Ystral Broschuere Eng PTI 8,5x11zoll 19
Ystral Broschuere Eng PTI 8,5x11zoll 19
Ystral Broschuere Eng PTI 8,5x11zoll 19
ystral.com
110% MIXING SOLUTIONS Whether for the Chemical Industry, Pharmaceutical Industry, Cosmetic Industry or for the Food Industry – at
ystral you can find the solution for your specific application – from laboratory scale up to production equipment.
With our comprehensive knowledge and long-time experience as a manufacturer of
machines and processing systems we develop solutions together with our customers As a medium sized, owner-managed enterprise with subsidiaries in China, India and Singapore coupled with
for their specific application, that provide an immediate and quantifiable added value. numerous representatives world-wide, we are well positioned for any future demands.
We accompany them with our passion and full engagement through all processing steps. Rethink your production process with ystral. Call for us!
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mixing
powder wetting
inline dispersing
homogenising dispersing
wet grinding stirring
jetstream mixing
emulsifying
Some samples of applications
CONTENTS Page
ystral – A Think Tank in Process Technology 6
YSTRAL Jetstream Mixer Mixing without air induction 8
CHEMISTRY PAINT AND LACQUERS COSMETICS FOOD PHARMA
YSTRAL Dispermix Mixing and dispersing in one workstep 10
Adhesives Automotive OEM and Creams Aromas Active agent coatings
Agrochemicals refinish paints Deodorants Baby food Cough syrup
YSTRAL X-Batch Disperser Batch dispersing 12
Anti-foams Coil and container coatings Fragrances Chocolate masses Enterale food YSTRAL TDS-Induction Mixer Powder induction and mixing 14
Battery gels Decorative paints Gels Dips Gels
Catalysts Floor Coatings Hair lacquers Drinks Juices YSTRAL Multipurpose "All in One" – Jetstream Mixer, Dispermix, Batch Disperser etc. 16
Concrete additives Industrial coatings Hand washing paste Fats Ointments
Marking paints
YSTRAL Z-Inline-Disperser Inline dispersing 18
Enzyme solutions Lip stick mass Honey Vaccines
Fiber, foil and films Printing inks Lotions Ice cream pre-mix etc. YSTRAL Conti-TDS No. 1 in powder wetting 20
Floor coatings Wood protection lacquers Nail varnish Margarine
Foams and glazes Natural cosmetics Marmalades and jams
YSTRAL PiloTec and PiloTec-Plant ystral Technology in laboratory and pilot plant scale 22
Home Care etc. Perfume and flavouring Milk products ystral Engineering and Consulting Customer tailored solutions 24
Mineral oils Pigment pastes Mustard
Paper coatings Soaps Parfait ystral Plant Engineering Modular components 26
PVA-solutions Shampoo Sauces and dressings
Turn-key processing systems 28
Sealants Sun protection Soft drinks
Seed coatings Tooth paste and tooth gel Starch solutions ystral Trial Centre We share our know-how 30
Synthetics etc. etc.
etc.
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ystral – A Think Tank in Process Technology
For more than 45 years
Managing Directors
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136
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2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
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YSTRAL Jetstream Mixer The function of the YSTRAL Jetstream Mixer:
A fast rotating rotor produces a vertical flow of liquid inside
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Constant product quality the stator that is directed to the bottom of the tank/vessel.
● It is divided at the bottom and produces a flow upwards
Technical Data
Power 0,5 – 55 kW
Voltage 230 / 400 V, 50 / 60 Hz, special voltages
Speed 750 / 1.500 min-1, 1.500 / 3.000 min-1, infinitely variable
speed up to 3.600 min-1 with a frequency converter
Bearing flange coated aluminium, stainless steel 1.4404 (AISI 316 L)
Submersed parts stainless steel 1.4404 (AISI 316 L), special materials
Seal Lip seal, mechanical seal single or double action
depending on operating conditions
Options explosion proof execution, certifications, qualifications
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YSTRAL Dispermix The function of the YSTRAL Dispermix:
The Dispermix-head builds up two differently directed liquid
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in one workstep the tank, there it is separated and circulates the whole
contents of the tank.
● A second partial stream in the mixing head is diverted
Mixing and dispersing with only one machine
horizontally and forced through the dispersing zone. Solid
The YSTRAL Dispermix is used for applications where mixing components and/or droplets are reliably reduced in size
only is not sufficient and additional dispersing is necessary. and homogeneously distributed in the liquid.
