MDX II™

5700262-R

Advanced Energy Industries, Inc.

1625 Sharp Point Drive Fort Collins, CO 80525 USA
800.446.9167 [email protected]

April 2002
User Manual

MDX II™

5700262-R
 WARNING
Read this entire manual and all other publications pertaining to the work to be performed
before you install, operate, or maintain this equipment. Practice all plant and product safety
instructions and precautions. Failure to follow instructions can cause personal injury and/or
property damage. All personnel who work with or who are exposed to this equipment must
take precautions to protect themselves against serious or possibly fatal bodily injury.
Advanced Energy Industries, Inc., (AE) provides information on its products and associated
hazards, but it assumes no responsibility for the after-sale operation of the equipment or the
safety practices of the owner or user. This equipment produces or uses potentially lethal high-
voltage, high-current, radio frequency (RF) energy. NEVER DEFEAT INTERLOCKS OR
GROUNDS.
All information herein is subject to periodic updates. Inquiries concerning this manual should
be directed to AE. Information provided by AE is believed to be correct and reliable.
However, no responsibility is assumed by AE unless otherwise expressly taken.
is a registered trademark of Advanced Energy Industries, Inc.

Advanced Energy is a registered trademark of Advanced Energy Industries, Inc.

Apex is a trademark of Advanced Energy Industries, Inc.
Arc-Check is a trademark of Advanced Energy Industries, Inc.
Arc-Out is a trademark of Advanced Energy Industries, Inc.
Astral is a trademark of Advanced Energy Industries, Inc.
Crystal is a trademark of Advanced Energy Industries, Inc.
FixedMatch is a registered trademark of Advanced Energy Industries, Inc.
GenCal is a trademark of Advanced Energy Industries, Inc.
Matchless is a trademark of Advanced Energy Industries, Inc.
Microsweep is a registered trademark of Advanced Energy Industries, Inc.
Pinnacle is a trademark of Advanced Energy Industries, Inc.
Sparc is a registered trademark of Advanced Energy Industries, Inc.
Sparc-le is a registered trademark of Advanced Energy Industries, Inc.
Sparc-vs is a trademark of Advanced Energy Industries, Inc.
Starburst is a trademark of Advanced Energy Industries, Inc.
SwitchMatch is a trademark of Advanced Energy Industries, Inc.
Z-Scan is a trademark of Advanced Energy Industries, Inc.
Z-Ware is a trademark of Advanced Energy Industries, Inc.
2002© Copyright by Advanced Energy Industries Inc. All rights reserved. Without written
permission, no part of this manual covered by copyright herein may be reproduced or copied
in any form or by any means: graphic, electronic, or mechanical, including photocopying,
recording, taping, or information and retrieval systems. Written permission must be granted
by:
Advanced Energy Industries, Inc.
1625 Sharp Point Drive
Fort Collins, Colorado 80525 USA
 MDXII Power Supplies

Table of Contents

Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Read This Section!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Interpreting the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Type Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Icons (Symbols) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Safety/Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conditions of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 2. Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Control Hierarchy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Output Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Software Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Arc Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fault Conditions and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HALO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Programmable Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tap Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Target Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Identifying Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Identifying Optional Software Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Understanding the Optional Software Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Custom Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Custom Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2 Setpoint, 4 Target Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Auto-Contactor Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Custom Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setpoint.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Deko . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

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Advanced Energy®

Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Chapter 4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Spacing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cabinet Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding ..................................................................... 7
Input Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Output Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optimal Output Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Negative Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Positive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Floating Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Junction Box Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Slave Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Other Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 5. Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Output Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Current ....................................................................... 2
Voltage ....................................................................... 2
Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Timers and Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ramp Timer .................................................................. 2
Run Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Output Setpoint Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Out-of-Setpoint Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Allowable Setpoint Deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steps and Recipes ............................................................... 4
Target Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Arc Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Arc Counting Features and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Arc Delay and Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Arc Trip Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Arc-Check™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tap Settings ..................................................................... 7
Selecting the Correct Tap ........................................................ 8
Power Supply Enhancements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Program Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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 MDXII Power Supplies

Clicks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Serial Port Timeout Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Analog Input Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Transductor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Features/Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ASCII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
HALO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
VHALO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Contactor Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
System Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Memo Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Clear NOVRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check NOVRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
References to Operation Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
First-Time Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 6. Panel Connection, Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Active Remote Panel Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Control Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Output Power Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Regulation Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Two-Line Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Modify Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using Limits Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Using Timers Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Programming Ramp Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Programming Output Setpoint Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Setting Run Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setting Out-of-Setpoint Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Using Target Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifying an Active Target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Seeing Which Target Is Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Setting the Target Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Viewing the Remaining Target Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Using Arc Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Detecting and Counting Arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Programming Delay and Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Setting Arc Trip Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Programming Arc-Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Using More Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specifying a Tap Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Locking the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specifying Analog Input Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Setting the Program Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specifying Clicks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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Advanced Energy®

Specifying Serial Port Timeout Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Using the HALO Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Using the Contactor Hold Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Using the ASCII Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Calibrating the Transductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Displaying User Input Character String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Returning Stored Parameters to Default State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking Values Stored in Nonvolatile Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Obtaining System Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Panel Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Control Panel LED and Fault Message Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Passive Panel LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Panel Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 7. Serial Port Connection, Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Serial Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AE Bus or Profibus Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AE Bus Multidrop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AE Bus Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Addresses and Baud Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Communications Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Profibus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Addresses and Baud Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Communications Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terminating Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Serial Port Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Serial Port Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
AE Bus Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Command Status Response (CSR) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Profibus Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Profibus-Specific Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Profibus Watch Dog Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Profibus-Specific Debug Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Chapter 8. Troubleshooting and Customer Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Before You Call AE Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
First check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checks with the Unit Powered Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checks with the Unit Powered On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Checks if the Output Does Not Turn On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Checks for General Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Panel LEDs and Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Serial Port Command-Status Response (CSR) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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 MDXII Power Supplies

User Port Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

AE Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Returning Units for Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Authorized Returns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warranty Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 9. User Port Connection, Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . 1

User Port Connection .................................................................1

Noise Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wiring Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
External Monitoring of Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
External Programming of Ramp Timer and Setpoint ......................... 3
Normal Interlock Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
External ON/Off Control for Dual Line Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cheater Plug .................................................... 5
User Port Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
User Port Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Signal Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Appendix A. MDXII 18P Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operations and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Contactor Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Deko/Varc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fast User Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pulsed Duty Cycle Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tap Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
VHALO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
18P Unit Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Appendix B. Master/Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Slave Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Host/MDXII Communications Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Making Rear Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setting Up for master/Slave or Stand Alone Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Running as a master/slave system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Running as a stand alone supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5700262-R Table of Contents ix

Advanced Energy®

Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Master/Slave Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Target Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tap Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Selecting the Correct Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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 MDXII Power Supplies

List of Figures

Figure 2-1. MDXII unit functional block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 2-2. Switching theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 2-3. Switching theory detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4-1. Top and side clearance requirements for MDXII units stacked in a cabinet. . . . . . . . 2
Figure 4-2. Rear clearance requirements for MDXII units stacked in a cabinet . . . . . . . . . . . . . . 3
Figure 4-3. Direction of air flow around an MDXII unit in a cabinet . . . . . . . . . . . . . . . . . . . . . . 4
Figure 4-4. Cooling pattern for several units enclosed in a cabinet . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4-5. Connecting the Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 4-6. Two styles of cables for optimal output connection . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 4-7. Connector wired for negative output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 4-8. Connector wired for positive output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 5-1. Voltage and current values for example 1 target within boundaries of tap 4 . . . . . . 11
Figure 5-2. Impedances plotted for the example 1 target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 5-3. Voltage and current values for the example 2 target out of range. . . . . . . . . . . . . . . 13
Figure 5-4. Impedances plotted for the example 2 target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 5-5. Voltage and current values for example 2 within boundaries of tap 4 . . . . . . . . . . . 15
Figure 6-1. Active remote panel connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 6-2. Control panel first-level menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 6-3. Control panel menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 6-4. Front view of 15k stand-alone unit with active front panel. . . . . . . . . . . . . . . . . . . . 20
Figure 6-5. Front view of 15k stand-alone unit with passive front panel. . . . . . . . . . . . . . . . . . . 21
Figure 6-6. Rear view of 15k stand-alone unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 6-7. Front view of 30k stand-along (or master) unit with active front panel . . . . . . . . . . 23
Figure 6-8. Front view of 30k unit with passive front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 6-9. Rear view of 30k stand-alone (or master) unit (CE model shown) . . . . . . . . . . . . . . 25
Figure 6-10. Front view of an MDXII active remote panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 6-11. Rear view of an MDXII active remote panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 7-1. Serial port connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 7-2. Logic PCB in card cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 7-3. Switches, jumpers, and connectors on the logic board . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 7-4. S1 switch on the MDXII rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 7-5. Representation of a message packet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 7-6. Ideal communications transaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 7-7. Example communications transaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 7-8. S1 switch on the MDXII rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 9-1. User port connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 9-2. Wiring for externally monitoring the output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 9-3. Wiring for externally programming ramp timer and output setpoint . . . . . . . . . . . . . 3
Figure 9-4. Wiring for a normal interlock setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 9-5. Wiring for external on/off control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 9-6. Wiring diagram for the “cheater” plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure A-1. Active front panel of an MDXII 18P unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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Figure A-2. Passive panel of an MDXII 18P unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure A-3. Rear view of an MDXII 18P unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure B-1. Rear view of a 15 kW slave. (The Prior and Next connectors for the 30 kW unit are the
same as for the 15 kW unit.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure B-2. Transducer board location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure B-3. DIP switch block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure B-4. Interconnect cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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 MDXII Power Supplies

List of Tables

Table 1-1. Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 1-2. Safety Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 2-1. Hex-Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 2-2. Example Software Options Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 2-3. Software Options 7001020 - Expanded Profibus Command Set/Fast User Port . . . . 12
Table 2-4. Software Options 7004000 - Standard MDXII Unit . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 2-5. Software Options 7004002 - MDXII Master/Slave Unit . . . . . . . . . . . . . . . . . . . . . . 14
Table 2-6. Software Options 7004025 - MDXII Profibus/Fast User . . . . . . . . . . . . . . . . . . . . . 15
Table 2-7. Software Options 7004027 - MDXII Auto Contactor . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 2-8. Software Options 7002218 - Standard MDXII (Universal Logic Card) . . . . . . . . . . 17
Table 2-9. Software Options 7002216 - MDXII CE Fast User Port (Universal Logic Card) . . . 18
Table 3-1. MDXII 15k and 30K Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 3-2. MDXII 15k and 30k Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 3-3. MDXII 15k and 30k Output Voltage/Current Parameters . . . . . . . . . . . . . . . . . . . . 2
Table 3-4. Climatic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 3-5. Coolant Parameters for Air (Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 5-1. Maximum Tap Setting Voltages and Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 5-1. Operation Reference Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 7-1. Serial-Port Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 7-2. Configuring for Serial Port Mode of Operation ........................... 4
Table 7-3. Setting AE Bus Network Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 7-4. Setting AE Bus BAUD Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 7-5. Configuration of Profibus Download Bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 7-6. Configuration of Profibus Upload Packet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 7-7. Definitions of Profibus Upload Packet Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 7-8. Example .gsd File for an MDXII Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7-9. AE Bus and Profibus Communications Commands . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 7-10. AE Bus Command-Status Response (CSR) Codes . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 8-1. General Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 8-2. Panel LEDs and Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 8-3. AE Bus Command-Status Response (CSR) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 8-4. User Port Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 8-5. Customer Support Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 9-1. User Port Signal Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 9-2. Standard User Port Analog Signal Scalings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table A-1. MDXII 18P Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table A-2. MDXII 18P Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table A-3. MDXII 18P Output Voltage/Current Parameters .......................... 2
Table A-4. MDXII 18P Climatic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table A-5. MDXII 18P User Port Scalings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table A-6. MDXII 18P Maximum Tap Setting Voltages and Currents . . . . . . . . . . . . . . . . . . . . 5
Table B-1. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

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Table B-2. Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table B-3. Output Display Accuracy (based on 30 kW master) . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table B-4. Output Display Accuracy (based on 15 kW master) . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table B-5. Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table B-6. Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table B-7. LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table B-8. Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table B-9. Communications Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table B-10. System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table B-11. Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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 MDXII Power Supplies
Chapter

1
1 Introduction
READ THIS SECTION!
We know that some of you want to start the MDXII magnetron drive now and that you don't
feel you have the time to read the entire manual. Below is a list of manual sub-sections you
must read before getting started.
• Unit configuration page 2-9
• Electrical specifications page 3-2
• Setting up page 4-1
• Rear panel connections page 4-7
• Control panel interface page 6-2
• First time operation page 5-27
In addition, we recommend that you scan “Interpreting the Manual” on page 1-1. This section
explains the type conventions (what it means when a word appears in capitalized italic type,
for instance) and icon (symbol) definitions.

INTERPRETING THE MANUAL

Type Conventions
To help you quickly find what is being discussed, the manual presents certain words and
phrases in type that are different from the rest of the text. We use the following type
conventions:
• Pin and signal names appear in capitalized italics (DUTY CYCLE.A).
• Labels that are on the unit (switches, indicators, etc.) generally appear in boldface capital
letters (MODIFY).
• Functions are printed in boldface lowercase letters (analog input filtering).

Icons (Symbols)

This symbol represents important notes concerning potential harm to

people, this unit, or associated equipment. It is found whenever needed in
the manual.

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Advanced Energy®

We include this symbol in Danger, Warning, and Caution boxes to identify specific levels of
hazard seriousness.

DANGER:
This box identifies immediate hazards which will result in severe personal injury or
death.

WARNING:
This box identifies hazards or unsafe practices which could result in severe personal
injury or death.

CAUTION:
This box identifies hazards or unsafe practices which could result in minor personal
injury or product or property damage.

The following symbols could appear on labels on your unit.

• Short circuit protected

• High voltage

• Protective earth ground

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 MDXII Power Supplies

• Earth ground

• Warning (refer to manual)

• CE label

• Non-ionizing radiation

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Advanced Energy®

SAFETY
Do not attempt to install or operate this equipment if you have not first acquired proper
training.
• Ensure that this unit is properly grounded.
• Ensure that all cables are properly connected.
• Verify that input line voltage and current capacity are within specifications before turning
on the power supplies.
• Use proper ESD precautions.
• BE CAREFUL AROUND THIS EQUIPMENT.

WARNING:
RISK OF DEATH OR BODILY INJURY. Disconnect all sources of input power
before working on this unit or anything connected to it.

PRODUCT SAFETY/COMPLIANCE
This product is designed to meet the following directives and standards.

Directives
The following tables list the Electromagnetic Compatibility (EMC) and Safety directives.

Table 1-1. Electromagnetic Compatibility (EMC)

Directive Description
89/336/EEC EC Council directive on the approximation of the laws of the
Member States relating to electromagnetic compatibility (EMC
Directive).

Table 1-2. Safety Directives

Directive Description
73/23/EEC EC Council directive on the harmonization of the laws of the
Member States relating to electrical equipment designed for use
within certain voltage limits (LVD - Low Voltage Directive).

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 MDXII Power Supplies

Standards
If your MDXII unit bears the “CE” mark:
• The device has been tested for and complies with the following Safety and EMC
standard(s):
– VDE 0160
– EN 50082-2
– EN 55011 (Class A, Group 2)(CISPR 11)
Your MDXII unit must be installed and used only in compliance with the standards listed in
addition to VDE 0113, EN 60204 (IEC 204), and applicable requirements.
For more information, refer to the letter of conformance (US) or declaration of conformity
(EU) accompanying the product.

Conditions of Use

WARNING:
Operating and maintenance personnel must receive proper training before installing,
troubleshooting, or maintaining high-energy electrical equipment. Potentially lethal
voltages could cause death, serious personal injury, or damage to the equipment.
Ensure that all appropriate safety precautions are taken.

CAUTION:
To maintain compliance with the standards listed, your unit requires the addition of a
protective earth ground conductor on the rear panel and the use of shielded input and
output power cables.

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 MDXII Power Supplies
Chapter

2
2 Product Overview
GENERAL DESCRIPTION
The Advanced Energy® MDXII dc magnetron drive is a sophisticated and intelligent dc
power supply designed exclusively for use in vacuum environments. The MDXII drive
provides the ultimate advantages in dc power by:
• Setting a new standard for compactness, accuracy, reliability, and flexibility
• Ensuring ease of use
• Exhibiting superior output response time and low output ripple voltage
• Quickly extinguishing and recovering from arcs
• Providing high-power density—that is, high-power 15 kW or 30 kW output
• Reducing overheating problems by drawing the cooling air in through the front and
exhausting it out the back

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Panels
The following panels may be present in your MDXII unit’s configuration:
• Active front panel - this panel is an integrated part of the MDXII unit. The panel has a
display, switches, soft keys, and a MODIFY knob that you use to control the operation of
your MDXII unit.
• Active remote panel - this panel is a smaller version of an active front panel and is
connected remotely to the MDXII unit through the DISPLAY port on the rear of the unit.
The panel has a display, switches, soft keys, and a MODIFY knob that you use to control
the operation of your MDXII unit.
Note: Your MDXII unit can have one (but not both) of these panels. Throughout this
manual, we use the term “control panel” to refer to either an active front panel or a
an active remote panel (they function identically and give you control over
operations).

• Passive panel - this panel is optional on all MDXII units, so you may or may not have this
panel. This panel gives you no control over operation but contains several LEDs that
provide you with status information.
• MDXII Remote Monitor Panel - this passive panel is typically connected remotely to an
MDXII unit through the DISPLAY port. The panel features three status LEDs and three
meters. Included with the panel are a junction box, ac-to-dc adapter, and cables. Manual
5700321 describes this panel.
Summary:
• An “active” panel gives you control over the operation of the MDXII unit. An active panel
may be either a front panel or a remote panel.
• A “passive” panel gives you no control over operation; it merely reports status
information.

Displays
All panels (active or passive) include displays.
• Passive panel display - this display shows only maximum system output in kilowatts.
• Control panel display (active front or active remote) - this display shows actual output in
kilowatts, amperes, and volts, as well as the setpoint. (For more information, see page
6-1.)
In addition, control panel displays show menu items for soft key programming (see page
6-3).

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 MDXII Power Supplies

Interfaces
The MDXII unit provides a broad array of operational features and settings, most of which you
can control and/or monitor using one of three interfaces:
• A control panel (active front panel or active remote panel)
The control panel is an active interface that gives you direct access to all operating
parameters and control functions through the use of switches, softkeys, and the
MODIFY knob.
– The switches let you control output power, unit control, and regulation.
– The soft keys let you select menu choices and parameters that appear on the control
panel’s two-line display.
– The MODIFY knob lets you modify values for selected menu choices and parameters.
Note: Refer to the chapter “Control Panel Controls” on page 6-3 for complete
information on performing operations from the control panel interface.

• The electrically isolated serial port (labeled “Host” on the rear of the unit)
The serial port uses either an AE Bus (RS-232 or RS-485) or Profibus (RS-485)
communications interface that allows remote operational control from a host computer.
You can perform all operations from a host computer interfaced to the MDXII unit
through the serial port interface.
If you want operational control through the serial port, you must first press the HOST
switch on the control panel, or switch control mode using Command 14.
Note: Refer to the chapter “Serial Port Connection, Controls and Indicators” on page 7-1
for complete information on performing operations from a host computer through
a serial port interface.

• The User port

The User port is an analog/digital interface that can be connected to a remote controller.
The User port provides limited access to operating parameters and control functions
through the use of analog and digital signal pins.
If you want operational control through the User port, you must first press the ANALOG
switch on the control panel.
Refer to the chapter “User Port Connection” on page 9-1 for complete information on
performing operations from an analog controller through a User port interface.

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Advanced Energy®

Unit Control Hierarchy

The MDXII unit gives default operation control to one of the above three interfaces based on
the following hierarchy:
1. Control panel (if your MDXII unit has an active front panel or an active remote panel)
2. User port (if your MDXII unit has a passive panel)
If your MDXII unit has an active front panel or an active remote panel, this panel is given
default control. You can give control to a different interface as follows:
1. First turn off the output power.
Note: You cannot change the control mode if the MDXII unit is producing power. Any
attempt to change mode is ignored; however, you may turn off output power at any
time from any interface regardless of the selected control mode. If the User port
has control, and you turn off the output from the control panel or serial interface,
you must toggle User pin 14 (RMT OFF.D) before you can turn the output back on
from the User port.

2. Then press either the LOCAL, HOST, or ANALOG switch located on the control panel.
• LOCAL gives control to the control panel.
• ANALOG gives control to an analog controller connected through the User port.
• HOST gives control to a host computer connected through the serial port.
Note: Also, you can give the serial interface control by issuing Command 14 (see page
7-1).

When you press one of the above switches, control is transferred to the mode you selected.
The most recently selected control mode is stored in nonvolatile memory. This means that if
input power is interrupted, the same control mode is active when power is restored. The
amount of control each interface has is determined by the program source feature (see page
5-16).

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 MDXII Power Supplies

Output Regulation
You can use the MDXII unit as a power, current, or voltage source, depending on the method
of output regulation you select using the REGULATION switch on the control panel.
Because setpoint levels are stored in nonvolatile memory, you can use them to recover from
input power interruptions and to ensure repeatability from run to run.

Theory of Operation
Figure 2-1 on page 2-5 and the following paragraphs outline the theory of operation.

Figure 2-1. MDXII unit functional block diagram

Input
In the input section, ac line voltage is applied through the circuit breaker to a three-phase
contactor. The contactor, when closed, delivers the line voltage to a rectifier bridge, where it is
converted to dc. The dc voltage is applied to bus capacitors through soft-start circuitry. This
bus provides dc voltage to the inverter section. The input section also supplies ac voltage to the
housekeeping supply.
Housekeeping Supply
The housekeeping supply section provides various low-voltage dc power levels to the inverter,
card cage, and control panel.
Inverter
The inverter section converts dc to high-frequency voltage by alternating the current through
four sets of switching transistors (see Figure 2-2 on page 2-6 and Figure 2-3 on page 2-6).
Output
In the output section, an isolation transformer steps up the high-frequency voltage from the
inverter section and sends it to a full-wave rectifier bridge. The rectified dc power then passes
out through a filter network and through the output measurement section.

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Input Inverter Output

Section Section Section

Ripple
Choke

Filter
DC Cap
Tap
Relays

AC Output
Output Tap
30 Transformer Rectifier Relays DC Output
Input Bridges

Input Rectifier Switching

Bridges Transistors

1248

Figure 2-2. Switching theory

Figure 2-3 on page 2-6 is a detail of the previous figure, showing the current flow through
switching transistors. In this figure, the dashed lines represent the flow.

First Half-Cycle Second Half-Cycle

Current Flow Current Flow

1249

Figure 2-3. Switching theory detail

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 MDXII Power Supplies

Output Measurement
The output measurement section measures current and voltage and calculates power. These
signals are typically scaled to 0 to 10 Vdc and sent to the logic, control, and remote interfaces.
Logic Control
The microprocessor in the logic control section uses operator-supplied parameters and
setpoints to control the output. This section also provides status information to the operator
through all interfaces and controls the input section.
Control Panel Display
The display on the control panel communicates operator-supplied inputs to the logic control
section and provides the operator with status information.
Remote Interfaces
Both remote interfaces communicate operator-supplied inputs to the logic control section from
the serial port (RS-232 or RS-485) and the User port (analog and digital) and provide the
operator with status information.

SOFTWARE HIGHLIGHTS
The MDXII unit provides many standard software functions, some of which are highlighted
here. For more information about optional software features, refer to “Understanding the
Optional Software Features” on page 2-19

Arc Suppression
The arc-handling software provides multi-level suppression and quenching of different types
of arcs, which reduces target burn-in time and material loss. When the software senses a drop
in impedance, it turn offs the power immediately. The software then controls start-up so that
hot spots cool before power is reapplied.
Refer to “Arc Controls” on page 5-5 for information about the options available for handling
arcs.

Fault Conditions and Indicators

Several fault conditions will either cause the MDXII unit to turn off output or will prevent you
from turning on output. These conditions include open interlock loops, input power failure,
over-temperature, and so on.
When a fault condition occurs, a fault message appears on the two-line display of the control
panel. Some fault conditions cause an LED to light on a passive front panel (if your MDXII
unit has a passive front panel).
Refer to “Panel LEDs and Fault Messages” on page 8-4 for descriptions of LED and fault
message indicators and suggested actions to take.

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HALO
HALO (high accuracy at low output) is available on MDXII stand-alone units that do not
feature the VHALO software option (for more about software options, see “Understanding the
Optional Software Features” on page 2-19). HALO increases the accuracy of the User port
scaling when the unit is operating in low output ranges. When you want the MDXII unit to
produce 10% of its maximum rated output or less, you can invoke this feature to gain higher
resolution (by a factor of 10) for the setpoint and internal feedback. For more information
about HALO, refer to page 5-19.
Note: The HALO and VHALO features are independent and cannot be available in the same
unit.

Refer to page 5-20 for more information about the VHALO software option.

Programmable Setpoints
The software lets you program an output setpoint level (up to the MDXII unit’s maximum
rated output) for power, current, or voltage.
Refer to “Output Setpoint Level” on page 5-3 for more information on how to program and
monitor output setpoint level.

Tap Settings
The MDXII unit has six internal voltage taps, which offers set six different output ranges from
each unit. Depending on the tap setting, full rated output power can be delivered at voltages
ranging from 315 V to 1250 V.
Refer to “Selecting the Correct Tap” on page 5-8 for additional information.

Target Supervision
The software lets you choose an operating target, set the length of life for the target, and
monitor target life left while your process is running.
Refer to “Target Controls” on page 5-4 for a complete description.

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Timers
The software lets you program:
• Ramp time - the amount of time the MDXII unit takes to reach a programmed output
setpoint
• Run time - the amount of time the MDXII unit is specified to run. When this time is
reached, output shuts off.
Refer to “Timers and Counters” on page 5-2 for more information on setting ramp and run
times.

UNIT SOFTWARE CONFIGURATION

Your MDXII unit may contain additional optional software features that were selected at the
time your unit was ordered. The following sections explain how to identify which software
version your unit contains and which options were activated in that software version.

Identifying Software Versions

To identify the version of software in your MDXII unit, note the “700...” number that appears
on the active front panel or active remote panel. Released versions have a single revision letter
after the number and two zeros following the period: for example, 7004000B.00.
Unreleased test versions that have new additions for customer approval have internal revision
numbers after the period: for example, 7004000B.03, which indicates test version 3 of release
“B.” In the next release, the number becomes 7004000C.00.

Identifying Optional Software Features

To identify which software options are available in your MDXII unit’s software version, you
must use the control panel to access a hex number. “Understanding the Optional Software
Features” on page 2-19 describes each of the software options.
To access and interpret the hex number, do the following:
1. From the control panel menu, press the MORE soft key. (Using the control menu is
explained fully beginning on page 6-2 in Chapter 6.)
2. Press the SERVICE soft key.
3. Press the DEBUG soft key.
4. Press the MFSTAT soft key.
5. Note the hex number that displays to the right of “opts =.”
6. From each digit in the hex number, create four binary numbers starting with the first hex
digit and working left to right (see Table 2-1 on page 2-10 for hex conversions). For
example:
0x81A1 = 1000 0001 1010 0001

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7. On the following pages find the table that corresponds with your unit’s software version.
(To identify your unit’s software version, see “Identifying Software Versions” on
page 2-9.) Write your conversion on the last row of the table (see example Table 2-3 on
page 2-12).
8. Again, working left to right, translate each digit of the binary numbers into “yes” and “no”
responses: 1 = yes; 0 = no. The 16 yes and no responses correspond with the 12 to 16
options available in your unit’s software version. The relationship would look like this:

opt16 opt1
1 0 0 0 0001 1010 0 0 0 1
yes no no no yes

Note: If your software version table uses only 12 options, the first hex digit is 0, and the
first binary number is 0000. Ignore these zeros. Begin your yes/no translations
with the third binary number.

9. Using your yes/no translation from Step 8 on page 2-10, complete the table by checking
“yes” or “no” next to each option listed.
You now know which optional software features were selected for your MDXII unit.
Table 2-2 on page 2-11 shows the selected options for a unit having software version 7001020
when the hex number is 0x81A1.

Table 2-1. Hex-Conversion Table

Binary Hex
0000 0
0001 1
0010 2
0011 3
0100 4
0101 5
0110 6
0111 7
1000 8
1001 9
1010 A
1011 B
1100 C

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Table 2-1. Hex-Conversion Table

Binary Hex
1101 D
1110 E
1111 F

Table 2-2. Example Software Options Table

Yes No Option Definition
X Opt1 = Fast Run/Ramp
X Opt2 = ArcCheck
X Opt3 = 460 to 480 V Line Input
X Opt4 = 5 V Analog Input in User Port
X Opt 5 = unassigned
X Opt 6 = Varc Shutdown Enable
X Opt 7 = VHALO
X Opt8 = 18P Mode of Operation
X Opt9 = LGA Hardware
X Opt10 = Varc-Iarc Counters Enabled in User port
X Opt11 = Tap 1 Low Primary Current (with VHALO opt 7)
X Opt12 = 25 V Voltage Arc (with Varc shutdown opt 6)
X Opt13 = Pinnacle Style Front Panel
X Opt14 = Tap Select Voltage Limits 5% Above Maximum
X Opt15 = User Port ON/OFF In Analog Mode Only
X Opt 16 = Contactor Closure New Style (Profibus/Fast User units)
1000 0001 1010 0001 SW Options = 0x81A1

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Table 2-3. Software Options 7001020 - Expanded Profibus Command Set/Fast User
Port
Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = Arc-Check
Opt3 = 460 to 480 V Line Input
Opt4 = 5 V Analog Input in User Port
Opt 5 = unassigned
Opt 6 = Varc Shutdown Enable
Opt 7 = VHALO
Opt8 = 18P Mode of Operation
X Opt9 = LGA Hardware
Opt10 = Varc-Iarc Counters Enabled in User port
Opt11 = Tap 1 Low Primary Current (with VHALO opt7)
Opt12 = 25 V Voltage Arc (with Varc Shutdown opt6)
Opt13 = Pinnacle Style Front Panel
Opt14 = Tap Select Voltage Limits 5% Above Maximum
Opt15 = User Port ON/OFF In Analog Mode Only
Opt 16 = Contactor Closure New Style (Profibus/Fast User units)
SW Options = 0x

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Table 2-4. Software Options 7004000 - Standard MDXII Unit

Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = A.00 - 7004000B: Arc-Check
7004000D.00 -: ASCII serial port (Arc-Check always
enabled)
Opt3 = 460 to 480 V Line Input
Opt4 = 5 V Analog Input in User Port
Opt 5 = Unit Ready for Turn On
Opt 6 = Varc Shutdown Enable
Opt 7 = Voltage HALO
Opt8 = 18P Mode of Operation
X Opt9 = LGA Hardware
Opt10 = 7004000A.00 - A.24: 18P Test
7004000B -: Varc-Iarc Counters Enabled In User Port
Opt11 = Tap 1 Low Primary Current (with VHALO opt7)
Opt12 = 25 V Voltage Arc (with Varc Shutdown opt6)
Opt13 = 7004000A.21-A.24: 2 Target, 2 Setpoints
7004000B-.....: Pinnacle Style Front Panel
Opt14 = Tap Select Voltage Limits 5% Above Maximum
Opt15 = User Port ON/OFF In Analog Mode Only
Opt 16 = 7004000B-: 1600 V in tap 6
SW Options = 0x

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Table 2-5. Software Options 7004002 - MDXII Master/Slave Unit

Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = Arc-Check
Opt3 = 460 to 480 V Line input
Opt4 = 5 V Analog Input in User port
Opt 5 = Unit Ready for Turn On
Opt 6 = Varc Shutdown Enable
X Opt 7 = unassigned, do not select
X Opt8 = unassigned, do not select
X Opt9 = LGA Hardware
X Opt10 = unassigned, do not select
X Opt11 = unassigned, do not select
Opt12 = 25 V Voltage Arc (with Varc Shutdown opt6)
SW Options = 0x

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Table 2-6. Software Options 7004025 - MDXII Profibus/Fast User

Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = Arc-Check
Opt3 = 460 to 480 V Line Input
Opt4 = 5 V Analog Input in User Port
X Opt 5 = unassigned
Opt 6 = Varc Shutdown Enable
Opt 7 = Voltage HALO
Opt8 = 18P Mode of Operation
X Opt9 = LGA Hardware
Opt10 = P00-P10(X00-X10): 18P Test
7004025A -: Varc-Iarc Counters Enabled In User Port
Opt11 = Tap 1 Low Primary Current (with VHALO opt7)
Opt12 = 25 V Voltage Arc (with Varc Shutdown opt6)
Opt13 = 7004025A: 2 Target, 2 Setpoints
7004025B-: Pinnacle Style Front Panel
Opt14 = Tap Select Voltage Limits 5% Above Maximum
Opt15 = User Port ON/OFF In Analog Mode Only
Opt 16 = Contactor Closure New Style (Profibus/Fast User Units)
SW Options = 0x

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Table 2-7. Software Options 7004027 - MDXII Auto Contactor

Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = Arc-Check
Opt3 = 460 to 480 V Line Input
Opt4 = 5 V Analog Input in User Port
Opt 5 = Unit Ready for Turn On
Opt 6 = Varc Shutdown Enable
Opt 7 = Voltage HALO
Opt8 = 18P Mode of Operation
X Opt9 = LGA Hardware
Opt10 = 18P Test
Opt11 = Tap 1 Low Primary Current (with VHALO opt7)
Opt12 = 25 V Voltage Arc (with Varc Shutdown opt6)
X Opt13 = 2 Targets, 2 Setpoints
Opt14 = Tap Select Voltage Limits 5% Above Maximum
SW Options = 0x

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Table 2-8. Software Options 7002218 - Standard MDXII (Universal Logic Card)
Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = Arc-Check
Opt3 = 460 to 480 V Line Input
Opt4 = 5 V Analog Input in User Port
Opt 5 = Unit Ready for Turn On
Opt 6 = Varc Shutdown Enable
Opt 7 = Voltage HALO
Opt8 = unassigned
Opt9 = unassigned
Opt10 = Varc-Iarc Counters Enabled in User Port
Opt11 = Tap 1 Low Primary Current (with VHALO opt7)
Opt12 = unassigned
Opt13 = Pinnacle Style Front Panel
Opt14 = Tap Select Voltage Limits 5% Above Maximum
Opt15 = User Port ON/OFF in Analog Mode Only
Opt16 = 1600 V in Tap 6
SW Options = 0x

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Table 2-9. Software Options 7002216 - MDXII CE Fast User Port (Universal Logic Card)
Yes No Option Definition
Opt1 = Fast Run/Ramp
Opt2 = Arc-Check
Opt3 = 460 to 480 V Line Input
Opt4 = 5 V Analog Input in User Port
Opt 5 =unassigned
Opt 6 = Varc Shutdown Enable
Opt 7 = Voltage HALO
Opt8 = 18P Mode of Operation
Opt9 = unassigned
Opt10 = Varc-Iarc Counters Enabled in User Port
Opt11 = Tap 1 Low Primary Current (with VHALO opt7)
Opt12 = unassigned
Opt13 = Pinnacle Style Front Panel
Opt14 = Tap Select Voltage Limits 5% Above Maximum
Opt15 = User Port ON/OFF in Analog Mode Only
Opt16 = Contactor Closure CE Style
SW Options = 0x

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Understanding the Optional Software Features

The electronically-stored optional software features configure your MDXII unit to specific
parameters automatically each time you power on your unit.
Software options are selected at the time a unit is ordered. Your unit has only those options
ordered, not necessarily all those listed below. You can identify your MDXII unit’s software
options by using the procedure explained on page 2-9.

