the same way.
• Timer on setting:
Under off-state of the unit without timer setting, if Timer button is pressed, LCD will display xx.Hour,with ON blinking. In this case, press▲
or ▼ button to adjust timer on and then press Timer to confirm.

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• Timer off setting:


Under on-state of the unit without timer setting, if Timer button is pressed, LCD will display xx. Hour,with OFF blinking. In this case,
press▲ or ▼ button to adjust timer on and then press Timer to confirm.
• Cancel timer:
After setting of timer, if Timer button is pressed, LCD won’t display xx. Hour so that timer setting is canceled.
Timer off setting under the “On” state of the unit is shown as Fig.3.5.1.

Turn on the unit,without Timer Press Timer repeatedly unitll go Press ▲/▼ to adjust the time
activated to the setting status

Press Timer to cancel this setting Press Enter/Cancel to confirm this setting
Fig.3.5.1 Timer off Setting under the “On” State of the Unit

Timer on setting under the “Off” state of the unit is shown as Fig.3.5.2.

Turn off the unit,without Timer Press Timer repeatedly unitll go Press ▲/▼ to adjust the time
activated to the setting status

Press Timer to cancel this setting Press Enter/Cancel to confirm this setting
Fig.3.5.2 Timer on Setting under the “Off” State of the Unit

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Service Manual

Timer range: 0.5-24hr. Every press of ▲or ▼ will make the set time increased or decreased by 0.5hr. If either of them is pressed
continuously, the set time will increase/ decrease by 0.5hr every 0.5s.

3.6 Swing Setting


Swing On: Press Function under on state of the unit to activate the swing function. In this case, will blink,After that,press Enter/Cancel
to make a confirmation.
Swing Off: When the Swing function is on, press Function to enter the Swing setting interface,with blinking. After that, press Enter/
Cancel to cancel this function. Swing setting is shown as Fig.3.6.1.

Turn off the unit,without Swing Press Function repeatedly unitll Press Enter/Cancel to activated the Swing
function activated go to the Swing setting status function

Press Enter/Cancel to cancel this Press Function repeatedly unitll go to the


Fig.3.6.1 Swing Setting setting Swing function again

Notes:
(1)Sleep, Turbo or Blow setting is the same as the Swing setting.
(2)After the setting has been done, it has to press the key “Enter/Cancel” to back to the setting status or quit automatically five seconds
later.

3.7 Sleep Setting


Sleep on: Press Function under the On state of the unit till the unit enters the Sleep setting state. After that, press Enter/Cancel to
confirm this setting.
Sleep off: When the Sleep function is activated, press Function to enter the Sleep setting status. After that, press Enter/Cancel to cancel
this function.
In the Cooling or Dry mode, the temperature will increase by 1°C(1~2°F) after the unit runs under Sleep1 for 1hr and 1°C(1~2°F) after
another 1hr.After that, the unit will run at this temperature.
In the Heating mode, the temperature will decrease by 1°C(1~2°F) after the unit runs under Sleep 1 for 1hr and 1°C(1~2°F) after another
1hr. After that, the unit will run at this temperature.

44 Installation and Maintenance


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Turn off the unit,without Sleep Press Function repeatedly unitll Press Enter/Cancel to activated the Sleep
function activated go to the Sleep setting status function

Press Enter/Cancel to cancel this Press Function repeatedly unitll go to the


Fig.3.7.1. Sleep Setting
setting Sleep function again

3.8 Turbo Setting


Turbo function: The unit at the high fan speed can realize quick cooling or heating so that the room temperature can quickly approach the
setting value.
In the Cooling or Heating mode, press Function till the unit enters the Turbo setting status and then press Enter/Cancel to confirm the setting.
When the Turbo function is activated, press Function to enter the Turbo setting status and then press Enter/Cancel to cancel this function.
Turbo function setting is as shown in Fig.3.8.1.

Turn off the unit,without Turbo Press Function repeatedly unitll Press Enter/Cancel to activated the Turbo
function activated go to the Turbo setting status function

Press Enter/Cancel to cancel this Press Function repeatedly unitll go to the


Fig.3.8.1 Turbo Setting
setting Turbo function again

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Service Manual

3.9 E-heater Setting


E-heater (auxiliary electric heating function): In the Heating mode, E-heater is allowed to be turned on for improvement of effciency.
Once the wired controller or the remote controller enters the Heating mode, this function will be turned on automatically.
Press Function in the Heating mode to enter the E-heater setting interface and then press Enter/Cancel to cancel this function.
Press Function to enter the E-heater setting status, if the E-heater function is not activated, and then press Enter/Cancel to activate it.
The setting of this function is shown as Fig.3.9.1 below:

Turn off the unit,without E-heater Press Function repeatedly unitll Press Enter/Cancel to activated the E-heater
function activated go to the E-heater setting status function

Press Enter/Cancel to cancel this Press Function repeatedly unitll go to


Fig.3.9.1 E-heater Setting setting the E-heater setting function again
3.10 Blow Setting
Blow function: After the unit is turned off, the water in evaporator of indoor unit will be automatically evaporated to avoid mildew.
In the Cooling or Dry mode, press Function till the unit enters the Blow setting status and then press Enter/Cancel to active this function.
When the Blow function is activated, press Function to the Blow setting status and then press Enter/Cancel to cancel this function.
Blow function setting is as shown in Fig.3.10.1

Turn off the unit,without Blow Press Function repeatedly unitll Press Enter/Cancel to activated the Blow
function activated go to the Blow setting status function

Press Enter/Cancel to cancel this Press Function repeatedly unitll go to


Fig.3.9.1 E-heater Setting setting the Blow setting function again
46 Installation and Maintenance
Service Manual

Notes:
(1)When the Blow function is activated, if turning off the unit by pressing On/Off or by the remote controller, the indoor fan will run at the
low fan speed for 2 min, with “BLOW” displayed on the LCD. While, if the Blow function is deactivated, the indoor fan will be turned off
directly.
(2)Blow function is unavailable in the Fan or Heating mode.

3.11 Other Functions


a. Lock
Upon startup of the unit without malfunction or under the “Off” state of the unit, press ▲ and ▼ at the same time for 5s till the wired
controller enters the Lock function. In this case, LCD displays .
After that, repress these two buttons at the same time for 5s to quit this function.
Under the Lock state, any other button press won’t get any response.
b. Memory
Memory switchover: Under the “Off” state of the unit, press Mode and ▲ at the same time for 5s to switch memory states between
memory on and memory off. When this function is activated, Memory will be displayed. If this function is not set, the unit will be under the
“Off” state after power failure and then power recovery.
Memory recovery: If this function has been set for the wired controller, the wired controller after power failure will resume its original
running state upon power recovery. Memory contents: On/Off, Mode, set temperature, set fan speed and Lock function.

