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Bonfiglioli Electromobility Solutions

This document discusses Bonfiglioli's electromobility solutions for electric powertrains. Bonfiglioli has over 40 years of experience designing and producing custom electric powertrain and drive solutions. Their product range includes electric axles, drum drives, and wheel and travel drives for applications such as forklifts, mining vehicles, and mobile equipment. Bonfiglioli works closely with customers to develop innovative, efficient, and tailored electric powertrain solutions.

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Ruben Pauwels
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0% found this document useful (0 votes)
125 views28 pages

Bonfiglioli Electromobility Solutions

This document discusses Bonfiglioli's electromobility solutions for electric powertrains. Bonfiglioli has over 40 years of experience designing and producing custom electric powertrain and drive solutions. Their product range includes electric axles, drum drives, and wheel and travel drives for applications such as forklifts, mining vehicles, and mobile equipment. Bonfiglioli works closely with customers to develop innovative, efficient, and tailored electric powertrain solutions.

Uploaded by

Ruben Pauwels
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product

Range
Electromobility Solutions

MOBILITY & WIND


INDUSTRIES
Electromobility Solutions 3

Electromobility Solutions

Electric powertrains Drum drives


600F Series 500 Series
600W0C Series
Electric drives for mini-excavators
EL Series
700TE Series
600WE Series
700CE Series
600D Series
Wheel & travel drives
600W Series
700CE Series

Electric powertrain and drive solutions


Bonfiglioli also provides
A major force for over 40 years, Bonfiglioli conceives, designs and produces solutions for:
custom powertrain and drive for a wide range of electric applications. Wherever
a custom solution is required, manufacturers can benefit from Bonfiglioli’s
DISCRETE MANUFACTURING
technical expertise. Our teams work closely with powertrain designers and & PROCESS INDUSTRIES
component suppliers to develop innovative and efficient tailored-made
solutions.
MOTION & ROBOTICS
Current emission regulations applied to the automotive industry have been
extended to warehouse and material handling vehicles, the concepts and
technologies involved are likely to be scaled up to heavy duty applications over
MOBILE
the medium term. In fact, heavy duty vehicle manufacturers are eagerly seeking
improvements in efficiency and are looking for solutions that can increase
productivity and reduce the total cost of ownership for the end-user.
WIND
Bonfiglioli is the right partner to support you in developing and designing electric
powertrain and drive solutions thanks to years of experience in powertrain
design for light and medium duty vehicles.

www.bonfiglioli.com
4

More than 40 years of experience


in electromobility solutions

Clementino First electric


founded First electric plantary
“Costruzioni transmission for transmission for First electric
Meccaniche class III material class II material transmission for
Bonfiglioli” handling handling class I forklift

1956 1976 1992 2007

1975 1981 2004


Bonfiglioli First hydrostatic Development of
Trasmital, now planetary forklift hydraulic
one of the most transmission for steering system
respected and class IV material
well-known handling
Electromobility Solutions 5

Capacity increase
by additional
high automation
assembly line
Dedicated 200.000 applying industry
assembly line for forklift driven 4.0 concepts to
mass production by Bonfiglioli mass production
of single motor products. Partner of dual motor
drive axles for of top 3 OEMs in drive axles for
top OEM the World forklift

2012 2016 2019

2009 2014 2018


Establishment Development Inauguration of
of Bonfiglioli of complete Bonfiglioli plant
Electromobility portfolio expansion in
Competence electromobility Italy dedicated to
Center solutions for class electromobility
I/II/III
6

Electric powertrains for material handling vehicles

600F Series
Bonfiglioli supplies high-efficiency, low-noise planetary axles
and drives with integrated high performance electric motors
and low maintenance braking systems for Class 1 material
handling vehicles. Typical applications include 3- and 4-wheel
counterbalance lift trucks and ground support equipment.
Bonfiglioli electric powertrains are fully tested in the factory and
guarantee reduced energy consumption. This, in turn, means
longer battery operating times, extended service intervals and
lower cost of ownership.