Fast Ramp/Run If this option has been activated, the unit can ramp up output as
quickly as 50 ms. Normal ramp time (when this option is not
selected) is 600 ms. This option does not affect ramp functions
within recipes.
Arc-Check If this option has been activated, you can use the active front
(Cathodic Arc) panel to enable the Arc-Check feature (see “Arc-Check™” on
page 5-6).
If Arc-Check has been activated, then the Varc Shutdown
Enable option (below) is disabled.
460/480 Volt Input If this option has been activated, the MDXII unit requires 460 or
480 Vac input (the typical USA input). Also, the maximum
current limit and default current arc (Iarc) trip level is 60 A.
If this option is not enabled, then the unit requires 380 or 400 Vac
input, and the maximum current and default Iarc trip level is
70 A. For more information about Iarc trip levels, see “Arc Trip
Levels” on page 5-6.
5 V Analog Input If this option has been activated, all User port analog signals
operate at full scale from 0 to 5 V, instead of 0 to 10 V.
Varc Shutdown If this option has been activated, you can select a voltage arc
Enable (Varc) trip level at which the MDXII unit will trigger arc
handling (see “Arc Trip Levels” on page 5-6).
If this option is not active, the software does not respond to
voltage arcs (Varcs), but does respond to primary and secondary
current arcs (Iarcs). This response is different from that available
through the Arc-Check (Cathodic Arc) option. Enabling the Arc-
Check option disables this option.
Voltage HALO If this option has been activated, then with the MDXII unit in
(VHALO) tap 1 and HALO.D asserted from the User port, the VOUT pin of
the User port will read 10 V for an output of 400 V. This scaling
gives you a finer resolution for better control at low output power.
For more information about VHALO, see “VHALO” on
page 5-20,
Also, if the unit is in voltage regulation mode, the LEVELIN.A
and LEVELOUT.A signals from the User port are scaled
accordingly.

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18kW Power If this option has been activated, the MDXII unit can deliver
18 kW if pin 8 (CLEAR.D) of the User port is active. The MDXII
power supply can operate at 18 kW for a maximum time on of
10 s and a maximum duty cycle of 80%. See Appendix A of this
manual for more information about the MDXII 18P power
supply.
This option is available on older MDXII 15k stand-alone units
(not MDXII master/slave units or MDXII 30k units).
Varc/Iarc Counters If this option has been activated, User port pin 20 (CTHSW2.D)
Enabled in User Port becomes VARCNT.D. This pin goes high for 200 ms
(Varc count > 0) to indicate the Varc count has been reached.
Also, User port pin 1 (CTHSW1.D) becomes IARCNT.D. Pin 1
goes high for 200 ms (Iarc count > 0) to indicate hat the Iarc
count has been reached. See “Arc Counting Features and Limits”
on page 5-5 for more information.
Tap 1 Low Primary If this option has been activated, the MDXII unit will have a
Current maximum current limit and a default Iarc trip level of 55 A in
tap 1 if the unit is also configured with the VHALO option. This
lower current level lets the unit be more sensitive to changes in
current. For more information about VHALO, see “VHALO” on
page 5-20.
Pinnacle™ Style If this option has been activated, you can use a Pinnacle™-style
Mini-Panel active remote panel, which has fewer push buttons than the
MDXII-style active remote panel.
Tap Select Voltage If this option has been activated, output is limited to a peak value
Limits of 5% above the maximum average voltage rating for the selected
tap.
If this option is not enabled, the peak voltage limit is 1500 V for
taps 1, 2, and 3; or 1600 V for taps 4, 5, and 6. If HALO is active,
then the voltage limit is 2000 V for all taps.

Tap Full Power Maximum Peak Output Voltage

Maximum Limit
Average
Output Tap Select Tap Select
Voltage Voltage Limits Voltage Limits
Enabled Not Enabled
1 400 V 420 V 1500 V
2 500 V 525 V 1500 V
3 625 V 656 V 1500 V
4 800 V 840 V 1600 V

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Tap Full Power Maximum Peak Output Voltage

Maximum Limit
Average
Output Tap Select Tap Select
Voltage Voltage Limits Voltage Limits
Enabled Not Enabled
5 1000 V 1050 V 1600 V
6 1250 V 1313 V 1600 V

User Port ON/OFF If this option has not been activated, the MDXII unit operates
Priority with the User port on/off signals taking priority in any control
mode.
If this option has been activated, then you can send on and off
signals only from the controlling interface, and the User port
cannot override your selection.
Contactor Closure If this option has been activated, the MDXII contactor wiring
Style scheme is for the MDXII 18P unit CE-style hardware, not the
original MDXII style. See Appendix A of this manual for more
information about the MDXII 18P power supply
1600 V In Tap 6 If this option has been activated, the MDXII unit lets you select
1600 V in voltage regulation as the maximum setpoint rather
than the typical 1250 V in tap 6. Peak voltage limits are not
affected.
Unit Ready for Turn If this option has been activated and the MDXII unit is in analog
On control mode and is experiencing no faults, then the OUTPUT.D
line is asserted to indicate the MDXII unit is ready to be turned
on.
You cannot order this option if you have ordered the Varc/Iarc
Counters Enabled in User Port option. Also, this option is not
available in Fast User port software versions (see Appendix .
LGA This option is available only on MDXII units with an active front
panel.
If this option has been activated, the MDXII unit’s main
contactor opens when you press the STOP switch. This safety
feature is standard on MDXII units that feature the universal
logic card.
18k Test Option If this option has been activated, the MDXII 18P unit’s output
can stay on continuously at 18 kW. Note that this option is used
only as a test feature for laboratory use and is not intended as an
option for field MDXII units.

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25 V Voltage Arc If this option has been activated at the same time as Varc
Shutdown Enable, you can adjust the Varc trip level(s) from 25
to 400 V, rather than 50 to 400 V. For more information about
trip levels, see “Arc Trip Levels” on page 5-6.
Two Targets, Two If this option has been activated, you will have access to only
Setpoints two target setpoints, rather than eight. The MDXII unit recalls
the setpoint from the last run using either of two targets. You can
program different setpoints for the two targets. (This option is no
longer available on new units.)

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CUSTOM OPTIONS
This section describes the two custom software options in more depth and describes two
orderable custom hardware sets.

Custom Software

2 SETPOINT, 4 TARGET SOFTWARE

Adds Target/Setpoint Functionality

This 2 Setpoint/4 Target software version lets you use a single supply in two processes while
maintaining a setpoint and two target counters for each process.
For each process, you can program one setpoint for two targets. Essentially, you have access to
four targets rather than eight and can maintain two setpoints. The setpoints are assigned to
specific targets so that
Setpoint[0]: targets 1 and 3
Setpoint[1]: targets 2 and 4
For example, by switching to target 2 , you can run the process that requires Setpoint [1] while
the process that requires target 1 at Setpoint [0] is indexing or readying to run. Thus by
selecting the target, you also select which setpoint variable to use.
Note: When you use serial port commands to set a setpoint and the setpoint is not active
(selected by the active target), the updated setpoint does not display on the panel.

We have added the following new serial port commands to support this option:
• Command 67: load setpoint (dual)
• Command 141: dual setpoint request

Adds Joule Mode

This software version also implements a joule mode feature that lets you select the amount of
energy you want to deliver to the load. This energy is calculated on 10 ms filtered values of
voltage and current. Because the calculation is in discrete time steps and the values used to
calculate the energy are filtered, the longer the run the better the accuracy. If the accuracy is
not adequate for your application, ease the filter corner frequency or disable the filter
completely.
We have added the following new serial port commands to support this option:
• Command 34: joule mode enable
• Command 70: joule setpoint
• Command 145: joule setpoint request
•

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AUTO-CONTACTOR SOFTWARE
This auto-contactor software version includes a software change that allows the contactor to
close automatically when the supply has no active faults. If a fault occurs, the contactor opens
normally and closes again automatically once the fault is cleared.

Custom Hardware

SETPOINT.D
Normally, User port pin 3 (STPT OK.D) goes low and stays low to indicate when the power
supply is out-of-setpoint. However, with this hardware option, the pin has been modified. If
the output power is turned off, this signal goes low temporarily and then quickly goes high.
This quick low/high indicator from pin 3 applies only to a “power off” situation and not to an
out-of-setpoint condition.

DEKO
With this hardware option, the MDXII 18P unit’s Varc-detection circuit has been modified
(de-sensitized) to lengthen Varc detection time. This means the power supply does not detect
or react to micro arcs during a process. See Appendix A for more information about the
MDXII 18P power supply. For more information, see “Arc Delay and Density” on page 5-6.

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Chapter

3
3 Specifications
PHYSICAL SPECIFICATIONS

Table 3-1. MDXII 15k and 30K Physical Specifications

Recommended Input Cable MDXII 15k model: 5-wire AWG 6, 600 V
(not supplied with unit) MDXII 30k model: 5-wire AWG 6, 600 V
Methods of Control Full or restricted access, local or remote control, programmed
or manual operation
Output Connector Molded output connector
Size MDXII 15k model: 178 mm (H) x 483 mm (W) x 640 mm (D)
(7" x 19" x 25.2")
MDXII 30k model: 280 mm (H) x 482 mm (W) x 640 mm (D)
(11” x 19” x 25.2”)
Depth is measured from the front of the rack ears; depth
includes distance required for cable strain relief.
Weight MDXII 15k model: 36.3 kg (80 lb)
MDXII 30k model: 63.5 kg (140 lb)
Individual inverter modules: 13.2 kg (29 lb)

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ELECTRICAL SPECIFICATIONS

Table 3-2. MDXII 15k and 30k Electrical Specifications

Input Voltages (internally Either 380/400/415 V ac ± 10% or
selected) 440/460/480 V ac ±10%, 50/60 Hz, three-phase Y or ∆ ;
maximum ground leakage current less than 3.5mA.
Input Current MDXII 15k model: 30 A maximum
MDXII 30k model: 60 A maximum
0 to 15,000 W Output Power
Chassis per system 1
Output ripple voltage (% rms) 5
Output ripple frequency 50 kHz
0 to 30,000 W Output Power
Chassis per system 1
Output ripple voltage (% rms) 2
Output ripple frequency 100 kHz
Output Display Accuracy Within 1% of actual output level
Output Parameters Table 3-3 on page 3-2 indicates the maximum current
that can be produced at each tap. It also shows the range
of output voltages available at each tap, when the MDXII
unit is in voltage regulation (page 5-2).

Table 3-3. MDXII 15k and 30k Output Voltage/Current Parameters

Tap Max. Maximum Output Current
Number Output
Voltage
MDXII 15k MDXII 30k
tap 1 400 V 48.00 A 96.00 A
tap 2 500 V 37.50 A 75.00 A
tap 3 625 V 30.00 A 60.00 A
tap 4 800 V 24.00 A 48.00 A
tap 5 1000 V 18.75 A 37.50 A
tap 6 1250 V 15.00 A 30.00 A

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 MDXII Power Supplies

ENVIRONMENTAL SPECIFICATIONS

Table 3-4. Climatic Specifications

Temperature Relative Humidity Air Pressure
Operating Class 3K3 Class 3K2 Class 3K3
(Note 1) (Note 2)
0°C to +40°C 20% to 80% 80 kPa to 106 kPa
+32°F to +104°F +6 g/m3 to 23.5 g/m3 800 mbar to 1060 mbar
(approximately 2000 m
above sea level)
Storage Class 1K4 Class 1K Class 3K3
-25°C to +55°C 35% to 95% 80 kPa to 106 kPa
-13°F to +131°F +1 g/m3 to 29 g/m3 800 mbar to 1060 mbar
(approximately 2000 m
above sea level)
Transportation Class 1K4 Class 2K3 Class 2K3
-25°C to +55°C 95% (Note 3) 66 kPa to 106 kPa
-13°F to +131°F 60 g/m3 (Note 4) 660 mbar to 1060 mbar
(approximately 3265 m
above sea level)

Note 1.
40°C is the maximum allowed. The average over 24 hours must not exceed 35°C.
Note 2.Non-condensing

Note 3.
Maximum relative humidity when the unit temperature slowly increases, or when the
unit temperature directly increases from -25°C to +30°C
Note 4.Maximum absolute humidity when the unit temperature directly decreases from +70°C

to +15°C

Table 3-5. Coolant Parameters for Air (Gas)

Temperature Contamination
0°C to 35°C Pollution degree 1. Cooling air should be free of corrosive
vapors and particles, especially conductive particles and
particles that could become conductive after exposure to
moisture. No condensation or icing.

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Chapter

4
4 Installation

DANGER:
Operating and maintenance personnel must have the correct training before setting up
and maintaining high-energy electrical equipment. THIS EQUIPMENT MUST BE
INSTALLED ACCORDING TO APPLICABLE REQUIREMENTS.

SETTING UP

Unpacking
Unpack and inspect your MDXII power supply carefully. Check for obvious physical damage.
If no damage is apparent, proceed to make the connections. If you do see signs of shipping
damage, contact Advanced Energy Industries, Inc. and the carrier immediately. Save the
shipping container for submitting necessary claims to the carrier.

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Spacing Requirements
• The clearance between either side of the MDXII unit and the enclosure must be 76 mm
(3 in).
• The clearance between the top of the MDXII unit and the top of the enclosure must be
25 mm (1 in).
• No clearance is required between power supplies.
• The clearance between the rear of the MDXII unit and the enclosure must be 102 mm
(4 in), with adequate ventilation, which is explained on page 4-4.

1” (25 mm)
minimum clearance
to top of rack

0” (0 mm)
minimum clearance
between units

3” (76 mm)
minimum clearance from
enclosure to rack, each side

1250

Figure 4-1. Top and side clearance requirements for MDXII units stacked in a cabinet

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 MDXII Power Supplies

Figure 4-2. Rear clearance requirements for MDXII units stacked in a cabinet

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Cooling Requirements
The MDXII unit is an air-cooled power supply, so ensuring that adequate ventilation is
provided is important.
For the MDXII unit to be sufficiently cooled, the cabinet must be set up to:
• Bring in coolant air of the correct temperature (35°C maximum)
• Distribute coolant air to the power supplies
• Prevent air exhausted from the cabinet from circulating back and becoming input air
• Exhaust the hot air from the cabinet with minimal airflow restriction
Figure 4-3 on page 4-4 illustrates looking down on the top of an MDXII unit in a cabinet.
The arrows in the illustration show the direction of air flow.

Figure 4-3. Direction of air flow around an MDXII unit in a cabinet

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 MDXII Power Supplies

Cabinet Design
You must install the MDXII unit in an interlock cabinet in accordance with IEC, EN, and
national or local requirements.
The following is a synopsis of the principles to follow when designing a cabinet containing a
stack of MDXII power supplies.
Coolant air must be drawn into the cabinet easily; exhaust air must be able to pass unrestricted
out of the cabinet. If some physical constraint restricts the flow of exhaust air out of the
cabinet, we recommend that fans or blowers be mounted so that the hot air is removed from
the cabinet as quickly as possible.
Each MDXII 15k unit dissipates 1650 W at full rated output; each MDXII 30k unit dissipates
twice that amount—3300 W at full rated output. The minimum air flow required by the
MDXII 15k is 150 CFM (cubic feet per minute); the minimum air flow for the MDXII 30k is
300 CFM. The static pressure (inches of water) of the empty cabinet should not exceed
0.1 inches of water at the CFM level obtained by adding together the minimum CFM values
for all the power supplies that will be placed in the cabinet.
For example, if two MDXII 15k units and two MDXII 30k units were to be mounted in a
cabinet (see Figure 4-4 on page 4-6), the minimum CFM requirement would be 900 CFM of
cabinet air volume (150 + 150 + 300 + 300 = 900 CFM). This would result in a total power
dissipation within the cabinet of 9900 W (1650 + 1650 +3300 + 3300 = 9900 W). The
difference in temperature between coolant air and exhaust air would be 20°C.

5700262-R Installation 4-5

Advanced Energy®

Input
Inputair,
air,
front
front

Exhaust
Exhaustairairdirectly
directlyfrom
from
the
therear
rearofofcabinet
cabinet
1251
1251

Figure 4-4. Cooling pattern for several units enclosed in a cabinet

4-6 Installation 5700262-R

 MDXII Power Supplies

REAR PANEL CONNECTIONS

DANGER:
RISK OF DEATH OR BODILY INJURY: disconnect all sources of input power and
wait a few minutes before working on this unit or anything connected to it. Internal
components may remain live for 1 min after the MDXII unit has been disconnected.

Grounding
On the MDX 15k, a potential equalization ground stud is located in the upper right-hand
quadrant of the rear panel. On the MDX 30k, this ground stud or terminal is located above and
to the left of the input line cord. The terminal is an M6 stud, indicated on the rear panel by the
symbol . The terminal is connected internally to the main terminal block ground position
indicated by the letters “PE.”

DANGER:
Connect the potential equalization ground stud on the MDXII rear panel to protective
earth-ground before making any other connection.

Note: For optimum performance, ground the chassis stud to the chamber ground.

In multi-unit configurations (master/slave combinations, providing from 30 kW to 120 kW),

the MDXII unit operates more reliably and is less sensitive to spurious noise if both the
MDXII chassis and the system are grounded. The preferred method of chassis grounding is to
daisy-chain a flat copper braid of AWG-10 equivalency between units. Use only one lead to
connect the system ground block to the daisy-chained units.
Note: For more information about grounding, refer to AE Application Note #5600031
(Grounding), available from Customer Support.

Input Power Connection

The standard line voltages are either 380/400/415 V ac rms or 460/480 V ac rms, three phase,
50/60 Hz. All power supplies leave the factory with their input and output voltages identified
on an enclosed configuration checklist and on a label plate on the rear of the unit.
The input connector on the MDXII 15k is a five-position, high-current, terminal block (TB) on
the rear panel (see Figure 4-5 on page 4-9). Labels on the input terminal shield and below each
terminal position show line (L1,L2, L3), neutral (N), and protective earth-ground connections
(PE, or the protective earth symbol).

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Advanced Energy®

An “N” on the label plate on the rear of the unit indicates that the neutral is internally
connected. You must connect your neutral wire to this N terminal. If the label plate shows no
“N,” no neutral connection is required. A specific phase rotation is not required on any model.
The input connector on the MDXII 30k unit is a five-position, high-current, pluggable
connector with the same line labels as are on the 15k unit.
Note: For both the MDXII 15k unit and 30k unit, connect input power to terminal block
contacts with stranded wire of a gauge recommended by local building codes.

To connect to the power supply’s input power connector, follow these steps:

DANGER:
Before making any other connection, connect the protective earth terminal to a
protective earth-ground.

1. Strip approximately 60 to 70 mm of the insulation from the end of the power cord.
2. Separate the five wires and strip approximately 10 mm of the insulation from each wire.
3. Ensure that the yellow and green ground wire is approximately 7 mm longer than the other
wires.
4. Remove the cover from the strain relief.
5. Slip the cable through the cord grip.
6. Connect each wire to the correct input terminal block according to the labels.
7. Tighten the cable clamp on the line cord.
8. Slide the drawer back in place and tighten the two drawer screws.

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 MDXII Power Supplies

9. Connect the shield to the earth ground stud on the back of the unit.

Figure 4-5. Connecting the Input

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Advanced Energy®

Output Power Connection

The standard output connector is a molded, pluggable connector with cable compression
screws. Either type MV-90 cable or discrete high-voltage wires are required to make the
output connection.
The cables for the output connection are not included with the MDXII power supply. Use
connecting wire that is consistent with your application and applicable requirements.

DANGER:
RISK OF DEATH OR BODILY INJURY: disconnect all sources of input power and
wait a few minutes before working on this unit or anything connected to it. Internal
components may remain live for 1 min after the MDXII unit has been disconnected.

DANGER:
Before making any other connection, connect the protective earth terminal to a
protective earth-ground.

OPTIMAL OUTPUT CONNECTION

To meet applicable EMI requirements, AE recommends using shielded output cable between
the MDXII power supply and your chamber. A shielded cable minimizes system noise from
chamber arcs and takes full advantage of the MDXII unit’s improved process rate.
The optimal output connection satisfies the following conditions:
1. The outer shield should be terminated at one end only (at the ground connection provided
at the MDXII output connector), leaving the shield unterminated at the load.
(If the shield is terminated at both the MDXII unit and at the load, the outer shield could
carry some of the load current, causing the cable to radiate noise.)
2. The current-carrying elements of the output cable should be close to each other to
minimize magnetic noise fields.
Note: The conducting elements are those parts of the cable connected to the positive and
negative terminals on the MDXII unit’s outconnector. Magnetic noise fields occur
in a size proportional to the “loop area” between the conducting elements. If you
minimize the loop area, you can minimize the magnetic noise.

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 MDXII Power Supplies

Two styles of output cabling satisfy both of the above optimal conditions: “triax” cabling and
“twinax” cabling (see Figure 4-6 on page 4-11).

Figure 4-6. Two styles of cables for optimal output connection

Triax cable is much like coax cable, except that triax contains an additional shield that
surrounds an inner shield and center conductor. Twinax cable contains a twisted pair of wires
that are surrounded by an outer shield.
Regardless of which style output cable you use, do not let the outer shield carry load current.

NEGATIVE OUTPUT
The most common output configuration for sputtering applications is negative output
(negative voltage with respect to ground). To connect for negative output, follow these steps:
1. Connect the MDXII unit’s negative terminal on the output connector to the chamber’s
cathode.
2. Connect the positive terminal on the unit’s output connector to the chamber’s common or
ground.
3. Use the ground terminal on the unit’s output connector to terminate only the output cable’s
shield.

CAUTION:
Neither the terminal nor the outer shield of the output cable should carry load current.
Do not use the unit’s ground terminal as a system ground. Do not connect a current-
carrying conductor to the terminal, even if the conductor is a shield element of the
cable.

5700262-R Installation 4-11

Advanced Energy®

to chamber
anode

unterminated
to chamber wall
outer shield

Figure 4-7. Connector wired for negative output

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 MDXII Power Supplies

POSITIVE OUTPUT
For special applications that require a positive output voltage (positive with respect to ground),
follow these steps:
1. Connect the unit’s positive terminal on the output connector to the load.
2. Connect the negative terminal on the unit’s output connector to the load’s common or
ground.
3. Use the ground terminal on the unit’s output connector to terminate only the output cable’s
shield.

CAUTION:
Neither the terminal nor the outer shield of the output cable should carry load current.
Do not use the unit’s ground terminal as a system ground. Do not connect a current-
carrying conductor to the terminal, even if the conductor is a shield element of the
cable.

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Advanced Energy®

to negative
terminal of load

unterminated to positive
terminal of load
outer shield

Figure 4-8. Connector wired for positive output

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 MDXII Power Supplies

FLOATING OUTPUT
You can configure the MDXII unit’s output such that neither the negative output terminal or
the positive output terminal has a direct connection to ground (floating output). To connect for
floating output, follow these steps:
1. Connect either the positive or the negative terminal of the unit’s output connector to the
load.
2. Connect the opposite polarity terminal to ground indirectly through a passive component
or a second power source.
To make these connections, do the following:
a. Strip approximately 1 cm of insulation from the end of the cable to expose the three
wires.
b. Feed one wire into each opening according to the labels on the output connector.
c. Tighten the screws on each compression terminal.

WARNING:
For safety compliance, do not allow the maximum voltage at the MDXII unit’s output
connector terminals to exceed ±1600 V with respect to ground when configuring for
floating output. Take into account allowances for ignition voltage (1500 V standard
ignition) when determining safety compliance.

Junction Box Port

This is a 15-pin, male, subminiature-D connector that provides access to a junction box
required for obsolete master/slave configuration.
Note: This port is not currently functional and may or may not be in your unit.

Slave Port
This is a 25-pin, female, subminiature-D connector that provides coordinating information
from the MDXII master unit to the slave unit(s).
Note: This port is not currently functional and may or may not be in your unit.

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OTHER CONNECTIONS
Connections for an active remote panel, User port, and serial port are explained in other
chapters.
• See page 6-1 to connect an active remote panel.
• See page 9-1 to connect the User port.
• See page 7-1 to connect the serial port.

DISCONNECTING

DANGER:
Internal components may remain live for 1 min after the MDXII unit has been
disconnected. The rear panel may become too hot to touch when the MDXII unit is
producing output power. Wait for a few minutes after the output has been turned off
before you attempt to disconnect any cables.

Disconnect the MDXII unit from all voltage sources and wait a few minutes before
disconnecting cables for any adjustment, replacement, maintenance, or repair.

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 MDXII Power Supplies
Chapter

5
5 Operation Overview
This chapter provides an overview of the MDXII unit’s operational functions and settings to
give you an understanding of their purpose and use before you perform the operations.
Information on using these functions and settings is described in other parts of this manual, as
follows:
• “Control Panel Interface” on page 6-2
• “User Port Connection” on page 9-1
• “Serial Port Connection” on page 7-1
Table 5-1 on page 5-22 is a reference summary of all the MDXII unit’s functions and settings,
including page numbers where you can find out how to access and change or monitor these
operations from the control panel or through the User port or serial port interfaces.
Also read “First-Time Operation” on page 5-27 before you operate the MDXII unit for the first
time.

OUTPUT REGULATION
You can select the method of output regulation from any active interface—you do not have to
perform this function from the control panel menu.
You can choose one of the three methods of output regulation (power, current, or voltage) at
any time without disturbing the output level.
You can program an output level (up to the unit's maximum rated output) for power, current,
or voltage, depending on the method of output regulation you select. “Output Setpoint Level”
on page 5-3 explains how to program output level. Since setpoint levels are stored in
nonvolatile memory, you can use them to recover from input power interruptions and to ensure
repeatability from run to run.
If you switch from one method of regulation to another while output is on, the corresponding
setpoint level becomes the new setpoint. For example: if the MDXII unit is regulating power,
and the setpoint level is 1500 W (voltage level is 500 V and current level is 3 A), and you
select voltage regulation, the new setpoint will be 500 V.

Power
Select power regulation from the control panel by pressing the POWER switch.
Through the serial port interface, use Command 3 to select power regulation.
Through the User port interface, pin 6 (P REG.D) must be low and pin 5 (I REG.D) must be
high.

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Advanced Energy®

Current
Select current regulation from the control panel by pressing the CURRENT switch.
Through the serial port interface, use Command 3 to select current regulation.
Through the User port interface, pin 5 (I REG.D) must be low and pin 6 (PREG.D) must be
high.

Voltage
Select voltage regulation from the control panel by pressing the VOLTAGE switch.
Through the serial port interface, use Command 3 to select voltage regulation.
Through the User port interface, both pin 5 (I REG.D) and pin 6 (P REG.D) must be high.

Limits
This feature limits the maximum power output and the maximum current output. The current
limit is especially useful for limiting current into an arc. When you set a limit, you effectively
prevent your supply's full rated output from being delivered into a low impedance. Available
limits vary, depending on your tap selection (see page 5-8).

TIMERS AND COUNTERS

Ramp Timer
You can program the amount of time the MDXII unit takes to reach a programmed output
setpoint from the control panel, through the serial port, or through the User port. (You can
program only one ramp at a time through the User port.)
The standard ramp range is 0.6 s to 59 min and 59 s. (If you enter a zero, the ramp time will
be 600 ms.) With the fast ramp/run option, the minimum ramp time is 50 ms. (See page 2-11
for more information on this option.)
You can program up to five different ramp/run combinations (steps) to run consecutively,
which forms one recipe (see “Steps and Recipes” on page 5-4).

Run Timer
You can program the MDXII unit from the control panel or through the serial port to shut off
output after running for a specified amount of time. You cannot set or modify a run time from
the User port.
The standard run-time range is 0 s to 99 hr and 59 min and 59 s. With the fast ramp/run
option, the range starts at 0 ms (beginning after any specified ramp time); resolution is 10 ms
between 0 ms and 59.99 s.

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 MDXII Power Supplies

You can program up to five different ramp/run combinations (steps) to run consecutively,
which forms one recipe (see “Steps and Recipes” on page 5-4). Setting a zero run time for any
step causes that step to be the last step. When the MDXII unit reaches a step specifying a zero
run time, it ramps to the setpoint and runs continuously.

Output Setpoint Level

You can program an output setpoint level from the control panel or through the serial port,
whether or not output is being produced. You can monitor these parameters through the User
port.
You can specify a setpoint from the control panel in one of two ways:
1. You can set a single, manual setpoint from the output display screen for each method of
regulation (power, current, and voltage regulation).
2. You can program up to five different setpoints (one each for the five available ramp/run
steps, which together form one recipe, see page 5-4). In addition, you can specify that a
different output-regulation method be in effect for each step. That is, you can change the
method of regulation (see page 5-2) and independently set each setpoint value in kilowatts,
volts, or amperes with the appropriate REGULATION switch.
Use Command 6 from the serial port to program an output setpoint level.
Parameters you can monitor through the User port are:
• Setpoint level (pin 31)
• Whether the programmed output setpoint level has been attained (pin 3)
The last specified setpoint is stored in nonvolatile memory. If you change the unit’s output
regulation method (see page 5-1) while the output is off, the setpoint in nonvolatile memory
will not change. If you change the output regulation method while the output is on, the
corresponding setpoint level (in the new regulation method) becomes the new setpoint.

Out-of-Setpoint Timer
You can program this timer from the control panel or through the serial port. You cannot
program this timer from the User port, but you can use pin 3 through the User port to see if the
output is equal to the requested setpoint.
Note: Pin 3 functions only if you have set the out-of-setpoint timer. If no time is entered, pin 3
remains high.

This timer controls the amount of time the MDXII unit can produce output that is not equal to
the programmed setpoint level. If the MDXII unit cannot reach or maintain the programmed
level within the specified 0 to 9 min and 59 s (the timer begins after any ramp is completed), it
shuts off output.

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Advanced Energy®

ALLOWABLE SETPOINT DEVIATION

Allowable setpoint deviation lets you customize the MDXII unit's out-of-setpoint function.
If you specify a non-zero value for the out-of-setpoint timer, you can set an allowable
deviation of 1 to 99% for that setpoint; entering an out-of-setpoint value of zero disables this
feature. Enter a percentage that the MDXII unit can be out of setpoint before it starts the out-
of-setpoint timer.
You can set the allowable setpoint deviation from the control panel or through the serial port.

Steps and Recipes

This manual defines a process step as a ramp/run combination or simply as a run time.
A recipe can have up to five steps. Once you program a recipe, you can run that sequence of
steps any time. You can program a recipe from the control panel or through the serial port.
To program each step, you set:
• A ramp time, if the process requires one (see page 5-2)
• A setpoint level for the output in kilowatts, volts, or amperes (see page 5-3)
• A run time (see page 5-2)
• The method of output regulation, if necessary (see page 5-1)
Once a programmed recipe is running, modifications to the ramp or run timers, output
setpoint, or method of regulation for the active ramp/run sequence have no immediate effect.
However, any change you make to one of these parameters is accepted and stored for future
use.
Also, you can modify ramp/run sequences that occur later in the recipe. That is, if step 2 is
running, you can modify the parameters for steps 3 to 5; and the new parameters, rather than
the original parameters, are used.
You can program a recipe from the control panel or through the serial port.
To “disable” a recipe, simply set the number of steps to zero (see page 5-3) by pressing the
MODIFY knob from within the TIMERS menu on the control panel or using commands
through the serial port.