4. Installation and Dismantlement


4.1 Connection of the Signal Line of the Wired Controller
● Open the cover of the electric control box of the indoor unit.
● Let the single line of the wired controller through the rubber ring.
● Connect the signal line of the wired control to the 4-pin socket of the indoor unit PCB.
● Tighten the signal wire with ties.
● The communication distance between the main board and the wired controller can be up to 20 meters ( the standard distance is 8
meters)
4.2 Installation of the Wired Controller

PVC Pipe

1 2 3 4 5

Fig.4.1 Accessories for the Installation of the Wired Controller

No. 1 2 3 4 5
Socket box embedded Soleplate of the Wired Front Panel of the
Name Screw M4X25 Screw ST 2.9X6
in the wall Controller Wired Controller

Installation and Maintenance 47


Service Manual

1 2 3 4

6 5
7

Fig.4.2
8 9 10
Fig.4.2
Fig.4.2 shows the installation steps of the wired controller, but there are some issues that need your attention.
(1) Prior to the installation, please firstly cut off the power supply of the wire buried in the installation hole, that is, no operation is allowed
with electricity during the whole installation.
(2) Pull out the four-core twisted pair line from the installation holes and then let it go through the rectangular hole behind the soleplate of
the wired controller.
(3) Stick the soleplate of the wire controller to the wall over the installation hole and then fix it with screws M4X25.
(4) Insert the four-core twisted pair line into the slot of the wired controller and then buckle the front panel and the soleplate of the wired
controller together.
(5) Finally, fix the front panel and the soleplate of the wired controller tightly by screws ST2.9X6.

CAUTION!
Please pay special attention to the followings during the connection to avoid the malfunction of the air conditioning unit due to
electromagnetic interference.
(1) Separate the signal and communication lines of the wired controller from the power cord and connection lines between the indoor and
outdoor unit, with a minimum interval of 20cm, otherwise the communication of the unit will probably work abnormally.
(2) If the air conditioning unit is installed where is vulnerable to electromagnetic interference,then the signal and communication lines of
the wired controller must be the shielding twisted pair lines.

48 Installation and Maintenance


Service Manual

5 Errors Display
If there is an error occurring during the operation of the system, the error code will be displayed on the LCD, as show in Fig.5.1. If multi
errors occur at the same time, their codes will be displayed circularly.
Note: In event of any error, please turn off the unit and contact the professionally skilled personnel.

Fig.5.1

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Service Manual

9. Maintenance
9.1 Precautions before Maintenance
There are high-capacity electrolytic capacitors on the outdoor mainboard. Thus, even the power is cut off, there is high voltage inside
the capacitors and it needs more than 20min to reduce the voltage to safety value. Touching the electrolytic capacitor within 20min after
cutting the power will cause electric shock. If maintenance is needed, follow the steps below to discharge electricity of electrolytic ca-
pacitor after power off.

(1) Open the top cover of outdoor unit and then remove the cover of electric box.

cover of electric box

outdoor mainboard

(2) As shown in the fig below, connect the plug of discharge resistance (about 100ohm, 20W) (if there is no discharge resistance, you
can use the plug of soldering iron) to point A and B of electrolytic capacitor. There will be sparks when touching them. Press them forc-
ibly for 30s to discharge electricity of electrolytic capacitor.

(3) After finish discharging electricity, measure the voltage between point A and B with universal meter to make sure if electricity dis-
charging is completed, in order to prevent electric shock. If the voltage between the two points is below 20V, you can perform mainte-
nance safely.

50 Installation and Maintenance


Service Manual

9.2 Error Code List

(Only for the mode with this function)


D42/ D43/
D40/D5 D41/D6
D16 D30

Malfunction
of detecting JF
13
plate(WIFI )

Installation and Maintenance 51


Service Manual

Complete unit
Off 3s
current
U5 and blink
detection
13 times
malfunction

Off 3s
Defrosting will occur in
and blink
heating mode.Compressor
once
will operate while indoor It’s the normal state
(during
fan will stop.
blinking,
ON 10s
and Off
05s)

52 Installation and Maintenance


Service Manual

Outdoor DC Outdoor DC fan motor DC fan motor malfunction


38 fan motor malfunction lead to or system blocked or the
L3
malfunction compressor stop connector loosed
operation

Installation and Maintenance 53


Service Manual

9.3 Troubleshooting for Main Malfunction


●Indoor unit:
1. Malfunction of Temperature Sensor F1, F2
Main detection points:
● Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted?
● Is there short circuit due to trip-over of the parts?
● Is the temperature sensor broken?
● Is mainboard broken?
Malfunction diagnosis process: Start

Is the wiring terminal between the


temperature sensor and the controller Yes
loosened or poorly contacted?

Insert the temperature


sensor tightly

No
No Is malfunction
eliminated

Is there short circuit due to trip- Yes


over of the parts

Make the parts upright

No

No Is malfunction Yes
eliminated

Is the temperature sensor normal No Yes


according to the resistance table?

Replace it with a
temperature sensor with
the same model

Yes

No Is malfunction
eliminated

Replace the mainboard with


the same model.

Yes

End

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Service Manual

2. Malfunction of Blocked Protection of IDU Fan Motor H6


Main detection points:
● SmoothlyIs the control terminal of PG motor connected tightly?
● SmoothlyIs the feedback interface of PG motor connected tightly?
● The fan motor cant operate?
● The motor is broken?
● Detectioncircuit of the mainboard is defined abnormal?
Malfunction diagnosis process:
Start

Turn the fan blades


by hand under
power-off condition

Adjust the motor and blade


Whether the fan blades assembly so that rotor can run
No
can run smoothly? smoothly.

Turn unit on
Yes to check whether the
No malfunction is
eliminated.

Under power-off condition,


check whether the wiring terminal Reinsert the wiring
between indoor fan and main
Yes terminal of indoor fan.
board is loose.

Turn unit on
No No to check whether the Yes
malfunction is
eliminated.

Connect power and restart the unit. It's the malfunction of main board.
Test whether the voltage between terminal 1 and terminal 2 No Replace a new main board that is
of motor interface is within 280~310VDC. of the same model.

Yes

Yes

Then check whether the voltage It's the malfunction of main board.
between terminal 2 and terminal 3 No Replace a new main board that is
of the same model.
of the motor interface is 15VDC.

Yes

Then check whether there is voltage It's the malfunction of main board.
between terminal 2 and terminal 4 No Replace a new main board that is
of the same model.
of the motor interface.

Yes

It's the malfunction of motor.


Replace a new motor that is End
of the same model.

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Service Manual

3. Malfunction of Protection of Jumper Cap C5


Main detection points:
● Is there jumper cap on the mainboard?
● Is the jumper cap inserted correctly and tightly?
● The jumper is broken?
● The motor is broken?
● Detection circuit of the mainboard is defined abnormal?
Malfunction diagnosis process:

Start

No Appearance of the
Is there jumper cap on the mainboard?
jumper cap

Assemble the jumper


cap with the same model
Yes

No Is malfunction
eliminated

Is the jumper cap inserted correctly No


and tightly?

Insert the jumper


cap tightly
Yes

No Is malfunction Yes
eliminated

Replace the jumper cap with


the same model

Is malfunction Yes
eliminated

Yes
No

Replace the mainboard


with the same model

End

56 Installation and Maintenance


Service Manual

4. Communication malfunction E6

Start

Cut off power supply. Check if


connection line of IDU and ODU
and the wire inside electric box
are correctly connected.

