Bonfiglioli Electromobility Solutions
Bonfiglioli Electromobility Solutions
Range
Electromobility Solutions
Electromobility Solutions
www.bonfiglioli.com
4
Capacity increase
by additional
high automation
assembly line
Dedicated 200.000 applying industry
assembly line for forklift driven 4.0 concepts to
mass production by Bonfiglioli mass production
of single motor products. Partner of dual motor
drive axles for of top 3 OEMs in drive axles for
top OEM the World forklift
600F Series
Bonfiglioli supplies high-efficiency, low-noise planetary axles
and drives with integrated high performance electric motors
and low maintenance braking systems for Class 1 material
handling vehicles. Typical applications include 3- and 4-wheel
counterbalance lift trucks and ground support equipment.
Bonfiglioli electric powertrains are fully tested in the factory and
guarantee reduced energy consumption. This, in turn, means
longer battery operating times, extended service intervals and
lower cost of ownership.
A
B
D
Type A B C D
Functional Diagram
AUXILIARY DRIVES
600 DC AC
SERIES
DC AC
INVERTER
Bus DC
BATTERY CHARGE/CONVERTER
BATTERY PACK
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600W0C Series
600W0C units are typically applied in the rear section of
3- and 4-wheel counterbalanced forklifts. They can be
axles or steering units for twin wheels. Depending on the
steering unit model, anti-vibration parts can be included,
and they serve as support for fixing brackets. The steering
mechanism guarantees a high steering angle to minimize the
vehicle’s steering radius and allow the truck to move easily
in narrow aisles. Depending on the customers’ needs, it is
possible to customize the unit’s main dimensions and other
characteristics, such as adding a potentiometer to read the
steering angle.
CB TRUCKS MATERIAL
HANDLING
VEHICLES
Key features
• Hydraulic steering
Lift capacity (kg)
• Electric steering for 601W0 601W0C 2,000
• Optimized design for steering angle 602W0C 3,000
603W0C 3,500
Main options
• Anti-vibration parts
• Potentiometer for steering angle
• Electric steering 601W0 available with inverter
Electromobility Solutions 9
601W0C 3
602W0C 4
603W0C 4
B
Type A B
Functional Diagram
Bus DC
BATTERY CHARGE/CONVERTER
BATTERY PACK
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EL Series
Bonfiglioli EL powertrains are a perfect match for the most
demanding warehousing applications (Class 2 and Class 3).
Warehousing trucks require high maneuverability in tight
spaces, provided by drives like the EL series drives, with the
smallest operating radius in vertical arrangements.
Type A B
mm mm
EL100 184 134.5
EL09 V 190 125
EL96 215 147
EL10 V 207 125
EL300 249 175
EL92 277 187
EL93 304 187
EL94 325 187
EL14 V 277 187
EL SERIES
DC AC
INVERTER
Bus DC
BATTERY CHARGE/CONVERTER
BATTERY PACK
12
600WE Series
Bonfiglioli 600WE planetary drives incorporate an integrated,
maintenance-free electric motor and offer significant benefits,
including compact dimensions, low noise and high efficiency.
This advanced powertrain solution uses a two- or three-stage
gearbox offering reduction ratios of up to 1:145 to satisfy the
widest possible range of needs. The gearbox is coupled with a
low-voltage induction motor (BT Series), specially developed for
traction power and control applications.
L1 L1
L2 L2
L4 L3 L4 L3
D5
D6
D1
D2
D3
D4
D2
D3
D4
D5
D6
D1
D7 D8
D7 D8
RE version WE version
L1
Type L2 L3 L4 D1 D2 D3 D4 D5 D6 D7 D8
BT 135- BT 150- BT 170- BT 200-
50 100 150 50 100 150 50 100 150 50 100 150
600WE 275 325 375 290 340 390 - - - - - - 134 39 89 240 207.5 190.5 171.45 184.15 216 M8 n. 6 M12 n. 9
601RE - - - - 453 503 412 462 - - - - 247 12 200 189 265 245 225 110 160 Ø13 n. 8 M14x1.5 n. 8
602RE - - - - - 524 434 484 534 - - - 269 15 193 210 295 265 235 130 170 M16 n. 8 M18 n. 6
602WE - - - - - 455 375 425 475 - - - 210.5 104.5 88 260 271 248 220 200 230 Ø15 n. 12 M14 n. 9
604WE - - - - - - - 464 514 446 496 - 231 110 106 315 300 275 250 220 275 M16x2 n. 12 M20x1.5 n. 8
605WE - - - - - - - - 524 456 506 556 241 154 72 315 300 275 250 220 275 M16x2 n. 12 M20x1.5 n. 8
600WE SERIES
DC AC
WHEEL DRIVE
INVERTER
Bus DC
600D Series
Bonfiglioli supplies versatile low noise drives coupled to electric
motors for all-electric, battery powered vehicles like urban
passenger cars, commercial vehicles and delivery trucks.