TARGET CONTROLS
Target control functions let you choose an operating target, set the length of life for the target,
and monitor target life left while the process is running.
All target control functions are available from the control panel, through the serial port, and
through the User port, except you cannot set target life through the User port.
The target life value is entered and displayed in kilowatt-hours. Enter a value in 10 kWh
increments. The maximum target life setting is 15,000 kWh for an MDXII 15k unit and
30,000 kWh for an MDXII 30k unit. If the end of the target life is reached, the message
“EOTL” (end of target life) displays on the control panel, but output does not shut off. The

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 MDXII Power Supplies

only way to clear this message is to press the STOP switch, which also shuts off the output.
You must then either reset that target life counter or select another target before the output will
turn on again.
Note: If the life for the selected target is set to zero, the MDXII unit does not monitor target
life or notify you of the end of target life.

User port pins 1 and 20 tell an external device (such as the Advanced Energy® cathode-
switching box) which of eight targets the MDXII unit has been set to decrement. They reflect
selections made from the control panel, host computer, or User port.
If you switch to analog control from local or host control, the target that is specified through
the User port has priority. For example, if the MDXII unit is in local control and target 2 is
specified from the control panel, and then you switch to analog control, where target 5 is
specified, target 5 becomes the active target. When you switch to another control mode, target
5 is still specified until you request another target. (See page 9-1 for information on selecting
targets from the User port.)
Note: You can switch targets only when output is turned off.

Parameters you can monitor through the User port are:

• Target life remaining (pin 30)
• End of target life (pin 22)
Note: Output is not automatically turned off at the end of a target life.

ARC CONTROLS
Arc conditions are detected quickly, and MDXII output is modified quickly to prevent damage
to the target and substrate. Several different control and reporting options are available from
the control panel and through the serial interface.
The arc-handling features provide multi-level suppression and quenching of different types of
arcs. The advantage is reduced target burn-in time and material loss. These features prevent
energy from being delivered into hot spots because they sense a drop in impedance and
immediately shut off the output power. After an arc occurs and power shuts off, these features
prevent repeated arcing by controlling start-up to ensure the hot spots cool before power is
reapplied.
The MDXII unit can easily be configured at the factory to take action when it senses an arc.
Sensitive circuitry shuts off output power if the voltage drops below the limit (50 to 400 V)
you set.

Arc Counting Features and Limits

The software can detect and count both voltage arcs (Varcs) and current arcs (Iarcs). Thus, you
can program an arc count limit (the number of arcs to be tolerated during a process) for each
type of arc (Varc or Iarc) through a control panel or the serial port.

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Advanced Energy®

When the arc count limit is reached, the control panel displays either a flashing “Varc” or
“Iarc” or the User port (if set at the factory) alerts you (see page 9-1). You cannot monitor arc
count through the serial port.
The Varc and Iarc count limits can be set at 0 to 999. Selecting 0 disables all arc counting.

Arc Delay and Density

Use the delay function to specify how long (up to 1 s) the MDXII unit’s output remains turned
off after an arc is sensed. You can specify this timer in 5 ms increments with a minimum
specification of 10 ms. Use the density function when you simply want to keep track of how
many voltage or current arcs were sensed in the previous second. Voltage and current arcs are
counted separately.
You can program arc delay and density from the control panel and through the serial port.

Arc Trip Levels

The MDXII unit is designed to count Varcs and Iarcs, as described on page 5-5. Depending on
your unit’s software, you also can program Iarc and Varc trip levels. Trip levels protect the
power supply by shutting off output for the specified delay time when the trip level is reached.
The Iarc trip level is set to a default value of 70 A in a 380-V unit and 60 A in a 480-V unit.
However, if your unit features the VHALO and the Tap 1 low primary current software
options, then with VHALO enabled and the unit in tap 1, the default Iarc trip level is 55 A (for
more information about these options, see “Understanding the Optional Software Features” on
page 2-19). These options increase the sensitivity of the unit to Iarcs. However, since Iarc
detection is much slower than Varc detection, most arcs are detected by the Varc-detection
circuit. We recommend that you do not change the Iarc trip level from its default value. You
cannot set a level that is higher than the default.
An optional configuration lets you set a trip level at which the unit will shut itself off when a
Varc is detected. Varcs are the primary cause of arc trips because they are detected more
quickly than are Iarcs. With the Varc shutdown enable software option activated on your
unit, you can use a control panel or a host controller (connected to the serial port) to specifiy
how many volts constitute an arc for your purposes. When the VHALO software option is also
active on your unit, you can set an additional Varc trip level for tap 1. (Thus with both
VHALO and Varc shutdown enable options active on your unit, you can program two Varc
trip levels: one for tap 1 and one for the other taps.) Set a Varc trip level between 25 and
400 V.

Arc-Check™
The optional Arc-Check™ feature is proprietary arc-suppression circuitry that enhances
performance in continuous low-impedance processes such as cathodic arc deposition and
applications that produce conductive flakes. Flakes short out the power supply; these shorts

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 MDXII Power Supplies

have some of the characteristics of arcs, which is confusing to some circuitry. Arc-Check was
developed to deal with these arc-like process phenomena, eliminating short-inducing flakes in
applications where keeping the chamber extremely clean is impractical.
You can program this optional feature from the control panel or through the serial port.
Arc-Check waits the amount of time you specify (50 ms to 5 s) and then attempts to
extinguish the “arc” by reducing the MDXII unit's output level to zero. Arc-Check then ramps
the output to the maximum current available with the unit's present tap setting and
programmed limit. If this removes the short, output voltage rises. When the voltage (or power)
reaches the operating conditions of the previously selected method of output regulation, Arc-
Check returns control to that circuitry. If the short is not removed by the time the out-of-
setpoint timer runs out, the MDXII unit turns off output and displays the “Out-of-Setpoint”
message (see page 8-5).
Maximum current is delivered into the short until either the flake is destroyed or output is shut
off. Use the out-of-setpoint timer (page 5-3) to specify how long the MDXII unit can operate
at this level before automatically shutting off.

WARNING:
If you do not set a limit on how long the MDXII unit can drive maximum current into
the flake, the target, and other equipment, the MDXII unit could be damaged.

TAP SETTINGS
The MDXII unit has six internal voltage taps, which let you set six different output ranges for
each unit. Depending on the tap setting, full rated output power can be delivered at voltages
ranging from 315 V to 1250 V.
In general, each MDXII unit leaves the factory set for tap 4, but you can easily select a
different tap from any of the three interfaces.
Table 5-1 on page 5-7 indicates the maximum current that can be produced at each tap and
shows the range of output voltages available at each when the MDX is in voltage regulation.

Table 5-1. Maximum Tap Setting Voltages and Currents

Tap Max. Maximum Output
Number Output Current
Voltage
MDXII 15k MDXII 30k
tap 1 400 V 48.00 A 96.00 A
tap 2 500 V 37.50 A 75.00 A
tap 3 625 V 30.00 A 60.00 A

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Table 5-1. Maximum Tap Setting Voltages and Currents (Continued)

Tap Max. Maximum Output
Number Output Current
Voltage
MDXII 15k MDXII 30k
tap 4 800 V 24.00 A 48.00 A
tap 5 1000 V 18.75 A 37.50 A
tap 6 1250 V 15.00 A 30.00 A

Tap settings you specify through the User port have priority over tap settings you specify from
the control panel or through the serial port. That is, if you want to set a tap from the control
panel or serial port host computer, you must ensure that User pins 15, 17, and 29 are all
floating high. When the MDXII unit is using a tap setting from the User port, you can view the
active tap setting on the control panel display, but the value does not flash, meaning you
cannot modify the setting.
Before you start a recipe, you must set the tap to whatever tap you selected when you
programmed the recipe. If you fail to do this, the output turns off and the message “Incorrect
Tap Selected” displays. Press the STOP switch to clear the message; then change the tap
setting and start the recipe again.

Selecting the Correct Tap

Taking the time to figure out which specific tap will work best for your process is worthwhile.
We recommend that you run your process as close to the center of a tap range as possible—
this minimizes the possibility of variations in load impedance exceeding the limits of the tap.
The chamber impedance may vary widely from process to process. If you have a wide range of
chamber impedances or use a broad range of target materials, you will probably have a broad
impedance range. This range may be so broad that it exceeds the possible range available with
a single tap. In this case, the tap can be changed easily from the control panel or through the
serial or User ports. The two examples that follow are intended to help you determine what
will work best for your situation.
In Example 1, the impedance range fits within the limits of the tap at all power settings; in
Example 2, the impedance range exceeds the limits of the tap at the desired power setting of
13.8 kW.
Example 1
The power supply in this example is an MDXII 15k stand-alone unit, the method of regulation
is power, and the operating level is 13.8 kW. We have assumed typical operating voltages for
both a new target and a target near the end of its useful life.

5-8 Operation Overview 5700262-R

 MDXII Power Supplies

target when new 780 V

target at end of target life (EOTL) 600 V

Power
To calculate the operating currents, use Current = --------------------
Voltage

13.8kW
current for new target ------------------ = 17.7A
780V

current at EOTL 13.8kW

------------------ = 23A
600V

Now you have the voltage range and current range for the target over its useful life. The
voltage and current values for the target when it is new and then at EOTL are plotted on Figure
5-1 on page 5-11. Notice that the impedance at both target stages falls within the boundaries of
tap 4.
You can go a step farther and calculate the impedance for the target at both states by using the
calculation Target Impedance = Target Voltage-
-----------------------------------
Target Current

Note: If you are specifying a new power supply, you should perform the above step first with
your current equipment. Note that these measurements are accurate only at the power
level used to make them (here, 13.8 kW). Each target and its associated process
parameters produce a unique environment in which the target impedance changes as the
power changes. Therefore, the impedances must be determined for each target/process
combination.
780V
impedance for new target -------------- = 44Ω
17.7A

impedance at EOTL 600V

------------- = 26Ω
23A

The impedances are plotted on Figure 5-2 on page 5-12; once again you can see that both
impedances fall within the boundaries of the range available with tap 4. Therefore, selecting
tap 4 enables the power supply to operate throughout the life of the target at a power setting of
13.8 kW.
Example 2
The power supply in this example is an MDXII 15k stand-alone unit, the method of regulation
is power, and the operating level is 13.8 kW. We have assumed typical operating voltages for
both a new target and a target near the end of its useful life (this value is lower than in
Example 1).

5700262-R Operation Overview 5-9

Advanced Energy®

target when new 780 V

target at end of target life (EOTL) 550 V

Power
To calculate the operating currents, use Current = --------------------
Voltage

13.8kW
current for new target ------------------ = 17.7A
780V

current at EOTL 13.8kW

------------------ = 25.1A
550V

Now you have the voltage range and current range for the target over its useful life. The
voltage and current values for the target when it is new and then at EOTL have been plotted on
Figure 5-3 on page 5-13. Notice that the EOTL current, 25.1 A, is out of the range of tap 4.
You can go a step farther and calculate the impedance for the target at both stages by using the
calculate Target Impedance = Target Voltage-
-----------------------------------
Target Current
780V
impedance for new target -------------- = 44Ω
17.7A

550V
impedance at EOTL -------------- = 22Ω
25.1A

The impedances are plotted on Figure 5-4 on page 5-14; you can see that the EOTL impedance
is out of the range of tap 4. The MDXII unit’s front panel would indicate that the displayed
setpoint value is not equal to the actual output value. An “Out-Of-Setpoint” (page 8-9) or an
‘Incorrect Tap Selected” (page 8-7) message may appear on the display.
One option for addressing this problem is to change the tap when the maximum current for the
tap is reached. Another option is to reduce the power level until the actual output level is equal
to the setpoint.
A third possibility is to use an MDXII unit model that produces more power. The two
impedances are plotted on Figure 5-5 on page 5-15, which shows the impedance boundaries
for the six taps available on the MDXII 30K unit; you can see that both fit within the tap 4
boundaries.

5-10 Operation Overview 5700262-R

 MDXII Power Supplies

1254
Shown are the voltage and current values plotted for the Example 1 target both when
it is new and when it is near the end of its useful life (EOTL). The impedances at both
target stages fall within the boundaries of tap 4.

Figure 5-1. Voltage and current values for example 1 target within boundaries of tap 4

5700262-R Operation Overview 5-11

Advanced Energy®

1255
Shown are the impedances plotted for the Example 1 target both when
it is new and when it is near the end of its useful life (EOTL).

Figure 5-2. Impedances plotted for the example 1 target

5-12 Operation Overview 5700262-R

 MDXII Power Supplies

1256
Shown are the voltage and current values plotted for the Example 2 target both when
it is new and when it is near the end of its useful life (EOTL). The EOTL current is out
of the range of tap 4.

Figure 5-3. Voltage and current values for the example 2 target out of range

5700262-R Operation Overview 5-13

Advanced Energy®

1257
Shown are the impedances plotted for the Example 2 target both when
it is new and when it is near the end of its useful life (EOTL).

Figure 5-4. Impedances plotted for the example 2 target

5-14 Operation Overview 5700262-R

 MDXII Power Supplies

1258
Shown are the voltage and current values plotted for the Example 2 target both when
it is new and when it is near the end of its useful life (EOTL). In this example, we switched
to an MDXII unit capable of producing 30 kW, so both target stages fall within the
boundaries of tap 4.

Figure 5-5. Voltage and current values for example 2 within boundaries of tap 4

5700262-R Operation Overview 5-15

Advanced Energy®

POWER SUPPLY ENHANCEMENTS

Several configuration choices help increase the flexibility of the MDXII power supply.

Lock
The lock function provides security for your system. When the control panel is locked, only
people who know the unlock code can get access to the menu and make changes. When
locked, you cannot turn on the MDXII unit from the control panel, and all the settings are
protected from unauthorized changes.
The MDXII unit is shipped without an unlock code, so you must enter one before you can lock
the control panel and be able to unlock it later. If you try to use the lock function before you
enter a code, the message “Enter code first” displays and you are returned to the output display
screen.
You can set the code and lock the panel only through the control panel. See “Locking the
Control Panel” on page 6-12 for step-by-step instructions. You can request the lock code
through the serial port. You cannot use the lock function through the User port.

Program Source
The program source function specifies whether the source of the parameters that the MDXII
unit uses is internal or external.
If you set program source to internal, the MDXII unit uses the setpoint and regulation
information for output regulation mode, setpoints, and ramp/run times that you entered either
from the control panel or through the serial port and which are stored internally in nonvolatile
memory. Also, the MDXII unit uses either 1) a ramp/run recipe (if one has been programmed,
see page 5-4) or 2) a manually set value (if the number of recipe steps is set to zero). If the
source is internal and no recipe is active, the “Setpoint = nn.nn” line on the output display
screen is preceded by “Int” (“Int Setpoint = nn.nn”).
If you set the program source to external, the MDXII unit uses the setpoint, regulation, and
ramp time that you specify externally through pins 27, 5 or 6, and 26 (respectively) on the
User port.
Note: If the source is external, you will not be able to set a run time, because that feature is
not available on the User port connector; therefore the unit will run until you turn it off.

If the source is external (and no recipe is active), the “Setpoint = nn.nn” line on the output
display screen will be preceded by “Ext” (“Ext Setpoint = nn.nn”). If a recipe is active, the
message “Timers Active’ will be displayed instead, indicating that you cannot change the
setpoint.
When the MDXII unit is set to operate in local or host mode, the default program source for its
parameters, setpoints, and ramp/run sequences is internal.
When the MDXII unit is set to operate in analog mode, the default program source for its
setpoints and ramp times is external.

5-16 Operation Overview 5700262-R

 MDXII Power Supplies

You can change the program source and even set a different source for each of the three
operating modes (host, local, analog). Thus it is possible to:
• Set the program source to internal from the control panel or through the serial port
interface, which gives control of the regulation mode, setpoints, and ramp/run sequences
to the control panel or serial port) and
• Turn on the output from the User port.
Or you can:
• Set the program source to external from the control panel or through the serial port
interface, which gives control of the regulation mode, setpoint, and ramp time to the User
port) and
• Turn on the output from the control panel or serial port.
Note: You cannot specify program source from the User port.

Clicks
The clicks function specifies the “encoder rate” (number of counts per click) for the MODIFY
knob, which increases or decreases the rate of change when you turn the knob. You can
program this function only from the control panel (see page 6-14).
The default is 10, but you can enter any number from 1 to 20. If you want the displayed value
(setpoint, for example) to change slowly as you turn the knob, set the number of counts per
click to 1. If you want the value to change quickly, set the number of counts to 20.

Serial Port Timeout Value

The timeout value is a specified amount of time that the MDXII unit will wait between bytes
before it resets. You can select a timeout value of from 0.02 s to 5 s from either the control
panel or through the serial port interface.

Analog Input Filtering

Since a certain amount of fluctuation is inherent in plasma systems, some noise in your analog
readings is inevitable. However, with the analog input filtering function you can specify a
predefined corner frequency. You can program this function through either the control panel
or through the serial port interface.
You can specify a factor by which the analog signals LEVELIN.A, RAMPIN.A, voltage, and
current readings from the internal supply are filtered; this is a low pass filter with variable cor-
ner frequencies. The trade-off is that the higher the level of filtering, the longer it takes for the
MDXII unit to settle on a reading.

5700262-R Operation Overview 5-17

Advanced Energy®

Transductor Calibration
The purpose of the transductor calibration function is to calibrate the transductor by zeroing
the “Amps” reading. You can program this function from the control panel and through the
serial port.

FEATURES/OPTIONS

ASCII
If your MDXII unit has the ASCII host communications option enabled (through an active
panel or a serial port), serial communications will use ASCII characters rather than binary
values. This option provides for systems that require packets to end with CR (ASCII 0Dh) or
LF (ASCII 0Ah) characters. The primary drawback is that the resulting packets will be twice
as long as those using binary values.
The communications protocol stays the same, except that all the binary values are converted to
two hex digits.
Note: ACK and NAK are not translated, and the following characters are ignored: ‘0’ to ‘9’,
‘A’ to ‘F’, ‘a’ to ‘f’. This allows any necessary control characters, such as DR or LF to
be added.

The following example shows both the binary and ASCII versions of the transaction of
Command 198, request software version, (see page 7-55).
Binary:
Request from the host:
08h C6h CEh
Header Comman Checksu

Acknowledge and data from the MDXII

06h 0Bh C6h 41h 30h 35h 89h
Ack Header Comman Data - ‘A’ Data - ‘0’ Data - ‘5’ Checksu

Acknowledge from the host:

06h
Ack

5-18 Operation Overview 5700262-R

 MDXII Power Supplies

ASCII:
Request from the host:
30h 38h 43h 36h 43h 45h 0D 0A
‘0’ ‘8’ ‘C’ ‘6’ ‘C’ ‘5’ CR LF
Header Command Checksum (Optional)

Acknowledge and data from the MDXII:

06h 30h 42h 43h 36h 34h 31h 33h 30h 33h 35h 38h 39h 0D 0A
AC ‘0’ ‘B’ ‘C’ ‘6’ ‘4’ ‘1’ ‘3’ ‘0’ ‘3’ ‘5’ ‘8’ ‘9’ CR LF
Ack Header Command Data - ‘A’ Data - ‘0’ Data - ‘5’ Checksum

Acknowledge from the host:

06h
Ack

HALO
The HALO (high accuracy at low output levels) feature reduces the full-scale output by one-
tenth so that you can achieve greater accuracy at the lower output levels. When you need a
low-power or low-current output of 0 to 1.5 kW (or 0 to 4.8 A) or 0 to 3 kW (or 9.6 A), HALO
allows you to specify a setpoint within those ranges by providing tighter output regulation.
You can use HALO only when in current or power regulation mode. Voltage remains
unchanged.
Note: If you specify a setpoint from the control panel that is greater than the maximum
HALO range (1.5 kW or 4.8 A for an MDXII 15k unit; 3 kW or 9.6 A from an MDXII
30k unit) and then select HALO from the menu, the setpoint lowers automatically to the
maximum power (or current) level available when HALO is active (1.5 kW or 4.8 A; 3
kW or 9.6 A).

You can use HALO only in current and power regulation modes. Voltage remains
unchanged. You can enable the HALO feature from a control panel and through the serial port
or User port interfaces.
Note: A HALO signal assertion from the User port overrides selections from other control
modes, which allows the MDXII unit to be run from the User port and serial port
simultaneously.

If you select the HALO feature at the time you program a recipe, you must turn on HALO
before you run that recipe. If you turn off HALO and you start this recipe, the output turns off
and the message “Halo Mode Incorrect” displays. Press the STOP switch to clear the message;
then turn on HALO and start the recipe again.
The opposite is also true. If HALO is turned off when you program the recipe, you must turn
it off before the recipe begins running.
Note: The HALO and VHALO features are independent and cannot be available in the same
unit.

5700262-R Operation Overview 5-19

Advanced Energy®

VHALO
When the VHALO software option is active on your unit, you can invoke VHALO only
through the User port when the MDXII unit is in tap 1 and User port pin 33 (HALO.D) is
asserted. When these conditions are true, User port pin 23 (VOUT.A), pin 27 (LEVEL IN.A),
and pin 31 (LEVEL OUT.A) are scaled 0 to 10 V, which represents 0 to 400 V.
Note: The HALO and VHALO features are independent and cannot be available in the same
unit.

MDXII units that support VHALO also have one additional Varc trip level available if the
unit also features the Varc shutdown enable software option. This second trip level is applied
only when the user is in tap 1 and VHALO is enabled. The addition of the tap 1 Varc trip
level lets you switch between taps and have separate voltage trip levels without having to
reload the voltage trip level with each tap change. This function is useful in situations where
the User port is controlling the tap selection.
Note: If your unit also features the Tap 1 low primary current software option, then with
VHALO enabled and the unit in tap1, the Iarc trip level is 55 A. (The maximum current
limit also is 55 A.)

Contactor Hold
To help prolong the life of the main and soft-start contactors, the MDXII unit has a contactor
hold feature. If your process run times are short, you may want to specify that the contactors
stay energized after the first ”on” cycle. With this feature, when User pin 16 (CHOLD.D) is
low, the contactors remain closed after the first time the dc bus is energized, regardless of
whether output is being produced or not. Holding User pin 16 low enables contactor hold
regardless of the selected mode of control (local, host, or analog).
You must turn off output power to open the contactors. They stay closed until 1) contactor
hold is inactivated and 2) the output is turned off. If contactor hold is active when you turn
off the output and then you deactivate contactor hold, you must turn the output on and then
off to trigger the contactors to open.
If the MDXII unit is in local control and User pin 16 is high, contactor hold is controlled
from the control panel. If the MDXII unit is in host mode and User pin 16 is high, contactor
hold is controlled through the serial port.
Note: One custom software version contains an auto contactor feature. For more information
about this feature, see “Auto-Contactor Software” on page 2-24.

5-20 Operation Overview 5700262-R

 MDXII Power Supplies

SERVICE FUNCTIONS

System Statistics
The MDXII unit keeps track of some numbers that are important to AE Customer Support.
These numbers identify bus faults, which are momentary power faults that can be used to help
verify line-power problems. You can obtain the following system statistics from the control
panel or through the serial port.
• How many times the MDXII unit’s (input power) has been turned on
• How many times an overtemperature fault occurred
• How many times output has been turned on
• The amount of time (in seconds) that input power was turned on, but the MDXII unit was
not producing output
• The amount of time (in seconds) that the MDXII unit was producing output
• The total amount of energy output delivered by the MDXII unit
• Momentary power failure events
• Bus fault failures per target life
Note: Both of the counters requested by commands 207 and 208 through the serial port
indicate events per target life. If you reset a new target or reload a target life, the
counters are reset. The purpose of these counters is to help you identify line power
problems in your system.

• The total life-time counter (if supported by your MDXII unit)

Memo Function
Via Command 127 through the serial port or the memo function from the control panel, you
can input up to a 40 character text string, which is stored in nonvolatile memory. You can use
this text string to store information that is specific to your particular unit.

Clear NOVRAM
Use this function from the control panel to clear nonvolatile memory and return stored
parameters to a default state.

Check NOVRAM
Use this diagnostic function from the control panel to check values stored in nonvolatile
memory to see whether they exceed system limits. If a value does exceed system limits, the
location of the value is returned when you use this function.

5700262-R Operation Overview 5-21

Advanced Energy®

REFERENCES TO OPERATION FUNCTIONS

Table 5-1 on page 5-22 lists all the MDXII unit’s operation functions, including a reference
back to a description of each function in this chapter and where (in other chapters) you can
find out how to use each function from the applicable interface(s).
Note: Shaded areas in the table indicate a particular function is not available from that
interface.

Table 5-1. Operation Reference Table

What It
Operation How To Use
Is

User Serial Port

Control Commands
Port
Panel
Pins AE Bus Profibus
Output Regulation
Power page 5-1 page 6-3 pins 5/6, Command 3, page 7-21
page 9-9
Current page 5-2 page 6-3 pins 5/6, Command 3, page 7-21
page 9-9
Voltage page 5-2 page 6-3 pins 5/6, Command 3, page 7-21
page 9-9
Limits page 5-2 page 6-6 Commands 4 and 5, page 7-21
Timers and Counters
Ramp Time page 5-2 page 6-6 pin 26, Command 21,
page 9-13 page 7-29
Output Setpoint page 5-3 page 6-6 pin 27, Command 6, page 7-22
page 9-13
pin 31
(monitor)
Run Time page 5-2 page 6-8
Out-of-Setpoint page 5-3 page 6-9 pin 3, Command 15, page 7-25
Time page 9-8
(monitor)
Allowable page 5-4 page 6-9 Command 16, page 7-25
Deviation

5-22 Operation Overview 5700262-R

 MDXII Power Supplies

Table 5-1. Operation Reference Table (Continued)

What It
Operation How To Use
Is

User Serial Port

Control Commands
Port
Panel
Pins AE Bus Profibus
Steps and page 5-4 page 6-6
Recipes to page
Tap page 5-8 6-9 Command 20, Command 25,
HALO page 5-19 page 7-28 page 7-31
Ramp page 5-2 Command 21, Command 26,
page 7-29 page 7-35
Setpoint page 5-3 Command 22, Command 27,
page 7-29 page 7-35
Run page 5-2 Command 23, Command 28,
page 7-30 page 7-30
Target Controls
Specify active page 5-4 page 6-9 pins 4, 34, Command 11, page 7-23
to page 35
5-5 page 9-9
See which is page 6-9 pin 1 and Command 156, page 7-40
active pin 20,
page 9-7
Set target life page 6-10 Command 12, page 7-24
View life page 6-10 pin 20, Command 157, page 7-40
remaining page 9-7,
and pin 30,
page 9-13
(monitor
only)

5700262-R Operation Overview 5-23

Advanced Energy®

Table 5-1. Operation Reference Table (Continued)

What It
Operation How To Use
Is

User Serial Port

Control Commands
Port
Panel
Pins AE Bus Profibus
Arc Control
Arc Count page 5-5 page 6-10 pin 21,
page 9-12
Delay page 5-6 page 6-10 Command 8, page 7-22
Density page 5-6 page 6-10 Command 188, page 7-54
Arc Trip page 5-6 page 6-11 Command 9, page 7-22, or
Command 10, page 7-23
Arc-Check page 5-6 page 6-11 Command 33, page 7-35
Tap Settings page 5-7 page 6-12 pins 15, Command 7, page 7-22
17, and 29,
page 9-11
Power Supply Enhancements
Lock page 5-16 page 6-12 Command 193, page 7-54
(request lock code only)
Program Source page 5-16 page 6-14 Command 17, page 7-26
Clicks page 5-17 page 6-14
Serial Port page 5-17 page 6-15 Command 40,
Timeout page 7-35, (to
set) and Com-
mand 140,
page 7-38 (to
request)
Analog Input page 5-17 page 6-14 Command 18, page 7-27
Filtering
Transductor page 5-18 page 6-16 Command 50, page 7-36
Calibration

5-24 Operation Overview 5700262-R

 MDXII Power Supplies

Table 5-1. Operation Reference Table (Continued)

What It
Operation How To Use
Is

User Serial Port

Control Commands
Port
Panel
Pins AE Bus Profibus
Features and Options
ASCII page 5-18 page 6-16 Command 72,
page 7-37
HALO page 5-19 page 6-15 pin 33, Command 32, page 7-35 to
page 9-14 select and Command 20, page
pin 36, 7-28 for recipes (AE Bus only)
page 9-14
(monitor)
VHALO page 5-20 pin 33,
page 9-14
pin 36,
page 9-14
(monitor)
Varc Trip Level page 5-20
(available only
with VHALO)
Contactor Hold page 5-20 page 6-15 pin 16, Command 30, page 7-34
page 9-11

5700262-R Operation Overview 5-25

Advanced Energy®

Table 5-1. Operation Reference Table (Continued)

What It
Operation How To Use
Is

User Serial Port

Control Commands
Port
Panel
Pins AE Bus Profibus
System Statistics
Times input page 5-21 page 6-17 Command 201, page 7-55
power turned on
Times overtem- page 6-18 Command 203, page 7-55
perature
occurred
Times output page 6-18 Command 202, page 7-55
turned on
Times input page 6-17 Command 204, page 7-55
turned on but no
output produced
Time output page 6-18 Command 205, page 7-55
being produced
Total energy Command 206, page 7-56
output
Power failures Command 207, page 7-56
Bus fault fail- Command 208, page 7-56
ures per target
life
Total lifetime Command 209, page 7-56
counter
Service Functions
Memo page 5-21 page 6-16 Command
127 page 7-37
Clear page 5-21 page 6-17
NOVRAM
Check page 5-21 page 7-2
NOVRAM

5-26 Operation Overview 5700262-R

 MDXII Power Supplies

FIRST-TIME OPERATION
This procedure assumes that a control panel has operational control (local control mode).
1. Ensure that the necessary external inputs are supplied (refer to signal descriptions
beginning on page 9-7) or that the “cheater plug” is installed on the User port connector
on the rear of the MDXII unit (see Figure 9-6 on page 9-5).
2. Connect the output connector (see details on page 4-10).
3. Turn on the circuit breaker at the rear of the unit. The output display screen will appear on
the display and the following LEDs will light:
– STOP
– One of the control modes (host, local, or analog)
– One of the methods of regulation (power, voltage, or current).
4. If the control panel does not have control, select the local control mode by pressing the
LOCAL switch.
5. Select a method of output regulation by pressing the POWER, VOLTAGE, or
CURRENT switch.
6. Set an output level (see page 5-3): At the output display screen, turn the MODIFY knob
to select an output setpoint.

DANGER:
Step 7 on page 5-27 will result in high voltage levels at the output connector. Take
appropriate steps to prevent electrical shock.

7. Press the START switch. The START LED flashes for about 3 s as the internal circuitry
is being initialized, then the main contactor closes. The output should reach the
programmed setpoint level in about 600 ms (50ms in units with fast ramp/run).
8. Press the STOP switch any time to turn off output.

WARNING:
You must give the power supply the OFF command before turning off the input line
power or the rear circuit breaker.

5700262-R Operation Overview 5-27

Advanced Energy®

5-28 Operation Overview 5700262-R

 MDXII Power Supplies
Chapter

6
Panel Connection, Controls and
6

Indicators
ACTIVE REMOTE PANEL CONNECTION

DANGER:
RISK OF DEATH OR BODILY INJURY: disconnect all sources of input power and
wait a few minutes before working on this unit or anything connected to it. Internal
components may remain live for 1 min after the MDXII unit has been disconnected.

CAUTION:
Do not connect an active remote panel if your MDXII unit has an integrated active front
panel. An MDXII unit with an active front panel (that is, a control panel that is an
integrated part of the unit) will not function correctly if an active remote panel is
connected to the DISPLAY port.

WARNING:
To properly initialize the active remote panel, you must connect when the MDXII unit is
off (no live power). This connector was designed for connecting an Advanced Energy®
active remote panel only. The communications format between Advanced Energy®
display panels and the MDXII unit is different than the serial port communications
format. An incorrect connection could damage the MDXII unit.

You can connect an Advanced Energy® active remote panel to your MDXII unit with a 9-pin,
male, subminiature-D connector shown in Figure 6-1 on page 6-1. The corresponding port on
the MDXII rear panel is labeled DISPLAY.

Figure 6-1. Active remote panel connector

5700262-P Panel Connection, Controls and Indicators 6-1

Advanced Energy®

CAUTION:
If the User port won't be used, you must leave the cheater plug attached to the MDXII
unit.

CONTROL PANEL INTERFACE

Your MDXII unit may have either an active front panel, which is an integrated part of the unit,
or an active remote panel, which is connected to the DISPLAY port on the rear panel of the
unit. This manual uses the term “control panel” to refer to either of these panels since they
function identically.
An active front panel (control panel) has three main sections:
• START and STOP switches at the far left of the panel
• CONTROL and REGULATION switches at the far right of the panel
• A two-line display, five soft keys, and a MODIFY knob in the large area in the center of
the panel

Output Power Switches

Use the following switches to turn output power on and off.

START Turns on output power if the control panel has control of the on/off
function and all interlock conditions are satisfied.
STOP Turns off output power, no matter which interface is currently
controlling the MDXII unit.

Control Switches
Use the following switches to select the controlling interface. “Unit Control Hierarchy” on
page 2-4 describes the default control hierarchy for the MDXII unit.

HOST Gives control to the host computer through the serial port no matter
which interface is currently controlling the MDXII unit. If the serial
port already has control or output is turned on, this switch is ignored.
LOCAL Takes back control from the serial port or User port and gives it to the
control panel. If the control panel already has control or output is
turned on, this switch is ignored.
ANALOG Gives control to the analog controller through the User port no matter
which interface is currently controlling the MDXII unit. If the User
port already has control or output is turned on, this switch is ignored.