Connect the line


Correct connection? no according to Malfunction eliminated?
wiring diagram.

yes
no

Main board matches


Match correctly
with display board? Main board of no Malfunction eliminated? yes
IDU matches with that of ODU? according to product
specification

yes
no

Replace
Communication cord is damaged? yes communication Malfunction eliminated? yes
cord

no
no

Replace IDU's
main board

yes

Replace ODU's
Malfunction eliminated? no
main board.

yes

End

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Service Manual

5. Malfunction of detecting plate(WIFI) JF

Start

check if the connection wire


are correctly connected

Yes

Replace the detecting


plate with the same model

Is malfunction
eliminated

Replace the mainboard No Yes


with the same model

The end

58 Installation and Maintenance


Service Manual

●Outdoor unit:

Key detection point

"Test point NO." Test point Related elements Test value under normal condition
Test 1 Between A and C Neutral wire ,live wire 160V-265V
Test 2 Between B and C Neutral wire ,live wire 160V-265V
Test 3 Between D and E Electrolytic capacitor of DC bas bar DC 180V-380V
Test 4 Between F and G Electrolytic capacitor of switch power DC 180V-380V
Test 5 Both ends of diode D59 D59(IPM module +15V) DC 14.5V-15.5
Both ends of electrolytic
Test 6 C47(+12V power) DC 12V-13V
capacitor C47
Both ends of electrolytic
Test 7 C60(+5V power) DC 5V
capacitor C60
Both ends of electrolytic
Test 8 C73(+3.3V power) DC 3.3V
capacitor C73
Test 9 Between S and T Communication circular current DC 56V
C50 to N terminal (ground) (signal receiving terminal of
Test 10 Between point N and GND Jumping between 0V and 3.3V
outdoor unit)
Test 11 U7 Between 1 and 2 at leading foot of U7 Jumping between 0V and 3.3V
R77 to N terminal (ground) (signal receiving terminal of
Test 12 Between point M and GND Jumping between 0V and 3.3V
outdoor unit)
Test 13 U8 Between 3 and 4 at leading foot of U8 Jumping between 0V and 3.3V

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Service Manual

1.Capacity charging malfunction (outdoor unit malfunction) (AP1 below is control board of outdoor unit)

Main detection point:

● Detect if the voltage of L and N terminal of wiring board is between 210AC-240AC by alternating voltage meter;
● Is reactor (L) well connected? Is connection wire loosened or pull-out? Is reactor (L) damaged?

Malfunction diagnosis process:

Turn on the unit


and wait 1 minute

Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor

Fault with the voltage


Voltage higher than 200V? testing circuit on Replace the control
Y
control panel AP1 panel AP1

Measure the AC voltage between


terminalL and N on wiring board
XT(power supply)

Shut down the power


Voltage within and repair the power power on and If the fault is
210VAC~250VAC? N supply to restore the restart the unit Y
eliminated?
range
210VAC~250VAC

Shut down the power and wait 20nutes;


mi or
use DC voltmeter to measure the voltage
N
on the two ends of capacitor (test3), until
the voltage is lower than 20V

Check the
connection of reactor
(L in the Electrical
Wiring Diagram)

Connect the reactor


If the wiring of Laccording to Elec- Re-energize and If the fault is
reactor Lis normal? N trical Wiring Diagr- Y
turn on the unit eliminated?
am correctly

Replace the control


panel AP1 N

End

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Service Manual

2.IPM protection, desynchronizing malfunction, phase current of compressor is overcurrent (AP1 below is control board
of outdoor unit)

Main detection point:

● If control board AP1 and compressor COMP is well connected? If they are loosened? If the connection sequence is correct?
● Is voltage input in the normal range (Test the voltage between L, N of wiring board XT by DC voltage meter)?
● If coil resistance of compressor is normal? Is compressor coil insulating to copper pipe well?
● If the work load of unit is heavy? If radiating of unit is well?
● If the refrigerant charging is appropriate?

Malfunction diagnosis process:

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Service Manual

Energize and
switch on

Use AC voltmeter If the voltage


to measure the Check the supply
IPM protection between terminal L
occurs after the voltage between and N on wiring voltage and
machine has run for Y terminal L and N N restore it to
board XT is within
a period of time? on the wiring 210VAC~250VAC? 210VAC~250VAC
board XT)

Restart the unit. Before


Voltage between protection occurs,
use DC voltmeter to If the unit can
Y the two ends of celectrolytic measure the voltage N Y
capacitor (test3) is between the two work
higher than ends of electrolytic normally?
capacitor on control
250V panel AP1 (test3)
Please confirm:
1. If the indoor and N
outdoor heat
exchangers are Stop the unit and Reconnect the
dirty? If they are disconnect the power capacitor C2 according
obstructed by other supply. Then, check The connection to Electrical Wiring
objects which affect the connection of of capacitor C2 Y Diagram. Then,
the heat exchange capacitor C2 Restart the
of indoor and according to Electrical is loose.
outdoor unit. Wiring Diagram. unit.
2. If the indoor and N
outdoor fans are
working normally?
3. If the environment Remove the wires Stop the unit and
temperature is too on the two ends of disconnect the power
high, resulting in capacitor C2. Then, supply. Wait 20 minutes,
that the system use capacitance or use DC voltmeter to If the unit can
pressure is too high meter to measure measure the voltage N work normallv? Y
and exceeds the the capacitor C2. between the two ends of
permissible range? Verify as per the capacitor C2, until the
4. If the charge Parameters Sheet. voltage is lower than 20V
volume of
refrigerant is too
much, resulting in
that the system Replace the capacitor
pressure is too If capacitor If the unit can Y
high? C2 is failed? Y C2. Then, energize work normally?
5. Other conditions and start the unit.
resulting in that the
system pressure
becomes too high. Replace the
N N
control panel AP1
Refer to the
Electrical Wiring Take corrective actions
Diagram and check If there is any according to Technical
if the connection abnormality Y Service Manual, and If the unit can
between AP1 and described above? Y
COMP is loose and if then energize and start work normally?
the connection order the unit.
is correct.
N Replace the
control panel AP1 N

If the connection Connect the control panel


between AP1 and AP1 and compressor
COMP is unsecure Y COMP correctly according
or the connection to the Electrical Wiring
order is wrong? Diagram. Then, energize
and start the unit. If the unit can
work Y
normally?

Use ohmmeter to
measure the resistance
between the three If the Replace the
terminals on compressor resistance is compressor
COMP, and compare the normal? N
measurements with the COMP
compressor resistance on
Service Manual.
N
Use ohmmeter to
measure the resistance Resistance higher
between the two than 500MΩ?
terminals of compressor
COMP and copper tube.
Y

Replace the
control panel
AP1

END

62 Installation and Maintenance


Service Manual

3.Diagnosis for anti-high temperature, overload protection (AP1 below is control board of outdoor unit)

Main detection point:

● If the outdoor ambient temperature is in normal range;


● If the indoor and outdoor fan is running normal;
● If the radiating environment of indoor and outdoor unit is well.

Malfunction diagnosis process:

Anti-high temperature,
overload protection

Normal protection, please use


If the outdoor ambient temperature is Y it after improve the outdoor
higher than 127.4 °F? ambient temperature

After the unit de-


energized for 20min

Improve the
If the radiating of outdoor Y radiating
and indoor unit is well? environment of
unit

1. Check if fan terminal


OFAN is connected well
If the indoor and outdoor N 2. Test if resistance value
fan work well? of any two terminals is less
than 1k with ohmic meter

Replace fan
Replace capacitor C1
control board
AP1

Replace
outdoor fan

End

Installation and Maintenance 63


Service Manual

4.Diagnosis for failure start up malfunction (AP1 below is control board of outdoor unit)

Main detection point:

● If the compressor wiring is correct?