This solution ensures more energy-efficient operations and
extended autonomy from the battery, thanks to optimised, low
backlash helical gears and high speed bearings. Bonfiglioli’s
600D Series drives are extremely lightweight, thanks to their
cast aluminium casings developed using all of Bonfiglioli’s vast
process expertise.
Key features
• Multi-stage, parallel shaft gearbox with reduction ratios of up to 1:15
Torque (Nm)
• Optimised gear design for maximum efficiency and minimum noise 600D 1,000
• Integrated mechanical differential 601D 1,500
• Lightweight cast aluminium housing 602D 4,500
Rated Vehicle
Type motor power weight
kW, S2-60’ kg
600D 5 ... 20 700 ... 1,250
601D 20 ... 30 1500 ... 2500
602D 30 ... 45 1,800 ... 3,500
E
B
A
C D
Type A B C D E
Functional Diagram
AUXILIARY DRIVES
600D SERIES DC AC
WHEEL TRANSMISSION
DC AC
INVERTER
Bus DC
BATTERY CHARGE/CONVERTER
BATTERY PACK
16
Functional Diagram
AUXILIARY DRIVES
600W SERIES DC AC
WHEEL TRANSMISSION
DC AC
INVERTER
Bus DC
CONVERTER CONVERTER
ENGINE GENERATOR
BATTERY PACK
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700CE Series
Bonfiglioli 700CE planetary drives coupled with a high-power
density electric motor are specifically designed for high-voltage
hybrid powertrain systems.
An integrated, maintenance-free IPM (internal permanent
magnet) electric motor is included, giving significant benefits in
terms of dimensions and efficiency. For outdoor use on rough
soils, the motor protection class is IP67. The overall length in the
case of SAHR brake, is particularly limited, close to the size of a
hydraulic motor.
CRUSHERS &
SCREENERS
L1 L2 L3
D7 D8
D1
D2
D3
D4
D5
D6
Type D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3
707 C3 E * 317 285 240 300 340 370 M20x2.5 no.20 M16x2 no.20 82 233
709 C3 E 375 340 300 330 370 400 M20x2.5 no.16 M16x2 no.30 371 91 243
Air cooling
710 C3 E 375 340 300 350 400 435 M20x2.5 no.16 M20x2.5 no.16 91 243
Based on the
711 C3 E 425 325 290 410 455 490 M20x2.5 no.24 M20x2.5 no.24 motor type 110 265
713 C3 E 425 325 290 410 455 490 M20x2.5 no.24 M20x2.5 no.24 110 280
Motor data
Rated voltage DC BUS Functional Diagram
• 400 V
AUXILIARY DRIVES
Rated motor power
• 24.4 kW S1
DC AC
Motor speed
INVERTER
• Up to 6,000 rpm
Bus DC
Protection class
• IP 67
CONVERTER CONVERTER
Ins. Class
• H
ENGINE GENERATOR BATTERY PACK
500 Series
This solution is designed for use with medium/large mixer
trucks that have medium/long delivery distances to travel.
Bonfiglioli’s innovative solution comprises a Bonfiglioli 500
Series gearbox coupled to an AC electric motor, providing
normal power, and a DC electric motor for emergency use.
TRANSIT
MIXERS
This product not only guarantees greater energy efficiency and reduced
fuel consumption, but also helps cut cement mixer truck operating costs. Torque (Nm)
Performance is improved too: rotation speed control is more accurate,
577 60,000
operating noise levels are significantly lower. Finally, functionality remains
higher in the event of a failure: the presence of a second backup DC motor
provides reassuring redundancy and eliminates the risks and potentially
hazardous situations caused by failures of the drum emptying system.
Key benefits
• Increased energy efficiency
• Reduced fuel consumption
• Optimized gear design for maximum efficiency and minimum noise
Electromobility Solutions 21
Functional Diagram
AUXILIARY DRIVES
500 ELECTRIC
SERIES MOTOR DC AC
DRUM DRIVE
DC AC
INVERTER
BATTERY
PACK
CONVERTER
TRANSMISSION +
WHEEL TRACTION GENERATOR
ENGINE
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The compactness of Bonfiglioli slew and track drives for 1 to 6 ton mini-excavators ensure the direct
replacement of hydraulic gearmotors. High performance, including high torque in a compact space, is one
of our portfolio’s key benefits. The use of electric drives grants higher efficiency reducing the TCO and easier
maintenance. These solutions allow the machine to be operated inside enclosed environments with lower noise
and no polluting emissions compared to traditional mini-excavators.