CB TRUCKS MATERIAL TOW


HANDLING TRACTORS
VEHICLES

Gear ratios Key features


• 26 ... 42 • Dual stage gearbox
Torque (Nm)
• Optimized gear design for 601 F 3,000
maximum efficiency and minimum 602 F 5,500
Input speed noise 603 F 7,000
• up to 8,000 rpm • Service brake
605 F 18,000
(Depending on ratio and size) 610 F 50,000
• Parking brake
• Integrated, customized mast
Main options support
Lift capacity (kg)
• Integrated AC traction motor
protection rating up to IP54 601 F 2,000
• Mechanical disengagement for 3,500
• Integrated, high accuracy, silicon- 602 F
towing, with no need to remove the 603 F 5,000
based KTY temperature sensor
wheel and without oil drop 605 F 9,000
• Integrated, high resolution hall
• Wet disc or electric service and 610 F 16,000
effect speed sensor
parking brakes
Electromobility Solutions 7

Max Rated motor Typical


Type input speed power wheel size
min-1 kW, S2-60’ inches
601 F 8,000 2x4.5 18
602 F 5,500 18 23
603 F 4,500 26 28
605 F 4,500 2x14 35
610 F 4,500 2x30 45

A
B
D

Type A B C D

Flange to flange Frame mounting Mast mounting Wheel stud PCD


601 F 1,015 610 630 120
602 F 1,090 640 600 170
603 F 1,150 670 620 225
605 F 1,600 880 - 275
610 F 1,900 1,700 - 410

Functional Diagram

AUXILIARY DRIVES

600 DC AC
SERIES

DC AC

INVERTER

Bus DC

BATTERY CHARGE/CONVERTER

BATTERY PACK
8

Idle steering systems for material handling vehicles

600W0C Series
600W0C units are typically applied in the rear section of
3- and 4-wheel counterbalanced forklifts. They can be
axles or steering units for twin wheels. Depending on the
steering unit model, anti-vibration parts can be included,
and they serve as support for fixing brackets. The steering
mechanism guarantees a high steering angle to minimize the
vehicle’s steering radius and allow the truck to move easily
in narrow aisles. Depending on the customers’ needs, it is
possible to customize the unit’s main dimensions and other
characteristics, such as adding a potentiometer to read the
steering angle.

CB TRUCKS MATERIAL
HANDLING
VEHICLES

Key features
• Hydraulic steering
Lift capacity (kg)
• Electric steering for 601W0 601W0C 2,000
• Optimized design for steering angle 602W0C 3,000
603W0C 3,500

Main options
• Anti-vibration parts
• Potentiometer for steering angle
• Electric steering 601W0 available with inverter
Electromobility Solutions 9

Type Number of wheels

601W0C 3
602W0C 4
603W0C 4

B
Type A B

Flange distance [mm] Max steering angle [deg]


601W0C 215 360
602W0C 830 95
603W0C 930 85

Functional Diagram

STEERING AXLE STEERING GEAR


(STEERING WHEEL) TRACTION UNIT

STEERING CYLINDER PUMP MOTOR INVERTER

Bus DC

BATTERY CHARGE/CONVERTER

BATTERY PACK
10

Electric powertrains for warehouse vehicles

EL Series
Bonfiglioli EL powertrains are a perfect match for the most
demanding warehousing applications (Class 2 and Class 3).
Warehousing trucks require high maneuverability in tight
spaces, provided by drives like the EL series drives, with the
smallest operating radius in vertical arrangements.

MATERIAL REACH TOW


HANDLING TRUCKS TRACTORS
VEHICLES

Gear ratios Key features


• 13 ... 32 • Two-stage helical & bevel
Torque (Nm)
gearboxes EL100 450
• Manual steer and power steer EL09 V 500
Power range versions EL96 500
• 2 ... 7 kW • Optimized gear design for efficiency
EL10 V 900
EL300 1,100
and noise EL92 1,500
Main options • Integrated low-voltage electric EL93 1,500
motor EL94 1,500
• Cold environment versions
• Integrated parking brake EL14 V 1,900
• Integrated tiller or castor wheel
• Complete system with tyres
supports
Max wheel load (kg)
EL100 1,200
EL09 V 1,200
EL96 1,500
EL10 V 1,500
EL300 2,200
EL92 3,000
EL93 3,000
EL94 3,000
EL14 V 3,400
Electromobility Solutions 11