● If the stop time of compressor is enough?
● If the compressor is damaged?
● If the refrigerant charging is too much?

Malfunction diagnosis process:

Energize the unit


and start it

If the stop time is not enough and the


If the stop time of compressor N high and low pressure of system is not
is more than 3min? balance , please start it after 3min

Improve the connection situation


If the compressor wire COMP(UVW) is of control board AP1 and
well connected and connection sequence
N compressor COMP, connect it
is correct with wiring diagram

Does the unit start


up normally?
If the refrigerant charging is
N
too much?

Charge the
refrigerant according
to service manual

Does the unit start Y


up normally?

Replace control board AP1

If malfunction is
removed?

Replace the
compressor

End

64 Installation and Maintenance


Service Manual

5. Diagnosis for compressor synchronism (AP1 below is control board of outdoor unit)

Main detection point:

● If the system pressure is over-high?


● If the work voltage is over-low?

Malfunction diagnosis process:

Synchronism after Synchronism


energize the unit occurred during
and start it operation

Check if the fan


If the stop time of If the outdoor fan works Replace fan
N terminal OFAN is
compressor is more than normally? capacitor C1
connected well
3min
Y
Y Replace
Improve the radiating
of unit (clean heat outdoor fan
If the radiating of unit is Y
well? exchanger and
If the compressor wire COMP(UVW) is well
increase ventilation)
connected, the connection sequence N
forwards to clockwise direction?

N Start to run until the


If the input voltage of unit N power resume normal
Connect Y is normal? voltage
wire well
Replace Y
control board
AP1 Charge the
If the refrigerant is too Y refrigerant with
much? service manual
Remove
Y N
malfunction?
Replace
N control board
AP1
Replace
compressor

Remove
malfunction?
End
N Y

Replace
compressor

End

Installation and Maintenance 65


Service Manual

6.Diagnosis for overload and discharge malfunction (AP1 below is control board of outdoor unit)

Main detection point:

● If the electron expansion valve is connected well? Is the expansion valve damaged?
● If the refrigerant is leakage?
● If the overload protector is damaged?

Malfunction diagnosis process:


After the unit
de-energized
for 20min

If the overload protector SAT N


is well connected?

Under ambient temperature, test the


resistance of overload protector with ohmic

Connect wire
If the wiring terminal FA of electron N well with wiring
N expansion is well connected?
diagram
Y

The resistance value of


firs t 4 l e ad fo ot an d th e
fif th lead fo ot is similar,
less than 100

Replace Replace EKV


overload
protector SAT
coil of electron
expansion valve

Remove
malfunction?

Check refrigerant, if there is


leakage, please refer to
specification

Remove
Y
malfunction?

Replace
control board
AP1

End

66 Installation and Maintenance


Service Manual

7.Communication malfunction (AP1 below is control board of outdoor unit)

Main detection point:

● Check if the connection wire and the built-in wiring of indoor and outdoor unit is connected well and no damaged;
● If the communication circuit of indoor mainboard is damaged? If the communication circuit of outdoor mainboard (AP1) is dam-
aged

Malfunction diagnosis process:

Start

If the unit is operation


N
normal before malfunction
Y
Check connection
wire of indoor and
outdoor unit with
circuit diagram

Check built-
in wiring of Connection
Y
indoor and N
correct?
outdoor unit
N

Malfunction of Check connection


circuit is
If the wiring is wire of indoor and
detected with Y
outdoor unit with
control board damaged?
circuit diagram
AP1 voltage

If the malfunction Check communication


N
is removed? circuit of outdoor unit
If the malfunction
is removed?

Problem of
Replace outdoor
communication Y
mainboard AP11
circuit

N If the
malfunction is
removed?
N
Replace indoor
board

Y End Y

Installation and Maintenance 67


Service Manual

8.Diagnosis process for outdoor communication circuit

Start

Test voltage
value with Test
10 position in
diagram with
voltage meter

Number jumping
N

Y
Test voltage
value with Test
13 position in
diagram with
voltage meter

Number jumping N

Y
Outdoor unit
End
Test voltage malfunction
value with Test
11 position in
diagram with
voltage meter

Number jumping N

Y
Test voltage
value with Test
12 position in
diagram with
voltage meter

Number jumping

The circuit of
outdoor unit
communication
is normal

68 Installation and Maintenance


Service Manual

9.4 Troubleshooting for Normal Malfunction


1. Air conditioner cant be started up
Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting
Confirm whether its due to power failure. If yes,
No power supply, or poor After energization, operation indicator isnt bright wait for power recovery. If not, check power
connection for power plug and the buzzer cant give out sound supply circuit and make sure the power plug is
connected well.
Wrong wire connection between
Check the circuit according to circuit diagram
indoor unit and outdoor unit, Under normal power supply circumstances,
and connect wires correctly. Make sure all
or poor connection for wiring operation indicator isnt bright after energization
wiring terminals are connected firmly
terminals
Make sure the air conditioner is grounded
reliably
Make sure wires of air conditioner is connected
After energization, room circuit breaker trips off at
Electric leakage for air conditioner correctly
once
Check the wiring inside air conditioner. Check
whether the insulation layer of power cord is
damaged; if yes, place the power cord.
Model selection for air switch is
After energization, air switch trips off Select proper air switch
improper
After energization, operation indicator is bright,
Replace batteries for remote controller
Malfunction of remote controller while no display on remote controller or buttons
Repair or replace remote controller
have no action.

2. Poor cooling (heating) for air conditioner

Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting


Set temperature is improper Observe the set temperature on remote controller Adjust the set temperature
Rotation speed of the IDU fan
Small wind blow Set the fan speed at high or medium
motor is set too low
Filter of indoor unit is blocked Check the filter to see its blocked Clean the filter
Check whether the installation postion is proper
Installation position for indoor unit Adjust the installation position, and install the
according to installation requirement for air
and outdoor unit is improper rainproof and sunproof for outdoor unit
conditioner
Discharged air temperature during cooling is
higher than normal discharged wind temperature;
Discharged air temperature during heating is Find out the leakage causes and deal with it.
Refrigerant is leaking
lower than normal discharged wind temperature; Add refrigerant.
Units pressure is much lower than regulated
range
Malfunction of 4-way valve Blow cold wind during heating Replace the 4-way valve
Discharged air temperature during cooling is
higher than normal discharged wind temperature;
Discharged air temperature during heating is
Malfunction of capillary lower than normal discharged wind temperature; Replace the capillary
Unitt pressure is much lower than regulated
range. If refrigerant isnt leaking, part of capillary
is blocked
Flow volume of valve is The pressure of valves is much lower than that
Open the valve completely
insufficient stated in the specification
Refer to point 3 of maintenance method for
Malfunction of horizontal louver Horizontal louver cant swing
details
Refer to troubleshooting for H6 for maintenance
Malfunction of the IDU fan motor The IDU fan motor cant operate
method in details
Refer to point 4 of maintenance method for
Malfunction of the ODU fan motor The ODU fan motor cant operate
details
Refer to point 5 of maintenance method for
Malfunction of compressor Compressor cant operate
details

3. Horizontal louver cant swing


Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Stepping motor is damaged Stepping motor cant operate Repair or replace stepping motor
Others are all normal, while horizontal louver cant
Main board is damaged Replace the main board with the same model
operate

Installation and Maintenance 69


Service Manual

4. ODU fan motor cant operate


Possible causes Discriminating method (air conditioner status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Measure the capacity of fan capacitor with an
Capacity of the ODU fan motor is universal meter and find that the capacity is out of
Replace the capacity of fan
damaged the deviation range indicated on the nameplate of
fan capacitor.
Power voltage is a little low or Use universal meter to measure the power supply
Suggest to equip with voltage regulator
high voltage. The voltage is a little high or low
When unit is on, cooling/heating performance
Change compressor oil and refrigerant. If no
Motor of outdoor unit is damaged is bad and ODU compressor generates a lot of
better, replace the compressor with a new one
noise and heat.