Current emission regulations applied to the automotive industry are likely to be scaled up to heavy duty
applications over the medium term. In fact, heavy duty vehicle manufacturers are eagerly seeking improvements
in efficiency and are looking for solutions that can increase productivity and reduce the total cost of ownership
for the end-user.
The system architecture of an electric mini excavator consists of a battery pack which is the power source of
the machine, so called DC bus. From the latter, both gearmotors dedicated to the translation and to the cabin
slewing are powered by inverters. The system is managed by a vehicle control unit (VCU) that gathers the inputs
from the human operator and drives the electric gearmotors through a CAN fieldbus.
More than 200 employees around the world are involved in the
group’s research and development.
SYSTEM PRODUCTS
CERTIFICATION CERTIFICATION Health & Safety: Sustainability
starts with safety
Prevention of accidents and incidents is a
Bonfiglioli has also implemented a Quality Policy which sets customer focus
as a primary goal. The Quality Policy is used to set and deploy goals and
objectives at every level of the organization. The fulfilment of these objectives
is measured on a regular basis with appropriate performance indicators.
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Global Presence
4000 20 15 550 80
EMPLOYEES BRANCHES PLANTS DISTRIBUTORS COUNTRIES
Our organization is always close by, offering complete and efficient solutions and supporting our customers
with dedicated services, such as co-engineering or after-sales assistance.
TR_CAT_ELMOB_STD_ENG_R04_2
Bonfiglioli Worldwide Locations
Australia India Singapore
Bonfiglioli Transmission (Aust.) Pty Ltd Bonfiglioli Transmission Pvt. Ltd. Bonfiglioli South East Asia Pte Ltd
2, Cox Place Glendenning NSW 2761 Mobility & Wind Industries 8 Boon Lay Way, #04-09,
Locked Bag 1000 Plumpton NSW 2761 AC 7 - AC 11 Sidco Industrial Estate 8@ Tadehub 21, Singapore 609964
Tel. +61 2 8811 8000 Thirumudivakkam Chennai - 600 044 Tel. +65 6268 9869
Tel. +91 844 844 8649
South Africa
China Discrete Manufacturing & Bonfiglioli South Africa Pty Ltd.
Bonfiglioli Drives (Shanghai) Co. Ltd. Process Industries 55 Galaxy Avenue, Linbro Business Park,
#68, Hui-Lian Road, QingPu District, Plot No.A-9/5, Phase IV MIDC Chakan, Sandton, Johannesburg
201707 Shanghai Village Nighoje Pune - 410 501 2090 South Africa
Tel. +86 21 6700 2000 Tel. +91 844 844 8649 Tel. +27 11 608 2030
Turkey
Germany Mobility & Wind Industries Bonfiglioli Turkey Jsc
Bonfiglioli Deutschland GmbH Via Enrico Mattei, 12 Z.I. Villa Selva Atatürk Organize Sanayi Bölgesi,
Sperberweg 12 - 41468 Neuss 47100 Forlì 10007 Sk. No. 30
Tel. +49 0 2131 2988 0 Tel. +39 0543 789111 Atatürk Organize Sanayi Bölgesi,
35620 Çiğli - Izmir
Tel. +90 0 232 328 22 77
Bonfiglioli Vectron GmbH Discrete Manufacturing &
Europark Fichtenhain B6 - 47807 Krefeld Process Industries
Tel. +49 0 2151 8396 0 Via Sandro Pertini lotto 7b
United Kingdom
20080 Carpiano
Bonfiglioli UK Ltd.
Tel. +39 02985081
Unit 1 Calver Quay, Calver Road, Winwick
O&K Antriebstechnik GmbH
Warrington, Cheshire - WA2 8UD
Ruhrallee 8-12 - 45525 Hattingen
Tel. +44 1925 852667
Tel. +49 0 2324 2050 1 Motion & Robotics
Via Unione 49 - 38068 Rovereto
Tel. +39 0464 443435/36
USA
Bonfiglioli USA Inc.
3541 Hargrave Drive
New Zealand Hebron, Kentucky 41048
Bonfiglioli Transmission (Aust.) Pty Ltd Tel. +1 859 334 3333
88 Hastie Avenue, Mangere Bridge,
2022 Auckland
PO Box 11795, Ellerslie
Tel. +64 09 634 6441 Vietnam
PRODUCTION Bonfiglioli Vietnam Ltd.
Lot C-9D-CN My Phuoc Industrial Park 3
ASSEMBLY Ben Cat - Binh Duong Province
Tel. +84 650 3577411
SALES
SERVICE
Agriculture & Forestry 1
HEADQUARTERS
Bonfiglioli S.p.A
Registered office: Via Cav. Clementino Bonfiglioli, 1
40012 Calderara di Reno - Bologna (Italy)
Tel. +39 051 6473111
Head office: Via Isonzo, 65/67/69
40033 Casalecchio di Reno - Bologna (Italy)