Max wheel Max


Type Max ratio
diameter power
mm i kW
EL100 230 32 2
EL09 V 230 32 2
EL96 260 24 3
EL10 V 260 24 3
EL300 305 24 4.5
EL92 356 24 7
EL93 406 25 7
EL94 457 25 7
EL14 V 360 24 7

Type A B

mm mm
EL100 184 134.5
EL09 V 190 125
EL96 215 147
EL10 V 207 125
EL300 249 175
EL92 277 187
EL93 304 187
EL94 325 187
EL14 V 277 187

Functional AUXILIARY DRIVES


Diagram
DC AC

EL SERIES
DC AC

INVERTER
Bus DC

BATTERY CHARGE/CONVERTER

BATTERY PACK
12

Electric powertrains for lightweight industrial machinery

600WE Series
Bonfiglioli 600WE planetary drives incorporate an integrated,
maintenance-free electric motor and offer significant benefits,
including compact dimensions, low noise and high efficiency.
This advanced powertrain solution uses a two- or three-stage
gearbox offering reduction ratios of up to 1:145 to satisfy the
widest possible range of needs. The gearbox is coupled with a
low-voltage induction motor (BT Series), specially developed for
traction power and control applications.

ACCESS SCISSOR TELESCOPIC


PLATFORMS PLATFORMS PLATFORMS

Input speed Key features


• up to 6,000 rpm • Two- or three-stage planetary drive
Torque (Nm)
with reduction ratios of up to 1:145 600 WE 900
• Optimized gear design for 601 RE 3,000
Main options maximum efficiency and minimum 602 RE 3,500
• Speed sensor bearing noise
602 WE 4,500
• Other types of temperature 604 WE 7,000
• Integrated, low voltage, 3 phase 605 WE 10,000
sensors induction motor with inverter
• Mechanical disengagement for • Integrated, high accuracy, KTY
towing, with no need to remove the temperature sensor
Type Rated motor data
wheel and without oil drop • High resolution, Hall effect speed
• Parking brake (spring applied sensor kW, S2-60’
with hydraulic or electromagnetic 600 WE 0.9 ... 3.4
release) 601 RE 2.5 ... 4.3
602 RE 3.4 ... 5.4
602 WE 3.4 ... 5.4
604 WE 4.3 ... 6.2
605 WE 5.4 ... 9.1
Electromobility Solutions 13

Max Input Machine


Type Ratios Weight Oil Quantity AC Electric Motor - Size Parking Brake
Speed Ton Class
1: rpm kg L BT135 BT150 BT170 BT200 Electromagnetic Hydraulic ton
600 WE 48- 58.7 6,000 35 0.5 • • • 2÷4
601 RE 20.1 - 51.8 4,000 40 0.8 • • • • 4÷6
602 RE 20.3 - 30.6 6,000 53 0.7 • • • • 6÷9
602 WE 20 - 145 6,000 45 0.5 • • • • 6÷9
604 WE 22.2 -53 5,000 65 1.1 • • • • 9 ÷ 12
605 WE 22.2 - 125 5,000 65 1.1 • • • 12 ÷ 18

BT 135- BT 150- BT 170- BT 200-


50 100 150 50 100 150 50 100 150 50 100 150
Pn (S2 60’) (kW) 0.9 1.6 2.3 1.5 2.5 3.4 2.4 4.3 5.4 3.1 6.2 9.1
Tn (Nm) 3 5.6 8.5 4.8 9.1 12.5 7.7 14 22 10 20 29.5
Vbatt (V) 24 24 24 24 24 24 48 48 48 80 80 80
In (A) 55 95 128 80 130 175 67 110 143 53 98 137
n (rpm) 2,930 2,927 2,632 2,894 2,617 2,610 2,945 2,952 2,357 2,957 2,963 2,958
cosφ 0.77 0.8 0.81 0.85 0.86 0.87 0.77 0.83 0.8 0.77 0.8 0.84
η (%) 86.9 89.5 90.0 85.5 88.7 89.2 88.3 89.6 91.3 88.8 91.6 92.5