5. Compressor cant operate


Possible causes Discriminating method (air conditioner status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Measure the capacity of fan capacitor with an
Capacity of compressor is universal meter and find that the capacity is out of
Replace the compressor capacitor
damaged the deviation range indicated on the nameplate of
fan capacitor.
Power voltage is a little low or Use universal meter to measure the power supply
Suggest to equip with voltage regulator
high voltage. The voltage is a little high or low
Use universal meter to measure the resistance
Coil of compressor is burnt out Repair or replace compressor
between compressor terminals and its 0
Cylinder of compressor is blocked Compressor cant operate Repair or replace compressor

6. Air conditioner is leaking


Possible causes Discriminating method (air conditioner status) Troubleshooting
Eliminate the foreign objects inside the drain
Drain pipe is blocked Water leaking from indoor unit
pipe
Drain pipe is broken Water leaking from drain pipe Replace drain pipe
Water leaking from the pipe connection place of
Wrapping is not tight Wrap it again and bundle it tightly
indoor unit

7. Abnormal sound and vibration

Possible causes Discriminating method (air conditioner status) Troubleshooting


When turn on or turn off the unit,
the panel and other parts will Normal phenomenon. Abnormal sound will
Theres the sound of "PAPA"
expand and theres abnormal disappear after a few minutes.
sound
When turn on or turn off the
unit, theres abnormal sound due Normal phenomenon. Abnormal sound will
Water-running sound can be heard
to flow of refrigerant inside air disappear after a few minutes.
conditioner
Foreign objects inside the indoor Remove foreign objects. Adjust all parts position
unit or therere parts touching Theres abnormal sound fro indoor unit of indoor unit, tighten screws and stick damping
together inside the indoor unit plaster between connected parts
Foreign objects inside the outdoor Remove foreign objects. Adjust all parts position
unit or therere parts touching Theres abnormal sound fro outdoor unit of outdoor unit, tighten screws and stick
together inside the outdoor unit damping plaster between connected parts
Short circuit inside the magnetic During heating, the way valve has abnormal
Replace magnetic coil
coil electromagnetic sound
Adjust the support foot mat of compressor,
Abnormal shake of compressor Outdoor unit gives out abnormal sound
tighten the bolts
If add too much refrigerant during maintenance,
Abnormal sound inside the
Abnormal sound inside the compressor please reduce refrigerant properly. Replace
compressor
compressor for other circumstances.

70 Installation and Maintenance


Service Manual

10. Exploded View and Parts List


10.1 Indoor Unit

35 36 37
15

16

14
38 39

13 17
18
12
19

11
10
20
9
8

7
6
5 21
22
23
4
3 24
25
2 26
27

10 28
1 29

30
31

33 32
34

The component picture is only for reference; please refer to the actual product.

Installation and Maintenance 71


Service Manual

Part Code
Description
NO. FTKS18SL216 FTXS18SL216 Qty
Product Code CB459N04600_L75033 CB459N04200_L84775
1 Front Panel 200003000015S 200003000015S 1
2 Filter Sub-Assy 11122089 11122089 2
3 Decoration board(left and right) 20192662 20192662 1
4 Front Case 2002248401 2002248401 1
5 Guide Louver 1051276501 1051276501 1
6 Axile Bush 10542036 10542036 2
7 Air Louver(Manual) 10512732 10512732 3
8 Helicoid Tongue 26112512 26112512 1
9 Left Axile Bush 10512037 10512037 1
10 Display Board 300001000036 300001000036 1
11 Rear Case assy 22202571 22202571 1
12 Rubber Plug (Water Tray) 76712012 76712012 1
13 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
14 O-Gasket of Cross Fan Bearing 76512203 76512203 1
15 Evaporator Support 24212177 24212177 1
16 Evaporator Assy 011001000207 011001000207 1
17 Cross Flow Fan 10352060 10352060 1
18 Fan Motor 1501214503 1501214503 1
19 Motor Press Plate 26112511 26112511 1
20 Wall Mounting Frame 01362026 01362026 1
21 Connecting pipe clamp 2611218801 2611218801 1
22 Crank 73012005 73012005 1
23 Stepping Motor 1521240212 1521240212 1
24 Drainage Hose 05230014 05230014 1
25 Electric Box Assy 100002004017_L75033 100002003962_L84775 1
26 Lower Shield of Electric Box 01592139 01592139 1
27 Electric Box 2011221102 2011221102 1
28 Jumper 4202021919 4202021919 1
29 Main Board 300002000313 300002000312 1
30 Terminal Board 42011233 42011233 1
31 Electric Box Cover 2011220901 2011220901 1
32 Shield Cover of Electric Box 01592139 01592139 1
33 Screw Cover 2425201726 2425201726 3
34 Electric Box Cover2 2011221001 2011221001 1
35 Power Cord / / /
36 Connecting Cable / / /
37 Remote Controller 30510537 30510537 1
38 Cold Plasma Generator / / /
39 Detecting plate(WIFI) 30070077 30070077 1

Above data is subject to change without notice.

72 Installation and Maintenance


Service Manual

14 15 16

35 36 37 38 39
13
12
11 17

10

9
8
7 18
6
5 19

4 20
3
2
1 8
21

22
23
24
25
26
27

28 34

33

29
32
31
30
The component picture is only for reference; please refer to the actual product.