6-2 Panel Connection, Controls and Indicators 5700262-P

 MDXII Power Supplies

Regulation Switches
Use these switches to select the method of output regulation when the control panel has
control.

POWER Specifies that the method of output regulation is power

VOLTAGE Specifies that the method of output regulation is voltage
CURRENT Specifies that the method of output regulation is current

Two-Line Display
When you first power up, the top line of the two-line display shows the actual output level in
volts, amperes, and kilowatts. The bottom line displays the message “Timers Active” if one or
more ramp\run steps have been programmed (see page 6-6). If “Setpoint = nn.nn” is displayed,
you can enter a setpoint directly.

0 Volts 0.00 0.00 kW

Amps
Int Setpoint = 0.000 kW

Use the two-line display to view menu selections, parameters, and messages.

Soft Keys
Use the soft keys to select whichever menu functions are shown immediately above them on
the two-line display. Chapter 5 provides an operational overview of all the MDXII functions.
“Control Panel Controls” on page 6-3 explains how to perform these operations from the
MDXII control panel.

Modify Knob
Use the MODIFY knob with the soft keys to make selections and modify values that appear
on the two-line display.

CONTROL PANEL CONTROLS

The first screen that appears when you power up is referred to as the “output display screen.”
You can access a broad array of features and settings easily, using the menu choices that
appear on the two-line display.

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Advanced Energy®

Use the MODIFY knob and the five unlabeled soft keys that are directly below the display to
select parameters and modify values. To have full access to the menu, the MDXII unit must
be in local control mode (the LOCAL LED will be lit).
Note: When the MDXII unit is in analog or serial mode, you can view all the menu items, but
you cannot modify any of the items or lock the unit. If you switch the MDXII unit to
analog mode while you are viewing an item in the menu, you are returned to the output
display screen immediately.

Press any of the soft keys when the output display screen is displayed to cause the top-level
menu to appear. The top-level menu contains five menu selections, which are shown in Figure
6-2 on page 6-4. Generally, pressing a top-level soft key causes a second level of menu
choices to display (for example, POWER and CURRENT display if you press the LIMITS soft
key).

LIMITS TIMERS TARGET ARC MORE

Figure 6-2. Control panel first-level menu functions

As you press soft keys and move through the menu levels, the top line of the output display
screen usually continues to display until the last choice in that menu; then the top line is
replaced with information pertaining to the selection you can make. The three exceptions that
always display the first line are the analog input filtering feature, the transductor
calibration feature, and the arc density feature.
A parameter flashes if it can be modified; make such modifications with the MODIFY knob.
Pressing the ENTER soft key enters the modification into nonvolatile memory. You can press
the MODIFY knob at any time to cancel what you are doing (leave the parameter(s)
unchanged) and return to the output display screen.
If a fault exists, the soft keys are locked out until you clear the fault. Fault messages are listed
beginning on page 8-5.
Figure 6-3 on page 6-5 is a graphic representation of the control panel menu tree.

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 MDXII Power Supplies

CURRENT
LIMITS
POWER

RAMP/RUN NUMBER OF STEPS RAMP n TIMER

TIMERS SETPOINT n =
OUT-OF-SETPOINT RUN n TIMER
OUT-OF-SETPOINT TIMER
ACTIVE
TARGET
LIFE TARGET LIFE REMAINING

DELAY
VARCS
DENSITY
IARCS
ARC CHECK ACTIVE?
ARC ARC CHECK
ARC CHECK HOLD-OFF
VARCS
COUNT
IARCS
VHALO UNIT ON
ARC TL VARCS VARC BUS FAULT
IARCS OV TEMP
EVENTS
POWER FLT
TIME
OUTPUT ON
kWh
STATS IDLE
CALIB RUN
S/W REV
FPSTAT
SERVICE CKSUM
MFSTAT XDCAL
DEBUG
PROFI PCALZ
MORE
MORE PCALG
TAPSET
MORE LOCK CHKNVF NB. SSO
FILTER CLRNVF SS ONLY
CONFIG PGM SRC MEMO
HPTOV
LOCK UNIT
CLICKS
SET CODE
ASCII
HOST LOCAL ANALOG
OPTIONS HALO
C HOLD
Figure 6-3. Control panel menu tree

5700262-P Panel Connection, Controls and Indicators 6-5

Advanced Energy®

The next several pages contain step-by-step instructions on how to access and perform
operational functions from the MDXII control panel menu. These instructions are organized
by the first-level menu functions illustrated in Figure 6-2 on page 6-4.

Using Limits Functions

CURRENT
LIMITS ⇒
POWER
Use LIMITS to limit the maximum power and current output. The current limit is especially
useful for limiting current into an arc. When you set a limit, you are effectively preventing
your supply's full rated output from being delivered into a low impedance.

Using Timers Functions

Note: When you use the TIMERS menu to program a recipe and have set the program source
to internal, the “Timers Active” message replaces the display line on the control panel.

PROGRAMMING RAMP TIME

See “Ramp Timer” on page 5-2 for a description of this function. Follow these steps:
TIMERS ⇒ RAMP/RUN ⇒Number of steps ⇒ramp n timer
1. At the top-level menu, press the TIMERS soft key.
2. Press the RAMP/RUN soft key.
3. Turn the MODIFY knob to select a value from 1 through 5.
a. If you select only one value, press the ENTER soft key to return to the output display
screen automatically.
b. If you select more than one value, press the ENTER soft key to display RAMP 2
TIMER and so on until you have set all values or scrolled past them with the ENTER
soft key.
Note: You can disable the entire recipe by setting the number of steps to zero.

4. Press either the M (minutes) or S (seconds) soft key

If fast ramp/run is active, and the value for both minutes and seconds is zero, “MS”
displays, allowing you to enter a value in milliseconds. Conversely, if you have entered a
non-zero value for either minutes or seconds, “MS” does not display and you cannot
enter a value for milliseconds.
5. Set the RAMP 1 time by turning the MODIFY knob. Press either of the other soft keys if
you want to set another value.
6. Press the ENTER soft key.
7. Either set the SETPOINT 1 value or press the ENTER soft key (see “Output Setpoint
Level” on page 5-3).

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 MDXII Power Supplies

8. Either set the RUN 1 time or press the ENTER soft key (see “Run Timer” on page 5-2).
Pressing the ENTER soft key at the final timer value automatically returns you to the
output display screen.
Note: Press the MODIFY knob at any time to return to the output display screen; note that
this disables the recipe (sets the number of steps to zero).

PROGRAMMING OUTPUT SETPOINT LEVEL

See “Output Setpoint Level” on page 5-3 for a description of this function.
TIMERS ⇒ RAMP/RUN ⇒Number of steps ⇒setpoint n =
To program one or more ramp/run steps, follow these steps:
1. At the top-level menu, press the TIMERS soft key.
2. Press the RAMP/RUN soft key.
3. Set the number of steps (up to five) by turning the MODIFY knob.
a. If you select only one step, or if the RUN 1 timer is set to zero, press the ENTER soft
key to return to the output display screen automatically.
b. If you select more than one step, and the RUN 1 timer is not set to zero, press the
ENTER soft key to cause RAMP 2 TIMER and so on to be displayed until you have set
all values or scrolled past them with the ENTER soft key.
4. Either set the RAMP 1 timer or press the ENTER soft key. You can also change the
method of regulation at this point.
5. Set the SETPOINT 1 value by turning the MODIFY knob; select a method of regulation
by pressing the appropriate REGULATION switch.
6. Press the ENTER soft key.
7. Either set the RUN 1 timer or press the ENTER soft key.
Pressing the ENTER soft key at the final timer value automatically returns you to the
output display screen.
Note: Press the MODIFY knob at any time to return to the output display screen; note that
this disables the recipe (sets the number of steps to zero).

To specify a manual setpoint, follow these steps:

1. Disable the recipe by setting the number of steps to zero.
If the recipe is not disabled, the message “Timers Active” displays. If the recipe is
disabled, “Setpoint = nn.nn” displays.
2. Turn the MODIFY knob until you reach the desired setpoint.
When you turn on output, the MDXII unit ramps to that setpoint in 600 ms (50 ms on
units with fast ramp/run).

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Advanced Energy®

SETTING RUN TIME

See “Run Timer” on page 5-2 for a description of this function.
TIMERS ⇒ RAMP/RUN ⇒Number of steps ⇒run n timer
1. At the top-level menu, press the TIMERS soft key.
2. Press the RAMP/RUN soft key.
3. Set the number of steps (up to five) by turning the MODIFY knob.
If you select more than one step, and if the run timer is not set to zero, pressing the
ENTER soft key causes RAMP 2 TIMER and so on to display until you have set all
values or scrolled past them with the ENTER soft key.
4. Press the ENTER soft key.
5. Either set the RAMP 1 timer or press the ENTER soft key.
6. Either set the SETPOINT 1 value or press the ENTER soft key.
7. Press either the H (hours) or M (minutes) or S (seconds) soft key.
If fast ramp/run is active and the value for both hours and minutes is zero, “MS”
displays, allowing you to enter a value in tens of milliseconds. Conversely, if you have
entered a non-zero value for either hours or minutes, “MS” does not display and you
cannot enter a value for milliseconds. Note that if you have entered a non-zero value for
seconds, “MS” still displays.
8. Set the RUN 1 timer by turning the MODIFY knob. Press either of the other soft keys if
you want to set another value.
9. Press the ENTER soft key.
Pressing the ENTER soft key the final time returns you to the output display screen
automatically.
Note: Press the MODIFY knob at any time to return to the output display screen; note that
this disables the recipe (sets the number of steps to zero).

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 MDXII Power Supplies

SETTING OUT-OF-SETPOINT TIME

See “Out-of-Setpoint Timer” on page 5-3 for a description of this function.
TIMERS ⇒ OUT-OF-SETPOINT ⇒Out of Setpt Timer
1. At the top-level menu, press the TIMERS soft key.
2. Press the OUT-OF-SETPOINT soft key.
3. Press either the M (minutes) or S (seconds) soft key and then set the time by turning the
MODIFY knob. Press the other key if you want to set another value.
4. Press the ENTER soft key.
5. Either set an allowable deviation, if desired, or go directly to Step 6 on page 6-9.
(To set an allowable deviation, set the allowable deviation percentage (1 to 99%) by
turning the MODIFY knob.)
6. Press the ENTER soft key; you will be returned to the output display screen automatically.
Note: Press the MODIFY knob at any time to return to the output display screen.

Using Target Functions

See “Target Controls” on page 5-4 for a description of the target functions.

SPECIFYING AN ACTIVE TARGET

TARGET ⇒ ACTIVE
1. At the top-level menu, press the TARGET soft key.
2. Press the ACTIVE soft key.
3. Specify a target number (1 through 8) with the MODIFY knob.
4. Press the ENTER soft key; you are returned to the output display screen automatically.

SEEING WHICH TARGET IS ACTIVE

TARGET ⇒ ACTIVE
1. At the top-level menu, press the TARGET soft key.
2. Press the ACTIVE soft key.
3. Press the MODIFY knob to be returned to the output display screen.

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Advanced Energy®

SETTING THE TARGET LIFE

TARGET ⇒ LIFE
1. At the top-level menu, press the TARGET soft key.
2. Press the LIFE soft key.
3. Specify a target number (1 through 8) with the MODIFY knob.
4. Press the SELECT soft key.
5. Specify the target life with the MODIFY knob. To alter the speed with which the number
of kilowatt hours changes while you are turning the MODIFY knob, press the x1000 soft
key, or the x100, x10, or x1 soft keys.
6. Press the ENTER soft key; you are returned to the output display screen automatically.

VIEWING THE REMAINING TARGET LIFE

TARGET ⇒ LIFE
1. At the top-level menu, press the TARGET soft key.
2. Press the LIFE soft key.
3. Specify a target number (1 through 8) with the MODIFY knob.
4. Press the MODIFY knob to be returned to the output display screen.

Using Arc Functions

DETECTING AND COUNTING ARCS

See “Arc Counting Features and Limits” on page 5-5 for a description of this feature. No
action is required by the user if your unit is configured with this optional feature.

PROGRAMMING DELAY AND DENSITY

See “Arc Delay and Density” on page 5-6 for a description of this function.
ARC ⇒ DELAY
To specify how long (up to 1 s) the MDXII output remains turned off after an arc has been
detected, follow these steps:
1. At the top-level menu, press the ARC soft key.
2. Press the DELAY soft key.
3. Set the number of milliseconds (in 5-ms increments) by turning the MODIFY knob.
4. Press the ENTER soft key; you are returned to the output display screen automatically.

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 MDXII Power Supplies

ARC ⇒ DENSITY
To keep track of how many voltage or current arcs were detected in the previous second,
follow these steps:
1. At the top-level menu, press the ARC soft key.
2. Press the DENSITY soft key.
3. Press either the VARCS or IARCS soft key.
4. View the number of arcs per second.
5. Press the MODIFY knob to return to the output display screen.

SETTING ARC TRIP LEVELS

See “Arc Trip Levels” on page 5-6 for a description of this function.
ARC ⇒ ARC TL
To set the arc trip level, follow these steps:
1. At the top-level menu, press the ARC soft key.
2. Press the ARC TL soft key.
3. Press either the VARCS or IARCS soft key.
4. Press either the VHALO or VARCS soft key.
5. Set the current arc trip level with the MODIFY knob.
6. Press the ENTER soft key; you are returned to the output display screen automatically.

PROGRAMMING ARC-CHECK
See “Arc-Check™” on page 5-6 for a description of this function.
ARC ⇒ ARC CHECK
To select the amount of time that Arc-Check waits before attempting to extinguish an arc,
follow these steps:
1. At the top-level menu, press the ARC soft key.
2. Press the ARC CHECK soft key.
3. Select YES or NO by turning the MODIFY knob.
a. If you select NO, press the ENTER soft key to be returned to the output display screen.
b. If you select YES, use the MODIFY knob to select the amount of time that Arc-Check
waits before attempting to extinguish an arc (50 ms to 5 s).
4. Press the ENTER soft key; you are returned to the output display screen automatically.

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Advanced Energy®

Using More Functions

SPECIFYING A TAP SETTING

See “Selecting the Correct Tap” on page 5-8 for a description of this function.
MORE ⇒ TAPSET
Note: If you try to change taps when more than 50 V is present at the MDXII unit’s output, the
message “Latent Output Voltage Exists” appears briefly and then clears. You are not
allowed to change taps until the voltage drops below 50 V.

1. At the top-level menu press the MORE soft key.

2. Press the TAPSET soft key.
3. Use the MODIFY knob to specify a tap (1 through 6) setting.
4. Press the ENTER soft key; you are returned to the output display screen automatically.

LOCKING THE CONTROL PANEL

See “Lock” on page 5-16 for a description of this function.
MORE ⇒ CONFIG ⇒LOCK ⇒SET CODE
To set the lock code for the first time, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the LOCK soft key.
4. Press the SET CODE soft key.
5. Use the soft keys to enter a five-digit code.
Note: 00000 (five zeros) is not a valid code and will not be accepted.

6. Re-enter the code as instructed.

Either the message “Code Not Accepted—Mismatch” or “Code Accepted’ will flash on
the display, and you will be returned to the output display screen.

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 MDXII Power Supplies

To reset the lock code, follow these steps:

1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the LOCK soft key.
4. Press the SET CODE soft key.
5. Use the soft keys to enter the existing code as instructed.
You are returned to the output display screen if you enter the incorrect code.
6. Use the soft keys to enter a new five-digit code.
7. Re-enter the code as instructed.
Either the message “Code Not Accepted—Mismatch” or “Code Accepted” flashes on the
display, and you are returned to the output display screen.
MORE ⇒ CONFIG ⇒LOCK ⇒LOCKUNIT
To lock the MDXII, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the LOCK soft key.
4. Press the LOCK UNIT soft key.
5. Enter the existing five-digit code as instructed.
If you enter the correct code, the message “Code Accepted” flashes on the display, and
you are returned to the output display menu. The control panel will be locked, but you
can turn the unit off.
If you do not enter the correct code, the message “Code Not Accepted— Mismatch”
flashes on the display, and you are returned to the output display menu. The control panel
will not be locked.
To unlock the MDXII, follow these steps:
1. At the output display screen, press any soft key.
2. Enter the unlock code with the soft keys.
If you enter the correct code, the message “Code Accepted” flashes on the display, and
you are returned to the output display screen. Press any soft key to return to the top-level
menu.
If you do not enter the correct code, the message “Code Not Accepted— Mismatch”
flashes on the display, and you are returned to the output display screen. You can request
the correct code from the serial port interface using Command 193.

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Advanced Energy®

SPECIFYING ANALOG INPUT FILTERING

See “Analog Input Filtering” on page 5-17 for a description of this function.
MORE ⇒ CONFIG ⇒FILTER
1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the FILTER soft key.
4. Use the MODIFY knob to specify the corner frequency of the low pass filter (0.5 Hz,
1.0 Hz, 2.0 Hz, 5.0 Hz, or Disabled).
5. Press the MODIFY knob to return to the output display screen.
Since volts, amperes, and kilowatt readings remain on the top line of the output display screen
while you are specifying the filtering level, you can quickly see how the readings are affected.

SETTING THE PROGRAM SOURCE

See “Program Source” on page 5-16 for a description of this function.
MORE ⇒ CONFIG ⇒PGM SRC
To specify where the MDXII unit looks for the parameters it uses to operate, follow these
steps:
1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the PGM SRC soft key.
4. Press the HOST, LOCAL, or ANALOG soft key to toggle between INT and EXT for that
particular interface (you can set either program source for all three interfaces).
5. Press the ENTER soft key; you are returned to the output display screen automatically.

SPECIFYING CLICKS
See “Clicks” on page 5-17 for a description of this function
MORE ⇒ CONFIG ⇒CLICKS
To increase or decrease the rate of change when you turn the MODIFY knob, follow these
steps:
1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the CLICKS soft key.
4. Use the MODIFY knob to adjust the number of counts per click (1 through 20).
5. Press the ENTER soft key; you are returned to the output display screen.

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 MDXII Power Supplies

SPECIFYING SERIAL PORT TIMEOUT VALUE

See “Selecting the Correct Tap” on page 5-8 for a description of this function.
MORE ⇒ CONFIG ⇒HPTOV
1. At the top-level menu, press the MORE soft key.
2. Press the CONFIG soft key.
3. Press the HPTOV soft key.
4. Use the MODIFY knob to adjust the timeout value (20 ms to 5 s in 10 ms increments).
5. Press the ENTER soft key; you are returned to the output display screen automatically.

USING THE HALO FEATURE

See “HALO” on page 5-19 for a description of this function.
MORE ⇒ OPTIONS ⇒HALO
1. At the top-level menu, press the MORE soft key.
2. Press the OPTIONS soft key.
3. Press the HALO soft key.
4. Turn the MODIFY knob to select YES or NO.
5. Press the ENTER soft key; you are returned to the output display screen automatically.

USING THE CONTACTOR HOLD FEATURE

See “Contactor Hold” on page 5-20 for a description of this feature.
MORE ⇒ OPTIONS ⇒C Hold
To help prolong the life of the main and soft-start contactors, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the OPTIONS soft key.
3. Press the C HOLD soft key.
4. Turn the MODIFY knob to select YES or NO.
5. Press the ENTER soft key; you are returned to the output display screen automatically.

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Advanced Energy®

USING THE ASCII FEATURE

See “ASCII” on page 5-18 for a description of this feature.
MORE ⇒ OPTIONS ⇒ASCII
To enable ASCII host communications, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the OPTIONS soft key.
3. Press the ASCII soft key.
4. Turn the MODIFY knob to select YES or NO.
5. Press the ENTER soft key; you are returned to the output display screen automatically.

CALIBRATING THE TRANSDUCTOR

See “Transductor Calibration” on page 5-18 for a description of this function.
MORE ⇒ SERVICE ⇒DEBUG ⇒CALIB ⇒XDCAL
1. Turn output on, select current regulation, and set the setpoint to zero.
2. At the top-level menu, press the MORE soft key.
3. Press the SERVICE soft key.
4. Press the DEBUG soft key.
5. Press the CALIB soft key.
6. Press the XDCAL soft key.
7. Specify a transductor calibration factor (0 through 255) with the MODIFY knob until the
“Amps” reading on the top line of the display is zero (start with a calibration factor of zero
and slowly work up until the “Amps” reading goes to zero).
8. Press the MODIFY knob to return to the output display screen.

DISPLAYING USER INPUT CHARACTER STRING

See “Memo Function” on page 5-21 for a description of this function.
MORE ⇒ SERVICE ⇒MORE ⇒MEMO
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the MORE soft key.
4. Press the MEMO soft key.

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 MDXII Power Supplies

RETURNING STORED PARAMETERS TO DEFAULT STATE

See “Clear NOVRAM” on page 5-21.
MORE ⇒ SERVICE ⇒MORE ⇒CLRNVF
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the MORE soft key.
4. Press the CLRNVF softkey.

CHECKING VALUES STORED IN NONVOLATILE MEMORY

See “Check NOVRAM” on page 5-21.
MORE ⇒ SERVICE ⇒MORE ⇒CHKNVF
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the MORE soft key.
4. Press the CHKNVF softkey.

OBTAINING SYSTEM STATISTICS

The MDXII unit keeps track of some numbers that are important to Customer Support. These
numbers identify bus faults, which are momentary power faults that can be used to help verify
line power problems. The following is a brief description of the information that can be
obtained.
MORE ⇒ SERVICE ⇒STATS
To see how many times the MDXII input power has been turned on, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the STATS soft key.
4. Press the EVENTS soft key.
5. Press the UNIT ON soft key.
6. Press the MODIFY knob to return to the output display screen.

5700262-P Panel Connection, Controls and Indicators 6-17

Advanced Energy®

To see how many times an overtemperature fault occurred, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the STATS soft key.
4. Press the EVENTS soft key.
5. Press the OV TEMP soft key
6. Press the MODIFY knob to return to the output display screen.
To see how many times output has been turned on, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the STATS soft key.
4. Press the EVENTS soft key.
5. Press the OUTPUT ON soft key.
6. Press the MODIFY knob to return to the output display screen.
To see the amount of time, in seconds, that input power was turned on, but the MDXII unit
was not producing output, follow these steps:
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the STATS soft key.
4. Press the TIME soft key.
5. Press the IDLE soft key.
6. Press the MODIFY knob to return to the output display screen.
To see the amount of time, in seconds, that the MDXII unit was producing output, follow these
steps:
1. At the top-level menu, press the MORE soft key.
2. Press the SERVICE soft key.
3. Press the STATS soft key.
4. Press the TIME soft key.
5. Press the RUN soft key.
6. Press the MODIFY knob to return to the output display screen.

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PANEL INDICATORS

Control Panel LED and Fault Message Indicators

Each switch on a control panel has a built-in LED that lights when you activate the switch.
Lighted LEDs let you monitor:
• Output power (start mode or stop mode)
• Control mode (host, analog, or local)
• Regulation mode (power, voltage, or current)
The two-line display on a control panel shows a “fault” message when a fault condition
occurs.
Please refer to the “Troubleshooting and Customer Support” chapter for a complete
description of fault messages.

Passive Panel LED Indicators

If your MDXII unit has a passive panel, you can monitor status and bus conditions from the
LEDs on this panel.
The status LEDs let you monitor:
• Input power
• Output power
• Setpoint
• Arc
• Overtemperature
• Interlock conditions
The bus LEDs let you monitor:
• Bus high faults
• Bus low faults
Please refer to the “Troubleshooting and Customer Support” chapter for a complete
description of the passive panel LED indicators.

PANEL ILLUSTRATIONS
The graphics in this section illustrate the various panels available for the MDXII 15k and
MDXII 30k units.

5700262-P Panel Connection, Controls and Indicators 6-19

Advanced Energy®

Figure 6-4. Front view of 15k stand-alone unit with active front panel

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 MDXII Power Supplies

Figure 6-5. Front view of 15k stand-alone unit with passive front panel

5700262-P Panel Connection, Controls and Indicators 6-21

Advanced Energy®

Figure 6-6. Rear view of 15k stand-alone unit

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 MDXII Power Supplies

Figure 6-7. Front view of 30k stand-along (or master) unit with active front panel

5700262-P Panel Connection, Controls and Indicators 6-23

Advanced Energy®

Figure 6-8. Front view of 30k unit with passive front panel

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 MDXII Power Supplies

Figure 6-9. Rear view of 30k stand-alone (or master) unit (CE model shown)

5700262-P Panel Connection, Controls and Indicators 6-25

Advanced Energy®

Figure 6-10. Front view of an MDXII active remote panel

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 MDXII Power Supplies

Figure 6-11. Rear view of an MDXII active remote panel

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Chapter

7
Serial Port Connection, Controls
7

and Indicators
SERIAL PORT CONNECTION
The serial port interface consists of a host computer attached to the rear panel of the MDXII
unit through a 9-pin female, subminiature-D connector (see Figure 7-1 on page 7-2) next to an
eight-switch DIP. Advanced Energy™ recommends that you use shielded cables for
connecting the serial port.
Table 7-1 on page 7-2 provides information about each pin.

CAUTION:
If the User port won't be used, you must leave the cheater plug attached to the MDXII
unit.

5700262-R Serial Port Connection, Controls and Indicators 7-1

Advanced Energy®

MDXII units are shipped from the factory configured for either an AE Bus RS-232 or RS-485
protocol operation or a Profibus RS-485 protocol operation. “Configuration” on page 7-3
explains how an MDXII unit is configured for either protocol.

Figure 7-1. Serial port connector

Pin Descriptions

Table 7-1. Serial-Port Pin Descriptions

Pin Name Description
1 unassigned
2 TXD.D This output signal is used to transmit data according to
RS-232 protocol.
3 RXD.D This input signal is used to receive data according to
RS-232 protocol.
4 unassigned
5 COM.D This common signal is a dedicated return to internal
system ground, then to chassis ground, and finally to
protective earth-ground. All serial communications
signals should be referenced to this pin.
6 TR- This digital signal is used to transmit and receive (-)
data according to RS-485 protocol.
7 TR+ This digital signal is used to transmit and receive (+)
data according to RS-485 protocol.
8 unassigned
9 unassigned

7-2 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Configuration

AE BUS OR PROFIBUS OPERATION

MDXII units are shipped from the factory configured for either an AE Bus RS-232 or RS-485
protocol operation or a Profibus RS-485 protocol operation. Refer to the following
descriptions to connect for either an AE Bus or a Profibus serial port.

DANGER:
RISK OF DEATH OR BODILY INJURY: disconnect all sources of input power and
wait a few minutes before working on this unit or anything connected to it. Internal
components may remain live for 1 min after the MDXII unit has been disconnected.

CAUTION:
Ensure that you take standard precautionary procedures against electrostatic discharge.

The top of the logic card (if viewed from the front and slightly right of center) has four
jumpers, a switch, and a ribbon cable, which are used to configure the MDXII unit for either
an AE Bus or a Profibus operation.

Right Side of Unit, Top View

Card Cage

1252

Figure 7-2. Logic PCB in card cage

5700262-R Serial Port Connection, Controls and Indicators 7-3

Advanced Energy®

The jumpers are labeled P2, P3, P4, and P5. The red switch, labeled S1, is located just to the
right of the jumpers. The ribbon cable, which connects the logic card at P6 or P9 to the back of
the MDXII unit, is located in the upper right corner of the logic card.

Figure 7-3. Switches, jumpers, and connectors on the logic board

Follow these steps for either an AE Bus or a Profibus operation:

1. Disconnect all sources of input power from the MDXII unit and wait a few minutes before
attempting to set the jumpers.
2. Remove the top cover and the clear plastic safety shields.
3. Pull up on the end of each extractor lever; grasp both levers and use them to remove the
logic PCB from the card cage (the logic PCB is the board closest to the outside of the unit).
4. Set the jumpers, the S1 switch, and the ribbon cable for your mode of operation, using the
table below.

Table 7-2. Configuring for Serial Port Mode of Operation

Mode of Jumpering Switch S1 Ribbon
Operation Cable
AE Bus RS-232 jumper P2, P3, P4, and position to 232 = right P6
AE Bus RS-485 P5 across pins 1 and 2 position to 485 = left P6
Profibus RS-485 jumper P1, P2, P3, and position to 485 = left P9
P4 across pins 2 and 3

5. Return the PCB to the card cage, and replace the safety shields and cover.

7-4 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

AE BUS MULTIDROP OPERATION

When MDXII units are configured for RS-485 multidrop operation, the differential wire pair
at each end of the network must be terminated with a set of terminating resistors. Each MDXII
unit is shipped with terminating resistors that are installed but not jumpered on the logic board.
If you are connecting an MDXII unit as an "end" node, you will need to configure your unit to
have termination. The following procedures explain how to do this.

Terminating AE Bus
1. Disconnect all sources of input power from the MDXII unit and wait a few minutes before
attempting to set the jumpers.
2. Remove the top cover and the clear plastic safety shields.
3. Pull up on the end of each extractor lever; grasp both levers and use them to remove the
logic PCB from the card cage (the logic PCB is the board closest to the outside of the unit).
4. If RS-485 is used and the MDXII unit is the last node on the multidrop cable, jumper
pins 2 and 3 on headers P10 and P11 (furthest from the silk-screen “TERM”). Otherwise,
leave the jumpers on pins 1 and 2.
5. Return the PCB to the card cage and replace the safety shields and cover.

AE Bus Interface

ADDRESSES AND BAUD RATES

A switch, labeled S1, is located on the rear of the MDXII unit. The S1 switch contains eight
miniature switches (“mini-switches”).

Figure 7-4. S1 switch on the MDXII rear panel

5700262-R Serial Port Connection, Controls and Indicators 7-5

Advanced Energy®

Use the first five mini-switches (A0 to A4) to specify the “address” of an MDXII unit, which a
host computer must include in the message packet it sends. Each MDXII unit in a network
must have a unique address.
Use the next two mini-switches (BR0 and BR1) to specify the serial port's baud rate. The last
mini-switch is unassigned.

Setting AE Bus Network Addresses

Use the S1 switch on the rear of the MDXII unit to set network addresses for the AE Bus
protocol. As indicated in Table 7-3 on page 7-6, five mini-switches are used together: A0, A1,
A2, A3, and A4. In the table, “up” indicates the “on” position.
Note: You must turn the circuit breaker off and then on before the MDXII unit recognizes the
new selection.

Table 7-3. Setting AE Bus Network Addresses

Address Position of min-switch
A0 A1 A2 A3 A4
zero Don't assign this address to a unit; it is the network broadcast address —all
MDXII units will receive a message sent to this address by the host, but will
not reply
1 up up up up down
2 up up up down up
3 up up up down down
4 up up down up up
5 up up down up down
6 up up down down up
7 up up down down down
8 up down up up up
9 up down up up down
10 up down up down up
11 up down up down up
12 up down down up up
13 up down down up down
14 up down down down up
15 up down down down down
16 down up up up up
17 down up up up down

7-6 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-3. Setting AE Bus Network Addresses (Continued)

Address Position of min-switch
A0 A1 A2 A3 A4
18 down up up down up
19 down up up down down
20 down up down up up
21 down up down up down
22 down up down down up
23 down up down down down
24 down down up up up
25 down down up up down
26 down down up down up
27 down down up down down
28 down down down up up
29 down down down up down
30 down down down down up
31 down down down down down

Setting AE Bus Baud Rates

Use the S1 switch on the rear of the MDXII unit to set the serial port’s baud rate for the
AE Bus protocol. As indicated in Table 7-4 on page 7-7, use the two min-switches (BR0 and
BR1) together to select from the range available for either RS-232 (1200, 4800, 9600, 19,200)
or RS-485 (9600, 19,200, 38,400, or 57,600).
Note: You must turn the circuit breaker off and then on before the MDXII unit recognizes the
new selection.

Table 7-4. Setting AE Bus BAUD Rates

Baud rate Position of min-switch
RS-232 RS485 BR0 BR1
1200 9600 up up
4800 19,200 up down
9600 38,400 down up
19,200 57,600 down down

5700262-R Serial Port Connection, Controls and Indicators 7-7

Advanced Energy®

COMMUNICATIONS PROTOCOL
The AE Bus communications protocol uses pure binary data (nothing is coded into ASCII, for
example), and is designed for multi-drop communications networks (networks that contain
two or more nodes). The host computer is always the master unit. Slave units transmit only
after receiving a message packet from the master, and then only to the master. The
transmission parameters are as follows:
• RS-232 or RS-485 transmission standard
• Four baud rates (selected by DIP switch):
– RS-232: 1200, 4800, 9600, 19,200
– RS-485: 9600, 19,200, 38,400, 57,600
• Odd parity
• 1 start bit, 8 data bits, one stop bit
The convention used in the MDXII unit is that a low-order byte is transmitted before higher
order bytes.
The timeout period for the MDXII unit is adjustable from 0.02 s to 5 s (see “Serial Port
Timeout Value” on page 5-17). If a transmission delay occurs, and more than the specified
time elapses between bytes, the unit will reset and begin looking for a new packet.
The host computer must finish a transaction with an MDXII unit before it initiates another
transaction (either with the same unit or with any other MDXII unit). If you have selected RS-
232, the MDXII unit sends data through Serial pin 2 (TXD); this pin must be connected to
pin 2 (RXD) on the host computer's connector. The MDXII unit receives data through Serial
pin 3 (RXD); this pin must be connected to pin 3 (TXD) on the host computer's connector.
If you are using RS-485, the MDXII unit Serial pin 6 (TR-) and Serial pin 7 (TR+) are the
transceiver lines.