L1 L1
L2 L2
L4 L3 L4 L3

D5
D6
D1
D2
D3
D4
D2
D3
D4

D5
D6
D1

D7 D8
D7 D8
RE version WE version
L1
Type L2 L3 L4 D1 D2 D3 D4 D5 D6 D7 D8
BT 135- BT 150- BT 170- BT 200-
50 100 150 50 100 150 50 100 150 50 100 150
600WE 275 325 375 290 340 390 - - - - - - 134 39 89 240 207.5 190.5 171.45 184.15 216 M8 n. 6 M12 n. 9
601RE - - - - 453 503 412 462 - - - - 247 12 200 189 265 245 225 110 160 Ø13 n. 8 M14x1.5 n. 8
602RE - - - - - 524 434 484 534 - - - 269 15 193 210 295 265 235 130 170 M16 n. 8 M18 n. 6
602WE - - - - - 455 375 425 475 - - - 210.5 104.5 88 260 271 248 220 200 230 Ø15 n. 12 M14 n. 9
604WE - - - - - - - 464 514 446 496 - 231 110 106 315 300 275 250 220 275 M16x2 n. 12 M20x1.5 n. 8
605WE - - - - - - - - 524 456 506 556 241 154 72 315 300 275 250 220 275 M16x2 n. 12 M20x1.5 n. 8

Functional AUXILIARY DRIVES


E.G. HEATER, INSTRUMENT PANEL
Diagram
DC AC

600WE SERIES
DC AC
WHEEL DRIVE

INVERTER
Bus DC

BATTERY PACK BATTERY CHARGE/CONVERTER


14

Electric powertrains for lightweight vehicles

600D Series
Bonfiglioli supplies versatile low noise drives coupled to electric
motors for all-electric, battery powered vehicles like urban
passenger cars, commercial vehicles and delivery trucks.
This solution ensures more energy-efficient operations and
extended autonomy from the battery, thanks to optimised, low
backlash helical gears and high speed bearings. Bonfiglioli’s
600D Series drives are extremely lightweight, thanks to their
cast aluminium casings developed using all of Bonfiglioli’s vast
process expertise.

COMMERCIAL URBAN BATTERY


VEHICLES VEHICLES POWERED
VEHICLES

Key features
• Multi-stage, parallel shaft gearbox with reduction ratios of up to 1:15
Torque (Nm)
• Optimised gear design for maximum efficiency and minimum noise 600D 1,000
• Integrated mechanical differential 601D 1,500
• Lightweight cast aluminium housing 602D 4,500

• Versatile gearbox installation in the chassis


• Low voltage electric traction motor with inverter control

Optional features available on request


• Input for 2 electric motors
• Integrated mechanical parking lock
• Integrated, high resolution Hall-effect speed sensor
• Matched mechanical joints and shafts
• Matched electric motors and inverters
Electromobility Solutions 15

Rated Vehicle
Type motor power weight
kW, S2-60’ kg
600D 5 ... 20 700 ... 1,250
601D 20 ... 30 1500 ... 2500
602D 30 ... 45 1,800 ... 3,500

E
B
A

C D

Type A B C D E

600D 375 175 229 154 180


601D 445 175 235 190 205
602D 530 250 260 235 230

Functional Diagram

AUXILIARY DRIVES

600D SERIES DC AC
WHEEL TRANSMISSION
DC AC

INVERTER

Bus DC

BATTERY CHARGE/CONVERTER

BATTERY PACK
16

Wheel drives for hybrid construction &


agriculture machinery
600W Series
Bonfiglioli’s 600W planetary wheel drives can be coupled to a
high-power density electric motor, instead of a conventional
hydraulic motor. This complete mechatronic solution is
designed for a high voltage hybrid powertrain system and was
originally conceived for self-propelled crop sprayers.