Installation and Maintenance 73


Service Manual

Part Code
Description
No. FTKS24SL216 FTXS24SL216 Qty
Product Code CB459N04700 CB459N04300_L84775
1 Front Panel 200003000014 200003000014 1
2 Filter Sub-Assy 11012007 11012007 2
3 Screw Cover 2425245301 2425245301 3
4 Front Case 2002248603 2002248603 1
5 Air Louver(Manual) 10512737 10512737 3
6 Helicoid Tongue 26112513 26112513 1
7 Left Axile Bush 10512037 10512037 1
8 Display Board 300001000036 300001000036 1
9 Rear Case assy 22202570 22202570 1
10 Rubber Plug (Water Tray) 76712012 76712012 1
11 Ring of Bearing 26152025 26152025 1
12 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
13 Cross Flow Fan 10352057 10352057 1
14 Evaporator Support 24212178 24212178 1
15 Evaporator Assy 011001000095 011001000095 1
16 Cold Plasma Generator / / /
17 Wall Mounting Frame 01252229 01252229 1
18 Motor Press Plate 26112515 26112515 1
19 Fan Motor 1501214501 1501214501 1
20 Connecting pipe clamp 26112514 26112514 1
21 Drainage Hose 0523001405 0523001405 1
22 Stepping Motor 1521240212 1521240212 1
23 Crank 73012005 73012005 1
24 Guide Louver 1051232001 1051232001 1
25 Axile Bush 10542036 10542036 2
26 Electric Box 2011221102 2011221102 1
27 Terminal Board 42011233 42011233 1
28 Electric Box Cover2 2011221001 2011221001 1
29 Main Board 300002000314 300002000316 1
30 Shield Cover of Electric Box 01592139 01592139 1
31 Electric Box Cover 2011220901 2011220901 1
32 Jumper 4202021924 4202021924 1
33 Lower Shield of Electric Box 01592139 01592139 1
34 Electric Box Assy 100002003988_L75033 100002003961_L84775 1
35 Power Cord / / /
36 Connecting Cable / / /
37 Temperature Sensor 3900031302 3900031302 1
38 Remote Controller 30510537 30510537 1
39 Detecting plate(WIFI) 30070077 30070077 1

Above data is subject to change without notice.

74 Installation and Maintenance


Service Manual

10.2 Outdoor Unit

31 25 24 23 22 21 20 19 18

30

29

28 32 17

27
16
26
15

14

13

12

11

1 2 3 4 5 6 7 8 9 10

The component picture is only for reference; please refer to the actual product.

Installation and Maintenance 75


Service Manual

Part Code
Description
NO. RKS18SL216 RKS24SL216 Qty
Product Code CB425W07500_L75033 CB425W07600_L75033
1 Front Grill 01473049 01473049 1
2 Cabinet 01433047P 01433047P 1
3 Axial Flow Fan 10335008 10335008 1
4 Fan Motor 1501506402 1501506402 1
5 Chassis Sub-assy 01700000094P 01700000161P01 1
6 Clapboard Assy 01233153 01702100008 1
7 Compressor and Fittings 00105249G 00105249G 1
8 Inhalation Tube Sub-assy 030010000499 030010000130 1
9 Discharge Tube Sub-assy 030013000571 030013000417 1
10 Valve Support Assy 01715010P 01705046 1
11 Cut off Valve Assy 07130239 07133844 1
12 Cut off Valve Sub-Assy 07133204 03005700125 1
13 Valve Cover 22245002 22245002 1
14 Right Side Plate 0130509403P 0130329208 1
15 Retaining Plate 02115006P 02115006P 1
16 Handle Assy 02113109 02113109 1
17 Wire Clamp 71010003 71010003 1
18 Temperature Sensor 3900030901 3900030902 1
19 Rear Grill 01473043 01475020 1
20 Condenser Assy 011002000479 011002000058 1
21 Coping 012049000007P 012049000007P 1
22 Motor Support Sub-Assy 01705043 01705067 1
23 Condenser Support Plate 0117313201 01795031 1
24 Left Side Plate 01305093P 01305093P 1
25 Handle 26233053 26233053 1
26 Electric Box Assy 100002001527 100002001405 1
27 Terminal Board 42010255 42010255 1
28 Electric Box 20113027 20113027 1
29 Main Board 300027000298 300027000302 1
30 Radiator 49013060 49013060 1
31 Insulated Board (Cover of Electric Box) 20113003 20113003 1
32 Electronic Expansion Valve assy 030174000064 030174000008 1
Above data is subject to change without notice.

76 Installation and Maintenance


Service Manual

31

The component picture is only for reference; please refer to the actual product.

Installation and Maintenance 77


Service Manual

31

The component picture is only for reference; please refer to the actual product.

78 Installation and Maintenance


Service Manual

Part Code
Description
No. RXS18SL216 RXS24SL216 Qty
Product Code CB425W07400_L84775 CB425W07700_L84775
1 Front Grill 01473049 01473049 1
2 Cabinet 01433047P 01433047P 1
3 Axial Flow Fan 10335008 10335008 1
4 Fan Motor 1501506402 1501506402 1
5 Chassis Sub-assy 01700000093P 01700000161P 1
6 Drainage hole Cap 06813401 06813401 3
7 Clapboard Assy 01233153 01235081 1
8 4-Way Valve Assy 030152000291 030152000073 1
9 Compressor and Fittings 00105249G 00105249G 1
10 Valve Support Assy 01715010P 01705046 1
11 Cut off Valve 07130239 07133844 1
12 Cut off Valve Sub-Assy 07133204 07133843 1
13 Right Side Plate 0130509403P 0130509002P 1
14 Valve Cover 22245002 22245002 1
15 Retaining Plate 02115006P 02115006P 1
16 Handle Assy 02113109 02113109 1
17 Valve Support Block / 26115007 1
18 Temperature Sensor 3900030901 3900030902 1
19 Rear Grill 01473043 01475020 1
20 Condenser Assy 011002000513 011002000244 1
21 Coping 012049000007P 012049000007P 1
22 Motor Support Sub-Assy 01703154 01705067 1
23 Condenser Support Plate 01173127 01795031 1
24 Left Side Plate 01305093P 01305093P 1
25 Handle 26233053 26233053 1
26 Electric Box Assy 100002001525 100002001406 1
27 Terminal Board 42010255 42010255 1
28 Electric Box 20113027 20113027 1
29 Main Board 300027000297 300027000301 1
30 Radiator 49013076/49013060 49013076/49013060 1
31 Electronic Expansion Valve assy 030026000208 030174000041 1

Above data is subject to change without notice.

Installation and Maintenance 79


Service Manual

11. Removal Procedure


Warning: Be sure to wait for a minimum
11.1 Removal Procedure of Indoor Unit
of 20 minutes after turning off all power
supplies and discharge the refrigerant
NOTE: Take A1 panel for an example. completely before removal.

1. Remove filter as s y
Front panel

Open the front panel. Push the left and right


filters to make them break away from the
groove on the front case. Then remove the left
and right filters one by one. Front
Left filter case

Groove Right filter

Screw off the 2 screws that are locking the


display board. Separate the display board from
the front panel.

80 Installation and Maintenance


Service Manual

Electric box cover 2


4. Remove electric box cover 2 and detecting plate(WIFI)
Screw

Remove the screws on the electric box


cover 2 and detecting plate(WIFI), then
remove the electric box cover 2 and Screws
detecting plate(WIFI).

Detecting plate
(WIFI)

Loosen the connection clasps between


front case sub-assy and bottom case.
Lift up the front case sub-assy and take
it out.

Screw off the screws that are locking S wing motor


the swing motor and take the motor off.

Installation and Maintenance 81


Service Manual

Indoor tube
Cut off the wire binder and pull out the temperature s ensor
indoor tube temperature sensor.
Screw off one grounding screw.
Main
Remove the wiring terminals of motor and
stepping motor. board
Remove the electric box assy. G rounding
Screw off the screws that are locking each s c rew Wi ring
lead wire. terminal
of motor
Wire binder

Wiring
terminal
of stepping
S crew motor

Rotate the electric box assy. Twist off the screws


that are locking the wire clip and loosen the S crew
power cord. Remove the wiring terminal of
power cord. Lift up the main board and take it off. P ower cord

Wire clip

82 Installation and Maintenance


Service Manual

G roove
R ear case ass y

First remove the left side of evaporator from


the groove on the rear case assy. Then
remove the right side from the clasp on the
rear case assy. C lasp

Installation and Maintenance 83


Service Manual

84 Installation and Maintenance


Service Manual

11.2 Removal Procedure of Outdoor Unit


Warning: Be sure to wait for a minimum of 20 minutes after
turning off all power supplies and discharge the refrigerant
completely before removal.