What Is the Message Packet?

The AE Bus message packet combines chunks of information in such a way that much
information can be sent over communication lines at one time. Each packet contains four, or
possibly five, types of information or “fields.”
• Header (contains the unit’s address and the length of Data field)
• Optional (supplements the Header field)
• Command (see Table 7-9 on page 7-20)
• Data (contains parameter setting or status, Command Status Response (CSR), or nothing)
• Checksum (aids in error checking)

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 MDXII Power Supplies

Figure 7-5 on page 7-9 shows the organization of these data fields in the AE Bus message
packet. The subsequent paragraphs describe each data field.

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Header Optional Checksum

5-bit address
3-bit length

Figure 7-5. Representation of a message packet

Header
This field contains two pieces of information: the first five bits contain the address, and the last
three bits contain the length of the Data field. If the message packet originates with the host
computer, the address specifies the packet's destination (to an MDXII unit, for example). If the
packet is going to the host, the address specifies the packet's origin (from the MDXII unit).
The address section of the Header field is 5 bits long, which allows a total of 32 distinct
addresses. Address 0 (zero) is reserved for the network broadcast address; when this address is
used in a host-originated packet, all units receive the packet (but will not respond).
The remaining 3 bits tell the receiving unit how long the Data field is so that the receiving unit
can determine when the entire message has been received.
Note: The value in these bits should refer only to the number of actual data bytes. Do not
include the checksum byte when calculating the value for these bits.

The Header field (address and length) must be at the beginning of the message packet so that
the receiving unit can compute the length of the packet after receiving the first byte.

Optional
This field supplements the Header field. The Optional field contains a value only when the
length bits in the Header field contain a value of 7. (A value of 7 indicates that the Data field
contains more than 6 bytes of data.) Under those circumstances, the Optional field contains a
one-byte value (between 7 and 255) indicating the actual length of the Data field.

Command
This field contains a one-byte value: 00h to FFh (0 to 255). If the message packet originates
with the host computer, this value specifies the purpose of the message packet. If the message
originates with the MDXII unit, the value specifies the command to which it is responding.
See Table 7-9 on page 7-20 for a complete list of serial port commands.

5700262-R Serial Port Connection, Controls and Indicators 7-9

Advanced Energy®

Data (Data Bytes)

The Data field can contain from 0 to 255 bytes of binary data, which are interpreted in various
ways, depending on the value that appears in the Command field. The Data field typically
contains data or a CSR, depending on what was requested. Since some commands don't
require accompanying data, this field is not always present.
If the value specified in the length bits of the Header field is 0 to 6, the MDXII unit expects 0
to 6 bytes of data. However, if the value in the Header field is 7, the MDXII unit looks for an
additional eight-bit byte after the Command field (the Optional field) and will expect 7 to 255
bytes of data (as specified by the Optional field).

Checksum
This one-byte field is the last one in the packet. The content depends on the value of each of
the preceding fields. The transmitting unit determines this value by accumulating the XOR
(exclusive-or) of all bytes of the packet up to, but not including, the checksum byte. The
receiving unit accumulates the XOR of all bytes of the packet, including the checksum. If the
result is zero, the packet has likely been received intact.
Only after the checksum of a message packet is validated will the MDXII unit act on the
message (which consists of the contents of the command and, if appropriate, the data fields).

Ideal Communications Transaction

Figure 7-6 on page 7-11 is a simplified graphic showing the steps in an ideal communications
transaction between a host computer and an MDXII unit.

7-10 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Figure 7-6. Ideal communications transaction

First, the host computer sends a message packet to the MDXII unit. The packet contains one of
the following:
• A command that requests data or status information
• A command and data that change a parameter setting
• An executable command
Once the MDXII unit receives the message packet, the MDXII unit verifies that the message is
intended for it and not for another unit in the network. At this time it also analyzes the
checksum to verify that the message was received correctly.
If the address is incorrect (that is, if the message was not intended for the MDXII unit that
received it), the MDXII unit does not respond to the host; the MDXII unit resets and resumes
waiting for a message addressed to it. If the address is correct but the sum of the bytes in the
packet (including the checksum) is not zero, the MDXII unit sends a negative
acknowledgment (NAK) with a hex code of 15h to the host. If the address is correct and the
message is intact, the MDXII unit sends an acknowledgment (ACK) with a hex code 06h to
the host.

5700262-R Serial Port Connection, Controls and Indicators 7-11

Advanced Energy®

If the MDXII unit receives a request for data or status information, it gathers and sends the
requested information. Otherwise, it evaluates the incoming command and sends a message
packet that contains a 1-byte data value (CSR code) to the host (see Table 7-10 on page 7-57).
CSR code 0 is sent when the command has been accepted.
If the host receives a NAK from the MDXII unit, it either re-transmits the packet or does
whatever else it has been programmed to do in this situation. If the host receives an ACK, it
waits for the requested data or status information or for the CSR code that tells it whether or
not the new parameter was accepted. If the host receives no response within a reasonable
period (usually 1 s), it takes whatever action it has been programmed to take.
Meanwhile, the MDXII unit has prepared a message packet with the requested information or
appropriate CSR code, which it then transmits to the host. The host determines by means of
the checksum if the message is complete. If the host detects an error in the transmission (by
using the Checksum), it can request the packet be sent again by transmitting a NAK.
If the MDXII unit receives an ACK, it returns to the normal waiting state. If the MDXII unit
receives a NAK, it re-transmits the message packet. The MDXII unit continues to re-transmit
in response to NAK transmissions until the host stops the cycle. If the MDXII unit receives no
response, it assumes an ACK and returns to the waiting state.

Figure 7-7. Example communications transaction

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 MDXII Power Supplies

Profibus Interface

ADDRESSES AND BAUD RATES

A switch, labeled S1, is located on the rear of the MDXII unit. The S1 switch contains eight
miniature switches (“mini-switches”).

Figure 7-8. S1 switch on the MDXII rear panel

Setting Profibus Network Addresses

Use the S1 switch on the rear panel to set the unit’s address (see Figure 7-8 on page 7-13).
Allowable addresses are addresses between 0 and 126, selected in hex format.
Use the eight mini-switches to specify the Profibus node “address” of an MDXII unit. Each
MDXII unit in a network must have a unique address.
Note: Some Profibus systems reserve addresses 0 through 3 for masters only.

To enter the unit’s address, set the switch positions for binary representation, starting with the
switch on the left and proceeding to the right (descending order of significance). The switches
are numbered 1 through 8. Switch 1 is the most significant bit, and switch 8 is the least
significant bit.
Placing a switch in the ‘up’ position is the same as indicating “1” binary. The following
example demonstrates switch settings for an address of 12 (decimal):
0000 1100 = 0x0Ch = 12
The zeros indicate the S1 switch is clicked opposite to the “on” side of the DIP, which is the
“down” position.
Note: You cannot use the Profibus host computer to change the MDXII unit’s address.

5700262-R Serial Port Connection, Controls and Indicators 7-13

Advanced Energy®

Setting Profibus Baud Rates

The Profibus interface has an auto-baud detect feature, which will lock onto the baud rate the
master (host computer) is trying to communicate with. These rates are in discrete steps from
9.6kbit up to 1.5Mbit. This interface will operate much like a modem or FAX machine in that
at startup, there is a small delay while the interface traverses the different baud rates and then
locks in. Ensure that the Profibus master allows for this delay.

COMMUNICATIONS PROTOCOL
The Profibus interface consists of a download packet (“outbytes”) and an upload packet
(“inbytes”).
Response times are very fast, so requested information is available approximately every
50 ms. A download packet (“outbytes”) has high priority for the AE Profibus and is processed
immediately. The upload packet (“inbytes”) has lower priority and is updated every 50 ms.

Profibus Download Packet

The download packet for the AE Profibus contains four bytes (see Table 7-5 on page 7-14).

Table 7-5. Configuration of Profibus Download Bytes

Byte Description
Byte 0 Command
Byte 1 Data byte (LSB)
Byte 2 Data byte
Byte 3 Data byte (MSB)

In the packet, bytes 1, 2, and 3 comprise the “data field” and contain information defined by
the command. Note that when the information extends over more than one byte, the packet
sends the least significant byte (LSB) before the most significant byte (MSB).

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 MDXII Power Supplies

Profibus Upload Packet

During every Profibus data exchange, the unit supplies a 14-byte response to a download
(“outbytes”) packet. Table 7-6 on page 7-15 shows this response or “upload packet.” These
bytes are also known as “inbytes” at the Profibus master.

Table 7-6. Configuration of Profibus Upload Packet

Byte Description
Byte 0 Status flags—first byte
Byte 1 Status flags—second byte
Byte 2 Actual power low
Byte 3 Actual power high
Byte 4 Actual voltage low
Byte 5 Actual voltage high
Byte 6 Actual current low
Byte 7 Actual current high
Byte 8 Data byte (LSB)
Byte 9 Data byte
Byte 10 Data byte
Byte 11 Data byte
Byte 12 Data byte (MSB)
Byte 13 Data field definition

Bytes 0 and 1 of the upload packet contain information about the unit; this information appears
as status bits (or status “flags”). gives a definition of these status bits.

5700262-R Serial Port Connection, Controls and Indicators 7-15

Advanced Energy®

Table 7-7. Definitions of Profibus Upload Packet Status Bits

Bit Function Detail
Byte 0 0 setpoint status 0 = out-of-setpoint
1 = setpoint okay
1 OUTPUT.D status 0 = output is off
1 = output is on
2 end of target life (EOTL) status 0 = EOTL not reached
1 = EOTL reached
3 joules status 0 = joules not reached
1 = joules reached
4 joule mode 0 = disable
1 = enable
5 status of the Profibus interface active toggle bit serviced by inter-
face
6, 7 control mode status 10b = serial port
00b = User port
01b = control panel
’b’ = binary (2 bits)
Byte 1 0 A2D status if set A2D failure 0 = A2D okay
or 1 = A2D failure

general fault bit if any of the

implicit clear or explicit clear
faults occur if this bit is set
1 temperature status 0 = temperature okay
1 = overtemperature event
2 interlock status 0 = interlock okay
1 = interlock fault
3 power status 0 = power okay
1 = momentary power failure
4 bus fault status 0 = bus okay
1 = bus fault high, low, or powerup
5 contactor status 0 = contactor(s) closed
1 = contactor(s) open
6 voltage arc (Varc) count status 0 = Varc count not reached
1 = Varc count reached
7 current arc (Iarc) count status 0 = Iarc count not reached
1 = Iarc count reached

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 MDXII Power Supplies

In the first status byte 0, bit 5 (the active toggle bit) indicates, in general, the status of the
Profibus interface. After the unit has powered up, this bit’s continuous change indicates that
the Profibus interface is ready. During operation, a cessation of this change indicates that a
communication problem exists.
In the upload packet, bytes 8, 9, 10, 11, and 12 comprise the “data field” and contain
information defined by byte 13, the data field definition byte. Note that when the data extends
over more than one byte, the Profibus sends the least significant byte (LSB) before the most
significant byte (MSB). Byte 13 references the requesting command (>127).
The AE Profibus does not support the following functions: address changing, freeze/unfreeze
modes, or sync modes via the Master. For a complete listing of available supply functions, see
Table 7-9 on page 7-20.

Profibus Data Consistency

Some PLCs using Profibus interfaces have a problem with data consistency. (We define “data
consistency” here as the ability to complete the message packet construction before sending
the packet to the unit.) This problem most often manifests as mysteriously changed values,
that is, values at the unit seem to have changed automatically even though no command has
executed, or they appear changed because one data byte contained the data that another data
byte should have contained.
The root of the problem is a shared memory block. Most PLCs share a memory block with the
Profibus interface. The PLC places data/packet information in the memory block, and the
Profibus interface reads the memory block for the next data/packet to transmit. The problem
occurs when the PLC updates the data from High to Low memory locations and does not
signal the Profibus interface when the update is complete. (If the PLC were to notify the
Profibus interface, then there would be “data consistency”.) As a result, the Profibus interface
sends the memory block regardless of where the PLC is in its update of that memory block.
If your PLC supports data consistency, select data consistency only for outbytes. Inbyte data
consistency is always enabled by the MDXII unit and does not need to be enabled at the PLC.
If your PLC does not support data consistency, you can create a “work around” to this problem
with a command sequence. (For more information about Profibus commands, see Table 7-9 on
page 7-20.) Here is an example procedure:
1. Send the null command (Command 0). The unit will ignore this command.
2. Update the download packet with data for the desired command.
3. Update the packet with the desired command.
4. Send the download packet.

5700262-R Serial Port Connection, Controls and Indicators 7-17

Advanced Energy®

Profibus Master-Specific Files

Some PLCs use computer files called “type files” to compile their Profibus programs. Type
files are device-specific and contain information on features found in that device. Thus a
different type file should be defined for each Profibus device.
For older Siemens Profibus PLCs, the “type file” is proprietary to Siemens Energy &
Automation (SE&A); hence SE&A must create the type file. Newer Profibus PLCs use a non-
proprietary equivalent of a “type file,” generally referred to as a “GSD file.” AE does not
create or supervise distribution of either kind of type files.
Through the beginning of 1998, type files will be available on SE&A’s electronic Bulletin
Board Services (BBS). You can download the type files via a modem connection. The
telephone numbers for SE&A’s Profibus BBSs are:
USA: 423.461.2751
Europe: 49.911.737972
After January 1998, you can download type files from a World Wide Web site maintained by
the Profibus Trade Organization. The address is http:\\www.profibus.com.
Table 7-8 on page 7-19 is an example of a “.gsd.” file for an MDXII Profibus.

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 MDXII Power Supplies

Table 7-8. Example .gsd File for an MDXII Profibus

;===============
;GSD file for
;Product : Pinnacle and MDXII Profibus Interface
;Manufacturer: Advanced Energy Industries, Inc
;Status : Part Number: Revision: 2.0
;===============
#Profibus_DP
Vendor_Name = "Advanced Energy Industries"
Model_Name = "Pinnacle or MDXII"
Revision = "V2.0"
Ident_number = 0x0021
Protocol_Ident = 0
Station_Type = 0
FMS_supp = 0
Hardware_Release = "V 1.0"
Software_Release = "B00"
9.6_supp = 1
19.2_supp = 1
93.75_supp = 1
187.5_supp = 1
500_supp = 1
1.5M_supp = 1
3M_supp = 1
6M_supp = 1
12M_supp = 1
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
MasTsdr_3M = 250
MaxTsdr_6M = 450
MaxTsdr_12M = 800
Redundancy = 0
Repeater_Ctrl_Sig = 0
24V_Pins = 0
Freeze_Mode_supp = 0
Sync_Mode_supp = 0
Auto_Baud_supp = 1
Set_Slave_Add_supp = 0
User_Prm_Data_Len = 0x01
User_Prm_Data = 0
Min_Slave_Interval = 0x001
Modular_Station = 1
Max_Module = 0x02
Max_Input_Len = 0x0e
Max_Output_Len = 0x08
Max_Data_Len = 0x0016
Module = "Output 4byte-module consistent" 0xA3
EndModule
Module = "Output 5byte-module consistent" 0xA4
EndModule
Module = "Output 6byte-module consistent" 0xA5
EndModule
Module = "Output 7byte-module consistent" 0xA6
EndModule
Module = "Output 8byte-module consistent" 0xA7
EndModule
Module = "Input 8bytes" 0x17
EndModule
Module = "Input 10bytes" 0x19
EndModule
Module = "Input 12bytes" 0x1b
EndModule
Module = "Input 14bytes" 0x1d
EndModule

5700262-R Serial Port Connection, Controls and Indicators 7-19

Advanced Energy®

TERMINATING PROFIBUS
Profibus cables have termination resistors inside the cable connector itself. If the MDXII unit
is the last node on the Profibus, switch these termination resistors “on” in the cable connector
and ensure the termination resistors on the logic card are not jumpered.

SERIAL PORT CONTROLS

Control is given to the serial port when you press the HOST switch on the control panel.
Using commands, you can do everything from the serial port that you can do from the control
panel. Table 7-9 on page 7-20 lists the serial port communications commands.
Note: Your MDXII unit may not support all of these commands; your command set is based
on the software options you purchased. For more information about software options,
see “Unit Software Configuration” on page 2-9.

Most of these commands require that the unit be in serial control mode. Exceptions are noted
in the “Description” column of the table.
Some commands are available only through an AE Bus protocol, some are available only
through a Profibus protocol, and many are available through both. The checkmarks (√) in
columns 2 and 3 in the table indicate through which protocol(s) a command is available.
Columns 5 and 6 in the table indicate how many AE Bus or Profibus data bytes are needed to
support the command. Columns 7 and 8 indicate how many AE Bus or Profibus data bytes are
needed to support the returned response to the command.

Table 7-9. AE Bus and Profibus Communications Commands

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
0 √ √ Null command. This request 0 0 Ack 0
null is always honored, 0
regardless of which interface
has control.
Note: Commands 1 through 127 change the value of a parameter or direct the power supply to
perform a specific function. In response to these commands, the AE Bus will always
return a 1-byte CSR code (column 7).
1 √ √ Sets dc output off. This 0 0 1 0
OFF request is always honored,
regardless of which interface
has control.

7-20 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
2 √ √ Sets dc output on; serial 0 0 1 0
ON control must be selected (see
Command 14).
Read back this value with
Command 161.
3 √ √ Sets the method of output 1 1 1 0
regulation regulation (power, current,
mode voltage);
6 = power
7 = voltage
8 = current
Read back this value with
Command 154.
4 √ √ Specifies maximum output 2 3 1 0
power limit power that can be delivered;
accepts a value of 0 to
maximum rated output: for
example, 1500 (15.00 kW,
decimal is implied), 3000
(30.00 kW)
5 √ √ Specifies maximum output 2 1 1 0
current limit current that can be delivered;
accepts a value of 0 to 4800
(48.00 A for a 15k unit,
decimal is implied), 0 to
9600 (96.00 A for a 30k
unit)

5700262-R Serial Port Connection, Controls and Indicators 7-21

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
6 √ √ Specifies the output setpoint 2 2 1 0
setpoint level for whichever method
of output regulation has been
selected; accepts a value for
a 15k unit (for example) of 0
to 1500 (15.00 kW, decimal
is implied), 0 to 4800 (48.00
A, decimal is implied), or 0
to maximum output voltage
for the selected tap (no
implied decimal).
Read back this value with
Command 164.
7 √ √ Specifies one of six possible 1 1 1 0
tap set tap settings; accepts a value
of 1 to 6.
Read back this value with
Command 153.
8 √ √ Specifies how long the 2 2 1 0
arc delay MDXII output will remain
turned off after an arc has
been sensed—use 0 (zero) if
minimum delay is desired;
accepts a value of 0 to 1000
ms (no implied decimal).
Read back this value with
Command 171.
9 √ √ Specifies current level at 2 2 1 0
Iarc trip which the MDXII unit will
level assume an arc exists and turn
off output; accepts a value of
0 to 700 (70.0 A, decimal is
implied); for units with an
input of 460/480V, accepts a
value of 0 to 600 (0 to
60.0 A).
Read back this value with
Command 172.

7-22 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
10 √ √ Specifies how many volts 2 2 1 0
Varc trip will constitute an arc (see
level Command 31); accepts a
value of 25 to 400 V (no
implied decimal).
Read back this value with
Command 173.
11 √ √ Specifies which target will 1 1 1 0
target select be active; accepts a value of
1 to 8.
Note: The User port has
priority for target
selection. Thus, to
select targets from a
serial port, you must
set the target to 1 at
the User port. Leaving
the target bits open or
leaving the User port
pins unconnected
causes the target
selection at the User
port to default to 1.

Read back this value with

Command 156.

5700262-R Serial Port Connection, Controls and Indicators 7-23

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
12 √ √ Sets the life (in kilowatt- 5 3 1 0
target life hours) of the target you
specify as follows:
AE Bus:
Byte 1 = the target
number
Bytes 2, 3, 4 and 5 =
target life in kilowatt-
hours
Profibus: The target is the
default active target.
Bytes 1, 2, and 3 =
target life in kilowatt-
hours
Note: a decimal is
implied—to get 1
kWh, send a value of
100

Read back this value with

Command 157.
13 √ √ Enables or disables the 1 1 1 0
target enable target life counter.

0 = target life is
inactive
Non-zero = target life is
active
Read back this value with
Command 163.

7-24 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
14 √ √ Takes control of the MDXII 1 1 1 0
control mode unit (if there is no control
panel) or gives control to the
User port; possible choices:

2 = serial port
4 = User port
6 = a control panel.
Read back this value with
Command 155.
15 √ √ Specifies how long the 2 2 1 0
out-of- MDXII unit can produce
setpoint output that is not equal to the
timer programmed setpoint level;
accepts a value of 0 to 599 s.
Read back this value with
Command 184.
16 √ √ Specifies a percentage that 1 1 1 0
deviation out the MDXII unit can be out of
of setpoint setpoint before it starts the
out-of-setpoint timer;
accepts a value of 1 to 99%.
Read back this value with
Command 185.

5700262-R Serial Port Connection, Controls and Indicators 7-25

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
17 √ √ Tells the MDXII unit 3 3 1 0
program whether the source of
source information for output
regulation mode, setpoints,
and ramp/run times is
internal or external (the
source can be set
independently for each of
the three interfaces, see page
5-16 for details)
Byte 1 = program
source if the serial port
is active
Byte 2 = program
source if the control
panel is the active
interface
Byte 3 = program
source if the User port
is active
Each byte accepts a
Boolean value of:
– 0 = program source
is internal
– Non-zero value =
program source is
external

7-26 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
18 √ √ Specifies a factor by which 1 1 1 0
filter level the analog signals
LEVELIN.A, RAMPIN.A,
voltage, and current readings
from the internal supply will
be filtered; this is a low pass
filter with variable corner
frequencies; accepts a value
of 0 to 127 (127 represents
the highest level of
filtering).
0 = filtering disabled
(i.e., all frequencies
allowed
1 = 0.5Hz corner
frequency
2 = 1.0Hz corner
frequency
3 = 2.0Hz corner
frequency
4 = 5.0Hz corner
frequency
Read back with Command
152.
19 √ √ Specifies the amount of time 2 2 1 0
Arc-Check the MDXII unit will wait
hold-off before attempting to
extinguish an arc by
activating the Arc-Check
circuitry; accepts a value of
5 to 500 (0.05 to 5.00 s,
decimal is implied).
Read back this value with
Command 174.

5700262-R Serial Port Connection, Controls and Indicators 7-27

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
20 √ Programs one recipe of up to 4 n/a 1 n/a
recipe steps, five steps
tap, Byte 1 = number of
target,
steps in this recipe;
HALO
accepts a value of 0 to 5
Byte 2 = the tap setting
for this recipe; accepts
a value of 1 to 6
Byte 3 = the target
setting for this recipe;
accepts a value of 1 to 8
Byte 4 = whether
HALO must be active
or not when this recipe
is running; accepts a
Boolean value of:
– Zero = HALO must
be off
– Non-zero value =
HALO must be on
Read back this value with
Command 180.

7-28 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
21 √ Programs ramp times for the 3 n/a 1 n/a
recipe: ramp recipe programmed with or
OR fast Command 20 5*
ramp
Byte 1 = the step
number; accepts a
value of 1 to 5
Byte 2 = minutes of
ramp time; accepts a
value of 0 to 59 min
Byte 3 = seconds of
ramp time; accepts a
value of 0 to 59 s.
*If fast ramp/run is
available, this command
requires 3 data bytes plus 2
data bytes
Bytes 4 and 5 =
milliseconds of ramp
time; accepts a value of
50 to 999
Read back this value with
Command 181.
22 √ Programs setpoints for the 4 n/a 1 n/a
recipe: step, recipe programmed with
setpoint, reg. Command 20
mode
Byte 1 = the step
number; accepts a
value of 1 to 5
Bytes 2 and 3 =
setpoint value (see
Command 6)
Byte 4 = regulation
mode (see Command 3)

5700262-R Serial Port Connection, Controls and Indicators 7-29

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
23 √ Programs run times for the 4 n/a 1 n/a
recipe run or recipe programmed with or
fast run Command 20 5*
Byte 1 = the step
number; accepts a
value of 1 to 5
Byte 2 = hours of run
time; accepts a value of
0 to 99
Byte 3 = minutes of run
time; accepts a value of
0 to 59
Byte 4 = seconds of run
time; accepts a value of
0 to 59
*If fast ramp/run is
available, this command
requires 4 data bytes plus 1
data byte
Byte 5 = milliseconds
of ramp time; accepts a
value of 0 to 99
(representing 0 to 990
ms)
Read back this value with
Command 183.

7-30 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
24 √ √ Tells the MDXII unit to 0 0 1 0
logic crc calculate the logic software
checksum; during the
approximately 2 s it takes to
calculate the checksum, the
MDXII unit will not respond
to front panel or serial port
commands. Command 19
will not be accepted if the
MDXII unit is producing
output.
Read back this value with
Command 200.
25 √ Programs one recipe of up to n/a 3 n/a 0
recipe: five steps
HALO,
steps, tap, Byte 1:
target bits 0, 1, 2 = accepts a
value of 0 to 5
bit 3, 4 = halo bit;
accepts a value of 0 to
5; If bit 3 is reset (0),
halo is deactivated. If
bit 4 is set (1), halo is
activated.
Byte 2 = the tap setting for
this recipe; accepts a value
of 1 to 6
Byte 3 = the target setting
for this recipe; accepts a
value of 1 to 8

5700262-R Serial Port Connection, Controls and Indicators 7-31

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
26 √ Programs ramp times for the n/a 3* n/a 0
recipe: ramp recipe programmed with
OR fast Command 20
ramp
Byte 1 = the step
number; accepts a
value of 1 to 5
Byte 2 = minutes of
ramp time; accepts a
value of 0 to 59 min
Byte 3 = seconds of
ramp time; accepts a
value of 0 to 59 s
*If fast ramp/run is
available, this command
requires 3 data bytes
Bytes 2 = seconds of
ramp time; accpets a
value of 0 to 59 min
Byte 3 = milliseconds
of ramp time; accepts a
value of 1 to 99 ms
Byte 3 has a granularity
of 10 ms for a range of
10ms to 990ms

7-32 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
27 √ Programs setpoints for the n/a 3 n/a 0
recipe: step, recipe programmed with
regmode, Command 20
setpoint
Byte 1:
Bits 0-3 = the step
number; accepts a
value of 1 to 5
Bits 4-7 = regulation
mode; accepts a value
of 4 to 8, where values
5 and 7 default to
power regulation (see
Command 3)
4 = current
6 = voltage
8 = power
Byte 2 = LSB (least
significant byte of setpoint)
Byte 3 = MSB (most
significant byte of setpoint)
with a range of 0-S, where
“S” is the present regulation
mode limit

5700262-R Serial Port Connection, Controls and Indicators 7-33

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
28 √ Programs run times for the n/a 3* n/a 0
recipe: run recipe programmed with
OR fast run Command 20
Byte 1 = the step
number; accepts a
value of 1 to 5
Byte 2 = minutes of run
time; accepts a value of
0 to 59
Byte 3 = seconds of run
time; accepts a value of
0 to 59
*If fast ramp/run is
available, this command
requires 3 data bytes
Bytes 2 and 3 =
milliseconds of ramp
time; accepts a value of
0 to 99 in 10 ms
increments
(representing 0 to
990 ms)
30 √ √ Tells the MDXII unit 1 1 1 0
contactor whether or not to keep the
hold contactors closed when
output is turned off; accepts
a Boolean value of:
0 = contactor hold off
(contactors open and
close)
Non-zero value =
contactor hold on
(contactors stay closed)

7-34 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
32 √ √ Tells the MDXII unit to turn 1 1 1 0
HALO select on the HALO feature;
accepts Boolean value of:
0 = turn halo off
Non-zero value = turn
halo on
33 √ √ Tells the MDXII unit to turn 1 1 1 0
arc check on Arc-Check (if your unit
select has this option); accepts a
Boolean value of:
0 = turn arc check off
Non-zero value = turn
arc check on
34 √ √ Activates joule mode 1 1 1 0
joule mode 1 = enable
0 = disable
40 √ Sets the serial port timeout 2 n/a 1 n/a
timeout value; requires 2 data bytes;
value accepts a value of 2 to 500
(represents 0.02 s to 5 s)
Read back this value with
Command 140.
44 √ Lets you write up to 0 to 40 ≤40 n/a 1 n/a
panel text lines of text to line 1 of the
line 1 active control panel display.
45 √ Lets you write up to 0 to 40 ≤40 n/a 1 n/a
panel text lines of text to line 2 of the
line 2 active control panel display.
46 √ √ Clears the text that was input 0 0 1 0
clear display with Commands 44 or 45
and resets the panel to
display the main menu.

5700262-R Serial Port Connection, Controls and Indicators 7-35

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
50 √ √ Command used in 1 1 1 0
transductor transductor calibration;
calibration accepts a value of 0 to 255
value
Read back this value with
Command 190.
51 √ √ Power calibration zero 1 1 1 0
power command; accepts a value of
calibration 0 to 255
zero value
Read back this value with
Command 191.
52 √ √ Power calibration gain 1 1 1 0
power command; accepts a value of
calibration 0 to 255
gain
Read back this value with
Command 192.
67 √ Specifies a unique setpoint 3 n/a 1 n/a
dual setpoint for the specified target pair:
1 and 3 or 2 and 4(if
supported by your MDXII
unit; see page 2-23).
Bytes 1 and 2 =
setpoint
Byte 3 = target (value
of 1 also specifies
setpoint for target 3)
Read back this value with
Command 141.
68 √ Lets you specify a dual 5 n/a 1 n/a
dual recipe: setpoint recipe (if supported
step, by your MDXII unit).
setpoint,
Byte 1 = step number
regmode,
target Bytes 2 and 3 =
setpoint
Byte 4 = regulation
mode
Byte 5 = target

7-36 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
69 √ Sets the Iarc or Varc 4 n/a 1 n/a
Varc/Iarc counter; accepts a value of 0
count to 999
Bytes 1 and 2 = Varc
count limit
Bytes 3 and 4 = Iarc
count limit
70 √ √ Sets the joule setpoint (0 to 4 3 1 0
joule 999,999,999) if your MDXII
setpoint unit supports joule mode.
Read back this value with
Command 145.
71 √ √ Sets the Varc-VHALO trip 2 2 1 0
VHALO level for tap 1. (MDXII unit
Varc trip must support the Varc
level shutdown software option).
Send a value between 25 and
400 V.
72 √ Enables or disables ASCII 1 n/a 1 n/a
ASCII format for AE Bus
enable/ commands:
disable
Byte 0 = disable
Byte 1 = enable
73 √ Sets the Varc count limit. n/a 2 n/a 0
Varc counter
Read back this value with
Command 144.
74 √ Sets the Iarc count limit. n/a 2 n/a 0
Iarc counter
Read back this value with
Command 143.
119 √ Resets the Profibus fault n/a 0 n/a 0
Profibus flags; displays Profibus
reset Master Reset
127 √ Stores up to 40 characters in ≤40 n/a 1 n/a
user memo non-volatile memory.
string
Read back with Command
131.

5700262-R Serial Port Connection, Controls and Indicators 7-37

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
Note: Commands 128 through 209 request information from the MDXII unit. The values under
“Response Data Bytes” (columns 7 and 8) reflect the number of response data bytes if the
requesting command has executed successfully. If the command has not executed
successfully, the AE Bus protocol will return a CSR code (the Profibus protocol will
return no data).
128 √ √ Requests the supply type; 0 0 4 4
supply type returns 4 characters, for
example: MDX2
129 √ √ Requests the supply size; 0 0 4 4
supply size returns the maximum power,
for example: 15.0 to 15 kW
130 √ Returns the logic software 0 n/a 11 n/a
sw number number with the revision,
for example: 7004000B.00
131 √ Recalls the user scratch pad 0 n/a 40 n/a
user memo memo (set with command
recall 127)
140 √ Requests the serial port 0 n/a 22 n/a
request timeout value (set with
timeout Command 40)
value
141 √ √ Requests the dual setpoint 0 6
request dual (set with Command 67).
setpoint Bytes 1 and 2 =
setpoint 1
Byte 3 = regulation
mode
Bytes 4 and 5 =
setpoint 2
Byte 6 = regulation
mode

7-38 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
142 √ √ Requests the dual setpoint 1 6
request dual recipe (set with Command
recipe 68)
setpoint
Bytes 1 and 2 =
setpoint side A
Byte 3 = regulation
mode
Bytes 4 and 5 =
setpoint side B
Byte 6 = regulation
mode
143 √ √ Requests the Iarc count limit 0 0 2 2
request Iarc (set with Command 69)
count limit
144 √ √ Requests the Varc count 0 0 2 2
request Varc limit (set with Command 69)
count limit
145 √ √ Request the joule setpoint 0 4
request joule (set with Command 70)
setpoint
146 √ Requests the maximum n/a 0 n/a 2
request output power limit (set with
power limit Command 4)
147 √ Requests the maximum n/a 0 n/a 2
request output voltage limit
voltage limit
148 √ Requests the maximum n/a 0 n/a 2
request output current limit (set with
current limit Command 5)
152 √ √ Requests the filter factor for 0 0 1 1
request filter the analog signals (set with
level Command 18)
153 √ √ Requests tap setting (set 0 0 1 1
request tap with Command 7)
154 √ √ Requests method of output 0 0 1 1
request regulation (set with
regulation Command 3)
method

5700262-R Serial Port Connection, Controls and Indicators 7-39

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
155 √ √ Requests control mode (set 0 0 1 1
request with Command 14)
control mode
156 √ √ Requests the number of the 0 0 1 1
request active target (set with
active target Command 11)
#
157 √ √ Requests the amount of life 1 1 4 4
request (set with Command 12)
target life remaining in the target you
specify
Note: a decimal is implied:
100 = 1 kWh.