HYBRID HYBRID HYBRID HYBRID ROAD


SELF-PROPELLED AGRICULTURAL CONSTRUCTION MACHINERY
SPRAYERS MACHINERY MACHINERY

Advantages for OEM


• Possibility of downsizing and downspeeding combustion engines
Torque (Nm)
• Ease of installation: electric solution dimensions comparable to standard 605 W..V.. 10,000
hydrostatics 606 W..V 17,000
• Higher system reliability: fewer mechanical parts 607 W..V 22,000
609 W..V 30,000
• Virtually maintenance-free electric motors
610 W..V 36,000
• From wheel bolt to electric wire with only one supplier 610 X 40,000
611 W..V 45,000

Advantages for final user 613 W..V 60,000

• Reduction of fuel consumption


• Increase of productivity
• Better machine manoeuvrability
• The electric solution is cleaner: lower risk of oil spills
Electromobility Solutions 17

Functional Diagram

AUXILIARY DRIVES

600W SERIES DC AC

WHEEL TRANSMISSION
DC AC

INVERTER

Bus DC

CONVERTER CONVERTER

ENGINE GENERATOR
BATTERY PACK
18

Electric travel drives for crushers

700CE Series
Bonfiglioli 700CE planetary drives coupled with a high-power
density electric motor are specifically designed for high-voltage
hybrid powertrain systems.
An integrated, maintenance-free IPM (internal permanent
magnet) electric motor is included, giving significant benefits in
terms of dimensions and efficiency. For outdoor use on rough
soils, the motor protection class is IP67. The overall length in the
case of SAHR brake, is particularly limited, close to the size of a
hydraulic motor.

CRUSHERS &
SCREENERS

Gear ratios Benefits for OEMs


• Up to 166 • Ability to downsize and downspeed
Torque (Nm)
combustion engines 707 CE 26,000
• Ease of installation: electric 709 CE 30,000
Input speed solution dimensions comparable to 710 CE 36,000
• up to 6,000 rpm standard hydrostatics
711 CE 45,000
713 CE 60,000
• Higher system reliability: fewer
Benefits for the end-user mechanical parts
• Virtually maintenance-free electric Crusher
• Reduced fuel consumption Type Ratio
motors weight
• Increased productivity
• From sprocket to electric wire with 1: ton
• Better machine maneuverability
only one supplier 707 C3 E 109 ÷ 154 28
• The electric solution is cleaner:
709 C3 E 93 ÷ 147 36
lower risk of oil spills
710 C3 E 93 ÷ 166 45
711 C3 E 94 ÷ 163 50
713 C3 E 93 ÷ 147 60
Electromobility Solutions 19

L1 L2 L3
D7 D8
D1
D2
D3

D4
D5
D6
Type D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3

707 C3 E * 317 285 240 300 340 370 M20x2.5 no.20 M16x2 no.20 82 233
709 C3 E 375 340 300 330 370 400 M20x2.5 no.16 M16x2 no.30 371 91 243
Air cooling
710 C3 E 375 340 300 350 400 435 M20x2.5 no.16 M20x2.5 no.16 91 243
Based on the
711 C3 E 425 325 290 410 455 490 M20x2.5 no.24 M20x2.5 no.24 motor type 110 265
713 C3 E 425 325 290 410 455 490 M20x2.5 no.24 M20x2.5 no.24 110 280

* e-motor installation by counter flange.

Motor data
Rated voltage DC BUS Functional Diagram
• 400 V
AUXILIARY DRIVES
Rated motor power
• 24.4 kW S1
DC AC

Maximum motor torque 700CE SERIES


DC AC
• 400 Nm [255 A] (up to 1,200 rpm) TRACK TRANSMISSION

Motor speed
INVERTER
• Up to 6,000 rpm
Bus DC
Protection class
• IP 67
CONVERTER CONVERTER
Ins. Class
• H
ENGINE GENERATOR BATTERY PACK

Max. output torque ALTERNATIVE: PLUG-IN


• Up to 60,000 Nm
20

Drum drives for hybrid concrete mixers

500 Series
This solution is designed for use with medium/large mixer
trucks that have medium/long delivery distances to travel.
Bonfiglioli’s innovative solution comprises a Bonfiglioli 500
Series gearbox coupled to an AC electric motor, providing
normal power, and a DC electric motor for emergency use.