The Dispermix causes an intensive mixing of the contents of
the vessel in the micro and macro range while simultaneously
completely dispersing the product. Additional treatment with a
shear ring disperser is in many cases unnecessary.
Due to an optimal mixing and dispersing efficiency, highest
economy and ease of use of the installed mixing tools is given.
The Dispermix fulfils the highest requirements to challenging
production processes.
Technical Data
Power 0,5 – 55 kW
Voltage 230 / 400 V, 50 / 60 Hz, special voltages
Speed 750 / 1.500 min-1, 1.500 / 3.000 min-1, infinitely variable
speed up to 3.600 min-1 with a frequency converter
Bearing flange coated aluminium, stainless steel 1.4404 (AISI 316 L)
Submersed parts stainless steel 1.4404 (AISI 316 L), special materials
Seal Lip seal, mechanical seal single or double action
depending on operating conditions
Options explosion proof execution, certifications, qualifications
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YSTRAL X-Batch Disperser The function of the YSTRAL X-Batch Disperser:
● Robust rotor-stator-tools with a narrow radial gap provide
Technical Data
Power 1,5 – 55 kW
Voltage 230 / 400 V, 50 Hz, special voltages possible
Speed 1.500 / 3.000 min-1, infinitely variable speed up to 3.600 min-1
with a frequency converter
Bearing flange coated aluminium, stainless steel 1.4404 (AISI 316 L)
Submersed parts stainless steel 1.4404 (AISI 316 L), special materials
Seal Lip seal, mechanical seal single or double action depending
on operating conditions
Peripheral speed 10 – 54 m/s
Options explosion proof execution, certifications, qualifications
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YSTRAL TDS-Induction Mixer The function of the TDS-Induction Mixer:
The powder is inducted out of a bag and trans-
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Here no dust can occur at all ported into the liquid below the surface of the
liquid, it is immediately mixed and wetted.
The mixing head builds up the required
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vacuum (induction vacuum).
Technical Data
Power 1,5 – 25 kW
Voltage 230 / 400 V, 50 Hz, special voltages
Speed 1.500 / 3.000 min-1, infinitely variable speed up to 3.600 min-1
with a frequency converter
Bearing flange coated aluminium, stainless steel 1.4404 (AISI 316 L)
Submersed parts stainless steel 1.4404 (AISI 316 L), special materials
Seal Lip seal, mechanical seal single or double action depending
on operational conditions
Options explosion proof execution, certifications, qualifications
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YSTRAL Multipurpose X50/X100/X200
Flexibility is trump
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YSTRAL Z-Inline Disperser The function of the YSTRAL Z-Inline Disperser:
The product is guided through a rotor-stator-system.
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Extreme fine distribution of suspensions The inner rotor ring accelerates the product to maximum
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speed, the stator reduces the speed of the product to zero
and emulsions and then it is again accelerated by the next rotor ring.
This results in a very efficient particle size and/or droplet
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size reduction and a homogeneous distribution of the
High shear gradient with the Rotor-Stator-Principle
particles.
The YSTRAL-Inline Dispersing machines work according to
the Rotor-Stator-Principle. Due to the narrow gap between
rotor and stator and a very high peripheral speed of the
rotating rotor a very strong shear gradient is created.
The product passes the slots in-between the teeth of
the rotor and reaches the shear zone and leaves the same
through the slots of the stator. Due to the multiple teeth
geometries of both rator and stator additional mechanical
forces are applied to the product being dispersed.
Technical Data
Power 1,5 – 55 kW
Voltage 230 / 400 V, 50 / 60 Hz, special voltages
Speed 750 / 1.500 min-1, 1.500 / 3.000 min-1, Infinitely variable
speed up to 3.600 min-1 with a frequency converter
Dispersing chamber stainless steel 1.4404 (AISI 316 L), special materials
Flow rate for liquids 0,2 - 100 m³/h
Peripheral speed 10 – 54 m/s
Seal configuration depending on operational conditions
Options explosion proof execution, certifications, qualifications
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YSTRAL Conti-TDS The function of the YSTRAL Conti-TDS:
The YSTRAL Conti-TDS is based on the principle of an
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Powder
The essential advantages:
ystral Technology in the laboratory experience in industrial processes and flexibility with variable
requirements. At any time you can switch from the YSTRAL
and pilot plant scale Conti-TDS operation to the Multi-Z or Z-Inline operation.