7-40 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
160 √ √ 2 bytes = mainframe 0 0 5 5
request status flags
mainframe
status 2 bytes = configurable
options
1 byte = error code
returned from non-
volatile memory check
Error codes:
0 = everything ok
1 = setpoint power
2 = setpoint voltage
3 = setpoint current
4 = tap
6 = ilim
7 = setpoint timeout
8 = arc delay
9 = Iarc trip level
10 = Varc trip level
11 = arc check hold-off
time
12 = steps
13 = front panel lock
14 = filter level
15 = setpoint deviation
16 = recipe program tap
17 = recipe program
target
18 = target
19 = command mode

5700262-R Serial Port Connection, Controls and Indicators 7-41

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
160 √ √ 20 = regulation mode 0 0 5 5
request
mainframe 21 = setpoint
status
23 = rmode/setpoint
(continued)
bad
24 = ten watt hours
25 = hi-speed count per
click
26 = recipe data

7-42 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
161 √ √ Requests status of most 0 0 1 1
request recent output on sequence
output on 0 = output on sequence
status
OK
5 = output on sequence
aborted because output
off has been requested
6 = output on sequence
aborted because bus
low fault (soft-start
failure) has occurred
7 = output on sequence
aborted because bus
high fault has occurred
8 = output on sequence
aborted because halo
setting is incorrect
9 = output on sequence
aborted because tap
setting is incorrect
10 = output on
sequence aborted
because bus high fault
has occurred
11 = output on
sequence aborted
because target setting is
incorrect
44 = output on
sequence aborted
because the MDXII
unit has not received a
request to turn output
on

5700262-R Serial Port Connection, Controls and Indicators 7-43

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
162 √ √ Requests report on process 0 0 4 4
request status, including faults.
process
status 1st status byte:
Bit 0 = Ramp is active
Bit 1 = Fast ramp is
active
Bit 2 = Run is active
Bit 3 = Fast run is
active
Bit 4 = Ramp direction:
0 = up, 1 = down
Bit 5 = Output power:
0 = off, 1 = on
Bit 6 = Main contactor:
0 = open, 1 = closed
Bit 7 = Setpoint status:
0 = within
boundaries,
1 = out of tolerance
Note: If bit 2 (run is active)
and bit 3 (fast run is
active) are both true
at once, this means
you have fast ramp/
run available but have
set a run time of
greater than 1 s.

2nd status byte:

Bit 0 = End of target
life
Bit 1 = Untimed run
active
Bit 2 = A/D conversion
failure
Bit 3 = Over-
temperature
Bit 4 = Module
interlock open
Bit 5 = Water interlock
open

7-44 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
162 √ √ Bit 6 = Vacuum 0 0 4 4
request interlock open
process Bit 7 = Auxiliary
status interlock open
(continued)
3rd status byte - fault flags*
Bit 0 = Momentary
power fluctuation
Bit 1 = Soft-start failure
Bit 2 = Configuration
fault
Bit 3 = Stuck push
button
Bit 4 = Front panel
common fault
Bit 5 = Out of setpoint
Bit 6 = Bus 1 high
Bit 7 = Bus 2 high
4th status byte - fault flags*
Bit 0 = Bus 1 low
Bit 1 = Bus 2 low
Bit 2 = Slave 1 fault
Bit 3 = Slave 2 fault
Bit 4 = Slave 3 fault
Bit 5 = Usassigned
interrupt
Bit 6 = Invalid
regulation mode
specified from User
port
Bit 7 = HALO, tap, or
target invalid for recipe
*Each fault flag in status
bytes 3 and 4 indicates that a
situation (such as an over-
temperature) exists or did
exist at one time. Although
the fault may have been
before you sent Command
162, the flag remains set

5700262-R Serial Port Connection, Controls and Indicators 7-45

Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
162 √ √ until 1) the condition is 0 0 4 4
request resolved and 2) the
process condition is reported to
status the host computer.
(continued)

7-46 Serial Port Connection, Controls and Indicators 5700262-R

 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
163 √ √ Requests system 0 0 2 2
request configuration status
config status
1st status byte:
Bit 0 = Varc shutdown:
0 = no, 1 = yes
Bit 1 = ARC CHECK
active: 0 = no, 1 = yes
Bit 2 = C HOLD: 0 =
no, 1 = yes
Bit 3 = HALO active:
0 = no, 1 = yes
Bit 4 = Host program
source: 0 = internal,
1 = external
Bit 5 = Local program
source: 0 = internal,
1 = external
Bit 6 = Analog
program source: 0 =
internal, 1 = external
Bit 7 = HALO recipe:
0 = no, 1 = yes
2nd status byte:
Bit 0 = Control panel
present: 0 = no, 1 = yes
Bit 1 = Program source:
0 = internal,
1 = external
Bit 2 = Setpoint time
active: 0 = no, 1 = yes
Bit 3 = Tap source:
0 = internal,
1 = external
Bit 4 = User port C
HOLD active: 0 = no,
1 = yes
Bit 5 = Target life
active
Bit 6 = Unassigned
Bit 7 = Unassigned

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Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
164 √ √ Requests output setpoint 0 0 3 3
request level (set with Command 6)
setpoint/ and whatever method of
regulation output regulation has been
mode selected (set with Command
3)
Bytes 1 and 2 =
setpoint level
Byte 3 = method of
output regulation)
165 √ √ Requests snapshot of output 0 0 2 2
request power level at that instant:
actual power for example, 1450 (14.50
kW, decimal is implied).
166 √ √ Requests snapshot of output 0 0 2 2
request voltage level at that instant:
actual for example, 1250 (1250 V,
voltage no implied decimal).
167 √ √ Requests snapshot of output 0 0 2 2
request current level at that instant:
actual for example, 4800 (48.00 A,
current decimal is implied).
168 √ Requests snapshot of output 0 n/a 6 n/a
request power, voltage, and current
actual at that instant
power,
Bytes 1 and 2 = power
voltage,
current level
Bytes 3 and 4 = voltage
level
Bytes 5 and 6 = current
level
Refer to Command 165, 166,
and 167 for format of
reported output values.

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 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
169 √ Requests programmed limits 0 n/a 6 n/a
request for output power, voltage,
power, and current
voltage,
Bytes 1 and 2 = power
current
limits limit
Bytes 3 and 4 = voltage
limit
Bytes 5 and 6 = current
limit
Refer to Command 165, 166,
and 167 for format of
reported output limits.
170 √ Requests maximum output 0 n/a 6 n/a
request power, voltage, and current
maximum levels that can be requested
power, for the present tap setting
voltage,
current Bytes 1 and 2 =
maximum power
Bytes 3 and 4 =
maximum voltage
Bytes 5 and 6 =
maximum current)
Refer to Command 165, 166,
and 167 for format of
reported maximum levels.
171 √ √ Requests length of time the 0 0 2 2
request arc output will remain off after
delay an arc has been sensed (set
with Command 8); returning
packet will indicate value in
ms (no decimal place
implied).

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Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
172 √ √ Requests current level at 0 0 2 2
request which the MDXII unit will
current arc assume an arc exists and turn
trip level off output (set with
Command 9); returning
packet will indicate value in
amperes (no decimal place
implied).
173 √ √ Requests how many volts 0 0 2 2
request constitute an arc (set with
voltage arc Command 10)
trip level
174 √ √ Requests the amount of time 0 0 2 2
request Arc- the MDXII unit will wait
Check before it activates ARC
holdoff CHECK (set with Command
19)
175 √ √ Requests how much time has 0 0 3 3
request time elapsed since output power
output on was turned on
Byte 1 = number of
hours
Byte 2 = number of
minutes
Byte 3 = number of
seconds.
176 √ √ Requests how much ramp 0 0 2 2
request time is left
ramp time Byte 1 = minutes left
left
Byte 2 = seconds left.
177 √ √ Requests how much run time 0 0 3 3
request run is left
time left Byte 1 = hours left
Byte 2 = minutes left
Byte 3 = seconds left.

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 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
178 √ √ Requests how much time is 0 0 1 1
request out- left until the output is turned
of-setpoint off because it is out of
time setpoint
Byte 1 = minutes left
Byte 2 = seconds left
179 √ √ Requests the number of the 0 0 2 2
request step that is currently active
active step 0 = recipe is inactive
1 to 5 = step 1, 2, 3, 4,
or 5 is active
9 = data byte count
failed
99 = output is off
180 √ √ Requests the number of 0 0 4 4
request # of steps that have been
steps, tap #, programmed for this recipe,
target #, the tap number for this
HALO recipe, the target number for
required this recipe, and whether or
not HALO must be active
for this recipe (set with
Command 20)
Byte 1 = number of
steps (0 through 5)
Byte 2 = tap number (1
through 6)
Byte 3 = target number
(1 through 8)
Byte 4 = HALO
required (0 = no, non-
zero value = yes).
Note: Commands 181, 182, and 183 require 1 byte of data to specify the step you are interested
in (1 to 5, defaults to step 1).

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Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
181 √ √ Requests the programmed 1 1 2 or 4
request ramp time (set with 4*
programmed Command 21) for the
ramp specified step
Byte 1 = minutes
Byte 2 = seconds
*If fast ramp/run is
available, returning packet
contains the above 2 data
bytes plus 2 additional data
bytes.
Bytes 3 and 4 =
milliseconds.
182 √ √ Requests programmed 1 1 3 3
request setpoint level (set with
programmed Command 6) and whatever
setpoint/ method of output regulation
regulation has been selected (set with
mode Command 3) for the
specified step
Bytes 1 and 2 =
setpoint level
Byte 3 = method of
regulation).
183 √ √ Requests programmed run 1 1 3 3
request time (set with Command 23) or or
programmed for the specified step 4* 4*
run time
Byte 1 = hours
Byte 2 = minutes
Byte 3 = seconds
*If fast ramp/run is
available, returning packet
contains the above 3 data
bytes plus 1 data byte.
Byte 4 = milliseconds.

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 MDXII Power Supplies

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
184 √ √ Requests how long the 0 0 2 2
request out- MDXII unit is programmed
of-setpoint to produce output that is not
interval equal to the programmed
setpoint level before shutting
output off (set with
Command 15).
185 √ √ Requests what percentage 0 0 1 1
request the MDXII unit can be out of
allowable setpoint before it starts the
deviation out-of-setpoint timer (set
with Command 16).
186 √ √ Requests the setpoint that is 0 0 3 3
request specified through the User
external port (external program
setpoint level source) and therefore will be
active if the program source
for setpoint is set to external
Bytes 1 and 2 =
setpoint value; refer to
Command 6 for format
of reported value
Byte 3 = method of
output regulation:
– 5 = invalid method
of output regulation
specified (see page
5-1)
– 6 = power
– 7= voltage
– 8 = current

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Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
187 √ √ Requests the ramp time that 0 0 2 2
request is specified through the User
external port (external program
ramp source) and therefore will be
active if the program source
for ramp time is set to
external; returning packet
contains 2 data bytes: 0 to
600 s.
*If fast ramp/run is
available: 50 to 1000 ms.
188 √ √ Requests how many voltage 0 0 4 4
request arc arcs and current arcs
density occurred in the previous
second
Bytes 1 and 2 = number
of voltage arcs
Bytes 3 and 4 =
number of current arcs
190 √ √ Requests the transductor 0 0 1 1
request xdcal calibration value (set with
Command 50)
191 √ √ Requests the power 0 0 1 1
request pcalz calibration zero value (set
with Command 51)
192 √ √ Requests the power 0 0 1 1
request pcalg calibration gain value (set
with Command 52)
193 √ √ Requests the operator- 0 0 5 5
request lock programmable code that
code locks and unlocks the
control panel; each byte
contains one digit of the
five-digit code, high order
byte first.
194 √ √ Requests the Varc VHALO 0 0 2 2
VHALO trip level (set with
Varc Command 71)

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Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
198 √ √ Requests the revision level 0 0 3 3
request s/w of the mainframe software;
revision returning packet will contain
level— 3 ASCII characters: one
mainframe letter, followed by a two-
digit number
199 √ √ Requests the revision level 0 0 3 3
request s/w of the control-panel
revision software; returning packet
level—panel will contain 3 ASCII
characters: one letter,
followed by a two-digit
number.
200 √ √ Requests the logic software 0 0 2 2
request checksum; this command
software should be sent
checksum approximately 2 s after
Command 19 is sent.
201 √ √ Requests how many times 0 0 4 4
request unit input power to the MDXII
on events unit has been turned on
202 √ √ Requests how many times 0 0 4 4
request output power has been
output on turned on
events
203 √ √ Requests how many 0 0 4 4
request overtemperature faults have
overtemp occurred
events
204 √ √ Requests the amount of time 0 0 4 4
request idle (in seconds) that input power
time was turned on, but the
MDXII unit was not
producing output
205 √ √ Requests the amount of time 0 0 4 4
request run (in seconds) that the MDXII
time unit was producing output

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Advanced Energy®

Table 7-9. AE Bus and Profibus Communications Commands (Continued)

Command Used By Description Host Data ResponseData
Bytes Bytes
AE Pro AE Pro AE Pro
206 √ √ Requests total amount of 0 0 4 4
request total energy (in kilowatt-hours)
energy delivered by the MDXII unit
output
207 √ √ Requests the momentary 0 0 4 4
request power failure events
power
failures
208 √ √ Requests bus fault events. 0 0 4 4
request bus
faults
209 √ √ Requests the lifetime
request counter (if supported by
lifetime your MDXII unit).
counter

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SERIAL PORT INDICATORS

AE Bus Indicators

COMMAND STATUS RESPONSE (CSR) CODES

When you invoke a command through a serial port using an AE Bus protocol, a value is
returned in response to the command. The meaning of each value is explained in Table 7-10 on
page 7-57.

Table 7-10. AE Bus Command-Status Response (CSR) Codes

Value Meaning
0 Command accepted
1 Command not accepted because the MDXII unit is not in valid control
mode
2 Command not accepted because output is on
3 Command not accepted because output is off
4 Command not accepted because the requested value is outside the
allowable range
5 Command not accepted because User pin 14 (RMT OFF.D) is high (page
9-11)
6 Command not accepted because the program source for this parameter is
external (page 5-16)
7 Command not accepted because a fault condition has not been
acknowledged
8 Command not accepted because the MDXII unit is ramping
9 Command not accepted because the data byte count is incorrect
10 Command not accepted because the User port has priority
11 Command not accepted because more than 50 V is present at the MDXII
unit output
12 Command not accepted because this feature is not available on your unit
13 Command not accepted because the control panel has priority
14 Invalid regulation mode
15 Invalid control mode (same as Value 1 above)
16 Target life consumed
17 Recipe is running
18 Ramping is underway

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Advanced Energy®

Table 7-10. AE Bus Command-Status Response (CSR) Codes (Continued)

Value Meaning
19 Recipe is active
99 Command not accepted because no such command exists

Profibus Indicators

PROFIBUS-SPECIFIC ERRORS
In the event of a Profibus error, the unit turns output power off and displays the appropriate
error message (see page 8-10). All Profibus errors are treated as “explicit clear” type faults;
thus, you must send Command 119 (the “master reset” command) in the next download packet
to clear them. Once all faults have been cleared, the unit is ready to continue operation.
We recommend sending this command upon the startup of Profibus communications so that
any existing fault indications will be cleared.

PROFIBUS WATCH DOG TIMER

As a safety feature, the Profibus maintains a watch dog timer that shuts off the supply’s output
if the Profibus master stops communicating. The watch dog timer maintains a value for time
(between 10 ms and 10 minutes) that the supply waits between commands from the master.
The timer counts down this time in 10 ms increments.
If your Profibus system does not calculate the watch dog timer value for you or if you want to
modify the existing watch dog timer value, then you may enter a timer value by using the
Profibus Set_Prm function call (see DIN 19245 Profibus Standard Part III). To get the actual
wait time value, the microprocessor uses the numbers you enter to octet 2 and 3 of the
Set_Prm, multiplies them together, and then multiplies the result by 10 ms. Therefore, when
using the Set_Prm function call, calculate the numbers for octet 2 and 3 accordingly.
Remember, the values for octet 2 and 3 must not be equal or be zero.
Note: You can disable the watch dog timer via the Profibus master.

PROFIBUS-SPECIFIC DEBUG MENU

Units that feature the AE Profibus and also an active front panel or an active remote panel can
display a Profibus debug screen. This screen is essentially a memory dump of the last
download and upload bytes present in the Profibus interface. Also, this screen displays the
configuration and the address of the unit. To access this screen, use the following softkeys:
MORE ⇒ Service ⇒ Debug ⇒ Profi
Note: This screen is to assist in development work during which the Profibus master is
“stepping through” commands. Because the active remote panel communicates at a
slower rate than does the Profibus, you may see this screen lock up if you are sending
Profibus commands in “real time.”

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 MDXII Power Supplies

When you request the Profibus debug screen, the panel display shows two rows of
hexadecimal numbers. To better understand this information, please examine the following
example.

6 12 4 0 10 0 0 0 0 0
0 0 1 60 0 0 0 8F 4 A3 1D

In the example, the first four bytes in sequence (left to right) represent the last recorded
download bytes (from the Profibus master). (To better understand download bytes, see
“Profibus Download Packet” on page 7-14). In this example, the Profibus master has set
setpoint to a value of 1042 (Command 6: Setpoint = 0412h).
Following the download bytes information are the last recorded upload bytes; these values
comprise the remaining six bytes on the first line and the first eight bytes on the second line.
(To better understand upload bytes, see “Profibus Upload Packet” on page 7-15). In this
example, the Profibus master has requested the setting for the user current limit, which is
15.37 A.
The remaining three bytes on the second line (in the lower, right corner) indicate the unit
address (see page 7-13), the first configuration byte, and the second configuration byte,
respectively. For this example, the unit thinks that it is address 0x04 and that it is configured to
receive 4 download bytes from the Profibus master (0xA3) and to send 14 upload bytes to the
master (0x1D).
Note: Hexadecimal numbers that start with a zero are shortened to the second number only;
thus “0x04” becomes “4”.

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Advanced Energy®

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 MDXII Power Supplies
Chapter

8
Troubleshooting and Customer
8

Support
BEFORE YOU CALL AE CUSTOMER SUPPORT
If you believe you are experiencing a problem with your MDXII unit, first refer to the
information in this section to help you troubleshoot problems. This section provides
1) troubleshooting checklists and 2) lists of messages or other indicators of problems with
suggested actions to take.
If this information does not provide an adequate solution or if your problem continues, please
refer to “AE Customer Support” on page 8-14 for information on how to contact a Customer
Support representative.

Troubleshooting Checklists

DANGER:
Operating and maintenance personnel must have the correct training before setting up,
maintaining, or troubleshooting high-energy electrical equipment. Potentially lethal
voltages may cause serious personal injury or damage to equipment. Ensure that proper
safety precautions are taken.

FIRST CHECK

DANGER:
RISK OF DEATH OR BODILY INJURY: disconnect all sources of input power and
wait a few minutes before working on this unit or anything connected to it. Internal
components may remain live for 1 min after the MDXII unit has been disconnected.

When you believe you are experiencing a problem with your MDXII unit, first check for
obvious signs of damage to the unit, cables, and connectors. If you see signs of damage, power
off the unit and call AE Customer Support (see page 8-14). If no obvious signs of damage are
evident, proceed with the following checks.

CHECKS WITH THE UNIT POWERED OFF

1. Turn off the unit’s input power and wait a few minutes before touching the unit.
2. Ensure that the correct grounding wire is connected to the ground stud (see “Grounding”
on page 4-7).

5700262-R Troubleshooting and Customer Support 8-1

Advanced Energy®

3. Ensure that the unit is connected to its input power source (see “Input Power Connection”
on page 4-7).
4. Ensure that input power meets specifications (see “Specifications” on page 3-1).
5. Ensure that no system-related circuit breakers are tripped.
6. Ensure that all unit connectors are installed correctly and fastened tightly.
7. If your unit has a serial port, check the position of the DIP switches against the addressing
information (see “Addresses and Baud Rates” on page 7-5).

CHECKS WITH THE UNIT POWERED ON

1. Check the unit’s input and remote power connections to ensure the proper power is being
supplied to the unit (see “Installation” on page 4-1).
2. Determine whether the cooling fans are functioning. If the fans are not functioning
correctly, call AE Customer Support.
3. Ensure that your cabinet provides adequate ventilation for all the units in the cabinet (see
“Cabinet Design” on page 4-5).
4. Check the LEDs on the passive front panel to ensure that the INPUT POWER and
OUTPUT POWER LEDs are lit.
5. Check for other lit LEDS, which indicate a problem (see Table 8-2 on page 8-5).
6. If you suspect an LED is malfunctioning, cycle the MDXII unit’s power off and on.
7. If you are using an active front panel or an active remote panel, verify that the output
display screen information is displayed.
a. If the display is blank, call AE Customer Support.
b. If the display screen shows a fault message, see Table 8-2 on page 8-5.

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 MDXII Power Supplies

CHECKS IF THE OUTPUT DOES NOT TURN ON

If the output does not turn on, possibly a fault condition exists or an internal software
configurable parameter has been changed. Do the following:
1. First check to see whether a fault message is displayed. If so, take the action listed in Table
9-2 on page 9-15.
2. Ensure that the settings for power limit, current limit, Iarc, and Varc configurables are
correct.
3. Ensure that the control mode selected and the program source settings (see page 5-16)
match the setpoint source.
4. Ensure that the unit is receiving an “on” command.

CHECKS FOR GENERAL FAULT CONDITIONS

Table 8-1. General Fault Conditions

Fault Condition Explanation Suggested Action
Output limits are below the An internal software config- Ensure that the settings for
desired setpoint urable parameter has been power limit, current limit,
changed or the tap setting Iarc, and Varc configurables
and load impedance do not are correct.
match. Ensure that the tap setting
matches the load imped-
ance (see “Selecting the
Correct Tap” on page 5-8).
Output displays half the IN COM.A (pin 10) is not Ensure that User port pin 10
desired setpoint in User port referenced correctly to sys- (IN COM.A) is connected to
control mode tem ground. system ground.
High voltage output with no An open load or very high Turn off the output.
current or power impedance load exists. Verify the load connections
and tap setting (see “Select-
ing the Correct Tap” on
page 5-8).
High current output with no A low impedance load Turn off the output.
voltage or power exists. Verify the load connec-
tions, load conditions, and
tap setting (see “Selecting
the Correct Tap” on
page 5-8).

5700262-R Troubleshooting and Customer Support 8-3

Advanced Energy®

Table 8-1. General Fault Conditions

Fault Condition Explanation Suggested Action
Serial port will not commu- The address and baud rate Verify the address and baud
nicate between the host computer rate switch selections on the
and the MDXII unit is mis- rear of the unit (see informa-
matched. tion beginning on page 7-5).
Verify the serial port con-
nections.
If you change the serial port
switch selections, turn off
the output and cycle power
to the unit.
Unstable or excessive arc Often you can correct this Change the Varc or Iarc trip
condition condition by changing trip level to a level away from
levels or delay time. the normal operating condi-
tion of the unit.

Status Indicators
Several types of status indicators let you monitor potential problem conditions that can cause
the MDXII unit to shut off output or prevent output from being turned on.

PANEL LEDS AND FAULT MESSAGES

• The two-line display on an active front panel or active remote panel displays a fault
message when a fault condition occurs.
• LEDs on a passive panel light when a potential problem exists.
Table 8-2 on page 8-5 describes the problems that are accompanied by a lit LED, a fault
message on the two-line display, or both. The table also suggests actions to take to resolve the
problems. The problem indicators in the table are listed alphabetically.
Note: Depending on how your MDXII unit is configured (for example, you may not have a
passive panel) you may or may not be able to observe all the indicators listed in the
table.

WARNING:
To avoid electrical shock, ensure that you use extreme caution when you make voltage
measurements.

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 MDXII Power Supplies

Table 8-2. Panel LEDs and Fault Messages

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
n/a “A/D Conversion Fail- Hardware logic Cycle power to the unit.
ure” board failure If the fault message
persists, call AE
Customer Support.
ARC n/a Lights momentarily n/a
if an arc occurs (see
“Arc Counting
Features and Limits”
on page 5-5)
n/a “Bus Fault” A short-duration bus Press the STOP switch to
fault occurred and clear the fault message.
the MDXII unit Cycle power to the unit.
couldn't determine if
it was bus 1 or bus 2.
Note: Each inverter has a bus bar—one bus bar is in a 15k unit and two bus bars are in a 30k
unit. Only the RIGHT (bus 1) LEDs light if you have a 15k unit
BUS HIGH “Bus 1 High” Internal MDXII bus Press the STOP switch to
RIGHT 1 voltage input line is clear the fault message.
too high. Inspect your input power
source to ensure that it is
connected correctly and
ensure that the bus 1 line
voltage is correct (see
Table on page 3-2).
BUS HIGH “Bus 2 High” Internal MDXII bus Press the STOP switch to
LEFT 2 voltage input line clear the fault message.
(30k unit only) is too Inspect your input power
high. source to ensure that it is
connected correctly and
ensure that the bus 2 line
voltage is correct (see
Table on page 3-2).

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Advanced Energy®

Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
BUS LOW “Bus 1 Low” Internal MDXII bus Press the STOP switch to
RIGHT 1 voltage input line is clear the fault message.
too low. Inspect your input power
source to ensure that it is
connected correctly and
ensure that the bus 1 line
voltage is correct and that
all phases are present.
Cycle the contactor hold
function or cycle power
to the unit.
BUS LOW “Bus 2 Low” Internal MDXII bus Press the STOP switch to
LEFT 1 voltage input line clear the fault message.
(30k unit only) is too Inspect your input power
low. source to ensure that it is
connected correctly and
ensure that the bus 2 line
voltage is correct and that
all phases are present.
Cycle the contactor hold
function or cycle power
to the unit.
n/a “Code Not Accepted— An invalid lock code Re-enter the lock code
Mismatch” was entered. and ensure it is valid (see
“Locking the Control
Panel” on page 6-12).
n/a “HALO Mode The HALO setting Press the STOP switch to
Incorrect” that was in effect clear the fault message.
when the recipe you Change the HALO
are trying to run was setting (see page 5-19).
programmed is not
the same as the
current halo setting.

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Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
n/a “Incorrect Tap The tap that was Press the STOP switch to
Selected” selected when the clear the fault message.
recipe you are trying Change the tap setting
to run was (see page 5-8).
programmed is not
the same as the
currently selected
tap.
INTERLOCK “Interlock The auxiliary Check the User port
Open AUX” interlock condition connections and ensure
has not been met the User port cheater
(User pin 11 is not plug is installed.
low). The fault message clears
itself when the interlock
string is complete.
INTERLOCK “Interlock The water interlock Check the User port
Open H2O” condition has not connections and ensure
been met (User pin the User port cheater
13 is not low). plug is installed.
The fault message clears
itself when the interlock
string is complete.
INTERLOCK “Interlock An inverter module Call AE Customer
Open MOD” is not plugged in Support.
completely. The fault message clears
itself when the interlock
string is complete.
INTERLOCK “Interlock The vacuum Check the User port
Open VAC” interlock condition connections and ensure
has not been met the User port cheater
(User pin 12 is not plug is installed.
low). The fault message clears
itself when the interlock
string is complete.

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Advanced Energy®

Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
n/a “Invalid Regulation An invalid method of Specify a valid method of
Mode” output regulation has regulation from the User
been selected from port.
the User port (both Clear the fault message
P REG.D (pin 6) and by pressing the STOP
I REG.D (pin 5) are switch.
low, see page 9-9)
and you tried to
switch the MDXII
unit from local or
host mode to analog
mode.
n/a “Latent Output Voltage More than 50 V is The fault message
Exists” present at the MDXII appears briefly and then
output and you tried clears itself.
to change taps. Turn off the output.
Wait until the voltage
drops below 50 V.
Change the taps.
n/a “Momentary Power The ac input power Ensure that the line
Fluctuation” line dipped below the voltage connections on
required operating the input line voltage are
conditions. This correct and that the
condition may be due specified voltage is being
to an ac power black- applied to the MDXII
out or brown-out. unit.
Turn off the input and
turn it back on to clear
the fault message.

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 MDXII Power Supplies

Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
SETPOINT “Out-of-setpoint” Output was turned Press the STOP switch to
off because the clear the fault message.
MDXII unit was not Increase the setpoint
able to produce timer value or disable the
output equal to the timer by setting it equal
programmed setpoint to 0.
level in the amount
of time specified in If the problem persists,
the out-of-setpoint check your process
timer. Thus the out- parameters for limiting
of-setpoint timer factors. That is, ensure
expired. that your load impedance
matches the impedance
of the MDXII unit.
OVERTEMP “Overtemperature” The MDXII unit has The fault message clears
exceeded maximum itself when the unit cools.
operating If problem persists, call
temperature (Table AE Customer Support.
3-4 on page 3-3) or
an inverter module is
not plugged in
completely.
n/a “Power Output Greater The unit exceeded Turn the output back on.
Than Max. Allowed” the maximum The fault message clears
allowed output itself when you turn the
power for 1 s, so the output back on.
output was turned off
for safety reasons. If the message appears
again, contact AE
Customer Support.
n/a “Predefined Interrupt Potential software or Press the STOP switch to
Has Occurred” hardware problem. clear the fault message.
Cycle power to the unit.
If the fault message
persists, call AE
Customer Support.

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Advanced Energy®

Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
n/a “Profibus Master The Profibus master Have a Profibus master
Released Slave” has stopped establish communication
communicating with with the MDXII unit.
the MDXII unit. This Send a “master reset” to
“slave” is now clear the MDXII unit’s
available be to display.
“owned” by another
master. If output is
on, the MDXII unit
turns off and fails
safe.
n/a “Profibus SPC Has The Profibus Cycle the MDXII unit’s
Gone Offline” controller has taken power off and on.
itself “off-line,” Re-establish
probably in response communications between
to another error. the master and slave.
If the message persists,
call AE Customer
Support.
n/a “Remote Off Active” User pin 14 (RMT The fault message
OFF.D) is high and appears briefly and then
you pressed the clears itself.
START switch (see Pull User port pin 14
page 9-11) or pulled low.
User pin 7
(RMT ON.D) low.
n/a “Soft-start Failure” Soft-start failed in Press the STOP switch to
the MDXII unit (the clear the fault message.
internal MDXII bus Ensure that the line
voltage failed to voltage is correct and that
reach the soft-start all phases are present.
level).
If the fault message
persists, cycle the
contactor hold function
or cycle power to the
unit.

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 MDXII Power Supplies

Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
n/a “Stuck Pushbutton” One (or more) Push each switch to
control panel verify the error and/or to
switches is stuck. identify the problem
button.
After you correct the
condition, press the
STOP switch to clear the
fault message.
n/a “Timers Active” Program source is Verify that you have
set to internal for the selected the correct
control mode control mode and
selected, and a recipe whether an internal or
has been external setpoint is
programmed. appropriate for the
The fault message selected control mode.
replaces the display See “Program Source” on
line that allows you page 5-16 for more
to specify a manual information.
setpoint. If you
disable all
programmed ramp/
run steps, the
“Timers Active”
message will be
replaced with the
programmed
setpoint.
n/a “Unassigned Interrupt Potential hardware Press the STOP switch to
Has Occurred” problem clear the fault message.
Cycle power to the unit.
If the message persists,
call AE Customer
Support.
n/a “Profibus WD Timer The Profibus master Have the Profibus mas-
Expired” stopped talking to the ter re-establish communi-
MDXII unit after cations.
establishing Send a “master reset” to
communications. clear the MDXII unit’s
display.

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Advanced Energy®

Table 8-2. Panel LEDs and Fault Messages (Continued)

Problem Indicators
Passive Control Panel Fault Explanation Suggested Action
Panel LED On Message
7 SEQ n/a Indicates maximum n/a
DISPLAY unit power (for
example, “15” =
15.0kW)
INPUT n/a Indicates the input n/a
POWER power is on
OUTPUT n/a Indicates the output n/a
POWER power is on

SERIAL PORT COMMAND-STATUS RESPONSE (CSR) CODES

CSR codes are values that are returned when a command you have invoked is not accepted.
Table 8-3 on page 8-12 lists each value and its meaning.
Note: CSR codes are returned only if your unit’s serial port uses an AE Bus protocol.

Table 8-3. AE Bus Command-Status Response (CSR) Codes

Value Meaning
1 Command not accepted because the MDXII unit is not in remote mode
2 Command not accepted because output is on
3 Command not accepted because output is off
4 Command not accepted because the requested value is outside the
allowable range
5 Command not accepted because User pin 14 (RMT OFF.D) is high (see
page 9-11)
6 Command not accepted because the program source for this parameter
is external (see page 5-16)
7 Command not accepted because a fault condition has not been
acknowledged (Table 8-2 on page 8-5)
8 Command not accepted because the MDXII unit is ramping
9 Command not accepted because the data byte count is incorrect
10 Command not accepted because the User port has priority
11 Command not accepted because more than 50 V is present at the MDXII
unit output

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 MDXII Power Supplies

Table 8-3. AE Bus Command-Status Response (CSR) Codes (Continued)

Value Meaning
12 Command not accepted because this feature is not available on your unit
(see “Understanding the Optional Software Features” on page 2-19)
13 Command not accepted because the control panel has priority
14 Invalid regulation mode
15 Invalid control mode (same as Value 1 above)
16 Target life consumed
17 Recipe is running
18 Ramping is underway
19 Recipe is active
99 Command not accepted because no such command exists

USER PORT OUTPUT SIGNALS

You can monitor the MDXII unit externally by means of output lines on the User port. Digital
signals are 0 to 15 V; analog signals are 0 to 10 V.