TRANSIT
MIXERS

This product not only guarantees greater energy efficiency and reduced
fuel consumption, but also helps cut cement mixer truck operating costs. Torque (Nm)
Performance is improved too: rotation speed control is more accurate,
577 60,000
operating noise levels are significantly lower. Finally, functionality remains
higher in the event of a failure: the presence of a second backup DC motor
provides reassuring redundancy and eliminates the risks and potentially
hazardous situations caused by failures of the drum emptying system.

Key benefits
• Increased energy efficiency
• Reduced fuel consumption
• Optimized gear design for maximum efficiency and minimum noise
Electromobility Solutions 21

Gearbox data Motor data


Key features
Ratio Type • Service intervals less frequent
• Main: 1:220 • Main: Induction AC and simplified versus the
• Emergency: 1:2,200 • Emergency: PM DC motor standard hydraulic solution

Max output torque Rated Power • Better drum rotation speed


control
• Main: 60,000 Nm • Main: 40 kW
• Emergency: 10,500 Nm • Emergency: 2 kW • The emergency electric DC
motor allows higher availability
Max input speed Voltage in case of machine failure
• Main: 3,500 rpm • Main: 170 VAC
• Emergency: 2,000 rpm • Emergency: 24 VDC

Oil quantity Protection degree


• 8 lt • IP66

Dry weight Cooling


• 328 kg • Main: Liquid
• Emergency: Air forced

Functional Diagram

AUXILIARY DRIVES

500 ELECTRIC
SERIES MOTOR DC AC

DRUM DRIVE
DC AC

INVERTER

BATTERY
PACK

CONVERTER
TRANSMISSION +
WHEEL TRACTION GENERATOR

ENGINE
22

Electric drives for mini-excavators

The compactness of Bonfiglioli slew and track drives for 1 to 6 ton mini-excavators ensure the direct
replacement of hydraulic gearmotors. High performance, including high torque in a compact space, is one
of our portfolio’s key benefits. The use of electric drives grants higher efficiency reducing the TCO and easier
maintenance. These solutions allow the machine to be operated inside enclosed environments with lower noise
and no polluting emissions compared to traditional mini-excavators.
Current emission regulations applied to the automotive industry are likely to be scaled up to heavy duty
applications over the medium term. In fact, heavy duty vehicle manufacturers are eagerly seeking improvements
in efficiency and are looking for solutions that can increase productivity and reduce the total cost of ownership
for the end-user.

700TE Series 700CE Series


Swing drive for electric mini-excavators Track drive for electric mini-excavators

Key features Key features


• Compact solution thanks to PM e-motor • Reduced axial length thanks to PM e-motor
• Fully integrated design • Fully integrated design
• Integrated Electromagnetic Brake • Integrated Parking Electromagnetic Brake
• Integrated speed and temperature sensors • Integrated speed and temperature sensors
• High protection degree • High protection degree
Electromobility Solutions 23

The system architecture of an electric mini excavator consists of a battery pack which is the power source of
the machine, so called DC bus. From the latter, both gearmotors dedicated to the translation and to the cabin
slewing are powered by inverters. The system is managed by a vehicle control unit (VCU) that gathers the inputs
from the human operator and drives the electric gearmotors through a CAN fieldbus.

MEET OUR CO-ENGINEERING PROJECT LOCALIZED GLOBAL OVER 40 YEARS


CUSTOMERS’ DEVELOPMENT COMMISSIONING PRODUCTION NETWORK OF EXPERIENCE
NEEDS
24

Research & Development

Bonfiglioli’s global research and development create


breakthrough solutions that integrate the most advanced
mechanical, electrical and hydraulic technologies. They meet
the most demanding application requirements and support
our customers’ growth.

More than 200 employees around the world are involved in the
group’s research and development.