Steps Procedure

1. Remove big handle,valve cover and top cover

a Remove the screw connecting the big handle and big handle
right side plate, and then remove the big handle.
Remove the screw connecting the valve cover and
right side plate, and then remove the valve cover.

valve cover

b Remove the screws connecting the top cover with


top cover
outer case, right side plate and left side plate; lift
the top cover upwards to remove it.

2. Remove grille and outer case

Remove the 4 screws connecting the grille and


outer case, and then remove the panel grille.

grille

Installation and Maintenance 85


Service Manual

Steps Procedure

Remove the screws connecting the outer case with


motor support, isolation plate and chassis; lift the
outer case upwards; loosen the clasps of outer
case with right side plate and left side plate, and
then remove the outer case.

outer case

3. Remove right&left side plate

a Remove the screws connecting the right side plate


with electric box assy, valve support, chassis and
condenser side plate, and then remove the right
side plate.

right side plate

b Remove the screws connecting the left side plate


with chassis, and then remove the left side plate.

left side plate

86 Installation and Maintenance


Service Manual

Steps Procedure
4. Remove axial flow blade

a Remove the nut fixing axial flow blade and then


remove the blade. axial flow fan

motor support

b Remove the 6 screws fixing the motor and then


remove the motor.
Remove the 2 screws connecting the motor support
and chassis, and then loosen the stopper to remove
the motor support.

fan motor

5. Remove electric box

electric box

Remove the screws fixing the electric box sub-assy;


loosen the wire bundle; pull out the wiring terminals
and then pull the electric box upwards to remove it.

Installation and Maintenance 87


Service Manual

Steps Procedure
6. Remove the soundproof sponge

Tear off the sticking stripe and then remove the


soundproof sponge.

soundproof sponge

7. Remove isolation plate

Remove the 2 screws connecting the isolation plate


and condenser side plate; remove the 3 screws
connecting the isolation plate and chassis, and then
remove the isolation plate.

isolation plate

8. Remove 4-way valve assy

Unsolder the welding joints connecting the 4-way 4-way valve assy
valve assy with capillary sub-assy, compressor and
condenser; remove the 4-way valve.
Note:
Before unsoldering the welding joint, wrap the 4-way
valve with a wet cloth completely to avoid damage to
the valve caused by high temperature.

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Steps Procedure
9. Remove compressor

Remove the 3 foot nuts fixing compressor and then compressor


lift the compressor upwards to remove the
compressor and damping cushion.
Note:
Keep the ports of discharge pipe and suction pipe
from foreign objects.

10. Remove condenser sub-assy

support
a Remove the screws connecting the support
(condenser) and condenser assy,and then remove
the support(condenser).

condenser
sub-assy
b Remove the 2 screws fixing the condenser and
chassis, and then lift the condenser upwards to
remove it.

chassis subassy

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Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25

Appendix 2: Configuration of Connection Pipe


1.Standard length of connection pipe
● 16.40ft, 24.61ft, 26.25ft.
2.Min. length of connection pipe is 9.84ft.
3.Max. length of connection pipe and max. high difference.(More details please refer to the specifications)
4.The additional refrigerant oil and refrigerant charging required after prolonging connection pipe
● After the length of connection pipe is prolonged for 32.81ft at the basis of standard length, you should add 5ml of refrigerant oil
for each additional 16.40ft of connection pipe.
● The calculation method of additional refrigerant charging amount (on the basis of liquid pipe):
● Basing on the length of standard pipe, add refrigerant according to the requirement as shown in the table. The additional
refrigerant charging amount per meter is different according to the diameter of liquid pipe. See the following sheet.
● Additional refrigerant charging amount = prolonged length of liquid pipe X additional refrigerant charging amount per meter

Additional refrigerant charging amount for R22, R407C, R410A and R134a
Diameter of connection pipe Outdoor unit throttle
Liquid pipe(inch) Gas pipe(inch) Cooling only(oz/ft.) Cooling and heating(oz/ft.)
Ф1/4 Ф3/8or Ф1/2 0.53 0.71
Ф1/4 or Ф3/8 Ф5/8 or Ф3/4 0.53 1.76
Ф1/2 Ф3/4 or Ф7/8 1.06 4.23
Ф5/8 Ф1 or Ф1 1/4 2.12 4.23
Ф3/4 / 8.82 8.82
Ф7/8 / 12.35 12.35

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Appendix 3: Pipe Expanding Method


Pipe
Note:

Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.

B:Remove the burrs Pipe

● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper

Downwards
C:Put on suitable insulating pipe

D:Put on the union nut Union pipe


● Remove the union nut on the indoor connection pipe and outdoor valve; install
the union nut on the pipe. Pipe

E:Expand the port


● Expand the port with expander.
Hard
Note: mold
Expander
● "A" is different according to the diameter, please refer to the sheet below:
A(inch) Pipe
Outer diameter(inch)
Max Min
Ф1/4 2/39 1/36
Ф3/8 1/16 1/51
Ф1/2 1/14 1/51
Ф5/8 5/53 2/23

Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.

leaning damaged crack uneven


surface thickness
The length is equal

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Appendix 4: List of Resistance for Temperature Sensor


Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)

Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ)


-2.2 138.1 68 18.75 138.2 3.848 208.4 1.071
-0.4 128.6 69.8 17.93 140 3.711 210.2 1.039
1.4 121.6 71.6 17.14 141.8 3.579 212 1.009
3.2 115 73.4 16.39 143.6 3.454 213.8 0.98
5 108.7 75.2 15.68 145.4 3.333 215.6 0.952
6.8 102.9 77 15 147.2 3.217 217.4 0.925
8.6 97.4 78.8 14.36 149 3.105 219.2 0.898
10.4 92.22 80.6 13.74 150.8 2.998 221 0.873
12.2 87.35 82.4 13.16 152.6 2.896 222.8 0.848
14 82.75 84.2 12.6 154.4 2.797 224.6 0.825
15.8 78.43 86 12.07 156.2 2.702 226.4 0.802
17.6 74.35 87.8 11.57 158 2.611 228.2 0.779
19.4 70.5 89.6 11.09 159.8 2.523 230 0.758
21.2 66.88 91.4 10.63 161.6 2.439 231.8 0.737
23 63.46 93.2 10.2 163.4 2.358 233.6 0.717
24.8 60.23 95 9.779 165.2 2.28 235.4 0.697
26.6 57.18 96.8 9.382 167 2.206 237.2 0.678
28.4 54.31 98.6 9.003 168.8 2.133 239 0.66
30.2 51.59 100.4 8.642 170.6 2.064 240.8 0.642
32 49.02 102.2 8.297 172.4 1.997 242.6 0.625
33.8 46.6 104 7.967 174.2 1.933 244.4 0.608
35.6 44.31 105.8 7.653 176 1.871 246.2 0.592
37.4 42.14 107.6 7.352 177.8 1.811 248 0.577
39.2 40.09 109.4 7.065 179.6 1.754 249.8 0.561
41 38.15 111.2 6.791 181.4 1.699 251.6 0.547
42.8 36.32 113 6.529 183.2 1.645 253.4 0.532
44.6 34.58 114.8 6.278 185 1.594 255.2 0.519
46.4 32.94 116.6 6.038 186.8 1.544 257 0.505
48.2 31.38 118.4 5.809 188.6 1.497 258.8 0.492
50 29.9 120.2 5.589 190.4 1.451 260.6 0.48
51.8 28.51 122 5.379 192.2 1.408 262.4 0.467
53.6 27.18 123.8 5.197 194 1.363 264.2 0.456
55.4 25.92 125.6 4.986 195.8 1.322 266 0.444
57.2 24.73 127.4 4.802 197.6 1.282 267.8 0.433
59 23.6 129.2 4.625 199.4 1.244 269.6 0.422
60.8 22.53 131 4.456 201.2 1.207 271.4 0.412
62.6 21.51 132.8 4.294 203 1.171 273.2 0.401
64.4 20.54 134.6 4.139 204.8 1.136 275 0.391
66.2 19.63 136.4 3.99 206.6 1.103 276.8 0.382