Table 8-4. User Port Status Indicators

Pin Page Parameters to Monitor
No.
1 & 20 9-7 Which target has been selected?
2 9-8 Is output enabled?
3 9-8 Has the setpoint level been reached?
21 9-12 Has an arc been detected?
22 9-12 Has the programmed target life ended?
23 9-12 What is the output voltage?
24 9-12 What is the output power?
25 9-13 What is the output current?
30 9-13 How much time remains on the target-life counter?
31 9-14 What is the setpoint level?

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Advanced Energy®

AE CUSTOMER SUPPORT
Please contact one of the following offices if you have questions:

Table 8-5. Customer Support Locations

Office Telephone
AE, World Headquarters Phone: 800.446.9167
1625 Sharp Point Drive Fax: 970.407.5981
Fort Collins, CO 80525 USA Email:
[email protected]
AE, California Phone: 408.263.8784
491 Montague Expressway Fax: 408.263.8992
Milpitas, CA 95035 USA
AE, Texas Phone: 512.719.3939
8403 Cross Park Drive, Suite 2D Fax: 512.719.4319
Austin, TX 78754 USA
AE, Massachusetts Phone: 978.371.1381
228 Oak Hill Circle Fax: 978.371.0569
Concord, MA 01742 USA
AE, GmbH Phone: 49.711.77927.0
Raiffeisenstrasse 32 Fax: 49.711.7778700
70794 Filderstadt
(Bonlanden) Germany
AE, Japan KK Phone: 81.3.32351511
TOWA Edogawabashi Fax: 81.3.32353580
Bldg. 347 Yamabuki-cho
Shinjuku-ku, Tokyo Japan
AE, Korea Phone: 82.2.3448.4775
3rd fl. Zeus Building, 3-16 Fax: 82.2.577.0614
Yangjae-Dong
Seocho-Ku Seoul, 137-130
Korea
AE, United Kingdom Phone: 44.1869.320022
Unit 5, Minton Place, Fax: 44.1869.325004
Market Court, Victoria Road
Bichester, Oxon OX6 7QB UK

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 MDXII Power Supplies

RETURNING UNITS FOR REPAIR

Before returning any product for repair and/or adjustment, first follow all troubleshooting
procedures. If, after following these procedures, you still have a problem or if the procedure
instructs you to, call AE Customer Support and discuss the problem with a representative. Be
prepared to give the model number and serial number of the unit as well as the reason for the
proposed return. This consultation call allows Customer Support to determine whether the
problem can be corrected in the field or if the unit needs to be returned. Such technical
consultation is always available at no charge.
If you return a unit without first getting authorization from Customer Support and that unit is
found to be functional, you will be charged a re-test and calibration fee plus shipping charges.
To ensure years of dependable service, Advanced Energy® products are thoroughly tested and
designed to be among the most reliable and highest quality systems available worldwide.

WARRANTY
Advanced Energy® (AE) products are warranted to be free from failures due to defects in
material and workmanship for 12 months after they are shipped from the factory (please see
warranty statement below, for details).
In order to claim shipping or handling damage, you must inspect the delivered goods and
report such damage to AE within 30 days of your receipt of the goods. Please note that failing
to report any damage within this period is the same as acknowledging that the goods were
received undamaged.
For a warranty claim to be valid, it must:
• Be made within the applicable warranty period
• Include the product serial number and a full description of the circumstances giving rise
to the claim
• Have been assigned a return material authorization number (see below) by AE Customer
Support
All warranty work will be performed at an authorized AE service center (see list of contacts at
the beginning of this chapter). You are responsible for obtaining authorization (see details
below) to return any defective units, prepaying the freight costs, and ensuring that the units are
returned to an authorized AE service center. AE will return the repaired unit (freight prepaid)
to you by second-day air shipment (or ground carrier for local returns); repair parts and labor
will be provided free of charge. Whoever ships the unit (either you or AE) is responsible for
properly packaging and adequately insuring the unit.

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Advanced Energy®

Authorized Returns
Before returning any product for repair and/or adjustment, call AE Customer Support and
discuss the problem with them. Be prepared to give them the model number and serial number
of the unit as well as the reason for the proposed return. This consultation call will allow
Customer Support to determine if the unit must actually be returned for the problem to be
corrected. Such technical consultation is always available at no charge.
Units that are returned without authorization from AE Customer Support and that are found to
be functional will not be covered under the warranty (see warranty statement, below). That is,
you will have to pay a retest and calibration fee, and all shipping charges.

Warranty Statement
The seller makes no express or implied warranty that the goods are merchantable or fit
for any particular purpose except as specifically stated in printed AE specifications. The
sole responsibility of the Seller shall be that it will manufacture the goods in accordance
with its published specifications and that the goods will be free from defects in material
and workmanship. The seller's liability for breach of an expressed warranty shall exist
only if the goods are installed, started in operation, and tested in conformity with the
seller's published instructions. The seller expressly excludes any warranty whatsoever
concerning goods that have been subject to misuse, negligence, or accident, or that have
been altered or repaired by anyone other than the seller or the seller's duly authorized
agent. This warranty is expressly made in lieu of any and all other warranties, express or
implied, unless otherwise agreed to in writing. The warranty period is 12 months after
the date the goods are shipped from AE. In all cases, the seller has sole responsibility for
determining the cause and nature of the failure, and the seller's determination with
regard thereto shall be final.

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 MDXII Power Supplies
Chapter

9
User Port Connection, Controls
9

and Indicators
USER PORT CONNECTION
The User port interface usually consists of a remote analog controller attached to the rear panel
of the MDXII unit through a 37-pin, female, D subminiature connector. Table 9-1 on page 9-7
provides detailed descriptions of the 37 pins.
The associated male connector, connector shell, and jack post screws are included in the
hardware kit.

Figure 9-1. User port connector

Noise Prevention
All signal inputs in the User port have filtering to reject noise higher in frequency than 1 ms.
Advanced Energy™ recommends that you use shielded cables for connecting the User port.
(The MDXII unit uses Schmidt triggers for all digital inputs to prevent false triggering.)
When you connect the User port, you may want to take advantage of several different wiring
options.

Wiring Options

EXTERNAL MONITORING OF OUTPUT

If you have no control panel or host computer, you may want to hook up an external device to
display which voltage, power, or current level the MDXII unit is producing. For each of the
outputs, 10 V represents the maximum rated output level for the selected mode (voltage,
current, or power).
Note: Some of these outputs may not be available on your MDXII unit.

5700262-R User Port Connection, Controls and Indicators 9-1

Advanced Energy®

LEVEL OUT.A 31 M

V OUT.A 23 M

P OUT.A 24 M

I OUT.A 25 M

KWH OUT.A 30 M

OUT COM.A 9

1253

Figure 9-2. Wiring for externally monitoring the output

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 MDXII Power Supplies

EXTERNAL PROGRAMMING OF RAMP TIMER AND SETPOINT

Figure 9-3 on page 9-3 shows how to wire the input lines so you can specify output setpoint
level and ramp time from an external source. You also need to specify method of output
regulation, described on page 5-1, and read about pins 5 and 6 on page 9-9.

Figure 9-3. Wiring for externally programming ramp timer and output setpoint

NORMAL INTERLOCK CONNECTION

Figure 9-4 on page 9-3 shows how to wire if you want to take advantage of the interlock lines
by connecting them to sensors. For example, AUX ILK.D can be used to warn if a door is open,
VAC ILK.D to indicate if the chamber contains a vacuum, and WATER ILK.D to warn of
problems with the cooling system for the magnetron. If any connection is open, the interlock
string is broken and output will not come on. Similarly, if any connection opens during
operation, the output turns off, and the appropriate message displays on the output display
screen.

Figure 9-4. Wiring for a normal interlock setup

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Advanced Energy®

EXTERNAL ON/OFF CONTROL FOR DUAL LINE UNITS

Some MDXII units are shipped with User port pins 7 and 14 configured so that the output on
and off signals can be separately controlled (hence the term “dual-line”). Figure 9-5 on page
9-4 shows how to wire these units for dual-line or single-line on/off control.
The following situations are applicable when creating a dual-line control system:
• When both the pin 7 and pin 14 relays are open, the supply is off. To turn on the supply,
first close pin 14 (nothing happens) and then close pin 7 (the unit turns on).
If you are trying to turn on the supply and you close pin 7 first, the message “Remote Off
Active” displays on the front panel. To clear this error, you must open pin 7.
• When both pin 7 and pin 14 relays are closed, the power supply is on. To turn off the
supply, open pin 14 (the unit turns off).
To create a single-line control system, tie pin 7 and pin 14 together and use a single “on/off”
relay. When this relay is opened, the MDXII unit turns off. When closed, the MDXII unit turns
on.
Note: Many MDXII units are shipped with single-line control already hard-wired in place. To
control the on/off from the User port on single-line units, simply wire pin 7 with a relay.

Figure 9-5. Wiring for external on/off control

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 MDXII Power Supplies

CHEATER PLUG
The “cheater plug” (see Figure 9-6 on page 9-5) that came attached to the User port connector
lets you run the MDXII unit essentially right out of the box, without making any wiring
adjustments. You can continue to use the cheater plug if you want to ignore (“cheat”) the
interlock lines; however, AE does not recommend doing this.

CAUTION:
If the User port won't be used, you must leave the cheater plug attached to the MDXII
unit.

CAUTION:
You are defeating the interlocks if you use the cheater plug.

Figure 9-6. Wiring diagram for the “cheater” plug

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Advanced Energy®

User Port Grounding

The User port features multiple ground pins. All of these pins are “single point connected”
internally to analog, digital, and chassis ground on the MDXII logic card.
The simplest ground connection system for these pins ensures a well-connected ground at the
MDXII chassis. Thus you can tie together User port pins 9, 10, 19, 36, and 37 and connect
them to the system ground and/or the User port shield. If connecting a ground pin to both the
system ground and the User port shield causes ground loop problems, you can disconnect it
from one of the grounding points.
The exception is pin 10 (IN COM.A), which is a dedicated floating reference for the RAMP
IN.A and LEVEL IN.A signals. Pin 10 (IN COM.A) is not connected to ground on the logic
card; you must attach this pin to ground at the system (far) end of the User port cable.
Note: If you suspect ground loop problems, reference each of the above pins separately to its
designated ground (see Table 9-1 on page 9-7).

USER PORT CONTROLS AND INDICATORS

You can give control to the User port by pressing the ANALOG switch on the control panel.
Some of the functions you can control from the control panel and through the serial port are
also available through the User port signal pins.
The User port overrides other control modes for the following:
• On and off
• Target
• Tap
• C Hold
• HALO
You cannot control the following through the User port:
• Transfer control from one interface to another.
• Store parameters; they are in effect only when the MDXII unit is looking at the User pins;
if the voltage on the pins changes, the specific parameter changes.
• Specify target life.
• Modify run time.
• Set out-of-setpoint timer.
• Access voltage-arc-detection functions.
• Set power or current limits.

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 MDXII Power Supplies

Signal Pin Descriptions

The User port’s input signal pins let you control specific operational functions, and the output
signal pins generally report status. Table 9-1 on page 9-7 describes these pins.
Note: An “.A” appended to a pin name indicates an analog signal; a “.D” indicates a digital
signal. A bar over a signal name indicates that the signal is true when low.

Table 9-1. User Port Signal Pins

Signal Return Name Signal Description
Pin Pin Type
1 37 CTHSW 1.D digital These 0 to 15 V signals tell an external
20 CTHSW 2.D output device (such as the Advanced Energy®
cathode-switching box) which of eight
targets the MDXII unit has been set to
decrement (as specified from either the
control panel or pins 4, 34, and 35).
These signals will sink 35 mA. They are
internally pulled up to 15 V through a
10-k Ω resistor, and their impedance is
100 Ω .
Condition of Signal
Target
Selected pin 1 pin 20
1/5 high high
2/6 low high
3/7 high low
4/8 low low
When IARC and VARC counters are
enabled through the user port, (factory
configured), cathode switch 1 and 2
respectively indicate when the counter
value has been reached. User port pin 1
will be toggled high for 200 ms to
indicate that the I_ARC counter limit
has been reached. User port pin 20 will
be toggled high for 200 ms to indicate
that the V_ARC counter limit has been
reached.

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Advanced Energy®

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
2 37 OUTPUT.D digital (or UNIT READY, see note below).
output When high, this 0 to 15 V signal
indicates that the output is off and that
the contactor is open, if contactor hold
has not been selected.
When low, this signal indicates that
output is on and that the contactor is
closed, whether or not contactor hold
has been selected.
The pin will sink 35 mA. It is internally
pulled up to 15 V through a 10-k Ω
resistor, and its impedance is 100 Ω .
Note: Optionally pin 2 can be
configured at the factory as UNIT
READY. In this case pin 2 will go
high 1) if the interlock string is
broken, 2) if any fault flags are
set, or 3) if the unit is not set to
operate in analog mode (User
port control).
3 37 STPT OK.D digital If you have set the out-of-setpoint timer
output (see page 5-3) and specified an
allowable deviation value (see page
5-4), this 0 to 15 V signal goes low to
indicate when the output is equal to the
requested setpoint.
If the out-of-setpoint function is
disabled or no allowable deviation is
specified, this signal remains high. It
will sink 35 mA. It is internally pulled
up to 15 V through a 10-k Ω resistor, and
its impedance is 100 Ω .

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 MDXII Power Supplies

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
4 36 TARGET 0.D digital Use these signals to specify one of eight
34 TARGET 2.D input possible targets. The MDXII
35 TARGET 1.D microprocessor uses this information to
keep track of the kilowatt usage for all
eight targets.
Note: An open input defaults to high (15
V); a shorted input is a low (0 V ±
0.5 V).

Target
No. Pin 34 Pin 35 Pin 4
8 low low low
7 low low high
6 low high low
5 low high high
4 high low low
3 high low high
2 low low high
1 low low low
5 36 I REG.D digital Use these signals to set the method of
input output regulation (see page 5-1). An
open input defaults high to 15 V; a low
6 P REG.D digital input is 0 V ± 0.5 V.
input No method of output regulation is
selected if both P REG.D (pin 6) and
I REG.D (pin 5) are low. If you switch
the MDXII unit from local or host mode
to analog mode with this invalid
specification, the message “Invalid
Regulation Mode” displays on the
output display screen, and output power
will not come on. Simply specify a valid
method of regulation from the User port
and clear the message by pressing the
STOP switch or toggling pin 14 (RMT
OFF.D).
Pin 5 Pin 6 Reg. Mode
low high Ireg
high low Preg
high high Vreg
low low invalid

5700262-R User Port Connection, Controls and Indicators 9-9

Advanced Energy®

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
7 37 RMT ON.D digital Use this signal to turn on output from
input the user-remote interface. You must first
select ANALOG from the control panel
(or send Command 14 from a host
computer), which transfers control to
RMT ON.D. Momentary closure
between RMT ON.D and OUT COM.D
(pin 37) turns on output power provided
RMTOFF.D is connected to IN COM.D.
8 36 CLEAR.D digital Pull this 0 to 15 Vsignal low to clear the
input control panel lock code (reset it to zero).
The signal sinks 35 mA and is internally
pulled up to 15 V through a 10-k Ω
resistor.
9 OUT COM.A analog The pin 9 signal is a dedicated return for
output all analog outputs.
All analog outputs from the MDXII unit
should be measured differentially from
this pins, which should be tied to the
system signal ground. The difference
between this ground and the MDXII
chassis ground should not exceed 3 V.
10 IN COM.A analog The pin 10 signal is a dedicated return
input for all analog inputs.
All analog inputs from the MDXII unit
should be measured differentially from
this pin, which should be tied to the
system signal ground. The difference
between this ground and the MDXII
chassis ground should not exceed 3 V.
11 19 AUX ILK.D digital Use these signals to monitor the system
12 VAC ILK.D input interlock string. If all the interlock
13 WATER ILK.D conditions (auxiliary, vacuum, and
water) are not satisfied either 1) the
main contactor will not close, or 2) if the
contactor is already closed, it will open
when the interlock string is interrupted.

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 MDXII Power Supplies

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
14 36 RMT OFF.D digital Pull this signal high to override all
input commands, force the MDXII unit to shut
off output power, open the main
contactor (unless contactor hold has
been selected), and reset the unit after all
fault conditions except interlock,
overtemperature, and A/D conversion
faults. If you press the START switch
while this pin is high, the message
“Remote Off Active” appears briefly on
the control panel display, and output
does not come on.
Using this signal is the same as pressing
the output power STOP switch on the
control panel. You can clear most
control panel messages by toggling pin
14.
15 36 TAP IN 0.D digital Use these 0 to 15 Vsignals to select one
17 TAP IN 1.D input of six internal tap settings.
29 TAP IN 2.D pin 29 pin 17 pin 15
tap 1 high high low
tap 2 high low high
tap 3 high low low
tap 4 low high high
tap 5 low high low
tap 6 low low high
defaults to tap 6 low low low
defaults to tap 4 high high high
and allows tap
selection from the control panel or serial
port (whichever is in control)
16 36 CHOLD.D digital Use this signal to request contactor
input hold. When this signal is high, the main
and soft start contactors close and open
as output is turned on and off.
When this signal is low, the contactors
remain closed after the first time the dc
bus is energized, regardless of whether
output is being produced.
The signal is pulled up internally to 15 V
through a 10-k Ω resistor.

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Advanced Energy®

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
18 9 15 V Use this signal to supply 15 V dc; it will
source a maximum of 100 mA.
19 ILK COM.D digital This signal is a dedicated return to
input internal system ground, then to chassis
ground, and finally to protective earth-
ground.
We recommend that all signals in the
interlock string be referenced to this pin.
21 37 ARC.D digital This 0 to 15 V signal is held low for 10
output to 20 ms whenever an arc is detected at
the MDXII output.
It will sink 35 mA. It is internally pulled
up to 15 V through a 10-k Ω resistor, and
its impedance is 100 Ω .
22 37 EOTL.D digital This 0 to 15 V signal goes low when the
output target-life counter reaches zero, thus
indicating that target life has ended
(“end of target life”).
This signal will sink 35 mA. It is
internally pulled up to 15 V through a
10-k Ω resistor, and its impedance is
100 Ω .
23 9 V OUT.A analog This signal provides a fully buffered
output signal, representing output voltage. Its
impedance is 100 Ω . It will sink and
source 50 mA.
See Table 9-2 on page 9-15 for the
standard analog signal scalings.
24 9 P OUT.A analog This signal provides a fully buffered
output signal, representing output power.
Its impedance is 100 Ω . It will sink and
source 50 mA.
See Table 9-2 on page 9-15 for the
standard analog signal scalings.

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 MDXII Power Supplies

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
25 9 I OUT.A analog This signal provides a fully buffered
output signal, representing output current from
your unit; maximum current depends on
which tap is selected).
Its impedance is 100 Ω . It will sink and
source 50 mA.
See Table 9-2 on page 9-15 for the
standard analog signal scalings.
26 10 RAMP IN.A analog Use this signal to program ramp time
input when ANALOG has been selected on
the control panel.
If fast ramp/run is available, ramps of
50 to 1000 ms are available.
27 10 LEVEL IN.A analog Use this signal to program the output
input level when ANALOG has been selected
on the control panel.
See Table 9-2 on page 9-15 for the
standard analog signal scalings.
Vreg Ireg Preg
15k 0-2000 V 0-48.00 A 0-15k
30k 0-2000 V 0-96.00 A 0-30k
HALO 15k 0-2000 V 0-4.8 A 0-1.5kW
HALO 30k 0-2000 V 0-9.6 A 0-3.0kW
30 9 KWH OUT.A analog This signal provides a fully buffered 0 to
output 10 V signal representing the amount of
kilowatt-hours remaining in the target
life: 10 V±1% = 15,000 kWh for the 15k
unit and 30,000 kWh for the 30k unit
(updated in 1-kWh increments). This
signal will source and sink 5 mA
through a 2-kW resistor. Its impedance
is 100 Ω .

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Advanced Energy®

Table 9-1. User Port Signal Pins (Continued)

Signal Return Name Signal Description
Pin Pin Type
31 9 LEVEL OUT.A analog This signal provides a fully buffered
output signal representing the MDXII unit's
programmed setpoint level. This signal
will source and sink 5 mA through a 2-
kW resistor. Its impedance is 100 Ω .
See Table 9-2 on page 9-15 for the
standard analog signal scalings.
Vreg Ireg Preg
15k 0-2000 V 0-48.00 A 0-15k
30k 0-2000 V 0-96.00 A 0-30k
32 9 10V REF.A analog This signal provides an accurate 10 V
output reference (10V ± 10 mV). Its
impedance is 100 Ω .
Note: Limit current to 2 mA.
33 36 HALO.D digital Use this 0 to 15 V signal to provide for
input high accuracy at low output levels.
When this signal is low, the HALO
feature, if supported, is active (see page
5-19).
36 IN COM.D digital We recommend that you reference all
input digital inputs, except the interlock
signals, to this pin.
This signal is used interchangeably with
OUT COM.D (pin 37). It is a dedicated
return to internal system ground, then to
chassis ground, and finally to protective
earth-ground.
37 OUT COM.D digital This signal is used interchangeably with
output IN COM.D (pin 36). It is a dedicated
return to internal system ground, then to
chassis ground, and finally to protective
earth-ground. All digital outputs should
be referenced to this pin.

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 MDXII Power Supplies

Table 9-2. Standard User Port Analog Signal Scalings

LEVEL IN.A
V OUT.A I OUT.A P OUT.A
LEVEL OUT.A
MDXII 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 VNotes 2 & 3
15k 0 - 2000 VNotes 1 & 3 0 - 48.00 ANotes 2 & 4 0 - 15 kWNotes 2 & 4 Same scaling as
unit V OUT.A,
I OUT.A, or
P OUT.A based
on the regula-
tion mode
MDXII 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 VNotes 2 & 3
30k 0 - 2000 VNotes 1 & 3 0 - 96.00 ANotes 2 & 4 0 - 30 kWNotes 2 & 4 Same scaling as
unit V OUT.A,
I OUT.A, or
P OUT.A based
on the regula-
tion mode
Note 1.Some software configuration options will change this scaling (see “Understanding the
Optional Software Features” on page 2-19).
Note 2.
Invoking HALO will change this scaling.
Note 3.Invoking VHALO will change this scaling.

Note 4.
On a 45 kW master/slave system I OUT.A is 0 - 192 A and P OUT.A is 0 - 60 kW.

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 MDXII Power Supplies
Appendix
Chapter

A
A MDXII 18P Unit
This appendix describes specifications, operations, or features that are either unique to the
MDXII 18P unit or are different than those described for the MDXII 15k or 30k units
elsewhere in this manual. In addition, this appendix contains illustrations of the MDXII 18P
panels.

SPECIFICATIONS

Physical Specifications

Table A-1. MDXII 18P Physical Specifications

Recommended Input Cable MDXII 18kP model: 5-wire AWG 6, 600 V
(not supplied with unit)
Methods of Control Full or restricted access, local or remote control, programmed
or manual operation
Output Connector Molded output connector
Size MDXII 18kP model: 178 mm (H) x 483 mm (W) x
640 mm (D)
(7" x 19" x 25.2")
Depth is measured from the front of the rack ears; depth
includes distance required for cable strain relief.
Weight MDXII 18kP model: 36.3 kg (80 lb)
Individual inverter modules: 13.2 kg (29 lb)

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Electrical Specifications

Table A-2. MDXII 18P Electrical Specifications

Input Voltages (internally Either 380/400/415 V ac ± 10% or
selected) 440/460/480 V ac ±10%, 50/60 Hz, three-phase Y or ∆ ;
maximum ground leakage current less than 3.5mA.
Input Current MDXII 18kP model: 32 A maximum
0 to 18,000 W Output Power
Chassis per system 1
Output ripple voltage (% rms) 5
Output ripple frequency 50 kHz
Output Display Accuracy Within 1% of actual output level
Output Parameters Table A-3 on page A-2 indicates the maximum current
that can be produced at each tap. It also shows the range
of output voltages available at each tap when the MDXII
unit is in voltage regulation (page 5-2).

Table A-3. MDXII 18P Output Voltage/Current Parameters

Tap Max. Maximum
Number Output Output
Voltage Current
MDXII
18kP
tap 1 400 V 48.00 A
tap 2 500 V 37.50 A
tap 3 625 V 30.00 A
tap 4 800 V 24.00 A
tap 5 1000 V 18.75 A
tap 6 1250 V 15.00 A
Optional 1600 V in tap 6

A-2 5700262-R
 MDXII Power Supplies

Environmental Specifications

Table A-4. MDXII 18P Climatic Specifications

Temperature Relative Humidity Air Pressure
Operating Class 3K3 Class 3K2 Class 3K3
(Note 1) (Note 2)
0°C to +40°C 20% to 80% 80 kPa to 106 kPa
+32°F to +104°F +6 g/m3 to 23.5 g/m3 800 mbar to 1060 mbar
(approximately 2000 m
above sea level)
Storage Class 1K4 Class 1K Class 3K3
-25°C to +55°C 35% to 95% 80 kPa to 106 kPa
-13°F to +131°F +1 g/m3 to 29 g/m3 800 mbar to 1060 mbar
(approximately 2000 m
above sea level)
Transportation Class 1K4 Class 2K3 Class 2K3
(Note 3)
-25°C to +55°C 95% 66 kPa to 106 kPa
-13°F to +131°F +60 g/m3 (Note 4) 660 mbar to 1060 mbar
(approximately 3265 m
above sea level)

OPERATIONS AND FUNCTIONS

Contactor Closure
Compared to the MDXII 15k and 30k power supplies, the contactor closure operation in the
18P supply is independent of ‘on’ commands. This means you control contactor closure and
you must close the contactor before requesting or issuing an output ‘on’ command.
To close the contactor from an AE Bus or Profibus serial port, use Command 30. From the
User port, use pin 16 (CHOLD.D).
Note: Because most faults open the contactor, you must close the contactor after a fault occurs
to restore the supply to the ready state.

Deko/Varc
If your MDXII 18P unit features the Deko custom software, then the Varc detection time is
longer than typical. For more information about Deko, see “Deko” on page 2-24. For details
about detection times, see “Arc Delay and Density” on page 5-6.

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Fast User Port

The MDXII 18P unit supports a “Fast User Port,” which provides faster updates on critical
information through the User port. Changes from the standard User port are as follows:
• Pin 7 (RMT ON.D): this signal pin is interrupt-driven instead of polled.
• Pin 2 (OUTPUT.D), Pin 3 (STPT OK.D), pin 23 (V OUT.A), pin 24 (P OUT.A), and pin 25
(I OUT.A): these signal pins are provided continuously at a discrete update rate by analog
circuitry rather than via the software.
The User port scalings for the analog pins are shown in Table A-5 on page A-4.

Table A-5. MDXII 18P User Port Scalings

V OUT.A I OUT.A P OUT.A LEVEL IN.A/LEVEL
(pin 23) (pin 25) (pin 24) OUT.A (pins 27 and 31)
0 to 10 V = 0 to 10 V = 0 to 10 V = 0 to 10 V =
0 to 2000 Volts 0 to 48.00 Amperes 0 to 18kW Vreg: 0 to 2000 Volts
I reg: 0 to 48.00 Amperes
Preg: 0 to 18 kW (with pin
8 grounded; 0 to 15 kW if
pin 8 is floating)

• Pin 8 (15k/18k.D): when pulled low, this 0 to 15 V digital signal selects 18P operation.
When left floating high, this signal selects a maximum output of 15 kW. You can use this
feature to make MDXII 18P and 15k units interchangeable in your system

Pulsed Duty Cycle Monitor

The MDXII 18 kW power supply is based on the MDXII 15k unit power supply. The MDXII
18P unit can output 15 kW continuously with a peak power of 18 kW for on/off duty cycles of
0.83. The maximum run time for the 18P unit’s peak power is 10 s after which time the
software automatically turns off the output—hence, the terms “pulsed” and “18P.” The 83%
duty cycle forces a minimum ‘off’ time before allowing the output to turn on again.

Tap Settings
The MDXII 18P unit has six internal voltage taps, which means you can select six different
output ranges from a single unit. Generally, the MDXII 18P unit is factory set for tap 4;
however, you can easily select a different tap from any of the three interfaces.
Table A-6 on page A-5 shows the maximum current that can be produced at each tap and the
range of output voltages available at each when the MDXII is in voltage regulation.

A-4 5700262-R
 MDXII Power Supplies

Table A-6. MDXII 18P Maximum Tap Setting Voltages and Currents
Tap Max. Output Maximum Output
Number Voltage Current
MDXII 15k MDXII 18k
tap 1 312 V to 400 V 48.00 A 48.00 A
tap 2 400 V to 500 V 37.50 A 45.00 A
tap 3 500 V to 625 V 30.00 A 36.00 A
tap 4 625 V to 800 V 24.00 A 28.80 A
tap 5 800 V to 1000 V 18.75 A 22.50 A
tap 6 1000 V to 1250 V 15.00 A 18.00 A

Tap settings you specify through the User port have priority over tap settings you specify from
the control panel or through the serial port. That is, if you want to set a tap from the control
panel or serial port host computer, you must ensure that User pins 15, 17, and 29 are all
floating high. When the MDXII 18P unit is using a tap setting from the User port, you can
view the active tap setting on the control panel display, but the value does not flash, meaning
you cannot modify the setting.
If you try to change taps when more than 50 V is present at the MDXII 18P output, the
message “Latent Output Voltage Exists” displays briefly and then clears itself. You cannot
change taps until the voltage drops below 50 V.

VHALO
The MDXII 18p unit supports the VHALO feature. Refer to the following sections of this
manual for descriptions and uses of VHALO:
• “HALO” on page 2-8
• “Understanding the Optional Software Features” on page 2-19
• “VHALO” on page 5-20

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18P UNIT ILLUSTRATIONS

Figure A-1. Active front panel of an MDXII 18P unit

A-6 5700262-R
 MDXII Power Supplies

Figure A-2. Passive panel of an MDXII 18P unit

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Figure A-3. Rear view of an MDXII 18P unit

A-8 5700262-R
 MDXII Power Supplies
Appendix
Chapter

B
Master/Slave
B

This appendix describes specifications, operations, or features that are either unique to the
MDXII master/slave unit or are different than those described for the MDXII 15k or 30k units
elsewhere in this manual.
The master/slave system can deliver anywhere from 15kW (a single master unit) to 120kW ( a
30kW master and three 30kW slaves).

ELECTRICAL SPECIFICATIONS
The following table lists the electrical specifications.

Table B-1. Electrical Specifications

Input Voltages (internally Either 380/400/415 Vac +/- 10% or 460/480 Vac +/-
selected) 10%, 50/60 Hz, three-phase Y or Delta ; maximum
ground leakage current less than 3.5mA
Input Current 15 kW: 30 A maximum
30 kW: 60 A maximum
Output Power See Table B-2 on page B-1 for details.

Output Display Accuracy Table B-3 on page B-2 shows the output display
accuracy for configurations based on a 30 kW master
and Table B-4 on page B-2 shows the output display
accuracy for configurations based on a 15 kW master.
Both tables assume that all units are calibrated as stand-
alone units to within 1% (i.e., that there has been no
system calibration):
Output Parameters Table B-5 on page B-3 indicates the maximum current
that can be produced at each tap. It also shows the range
of output voltages available at each tap, when the
MDXII is in voltage regulation.

Table B-2. Output Power

Max System Configuration Number Number
Power of 15 kW of 30 kW
(kW) Master Slave 1 Slave 2 Slave 3 Units Units
15 15 0 0 0 1 0
30 30 0 0 0 0 1

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Table B-2. Output Power

Max System Configuration Number Number
Power of 15 kW of 30 kW
(kW) Master Slave 1 Slave 2 Slave 3 Units Units
45 30 15 0 0 1 1
60 30 30 0 0 0 2
75 30 30 15 0 1 2
90 30 30 30 0 0 3
105 30 30 30 15 1 3
120 30 30 30 30 0 4

Table B-3. Output Display Accuracy (based on 30 kW master)

Master Slave 1 Slave 2 Slave 3 Total Accuracy
(kW) (kW) (kW) (kW) Power (%)
(kW)
30 15 45 2.0
30 30 60 2.0
30 30 15 75 3.0
30 30 30 90 3.0
30 30 30 15 115 4.0
30 30 30 30 120 4.0

Table B-4. Output Display Accuracy (based on 15 kW master)

Master Slave 1 Slave 2 Slave 3 Total Accuracy
(kW) (kW) (kW) (kW) Power (%)
(kW)
15 15 30 2.0
15 30 45 2.0
15 30 15 60 3.0
15 30 30 75 3.0
15 30 30 15 90 4.0
15 30 30 30 115 4.0

B-2 5700262-R
 MDXII Power Supplies

Table B-5. Output Parameters

Max. Maximum Current for Each Tap
Power
(kW) Tap 1 Tap 2 Tap 3 Tap 4 Tap 5 Tap 6
400 V 500 V 625 V 800 V 1000 V 1250 V
15 48.0 37.5 30.0 24.0 18.75 15.0
30 96.0 75.0 60.0 48.0 37.5 30.0
45 144.0 112.5 90.0 72.0 56.3 45.0
60 192.0 150.0 120.0 96.0 75.0 60.0
75 240.0 187.5 150.0 120.0 93.8 75.0
90 288.0 225.0 180.0 144.0 112.5 90.0
115 336.0 262.5 210.0 168.0 131.3 105.0
120 384.0 300.0 240.0 192.0 150.0 120.0

OPERATIONS

Slave Port
The master/slave interface, located on the rear panel, is a 37-pin, female, subminiature-D
connector that provides information from the MDXII master unit to the slave units, and
feedback from the slave units to the master unit. Its associated male connector, connector
shell, and jack post screws are included in the hardware kit.
Table B-6 on page B-3 provides quick-reference information about each pin. More detailed
signal descriptions begin on page 3-33 and information about making master/slave
connections is found on page 3-29. A ".A" appended to a pin name indicates an analog signal;
a ".D" appended to a pin name indicates a digital signal. A bar over a signal name indicates
that the signal is true when low.