DESIGN YOUR CO-


SOLUTIONS ENGINEERING The test centers at Bonfiglioli
Bonfiglioli’s test laboratories support the
various phases of the product life cycle,
including development, certification and
We support our customers’ projects from beginning to end. the production of solutions developed
and manufactured in our plants around
At Bonfiglioli, we believe that product development relies on passion, efficient
the world.
processes, and the ability to understand our customers’ needs accurately.
Our specialists are true partners to the
First, our team identify the customer’s needs after in-depth analysis drawn R&D, technical and quality departments.
from our specific application expertise. They help validate each Bonfiglioli product
from the smallest critical component to
Through dedicated calculation tools, we can simulate the transmission’s
the overall solution.
capabilities and performance allowing reducing development time.
The test centers regularly conduct
The alignment phase allows us then to adapt our proposal according to key
additional tests to ensure the product
factors of performance, installation and maintenance.
durability and confirm the specifications
declared during the official approval stage.
Electromobility Solutions 25

Quality, Health & Safety

Our team is wholly dedicated to continuous improvement in


the quality, safety and environmental sphere, throughout the
entire value chain, from the smallest supplier to the end client.

Bonfiglioli management systems are certified ISO 9001: 2015,


ISO 14001: 2015 and OHSAS 18001: 2007, while our products
are covered by international certifications. Responsibility,
excellence and continuous improvement are the basic
elements that make us the favored partner of our clients and
suppliers.

SYSTEM PRODUCTS
CERTIFICATION CERTIFICATION Health & Safety: Sustainability
starts with safety
Prevention of accidents and incidents is a

Quality key element of our company’s sustainable


strategy and an integral part of each one
of our business processes. The successful
Bonfiglioli is committed to achieving the highest ethical and quality standards.
management of risks is essential for
These standards are documented in the Bonfiglioli Quality Management
protecting our employees and assets
System.
and thereby contribute therefore
Our products are intended to generate value for our customers. We are strengthening.
committed to designing, manufacturing and supplying effective products and
services that set a benchmark for quality in the industry.

Based on defined procedures and instructions, the Bonfiglioli Quality


Management System has been established not only to ensure the ongoing
quality of our products and processes, but also to guarantee continuous
improvement.

Bonfiglioli has also implemented a Quality Policy which sets customer focus
as a primary goal. The Quality Policy is used to set and deploy goals and
objectives at every level of the organization. The fulfilment of these objectives
is measured on a regular basis with appropriate performance indicators.
26

Global Presence

Bonfiglioli is a market force with a presence spanning 22


countries on 5 continents. Our organization makes the most
of geographic proximity to offer complete solutions combining
efficiency and competence.

4000 20 15 550 80
EMPLOYEES BRANCHES PLANTS DISTRIBUTORS COUNTRIES

We Are a Global Company


Thanks to an international network of sales branches and closely interconnecting production plants, we can guarantee
the same high standards of Bonfiglioli quality anywhere at any given time. Aware that our direct presence in local
markets is the key to long-lasting success, our family includes 20 sales branches, 15 production plants and more than
500 distributors around the world.

Our organization is always close by, offering complete and efficient solutions and supporting our customers
with dedicated services, such as co-engineering or after-sales assistance.
TR_CAT_ELMOB_STD_ENG_R04_2
Bonfiglioli Worldwide Locations
Australia India Singapore
Bonfiglioli Transmission (Aust.) Pty Ltd Bonfiglioli Transmission Pvt. Ltd. Bonfiglioli South East Asia Pte Ltd
2, Cox Place Glendenning NSW 2761 Mobility & Wind Industries 8 Boon Lay Way, #04-09,
Locked Bag 1000 Plumpton NSW 2761 AC 7 - AC 11 Sidco Industrial Estate 8@ Tadehub 21, Singapore 609964
Tel. +61 2 8811 8000 Thirumudivakkam Chennai - 600 044 Tel. +65 6268 9869
Tel. +91 844 844 8649

