Mechanical Vapour Compression MVC Brochure
Mechanical Vapour Compression MVC Brochure
Mechanical Vapour Compression MVC Brochure
Desalination
The Most Robust & Reliable Seawater Desalination Solution
for the Power Industry
www.ide-tech.com
Mission Critical
IDE's MVC unit is a reliable, cost-effective desalination solution for power plants, refineries, process
industries. Dozens of power plants with a critical need for stable and reliable sources of process water have
installed our MVC desalination units as an affordable, low-maintenance, workhorse desalination solution.
Evaporation
Cold salty
seawater
Heat flux
Distillate Brine
Feed
Heat transfer Distillate
area
Heat Exchangers
The MVC process is a compressor driven, low pressure, desalination process, in which seawater flows into
the unit through a set of heat exchangers where it is heated by exchanging residual heat from the product and
brine, which is rejected from the unit.
After the heat exchangers, the seawater flows into an auxiliary condenser where it is deaerated prior to
entering the MVC evaporator-condenser.
In the evaporator-condenser, the seawater is sprayed as a falling film on the upper surface of the horizontal
heat exchanger tube bundles, and exchanges heat with the water vapor that flows in the tubes.
This heat exchange causes part of the seawater to evaporate, while the water vapor in the tubes is condensed
to permeate.
The seawater that is not evaporated is circulated and sprayed again on the upper surface of the heat transfer
tubes until it reaches the target salinity. It is then rejected from the MVC unit as brine.
The generated water vapor is evacuated from the evaporator-condenser through mist eliminators, using a
mechanical compressor, which is the heart of the MVC process.
The role of the compressor is to drive the process by continually evaluating the generated water vapor,
compressing it to a higher pressure and temperature, and extracting it into the heat transfer tubes.
The MVC process can be implemented in a single stage or multi-stage arrangement, in which water vapor that
is generated in one effect flows into the heat transfer tubes of the next effect to generate additional water.
Why an MVC thermal seawater desalination
solution?
• Practically zero down time for • Proprietary high efficiency one • Hundreds of units
maintenance stage solution successfully operating since
• 100% independent source of • Unique evaporator and 1965
UPW for emergency situations compressor design leading to
• Robust process design to lower energy consumption and
treat a wide range of seawater reduced footprint
conditions with no pretreatment • Low temperature thermal
desalination
It was only natural that when NPCIL decided to expand the power plant they chose IDE to
supply the UPW units for the expansion, and four new MVC desalination units were contracted
to be supplied by 2020.
IDE also provides O&M services to the power plant, ensuring the high availability of the
mission critical desalination plants.
Overview
• Total capacity : 10,240 m3/day (2.7MGD)
• Project type : Engineering – Procurement – Operation and
Maintenance (EP & O&M)
• Location : Kudankulam, Tamil Nadu, India
• Footprint : 60m x 50m
• Commissioned : 2006
Highlights
• Track record of continuous successful
operation for over 13 years
• Technological leadership
• Optimized design results in highly cost
effective, reliable operation, with low energy
consumption
• Innovative water treatment technologies that provide our clients with end-to-end solutions
• Developed some of the most advanced membrane-based and thermal solutions
• Designed, built and operates some of the world’s largest desalination plants
• Successful implementations in more than 400 plants in over 40 countries