Table B-6. Pin Descriptions

Pin Name Signal Type Description
1 SL TAPA.D output from the It is one of three signals that set the
master unit, 0 system output tap. It is used with pin 20
to 15V (SL TAPB.D) and pin 2 (SL TAPC.D).
2 SL TAPC.D output from the It is one of three signals that set the
master unit, 0 system output tap. It is used with pin 1
to 15V (SL TAPA.D) and pin 20 (SL TAPB.D).

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Table B-6. Pin Descriptions

Pin Name Signal Type Description
3 SL OFF.D output from the It is used with pin 22 (SL ON.D) to turn
master unit, 0 the slave units on and off.
to 15V

SL ON.D SL OFF.D Status

high (15 V) high (15 V) slave off
low (0 V) low (0 V) slave on

4 SL ARC.D input to the This 0 to 15 V input signal reports an arc

master unit, 0 detected by the slaves. The master then
to 15 V handles the arc in the same manner it does
as a stand-alone unit. This signal is low
(0 V+/- 0.5 V) when an arc is being
reported by the slave. It is 15 V at all other
times.
5 SL FBK+.A input to the This input signal is used by the master to
master unit, 0 determine and control total system output.
to 5 V or 0 to It is an analog representation of the
10 V current at the slave1 output. It is a fully
differential signal; pin 24 (SL1 FBK-) is
the return. It is scaled according to the
output power of the unit: 0 to 10 V for a
30 kW unit and 0 to 5 V for a 15 kW unit.
6 SL2 FAULT.D input to the This 0 to 15 V input signal from the slaves
master unit, 0 reports a fault in slave2. A slave fault can
to 15 V be bus high, bus low, overtemp, interlock,
or failure of the main contactor to close. A
high signal (15 V), indicates a slave fault;
a low signal (0 V+/- 0.5 V) indicates
normal operation.
7 SL2 FBK-.A return for pin This is the return signal for pin 25.
25
8 SL3 FBK+.A input to the This input signal is used by the master to
master unit, 0 determine and control total system output.
to 5 V or 0 to It is an analog representation of the
10 V current at the slave 3 output. It is a fully
differential signal; pin 27 (SL3 FBK-) is
the return. It is scaled according to the
output power of the unit: 0 to 10 V for a
30 kW unit and 0 to 5 V for a 15 kW unit.

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 MDXII Power Supplies

Table B-6. Pin Descriptions

Pin Name Signal Type Description
9 SL1 ID.A input to the This 0 to 8 V input signal from slave 1
master unit, 0 informs the master what maximum power
to 8 V level is available: 4 V+/- 1 V represents a
15 kW unit and 8 V+/- 1 V represents a
30 kW unit. Each slave in the system
must be powered up before the master so
that this signal is available when the
master is powered up. Otherwise, the
master will not know what the true system
configuration is.
10 SL3 ID.A input to the This 0 to 8 V input signal from slave 3
master unit, 0 informs the master what maximum power
to 8 V level is available: 4 V+/- 1 V represents a
15 kW unit and 8 V +/- 1 V represents a
30 kW unit. Each slave in the system must
be powered up before the master so that
this signal is available when the master is
powered up. Otherwise, the master will
not know what the true system
configuration is.
11 CTL+.A output from the This is the output control signal from the
master unit master to the slaves; it sets each individual
unit's output level. It is 0 to 10 V; 10 V
represents full output voltage, current, or
power. It is fully differential and is used
with pin 30.
12 GND one of 9 One of nine ground pins provided to
ground pins ensure noise immunity.
13 GND one of 9 One of nine ground pins provided to
ground pins ensure noise immunity.
14 reserved reserved
15 HW OFF.D output from the This 0 to 15 V output signal from the
master unit, 0 master commands the slaves to turn off
to 15V when the front panel OFF button is
pushed. It provides a direct hardware
shutdown.

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Table B-6. Pin Descriptions

Pin Name Signal Type Description
16 MSTR PWM output from the This 0 to 15 V output signal turns the
ON.D master unit, 0 output power in each slave on and off. By
to 15V duplicating the functions of both the slave
on and slave off signals, this signal shuts
down the master/slave system quickly in
the event of a fault. An open on this line
defaults to 15 V and turns the slave off. A
low signal is 0 V +/- 0.5 V.
17 reserved reserved
18 GND ground ground
19 GND ground ground
20 SL TAPB.D output from the This 0 to 15 V signal is an output from the
master unit, 0 master to the slave. It is one of three
to 15V signals that set the system output tap. It is
used with pin 1 (SL TAPA.D) and pin 2
(SL TAPC.D).
21 SL CHOLD.D output from the This 0 to 15 V output signal from the
master unit, 0 master sets the contactor hold feature in
to 15V the slaves. A low signal (0 V+/- 0.5 V)
enables contactor hold; a high signal
(15 V) disables contactor hold.
22 SL ON.D output from the This 0 to 15 signal from the master is used
master unit, 0 with pin 3 (SLOFF.D) to turn the slave
to 15V units on and off. (See the description of
pin 3.)
23 SL1 FAULT.D input to the This 0 to 15 V signal from the slaves
master unit, 0 reports a fault in slave 1. A slave fault can
to 15 V be bus high, bus low, overtemp, interlock,
or failure of the main contactor to close. A
high signal (15 V), indicates a slave fault;
a low signal (0 V æ 0.5 V) indicates
normal operation.
24 SL1 FBK-.A return for pin 5 This is the return signal for pin 5 (SL1
FBK+.A).
25 SL2 FBK+.A input to the This input signal is used by the master to
master unit, 0 determine and control total system output.
to 10 V It is an analog representation of the
current at the slave 2 output. It is a fully
differential signal; pin 7 (SL2 FBK-) is
the return. It is scaled according to the
output power of the unit: 0 to 10 V for a
30 kW unit and 0 to 5 V for a 15 kW unit.

B-6 5700262-R
 MDXII Power Supplies

Table B-6. Pin Descriptions

Pin Name Signal Type Description
26 SL3 FAULT.D input to the This 0 to 15 V input signal from the slaves
master unit, 0 reports a fault in slave 3. A slave fault can
to 15 V be due to bus high, bus low, overtemp,
interlock, or failure of the main contactor
to close. A high signal (15 V), indicates a
slave fault; a low signal (0 V +/- 0.5 V)
indicates normal operation.
27 SL3 FBK-.A return for pin 8 This is the return signal for pin 8 (SL3
FBK+.A).
28 SL2 ID.A input to the This 0 to 8 V input signal from slave 2
master unit, 0 informs the master what maximum power
to 8 V level is available: 4 V +/- 1 V represents a
15 kW unit and 8 V+/- 1 V represents a 30
kW unit. Each slave in the system must be
powered up before the master so the slave
signal is available when the master is
powered up. Otherwise, the master will
not know what the true system
configuration is.
29 SL ID RET.A return for pins This is the return path for the three slave
9, 10 , and 28 ID signals (pins 9, 10, and 28.)
30 CTL-.A return for pin This is the return for pin 11 (CTL+.A).
11
31 GND ground ground
32 GND ground ground
33 reserved ground reserved
34 SL RDY.D input to the This 0 to 15 input signal from the slaves
master unit, 0 tells the master that the slaves' contactors
to 15 V are closed. The master will not command
the slaves to turn on until they report that
they are ready (that their contactors are
closed).
35 GND ground ground
36 GND ground ground
37 GND ground ground

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Indicators
The following indicators appear on the front panel of your unit.

Table B-7. LED Descriptions

LED Description
Input Power Lights if input power is on.

Arc Lights for 0.1 s if an arc occurs.

Setpoint Lights if the MDXII unit is not operating within setpoint.

Overtemp Lights if the MDXII unit has exceeded the maximum

operating temperature.
Output Power Lights if output power is on.

Interlock Lights if one or more interlock conditions have not been

met.
Bus High
Left Lights when a bus 2 high fault occurs.
Right Lights when a bus 1 high fault occurs.
Bus Low
Left Lights when a bus 2 low fault occurs.
Right Lights when a bus 1 low fault occurs.

Note: Each inverter has a bus bar. There is one bus bar in a 15 kW and two bus bars in a 30
kW. Only the RIGHT bus (bus 1) LEDs lights if you have a 15 kW unit.

Fault Messages
Fault messages for both master and slave units are displayed on master units only. Most of
them can be cleared by pressing the STANDBY switch on the master unit.

Table B-8. Fault Messages

Message Explanation/Response
SL1 FAULT Slave unit 1 is reporting a fault (bus high, bus low, over-
temperature, or loss of cable). Press the STANDBY switch
to clear the message.
SL2 FAULT Slave unit 2 is reporting a fault (bus high, bus low, over-
temperature, or loss of cable). Press the STANDBY switch
to clear the message.

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 MDXII Power Supplies

Table B-8. Fault Messages (Continued)

Message Explanation/Response
SL3 FAULT Slave unit 3 is reporting a fault (bus high, bus low, over-
temperature, or loss of cable). Press the STANDBY switch
to clear the message.
SLAVE BUS ERROR The slave failed to report that it was ready (SL RDY.D, pin
16). The slave reports 100 ms after the master unit tells the
slave unit to deliver output power. Press the STANDBY
switch to clear the message.

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Host/MDXII Communications Commands

Table B-9. Communications Commands

Command Description and Comments
162 Requests report on process status. Returning packet
rpt process status contains four data bytes (8-bit value). see the illustration
below and on the next page.
Note: If the run is active bit and the fast run is active bit (bit
2 and bit 3 of the first status byte) are both true at the
same time, this means that you have fast ramp/run
available but have set a run time of greater than 1 s.

First Status Byte

0 = Ramp is active
1 = Fast Ramp is active
2 = Run is active
3 = Fast run is active
4 = Ramp direction (0=up, 1=down)
5 = Output power (0=off, 1=on)
6 = Main contactor (0=open, 1=closed)
7 = Setpoint status (0=within tolerance, 1=out of
tolerance)

Second Status Byte

0 = End of target life
1 = Untimed run active
2 = A/D conversion failure
3 = Overtemperature
4 = Module interlock open
5 = Water interlock open
6 = Vacuum interlock open
7 = Auxiliary interlock open

Third Status Byte--fault flags

0 = Momentary power fluctuation
1 = Soft-start failure
2 = Configuration fault
3 = Stuck push button
4 = Front panel common fault
5 = Out of setpoint
6 = Bus 1 high
7 = Bus 2 high

B-10 5700262-R
 MDXII Power Supplies

Table B-9. Communications Commands (Continued)

Command Description and Comments
Command 162 Fourth Status Byte--fault flags
continued 0 = Bus 1 low
1 = Bus 2 low
2 = Slave 1 fault
3 = Slave 2 fault
4 = Slave 3 fault
5 = Unassigned interrupt
6 = Invalid reg. mode specified from User port
7 = Halo, tap, or target invalid for recipe

5700262-R B-11
Advanced Energy®

Figure B-1. Rear view of a 15 kW slave. (The Prior and Next connectors for the 30 kW
unit are the same as for the 15 kW unit.)

B-12 5700262-R
 MDXII Power Supplies

Making Rear Panel Connections

MDXII master/slave systems operates more reliably and is less sensitive to spurious noise if
both the MDXII chassis and the system are grounded. The preferred method of chassis
grounding is to daisy-chain a flat copper braid of AWG-10 equivalence between units. Use
only one lead to connect the system ground block to the daisy-chained units.

Setting Up for master/Slave or Stand Alone Operation

This procedure describes the process to convert a stand alone 30 kW into a master/slave
system and how to convert a master/slave system into a stand alone power supply. It is
important to follow this procedure because incorrect switch settings may cause damage to the
process and the power supply. Refer to Figures 3-15 and 3-16 for board and switch locations.

Figure B-2. Transducer board location

5700262-R B-13
Advanced Energy®

Figure B-3. DIP switch block

RUNNING AS A MASTER/SLAVE SYSTEM

• Remove the top cover and safety shield from the card cage only.
• Locate the DIP switch block on the upper right hand corner of the transductor board (the
card farthest from the side of the unit). See Figure B-2 on page B-13 for the location of the
transductor board and Figure B-3 on page B-14 for the location of the DIP switch block.
• If you have one slave, close switch 1. If you have two slaves, close switch 1 and 2, and so
on. All unused switches must be left open.
• Replace the safety shield and top cover.
• Connect the cable to the master unit's SLAVE port and to slave1's PRIOR port. (Each
slave is shipped with one 37-pin interconnect cable with D-type connectors.)
• If you have a second slave unit, connect the second cable to slave1's NEXT port and to
slave2's PRIOR port.
• Place the slave termination plug on the NEXT port of the last slave.
• If you only have one slave, connect the termination plug to the NEXT port on the slave.
See Figure B-4 on page B-16 for the connections. A detailed description of each signal
begins on page B-3.

B-14 5700262-R
 MDXII Power Supplies

RUNNING AS A STAND ALONE SUPPLY

• Remove the slave.
• Place the slave termination plug on the slave port on the master.
• Remove the top cover and the safety shield from the card cage only.
• Locate the DIP switch block on the upper right hand corner of the transducer board.
• Ensure that all eight switches are in the open position.
• Replace the safety shield and the top cover.
• The unit is now ready to operate as a stand alone power supply.

5700262-R B-15
Advanced Energy®

Figure B-4. Interconnect cable connection

Note: The interconnect cable is connected to the master unit’s Slave port and the slave unit’s
Prior port. Depending on how many slaves are in your system, either another
interconnect cable or the termination plug will be connected to the Next port.

B-16 5700262-R
 MDXII Power Supplies

Start-up Procedure
Be sure to turn on the circuit breaker at the rear of the slave units before you turn on the circuit
breaker of the master unit. The INPUT POWER LED lights on each unit.

Master/Slave Operation
A master/slave system consists of one 30 kW master unit and from one to three slave units.
Slaves can be either 15 kW units or 30 kW units. The recommended configuration
combinations are shown in the table below.

Table B-10. System Configurations

Max System Configuration Number Number
Power of 15 kW of 30 kW
(kW) Master Slave 1 Slave 2 Slave 3 Units Units
15 15 0 0 0 1 0
30 30 0 0 0 0 1
45 30 15 0 0 1 1
60 30 30 0 0 0 2
75 30 30 15 0 1 2
90 30 30 30 0 0 3
105 30 30 30 15 1 3
120 30 30 30 30 0 4

Note: If the master MDXII is being used as a stand-alone unit, plug the termination plug into
the Slave port.

Connect the master unit's Slave port to the first slave's Prior port with the cable that is shipped
with the slave unit. If you have more than one slave, connect the first slave's Next port to the
second slave's Prior port; do the same if you have a third slave unit. For an illustration and of
the rear of the unit, see Figure B-1 on page B-12. Connect the output of each MDXII to the
chamber independently with separate cables. The current levels are added together under the
control of the master MDXII.
Always power up the slaves first. Then when the master unit is powered up, it can identify
each slave by its signal. If the master unit is turned on before the slave units, it will not
recognize that any slaves exist. In this case, the total system output power is limited to what
the master can produce.

5700262-R B-17
Advanced Energy®

The output control signal (Slave pins 15 and 34) from the master unit determines the output for
the system. Each slave is told what percentage of its maximum output to produce. For
example, a 15 kW slave unit produces 7.5kW when commanded to produce 50%; a 30 kW
slave produces 15 kW. The master unit calculates and controls the total output by monitoring
the slaves' feedback on the amount of current each one is actually producing.
Once the system is properly connected, it appears to function like a single MDXII unit. This
transparency of operation is ensured by the level of information that is provided to the units in
the system.
The master communicates the following information through the Slave port:
• Tap setting for the system.
• Enable/disable contactor hold.
• Setpoint for the system.
• Specific slave unit on/off.
• System on/off.
The slaves provide the following feedback to the master unit:
• An arc has been detected by a slave unit.
• A fault has occurred in a slave unit.
• Current at output of slave unit.
• Identification of slave unit (slave1, slave2, or slave 3).
• Contactor is closed and slave is ready to deliver power.

Target Controls
Target control functions allow you to choose an operating target, set the length of life for the
target, and monitor target life left while the process is running. The target life value is entered
(and displayed) in kilowatt-hours. The maximum target life setting is 15,000 kWh for an
MDXII 15 kW and 30,000 kWh for an MDXII 30 kW and 45,000 kWh for a MDXII 45kW,
etc. If the end of the target life is reached, the message “EOTL” (end of target life) is displayed
on the control panel, but output is not turned off. The only way to clear this message is to press
the STANDBY switch, which also turns off the output.

B-18 5700262-R
 MDXII Power Supplies

Tap Settings
The MDXII is equipped with six internal voltage taps so that six different output ranges can be
selected for each master/slave system. Each MDXII leaves the factory set at tap 4, but you can
easily select a different tap from any of the three interfaces.
The following table indicates the maximum current that can be produced at each tap. It also
shows the range of output voltages available at each tap when the MDX is in voltage
regulation.

Table B-11. Output Parameters

Max. Maximum Current for Each Tap
Power
(kW) Tap 1 Tap 2 Tap 3 Tap 4 Tap 5 Tap 6
400 V 500 V 625 V 800 V 1000 V 1250 V
15 48.0 37.5 30.0 24.0 18.75 15.0
30 96.0 75.0 60.0 48.0 37.5 30.0
45 144.0 112.5 90.0 72.0 56.3 45.0
60 192.0 150.0 120.0 96.0 75.0 60.0
75 240.0 187.5 150.0 120.0 93.8 75.0
90 288.0 225.0 180.0 144.0 112.5 90.0
115 336.0 262.5 210.0 168.0 131.3 105.0
120 384.0 300.0 240.0 192.0 150.0 120.0

Selecting the Correct Tap

See the “Operation Overview”chapter for a detailed description of how to select the correct
tap.

5700262-R B-19
Advanced Energy®

B-20 5700262-R
 MDXII Power Supplies

Index

Numerics delay 6, 10, 22

1600 V in tap 6 21 density 6, 10
18kW power 20 suppression 7
18P unit trip levels 6, 11, 22, 37
contactor closure style 3 ARC functions 10
electrical specifications 2 ASCII feature 18, 16, 37
environmental specifications 3 authorized returns, warranty 16
Fast User port 4 auto-contactor software 24
illustrations 6
C
physical specifications 1
cabinet design requirements 5
pulsed duty cycle monitor 4
cabling, triax and twinax 11
tap settings 4
calibration, transductor 18, 16
VHALO 5
changing operational control 4
2 setpoint, 4 target software 23
cheater plug 5
460/480 volt input 19
check NOVRAM function 21
5 V analog input 19
checking stored values 21, 17
A checklists, troubleshooting 1
accuracy, output display 2 clear NOVRAM function 21
active panel 2, 1 clearing nonvolatile memory 21
AE Bus serial port clicks function 17, 14
command status response codes 57, 12 command status response codes 57, 12
communications commands 20 commands, AE Bus and Profibus 20
configuring for 4 configuration
connection 1 AE Bus or Profibus 3
message packet 8 multidrop operation, AE Bus 5
multidrop operation 5 optional software features 19
setting baud rates 7 panels 2
setting network addresses 6 serial port 3
termination 5 software versions 9
transmission parameters 8 connections, rear panel
AE Customer Support 14 active remote panel 1
air coolant parameters 3 cheater plug 5
air pressure specifications 3 grounding 7, 6
allowable setpoint deviation 4, 25 input power 7
analog control 1 junction box port 15
analog input filtering 17, 14, 27 output power 1, 10, 1
analog signals, standard settings 15 serial port 1
ANALOG switch 2, 6 slave port 15
arc controls User port 1
check 19, 6, 11, 27 noise prevention 1
counts and limits 5, 10, 37 wiring options 1

5700262-R Index I-i

 MDXII Power Supplies

connector wiring D
external monitoring of output 1 data consistency, Profibus 17
external on/off control 4 debug menu, Profibus 58
external programming of ramp time and Deko option 24
setpoint 3 delay and density, arcs 6, 10, 22
floating output 15 disabling a recipe 4
negative output 12 disconnecting 16
normal interlock connection 3 displays 2, 3
positive output 14 download packet, Profibus 14
contactor closure style 21, 3 dual setpoint 36
contactor hold feature 20, 15, 34, 11
control panel 3 E
main sections electrical specifications 2
environmental specifications 3
control mode switches 2
error messages, Profibus 58
MODIFY knob 3
external on/off control 4
output power switches 2 external output monitoring 1
regulation switches 3 external program source 16
soft keys 3 external programming of ramp timer/setpoint
two-line display 3 3
menu selections 4
ARC functions 10 F
fast ramp/run 19, 2, 7
LIMITS function 6
Fast user port, 18P unit 4
MORE functions 12
fault conditions 7, 3, 4
TARGET functions 9 first check, troubleshooting 1
TIMERS functions 6 first-time operation, start-up procedure 27
control switches 4, 2 floating output connection 15
coolant parameters for air 3 functional block diagram 5
cooling requirements 4
correct tap selection 8 G
counts and limits, arcs 5, 10 grounding 7
current H
input 2 HALO feature 8, 19, 15, 35, 14
maximum at each tap 2 hierarchy, unit control 4
maximum output limit 21 high accuracy at low output 19
output signal 13 HOST switch 2
regulation 2 housekeeping supply 5
CURRENT switch 3
customer support I
before calling 1 IARC
contact information 14 counter 37
trip level 22

5700262-R Index I-ii

 MDXII Power Supplies

icons User port

in user manual 1 noise prevention 1
on unit 2 wiring options 1
ideal communications transaction, serial port interfaces 3
10 control panel 2
identifying software versions 9 remote 7
indicators interlock string, monitor 10
AE Bus command status response codes internal program source 16
57, 12 inverter section 5
fault conditions 7, 4
LEDs 7, 19, 4 J
Profibus data consistency 58 joule mode 35
Profibus debug menu 58 junction box port connection 15
Profibus watch dog timer 58 L
User port status signals 13 LED indicators 7, 19, 4
input limiting maximum power and current output
5 V analog 19 2, 6
checking number of times on 17 LIMITS function 6
connector 8 LOCAL switch 2
current 2 locations, AE Customer support 14
rear panel power connection 7 lock code, setting and resetting 12, 10
recommended cable 1 lock function 16, 13
section 5 logic card, unit 3
voltages 2 logic control section 7
installing
cabinet design 5 M
cheater plug 5 mainframe status 41, 42
cooling requirements 4 master-specific files, Profibus 18
grounding 7, 6 maximum current limit 21
input power connector 7 maximum output power 21
junction box port 15 maximum tap setting currents 2, 7, 2
output power connector 10 memo function 21
floating 15 menu selections, control panel 4
negative 11 ARC functions 10
LIMITS function 6
optimal 10
MORE functions 12
positive 13
TARGET functions 9
rear panel connections 7
TIMERS functions 6
safety warning 4
menu tree, control panel 5
serial port 1
message packet, AE Bus 8
setting up 1
mode of operation, configuring for 4
slave port 15
MODIFY knob 3
spacing requirements 2

5700262-R Index I-iii

 MDXII Power Supplies

MORE functions 12 return parameters to default 17

multidrop configuration, AE Bus 5 system statistics 21, 17
N user input string 16
negative output connection 11 tap settings 8, 7, 12, 22, 11
noise prevention, User port 1 18P unit 4
normal interlock connection 3 selecting correct 8
target controls 4
O seeing which is active 9
operating specifications 3
setting target life 10, 24
operation
specifying active 9, 23
arc controls 5
viewing remaining life 10
check 6, 11, 27
timers and counters
counts and limits 5, 10, 37
out-of-setpoint 9, 25
delay 6, 10, 22
output setpoint level 3, 7, 22
density 6, 10
ramp timer 2, 6
trip levels 6, 11, 22, 37
run timer 2, 8
contactor hold 11
features/options steps and recipes 4, 28
transductor calibration 16
ASCII 18, 16, 37
operation theory 5
contactor hold 20, 15, 34
operational control, changing 4
HALO 19, 15, 35, 14 operational options
VARC trip level 20 2 setpoint, 4 target 23
VHALO 20 auto-contactor 24
first time startup 27 Deko 24
MODIFY knob clicks 14 setpoint.d 24
output regulation 1, 21 optimal output connection 10
power supply enhancements 16 optional software features
analog input filtering 17, 14, 27 1600 V in tap 6 21
clicks function 17 18kW power 20
lock function 16, 12 460/480 volt input 19
program source 16, 14, 26 5 V analog input 19
serial port timeout value 17, 15, Arc-Check 19
35 contactor closure style 21
transductor calibration 18, 36 fast ramp/run 19
reference to functions 22 identifying 9
service functions Pinnacle-style mini-panel 20
check NOVRAM 21 tap 1 low primary current 20
tap select voltage limits 20
check stored values 17
unit ready for turn on 21
clear NOVRAM 21
user port on/off priority 21
memo 21, 37 VARC shutdown enable 19

5700262-R Index I-iv

 MDXII Power Supplies

VARC/IARC counters enabled in user serial port 2

port 20 User port 7
VHALO 19 Pinnacle-style mini-panel 20
options, operational positive output connection 13
2 setpoint, 4 target 23 power
auto-contactor 24 18kW 20
Deko 24 maximum output limit 21
setpoint.d 24 output 2
out-of-setpoint 9 regulation 1
allowable deviation 4, 25 power supply enhancements
output analog input filtering 17, 27
checking how many times on 18 clicks function 17
connector 1 locking function 16
control panel power switches 2 program source 16, 26
current limit 21 serial port timeout value 17, 35
current regulation 2 transductor calibration 18, 36
display accuracy 2 POWER switch 3
floating connection 15 Profibus serial port
limits 2 communications commands 20
measurement section 7 configuring for 4
negative connection 11 data consistency 17
not on, troubleshooting 3 debug menu 58
optimal power connection 10 download packet 14
parameters 2 error indicators 58
positive connection 13 master-specific files 18
power 2, 21, 2 resetting fault flags 37
power connection 10 setting addresses 13
power regulation 1 setting baud rate 14
power signal 12 termination 20
regulation 5, 21, 9 upload packet 15
section 5 watch dog timer 58
setpoint level 3, 7, 22 program source 14, 26
voltage regulation 2 external 16
voltage signal 12 internal 16
overtemperature fault 18 programmable setpoints 8
programming a recipe 4
P
pulsed duty cycle monitor, 18P unit 4
panels, description 2
parameters, returning to default 17 R
passive panel 2, 4 ramp timer 2, 6, 13
physical specifications 1 external programming 3
pin descriptions ranges

5700262-R Index I-v

 MDXII Power Supplies

HALO 19 checks 1
ramp time 2 precautions 4
run time 2 standards 5
serial port timeout value 17 security of system 16
tap settings 7 seeing which target is active 9
VHALO 20 selecting menu functions on control panel 3
rear clearance requirements 3 selecting the correct tap 8
rear panel connections selections, control panel menu 4
grounding 7 ARC functions 10
input power 7 LIMITS function 6
junction box port 15 MORE functions 12
output power 10 TARGET functions 9
serial port 1 TIMERS functions 6
slave port 15 serial port 3
User port 1 AE Bus
recipe CSR codes 57
disable 6 message packet 8
HALO feature 19 setting addresses 6
tap setting 7 setting baud rates 7
recommended input cable 1 terminating 5
reference table, operation functions 22
transmission parameters 8
regulation switches 3
communications commands 20
regulation, output 5
configuration 3
current 2
connection 1
limits 2
ideal communications transaction 10
power 1
pin descriptions 2
voltage 2
Profibus
relative humidity specifications 3
data consistency 17
remote interfaces 7
remote panel 2 debug menu 58
repair, units 15 download packet 14
requirements master-specific files 18
cabinet design 5 setting baud rate 14
cooling 4 setting network address 13
spacing 2 upload packet 15
returning parameters to default 17 watch dog timer 58
returning units for repair 15 specifying timeout value 17
run timer 2, 8 service functions
checking stored values 17
S
display user input string 16
S1 switch on logic card 4
return parameters to default 17
safety
system statistics 17

5700262-R Index I-vi

 MDXII Power Supplies

user memo string 37 port 20

setpoint VHALO 19
dual 36 software versions, identifying 9
external programming 3 spacing requirements 2
level 7, 8, 9, 22 rear clearance 3
manual 3 top and side clearance 2
programming one or more 3 specifications
setpoint.d option 24 electrical 2
setting and resetting lock code 12 environmental 3
setting baud rates physical 1
AE Bus 7 specifying clicks for MODIFY knob 17
Profibus 14 standard line voltages 7
setting network address standard ramp/run time ranges 2
AE Bus 6 START switch 2
Profibus 13 start-up procedure 27
setting up statistics, system 21
cooling requirements 4 status indicators
spacing requirements 2 control panel messages and LEDs 19
unpacking 1 mainframe 41, 42
signal passive panel LEDs 19, 4
output on or off 8 serial port 57
target selection 7 User port 13, 7
signal pins, User port 7 steps and recipes, timers and counters 4, 28
size of unit 1 STOP switch 2
slave port connection 15 storage specifications 3
soft keys 3 switches
software features, optional 19 control panel control mode 4, 2
1600 V in tap 6 21 control panel power 2
18kW power 20 control panel regulation 3
460/480 volt input 19 S1 on logic card 4
5 V analog input 19 switching theory 6
arc check 19 symbols
contactor closure style 21 in user manual 1
fast ramp/run 19 on unit 2
identifying 9 system security 16
Pinnacle-style mini-panel 20 system statistics 21
tap 1 low primary current 20
T
tap select voltage limits 20
tap
unit ready for turn on 21
maximum current 2
user port on/off priority 21
tap 1 low primary current 20
VARC shutdown enable 19
tap select voltage limits 20
VARC/IARC counters enabled in user

5700262-R Index I-vii

 MDXII Power Supplies

tap settings 8, 12, 22, 11 general fault conditions 3

18P unit 4 output does not turn on 3
maximum currents 2, 7 panel LEDs and fault messages 4
ranges 7 User port status signals 13
recipe 7 two-line display 3
selecting correct 8
U
target controls 8, 4
unit
enable target life counter 24
control hierarchy 4
seeing which is active 9
displays 2
setting life 10, 24
interfaces 3
specifying active 9, 23, 9
locking 13
user port 7
logic card 3
viewing remaining life 10, 13
panels 2
TARGET functions 9
returning for repair 15
temperature specifications 3
size 1
termination
theory of operation 5
AE Bus serial port 5
troubleshooting 1
Profibus serial port 20
unlocking 13
theory of operation 5
unpacking 1
timeout value, serial port 17, 15, 35
weight 1
timers and counters 9
unit ready for turn on 21
allowable setpoint deviation 4
unlocking the unit 16
out-of-setpoint timer 3, 25
upload packet, Profibus 15
output setpoint level 3, 22
user input string 16
ramp time 2
user manual
run time 2
icons used 1
steps and recipes 4
symbols used 2
TIMERS functions 6
type conventions 1
top and side clearance requirements 2
user memo string 37
transductor calibration 18, 16, 36
User port
transmission parameters, AE Bus serial port
arc detection 12
8
clear lock code 10
transportation specifications 3
connection 1
triax and twinax cabling 11
contactor hold 11
trip levels, arcs 6, 11, 22, 37
end of target life 12
troubleshooting
functions not available 6
AE Bus command status response codes
grounding 6
12
interface 3
before calling customer support 1
monitor interlock string 10
check with unit powered off 1
monitor setpoint 14
check with unit powered on 2
on/off priority 21
first check 1

5700262-R Index I-viii

 MDXII Power Supplies

output current signal 13 external output monitoring 1

output power signal 12 external programming 3
output voltage signal 12 floating output 15
program HALO 14 negative output 12
program output level 13 normal interlock connection 3
select tap 11 positive output 14
set active target 9
set output regulation 9
set ramp time 13
signal pin descriptions 7
standard analog signal settings 15
status signals 13
target life remaining 13
turn on output 10
wiring options 1
V
values, checking stored 17
VARC
counter 37
shutdown enable option 19
trip level 20, 23
VARC/IARC counters enabled in user port
20
VHALO feature 19, 20, 5
voltage
input 2
regulation 2
setpoint reading, analog input filtering
17
VOLTAGE switch 3
W
warranty
authorized returns 16
filing a claim 15
returning units 16
statement 16
watch dog timer, Profibus 58
weight of unit 1
wiring options
cheater plug 5
external on/off control 4

5700262-R Index I-ix