Brazil Discrete Manufacturing & Slovakia


Bonfiglioli Redutores do Brasil Ltda Process Industries - Motion & Robotics Bonfiglioli Slovakia s.r.o.
Travessa Cláudio Armando 171 - Bloco 3 Survey No. 528/1 Robotnícka 2129
CEP 09861-730 - Bairro Assunção Perambakkam High Road Mannur Village, Považská Bystrica, 01701 Slovakia
São Bernardo do Campo - São Paulo Sriperumbudur Taluk Chennai - 602 105 Tel. +421 42 430 75 64
Tel. +55 11 4344 2322 Tel. +91 844 844 8649

South Africa
China Discrete Manufacturing & Bonfiglioli South Africa Pty Ltd.
Bonfiglioli Drives (Shanghai) Co. Ltd. Process Industries 55 Galaxy Avenue, Linbro Business Park,
#68, Hui-Lian Road, QingPu District, Plot No.A-9/5, Phase IV MIDC Chakan, Sandton, Johannesburg
201707 Shanghai Village Nighoje Pune - 410 501 2090 South Africa
Tel. +86 21 6700 2000 Tel. +91 844 844 8649 Tel. +27 11 608 2030

France Italy Spain


Bonfiglioli Transmission s.a. Bonfiglioli Riduttori S.p.A. Tecnotrans Bonfiglioli S.A
14 Rue Eugène Pottier Discrete Manufacturing & Pol. Ind. Zona Franca, Sector C,
Zone Industrielle de Moimont II Process Industries Calle F, nº 6 - 08040 Barcelona
95670 Marly la Ville Via Cav. Clementino Bonfiglioli, 1 Tel. +34 93 447 84 00
Tel. +33 1 34474510 40012 Calderara di Reno
Tel. +39 051 6473111

Turkey
Germany Mobility & Wind Industries Bonfiglioli Turkey Jsc
Bonfiglioli Deutschland GmbH Via Enrico Mattei, 12 Z.I. Villa Selva Atatürk Organize Sanayi Bölgesi,
Sperberweg 12 - 41468 Neuss 47100 Forlì 10007 Sk. No. 30
Tel. +49 0 2131 2988 0 Tel. +39 0543 789111 Atatürk Organize Sanayi Bölgesi,
35620 Çiğli - Izmir
Tel. +90 0 232 328 22 77
Bonfiglioli Vectron GmbH Discrete Manufacturing &
Europark Fichtenhain B6 - 47807 Krefeld Process Industries
Tel. +49 0 2151 8396 0 Via Sandro Pertini lotto 7b
United Kingdom
20080 Carpiano
Bonfiglioli UK Ltd.
Tel. +39 02985081
Unit 1 Calver Quay, Calver Road, Winwick
O&K Antriebstechnik GmbH
Warrington, Cheshire - WA2 8UD
Ruhrallee 8-12 - 45525 Hattingen
Tel. +44 1925 852667
Tel. +49 0 2324 2050 1 Motion & Robotics
Via Unione 49 - 38068 Rovereto
Tel. +39 0464 443435/36
USA
Bonfiglioli USA Inc.
3541 Hargrave Drive
New Zealand Hebron, Kentucky 41048
Bonfiglioli Transmission (Aust.) Pty Ltd Tel. +1 859 334 3333
88 Hastie Avenue, Mangere Bridge,
2022 Auckland
PO Box 11795, Ellerslie
Tel. +64 09 634 6441 Vietnam
PRODUCTION Bonfiglioli Vietnam Ltd.
Lot C-9D-CN My Phuoc Industrial Park 3
ASSEMBLY Ben Cat - Binh Duong Province
Tel. +84 650 3577411
SALES

SERVICE
Agriculture & Forestry 1

We have a relentless commitment to excellence,


innovation & sustainability. Our team creates, distributes and
services world-class power transmission & drive solutions to
keep the world in motion.

HEADQUARTERS
Bonfiglioli S.p.A
Registered office: Via Cav. Clementino Bonfiglioli, 1
40012 Calderara di Reno - Bologna (Italy)
Tel. +39 051 6473111
Head office: Via Isonzo, 65/67/69
40033 Casalecchio di Reno - Bologna (Italy)

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