● Dust- and loss-free powder induction using the vacuum
The Conti-TDS operation provides dust and loss-free powder induction
created inside the mixing chamber
Our machines for your research and development by a vacuum created in the mixing chamber.
Powder induction via an induction tube directly from any
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The newest generation of the multi functional YSTRAL PiloTec container
offers the possibility to use established production proce- ● Induction of liquids for the production of emulsions
dures at the laboratory scale. Based on Conti-TDS-technology
● Easy treatment of sticky, spontaneously swelling, strong
powders may be inducted dust-free, wetted and dispersed
foaming powders and powders which are difficult to wet
under vacuum in a single process step.
● Colloidal wetting and dispersing under vacuum
A simple exchange of the tools allows the operation as an
● Complete desagglomeration of the raw materials − higher
innovative Multi-Z- or Z-Inline-method with multi stage shear
quality products
ring systems.
An established procedure with an energy input, independent of
the batch size guarantee excellent and consistent results. These
very easily may be transferred to the production scale – a safe
scale-up to the ystral plant engineering.
Inline dispersing inside the Conti-TDS-Chamber (Multi-Z)
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Multi-Z- or Z-Inline operation: In no time at all you can switch from
The performance of the YSTRAL PiloTec: the Conti-TDS operation to the Multi-Z or Z-Inline operation. ● Multi stage shear rings with different shear gradients
● Perfect and reproducible dispersing results independent
● Induct, wet and disperse powders dust- and loss-free from viscosity in batch or Inline processes
● Emulsifying, homogenising, wet grinding and mixing ● Shear speed up to max. 60 m/s
● Highest flexibility due to simple handling of the ● Ideally suited for wet grinding
exchangeable tools
● CIP-capable
● Hygienic Design
Developed in co-operation
From laboratory to production scale: ystral processing systems
process development
are developed individually and in cooperation with you and are
and engineering
used as a standard world-wide.
A performance warranty offers the required assurance. The
core of these all are our mixing, dispersing and powder wetting
machines.
BASIC TRIALS PLANT CONCEPT BUDGETING INITIAL LAYOUT PLANNING REALISATION START UP AFTER SALES
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ystral Plant Engineering Processing systems manufactured by ystral may be combined as modules.
This saves your time and cost.
Powder handling
With the YSTRAL Conti-TDS, you can induct powders and other Powder handling: Our daily challenge – Induct and disperse
solids directly into a liquid and disperse the same. powders into liquids YSTRAL MACHINES
To achieve a uniform and stable flow of the powder, we devel-
oped different components that may be individually adapted to
your application.
Liquid handling
Our processing systems are linked with the treatment of
liquids. For this reason, we have accumulated respective know-
how that is part of our process engineering: CONTROL SYSTEMS
Vessels, piping systems, pumps, valves, heat exchangers are DOCUMENTATION,
integrated as well as filter systems and cleaning and monitor- CERTIFICATION AND
ing systems. In addition, liquid components may be inducted QUALIFICATION
and emulsified in a similar way as powders.
Liquid handling: Inducting, emulsifying, storing, transporting,
Control techniques dosing, heating or cooling
Recipe controlled and fully automatic processing systems or
individually monitored control units. Weighing systems, con-
trols for temperature and filling level sensors, CIP/SIP as well as
visualization and documentation – you decide about the scope
of supply.
We adapt our program to the existing system and we take care
for a trouble-free integration.
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ystral Plant Engineering
Application specific processing systems –
established in all branches
Paint and lacquers, adhesives, sealing and insulation
compounds, coatings, spray emulsions, chocolate mass,
milk products, active agent coatings, home care, person-
al care and many other products are already manufac-
tured with ystral processing systems.
The economics and effectiveness of the production processes
may be considerably improved with the help of our individual
and space saving processing systems.
Our customers use processing systems developed by ystral as
a standard worldwide.
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ystral Trial Centre
We share our know-how
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● Headquarter and Subsidiaries: ystral gmbh, Ballrechten-Dottingen | ystral india, Bangalore | ystral asia, Singapore | ystral beijing, China
● Representatives