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Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)

Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ)


-2.2 181.4 68 25.01 138.2 5.13 208.4 1.427
-0.4 171.4 69.8 23.9 140 4.948 210.2 1.386
1.4 162.1 71.6 22.85 141.8 4.773 212 1.346
3.2 153.3 73.4 21.85 143.6 4.605 213.8 1.307
5 145 75.2 20.9 145.4 4.443 215.6 1.269
6.8 137.2 77 20 147.2 4.289 217.4 1.233
8.6 129.9 78.8 19.14 149 4.14 219.2 1.198
10.4 123 80.6 18.13 150.8 3.998 221 1.164
12.2 116.5 82.4 17.55 152.6 3.861 222.8 1.131
14 110.3 84.2 16.8 154.4 3.729 224.6 1.099
15.8 104.6 86 16.1 156.2 3.603 226.4 1.069
17.6 99.13 87.8 15.43 158 3.481 228.2 1.039
19.4 94 89.6 14.79 159.8 3.364 230 1.01
21.2 89.17 91.4 14.18 161.6 3.252 231.8 0.983
23 84.61 93.2 13.59 163.4 3.144 233.6 0.956
24.8 80.31 95 13.04 165.2 3.04 235.4 0.93
26.6 76.24 96.8 12.51 167 2.94 237.2 0.904
28.4 72.41 98.6 12 168.8 2.844 239 0.88
30.2 68.79 100.4 11.52 170.6 2.752 240.8 0.856
32 65.37 102.2 11.06 172.4 2.663 242.6 0.833
33.8 62.13 104 10.62 174.2 2.577 244.4 0.811
35.6 59.08 105.8 10.2 176 2.495 246.2 0.77
37.4 56.19 107.6 9.803 177.8 2.415 248 0.769
39.2 53.46 109.4 9.42 179.6 2.339 249.8 0.746
41 50.87 111.2 9.054 181.4 2.265 251.6 0.729
42.8 48.42 113 8.705 183.2 2.194 253.4 0.71
44.6 46.11 114.8 8.37 185 2.125 255.2 0.692
46.4 43.92 116.6 8.051 186.8 2.059 257 0.674
48.2 41.84 118.4 7.745 188.6 1.996 258.8 0.658
50 39.87 120.2 7.453 190.4 1.934 260.6 0.64
51.8 38.01 122 7.173 192.2 1.875 262.4 0.623
53.6 36.24 123.8 6.905 194 1.818 264.2 0.607
55.4 34.57 125.6 6.648 195.8 1.736 266 0.592
57.2 32.98 127.4 6.403 197.6 1.71 267.8 0.577
59 31.47 129.2 6.167 199.4 1.658 269.6 0.563
60.8 30.04 131 5.942 201.2 1.609 271.4 0.549
62.6 28.68 132.8 5.726 203 1.561 273.2 0.535
64.4 27.39 134.6 5.519 204.8 1.515 275 0.521
66.2 26.17 136.4 5.32 206.6 1.47 276.8 0.509

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Resistance Table of Discharge Temperature Sensor for Outdoor(50K)

Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ) Temp.(oF) Resistance(kΩ)


-20.2 853.5 50 98 120.2 18.34 190.4 4.754
-18.4 799.8 51.8 93.42 122 17.65 192.2 4.609
-16.6 750 53.6 89.07 123.8 16.99 194 4.469
-14.8 703.8 55.4 84.95 125.6 16.36 195.8 4.334
-13 660.8 57.2 81.05 127.4 15.75 197.6 4.204
-11.2 620.8 59 77.35 129.2 15.17 199.4 4.079
-9.4 580.6 60.8 73.83 131 14.62 201.2 3.958
-7.6 548.9 62.6 70.5 132.8 14.09 203 3.841
-5.8 516.6 64.4 67.34 134.6 13.58 204.8 3.728
-4 486.5 66.2 64.33 136.4 13.09 206.6 3.619
-2.2 458.3 68 61.48 138.2 12.62 208.4 3.514
-0.4 432 69.8 58.77 140 12.17 210.2 3.413
1.4 407.4 71.6 56.19 141.8 11.74 212 3.315
3.2 384.5 73.4 53.74 143.6 11.32 213.8 3.22
5 362.9 75.2 51.41 145.4 10.93 215.6 3.129
6.8 342.8 77 49.19 147.2 10.54 217.4 3.04
8.6 323.9 78.8 47.08 149 10.18 219.2 2.955
10.4 306.2 80.6 45.07 150.8 9.827 221 2.872
12.2 289.6 82.4 43.16 152.6 9.489 222.8 2.792
14 274 84.2 41.34 154.4 9.165 224.6 2.715
15.8 259.3 86 39.61 156.2 8.854 226.4 2.64
17.6 245.6 87.8 37.96 158 8.555 228.2 2.568
19.4 232.6 89.6 36.38 159.8 8.268 230 2.498
21.2 220.5 91.4 34.88 161.6 7.991 231.8 2.431
23 209 93.2 33.45 163.4 7.726 233.6 2.365
24.8 198.3 95 32.09 165.2 7.47 235.4 2.302
26.6 199.1 96.8 30.79 167 7.224 237.2 2.241
28.4 178.5 98.6 29.54 168.8 6.998 239 2.182
30.2 169.5 100.4 28.36 170.6 6.761 240.8 2.124
32 161 102.2 27.23 172.4 6.542 242.6 2.069
33.8 153 104 26.15 174.2 6.331 244.4 2.015
35.6 145.4 105.8 25.11 176 6.129 246.2 1.963
37.4 138.3 107.6 24.13 177.8 5.933 248 1.912
39.2 131.5 109.4 23.19 179.6 5.746 249.8 1.863
41 125.1 111.2 22.29 181.4 5.565 251.6 1.816
42.8 119.1 113 21.43 183.2 5.39 253.4 1.77
44.6 113.4 114.8 20.6 185 5.222 255.2 1.725
46.4 108 116.6 19.81 186.8 5.06 257 1.682
48.2 102.8 118.4 19.06 188.6 4.904 258.8 1.64

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JF00303650

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