Mechanical Vapour Compression MVC Brochure

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Mechanical Vapor Compression (MVC)

Desalination
The Most Robust & Reliable Seawater Desalination Solution
for the Power Industry

www.ide-tech.com
Mission Critical
IDE's MVC unit is a reliable, cost-effective desalination solution for power plants, refineries, process
industries. Dozens of power plants with a critical need for stable and reliable sources of process water have
installed our MVC desalination units as an affordable, low-maintenance, workhorse desalination solution.

MVC Desalination solution


Horizontal Falling Film MVC Evaporator

Evaporation
Cold salty
seawater

Heat flux

Hot water vapor


condensation

Distillate Brine
Feed
Heat transfer Distillate
area
Heat Exchangers

The MVC process is a compressor driven, low pressure, desalination process, in which seawater flows into
the unit through a set of heat exchangers where it is heated by exchanging residual heat from the product and
brine, which is rejected from the unit.
After the heat exchangers, the seawater flows into an auxiliary condenser where it is deaerated prior to
entering the MVC evaporator-condenser.
In the evaporator-condenser, the seawater is sprayed as a falling film on the upper surface of the horizontal
heat exchanger tube bundles, and exchanges heat with the water vapor that flows in the tubes.
This heat exchange causes part of the seawater to evaporate, while the water vapor in the tubes is condensed
to permeate.
The seawater that is not evaporated is circulated and sprayed again on the upper surface of the heat transfer
tubes until it reaches the target salinity. It is then rejected from the MVC unit as brine.
The generated water vapor is evacuated from the evaporator-condenser through mist eliminators, using a
mechanical compressor, which is the heart of the MVC process.
The role of the compressor is to drive the process by continually evaluating the generated water vapor,
compressing it to a higher pressure and temperature, and extracting it into the heat transfer tubes.
The MVC process can be implemented in a single stage or multi-stage arrangement, in which water vapor that
is generated in one effect flows into the heat transfer tubes of the next effect to generate additional water.
Why an MVC thermal seawater desalination
solution?

Reliability & Availability Cost Effective Proven Track Record

• Practically zero down time for • Proprietary high efficiency one • Hundreds of units
maintenance stage solution successfully operating since
• 100% independent source of • Unique evaporator and 1965
UPW for emergency situations compressor design leading to
• Robust process design to lower energy consumption and
treat a wide range of seawater reduced footprint
conditions with no pretreatment • Low temperature thermal
desalination

Geared Towards Efficiency


• Highest efficiency compression ratio - unique one stage axial compressor design
• Heat transfer efficiency Horizontal falling film low temperature evaporation and condensation
• Compact design - mounted steel frame
Nuclear Power Corporation of India (NPCIL) -
Success Repeating Itself
Nuclear Power Corporation of India Limited (NPCIL) is a public sector enterprise under
the Department of Atomic Energy (DAE), Government of India. In 2006, NPCIL chose IDE’s
MVC desalination units to supply the power plant’s UPW needs. Since then, IDE's four MVC
desalination units, each with a capacity of 2,560 m3/day (0.68 MGD), have been in continuous
operation, exceeding their performance expectations year after year.

It was only natural that when NPCIL decided to expand the power plant they chose IDE to
supply the UPW units for the expansion, and four new MVC desalination units were contracted
to be supplied by 2020.

IDE also provides O&M services to the power plant, ensuring the high availability of the
mission critical desalination plants.

Overview
• Total capacity : 10,240 m3/day (2.7MGD)
• Project type : Engineering – Procurement – Operation and
Maintenance (EP & O&M)
• Location : Kudankulam, Tamil Nadu, India
• Footprint : 60m x 50m
• Commissioned : 2006

Highlights
• Track record of continuous successful
operation for over 13 years
• Technological leadership
• Optimized design results in highly cost
effective, reliable operation, with low energy
consumption

Our MVC desalination technology


is the most reliable and trusted
seawater desalination solution for
the power-generating industry. Our
unique compressor design makes the
MVC desalination plant a workhorse
for delivering UPW at the most
stringent conditions.
Main References
• NPCIL, Tamil Nadu, India
Capacity: 4 x 2,560 m3/day (2.7 MGD) | Commissioned: 2006
• JGC Corporation Japan, Turkmenbashi, Turkmenistan
Capacity: 2 x 3,000 m3/day (1.6 MGD) | Commissioned: 2002
• Guacolda AES, Huasco, Atacama, Chile
Capacity: 4 x 840 m3/day (0.9 MGD) | Commissioned: 2016
• Sarlux, Sardinia, Italy
Capacity: 6 x 2,880 m3/day (0.8 MGD) | Commissioned: 1999
• Southern Peru Copper Corporation, Fundicion Ilo, Peru
Capacity: 2 x 1,320 m3/day (0.7 MGD) | Commissioned: 2005
• Nueva Ventanas, Chile
Capacity: 2 x 1,200 m3/day (0.6 MGD) | Commissioned: 2009
• Reliance Industries, Kudankulam, India
Capacity: 2 x 1,200 m3/day (0.6 MGD) | Commissioned: 2008
• Hellenic Refinery SA, Athens, Greece
Capacity: 1,920 m3/day (0.5 MGD) | Commissioned: 1999
• Maire Engineering, Puerto Coronel, Chile
Capacity: 1,920 m3/day (0.5 MGD) | Commissioned: 2009
• Dynegy, Moss Landing, California, USA
Capacity: 1,450 m3/day (0.4 MGD) | Commissioned: 2002
• Enersur, Ilo, Peru
Capacity: 1,500 m3/day (0.4 MGD) | Commissioned: 2006
• Besos, Barcelona, Spain
Capacity: 768 m3/day (0.2 MGD) | Commissioned: 2010
IDE - Over 50 Years of Experience
A world leader in desalination and water treatment solutions, IDE is at the forefront of the
development, engineering, construction and operation of enhanced desalination, industrial
water treatment and water reuse facilities. IDE’s headquarters are in Israel, with offices in
the USA, China, India, Chile and Australia, facilitating client partnerships across the globe.

• Innovative water treatment technologies that provide our clients with end-to-end solutions
• Developed some of the most advanced membrane-based and thermal solutions
• Designed, built and operates some of the world’s largest desalination plants
• Successful implementations in more than 400 plants in over 40 countries

MIT Technology 2016 Fortune


Review 2015 -16 Change the World List
50 Smartest Companies 2nd place

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